Table of contents - Welcome to Prinzen | Prinzen · 2016-04-07 · 2.3 Smartpack ... - Photocell...

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Transcript of Table of contents - Welcome to Prinzen | Prinzen · 2016-04-07 · 2.3 Smartpack ... - Photocell...

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Table of contents 1. Foreword ................................................................................................ 3

2. Consumption egg equipment for farms .............................................................. 4

2.1 Ovopack ........................................................................................... 6

2.2 PSPC30............................................................................................. 8

2.3 Smartpack ........................................................................................ 12

2.4 Speedpack ....................................................................................... 20

3. Hatching egg equipment for farms .................................................................. 26

3.1 Ovoset ............................................................................................ 27

3.2 PSPC5 ............................................................................................. 30

3.3 PSPC7 ............................................................................................. 32

3.4 Ovoset Pro ....................................................................................... 34

3.5 Egg grading equipment ......................................................................... 37

4. Hatchery equipment .................................................................................. 43

4.1 System loaders .................................................................................. 43

4.2 Tray to tray transfer ............................................................................ 44

4.3 Trolley loading + unloading .................................................................... 44

5. Industry ................................................................................................. 47

5.1 De-Palletizer ..................................................................................... 47

6. Egg coding .............................................................................................. 48

6.1 Ovoprint .......................................................................................... 48

6.2 Ovostamp ........................................................................................ 48

6.3 Others ............................................................................................ 49

7. Ovologic ................................................................................................. 50

8. Stacker options ........................................................................................ 52

9. Transport and Setter trolleys ........................................................................ 54

10. Impressions .......................................................................................... 56

11. Contact persons .................................................................................... 58

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1. Foreword Dear dealer/agent, We proudly present to you our new product catalogue. The full ON-FARM program is enclosed and individually presented on separate pages including their accessories. Our aim is to make it easier for you to discuss the right product and the right possibilities with your customer. A proper advice is of greatest importance and we assume that this catalogue will be a useful help for you. The PSPC5 and PSPC7 are very strong in the hatching egg market. The unmatched correct points down figure remains a strong argument for your customers to automate the egg packing. Also in your area, you can emphasize the advantages and calculate the fast return on investment for your customers. Furthermore we have enclosed some examples of machines form our HATCHERY and PROCESSING program. Ask your Area Sales Manager to assist you when sales opportunities arise in these segments. The Prinzen products, which have a fast return on investment and require a low investment, can offer selling chances for you. A focus on these products, which have a fair margin, may open doors in every economic climate. The Prinzen employees hope that our products and especially this catalogue will help you to strengthen the relation with your (potential) customer and the continuity of your company. We thank you for your confidence in our company and in our products and expect to continue a fruitful and, for us, a very valuable relationship. The Prinzen staff greets you warmly, Kind regards Eric Borren Plant manager

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2. Consumption egg equipment for farms With a vast experience in technology for handling of hatching eggs, Prinzen successfully offers a range of on farm operated packers. From the semi-automatic egg packing unit as the Ovopack up to complete automation from egg belt to pallet with high capacity output, such as the Prinzen TimeLine, the combination of Speedpack and Pallet loader. All packers can be made suitable to handle various types of 30-cell trays.

Packer type Effective capacity

Ovopack 12,000 eggs/hour

PSPC30 18,000 eggs/hour

Smartpack 30,000 eggs/hour

Speedpack 40,000 eggs/hour

Speedpack (twin set-up) 80,000 eggs/hour

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Ovopack

PSPC30 Smartpack

Speedpack

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2.1 Ovopack The Ovopack offers semi-automatic packing on 30-cell trays. Eggs are positioned points down and gently transferred to a paper or plastic 30-cell tray. Trays are manually handled and positioned under the vacuum operated egg transfer unit. The Ovopack has a solid construction with stainless steel materials. Essential machine parts are easy accessible for cleaning and maintenance. Capacity: 12,000 eggs/hour

Article number Description 9108000014 Ovopack for 30 cell trays Options: In-feed belt, extensions 9104700005 Integrated In-feed belt extension 550mm x 791mm 9104700007 In-feed belt 1150mm x 791mm with drive unit 9104700069 Inspection roller conveyor L=1420 x B=710mm Egg coding with Ovostamp 9104800007 Prinzen Ovostamp, 7R, with 2 spare stamps

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Example left version Ovopack

Example right version Ovopack

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2.2 PSPC30 The PSPC 30 is used for packing eggs into 30 cell trays. Gentle egg handling, ease of use and the 99,7% point down correction are the key features of this packer. Low energy consumption and operational costs ensures a quick return on investment. The PSPC30 is solid constructed with stainless steel materials and parts are easily accessible for service and cleaning. Capacity: 18,000 eggs/hour

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Article number Description 9108000002 PSPC 30 Options: In-feed belt, extensions 9104700004 Integrated In-feed belt extension 550mm x 605mm 9104700006 In-feed belt 1150mm x 605mm with drive unit 9104700008 In-feed belt 1150mm x 1130mm with drive unit 9104700069 Inspection roller conveyor L=1420 x B=710mm Egg coding with Ovoprint 9104800002 Prinzen Ovoprint A5 with 2 spare ink cartridges Egg coding with Ovostamp 9104800008 Prinzen Ovostamp, 5R, with 2 spare stamps Stackers 30-cell trays 9104800001 Prinzen tray stacker type Easystack 9104300003 Prinzen tray stacker type PS-4C Conveyors for egg trays or stacks 9104600026 Prinzen Mattop conveyor 90°-4m for 12stacks for PS-4C 9104600028 Prinzen Mattop conveyor 180° -3,9m for 12 stacks for PS-4C 9104600031 Prinzen Flattop conveyor L=2m for PS-4C Denester sets 9104700024 PSPC denester set for 30 cell plastic trays 9104700025 PSPC denester set for 30 cell paper trays Other options 9104700012 Additional for power supply 1 Phase - 240V - 50Hz/60Hz 9104700017 Additional for power supply 3 Phase - 240V - 50Hz/60Hz 9104700047 Battery back-up power supply

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Options: Egg Graders 9104000010 Prinzen Ovograder In-feed belt, extensions 9104700069 Inspection roller conveyor L=1420 x B=710mm 9104700120 Integrated In-feed belt extension 550mm x 605mm 9104700127 Integrated In-feed belt extension 700mm

Example PSPC30 with extension 9104700004

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Unique Selling Points PSPC30

- Gentle egg handling with vacuum lifters, also for hatching egg collection (Others pack only table eggs)

- 99,7% Point down correction (Better hatchability) - Only 3 transfer points

(Belt to rollers/rollers to egg cups, suction head/egg tray) - Stainless steel construction, easy to clean - Small foot print, minimum floor space required - Smart lay-outs: short walking distance (LB, L, R, RB) - Good overview - Easy operation - One person operation (With LB and RB version) - Egg counters (Totalling egg counter and 7 batch counters) - Low maintenance cost - Easy to clean the floor under the machine (Machine high from the floor) - MMI display (Counting, settings, service information, operation information) - Low machine noise (Vacuum pump can be placed separate from the machine) - Handling big or small eggs possible without chance settings

(Flexible suction cup) - Contact for egg conveyors - Photocell control on infeed belt incl. timer (Stops the egg belts - handshake)

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2.3 Smartpack The Smartpack has been specifically designed as a commercial egg packer. Key issue is the ease of operation and precise handling of the egg which are packed with points down correction. The compact and flexible design allows the packer to be accommodated in most egg room situations. The Smartpack has a solid construction with stainless steel materials. Machine parts are easy accessible for cleaning and maintenance. Capacity: 30,000 eggs/hour

Example lay-out Smartpack L

Smartpack with inspection conveyor and PS4 Stacker

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Article number Description 9108000011 Smartpack Options: In-feed belt, extensions 9104700029 In-feed belt L=1400 mm x W=710mm 9104700030 In-feed belt L=1400mm x W=1310mm 9104700064 In-feed belt L=700mm x W=710mm 9104700069 Inspection roller conveyor L=1420 x B=710mm Egg coding with Ovoprint 9104800021 Prinzen Ovoprint A6 with 2 spare cartridges Egg coding with Ovostamp 9104800020 Prinzen Ovostamp, 6R, with 2 spare stamps Stackers 30-cell trays 9104300011 Prinzen tray stacker type PS-4S Conveyors for egg trays or stacks 9104600021 Prinzen Flattop conveyor L=2m for PS-4 or PS-4S 9104600029 Prinzen Mattop conveyor 180°-3,9m for 12 stacks (PS-4S) 9104600030 Prinzen Mattop conveyor 90° -4m for 12 stacks (PS-4S) Denester sets 9104700108 Quick-change denester set Smartpack 9104300010 Quick-change gripper set PS4 stacker Other options 9104700043 Power supply 1 Phase - 240V - 50/60Hz 9104700052 USB data recording and transfer to external PC 9108800002 Remote panel monitoring

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Pallet loader Article number Description 9108500002 Pallet Loader 2pos 9108500003 Pallet Loader 3pos 9108500004 Pallet Loader 4pos Ovograder In-feed belt, extensions 9104700069 Inspection roller conveyor L=1420 x B=710mm 9104700127 Integrated In-feed belt extension 700mm Egg Graders 9104000010 Prinzen Ovograder

Detail of egg point down setting

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Unique Selling Points Smartpack

- Gentle egg handling also for hatching egg collection (Others pack only table eggs)

- 99,7% Point down correction (Better hatchability) - Only 3 transfer points

(Belt to rollers/rollers to egg cups, suction head/egg tray) - Stainless steel construction, easy access for cleaning - Small foot print, requires minimum floor space - Good overview - Easy operation - Smart lay-outs: short walking distance (L and R) - One person operation (With PS4 stacker and curve conveyor) - Egg counters (Totalling egg counter and 7 batch counters) - Low maintenance cost - Easy to clean the floor under the machine (Machine high from the floor) - Touchscreen panel

(Counting, settings, service information, operation information) - Low machine noise (Vacuum pump can be placed separate from the machine) - Handling big or small eggs possible without change settings

(Flexible suction cup) - Contact for egg conveyors - Photocell control on infeed belt incl. timer (Stops the egg belts - handshake)

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Example lay-out Smartpack with Ovograder

Example lay-out Inspection rollers, Smartpack and PS4 Stacker

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2.3.1 Ovograder with two Smartpack units Inline (candling &) grading of table eggs with automatic packing of two egg size categories on 30-cell trays. Capacity: 30,000 eggs/hour

Example of lay-out

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Ovograder with Ovoset Pro and Trolley loader

Ovograder with Smartpack

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2.4 Speedpack Capacity: 40,000 eggs/hour Article number Description 9108000010 Speedpack 110 9104600019 Tray discharge belt L=1500mm Options: In-feed belt, extensions 9104700029 In-feed belt L=1400mm x W=710mm 9104700030 In-feed belt L=1400mm x W=1310mm 9104700064 In-feed belt L=700mm x W=710mm 9104700069 Inspection roller conveyor L=1420 x B=710mm Egg coding with Ovoprint 9104800012 Prinzen Ovoprint A6 with 2 spare cartridges Stackers 30-cell trays 9104300002 Prinzen tray stacker type PS-4 Conveyors for egg trays or stacks 9104600021 Prinzen Flattop conveyor L=2m for PS-4 or PS-4 9104600033 Prinzen Mattop conveyor 180°-3,5m for 12 stacks(PS-4) 9104600035 Prinzen Mattop conveyor 90°-3,5m for 12 stacks (PS-4) Denester sets 9104700108 Quick-change denester set Speedpack 9104300010 Quick-change gripper set PS4 stacker Other options 9104700043 Power supply 1 Phase - 240V - 50/60Hz 9104700052 USB data recording and transfer to external PC 9108800002 Remote panel monitoring

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Pallet loader Article number Description 9108500002 Pallet Loader 2pos 9108500003 Pallet Loader 3pos 9108500004 Pallet Loader 4pos 9108500005 Pallet Loader 4pos 2x entry

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Unique Selling Points Speedpack

- Gentle egg handling also for hatching egg collection (Others pack only table eggs)

- 99,7% Point down correction (Better hatchability) - Only 3 transfer points

(Belt to rollers/rollers to egg cups, suction head/egg tray) - Stainless steel construction - Easy to clean (Open construction) - Small floor print - Good overview - Easy operation - Smart lay-out’s short walking distance (L and R) - One person operation (With PS4 stacker and 180 degree conveyor) - Egg counters (Total eggs counter and 7 batch counters) - Low maintenance cost - Easy to clean the floor under the machine (Machine high from the floor) - Touchscreen panel

(Counting, settings, service information, operation information) - Low machine noise - Contact for egg conveyors - Photocell control on infeed belt incl. timer

(This can stop the egg belts – handshake)

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Timeline

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2.4.1 Speedpack (twin set-up) Capacity: 80,000 eggs/hour

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3. Hatching egg equipment for farms Prinzen is a specialist company offering complete solutions in egg handling equipment from on-farm egg packers to complex egg & tray handling systems for hatchery applications. Advantages are the optimal egg handling and the effective 99,7% point down setting, resulting in increased hatchability results. Prinzen offers the perfect setting for handling hatching eggs with reduced labour dependency. Everyday millions of hatching eggs are carefully handled and set by Prinzen equipment worldwide. The capacity given below is setter dependent.

Packer type Capacity

Ovoset 12,000 eggs/hour

PSPC5 18,000 eggs/hour

PSPC7 21,000 eggs/hour

Ovoset Pro 30,000 eggs/hour

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3.1 Ovoset The Ovoset is the perfect solution for semi-automatic loading of setter trays. The eggs are positioned points down with a correction of >99,7% and gently transferred to a setter tray. The unit handles most common setter trays types. Setter trays are handled manually, which gives maximum flexibility in the setup tray. For operating a second setter tray type, adaptions or a second vacuum transfer unit may be required. The Ovoset has a solid construction with stainless steel materials. Essential machine parts are easy accessible for cleaning and maintenance. Capacity: 12,000 eggs/hour.

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Article number Description 9108000017/21/30 Ovoset for Buckeye 132, Albert108, Victoria 72 9108000022 Prinzen Ovoset for HatchTech 88 9108000023/24/25 Ovoset for 150-er trays (Hatch Tech, Pas Reform and Petersime) 9108000026 Ovoset Jamesway 36 9108000027/28/29 Ovoset for Jamesway 42, 84 or 84 SST Options: In-feed belt, extensions 9104700069 Inspection roller conveyor L=1420 x B=710mm Egg graders 9104000001 Prinzen grader type Elgra 3

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Example left version

Example right version

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3.2 PSPC5 The PSPC 5 is used for setting hatching eggs directly on setter trays such as the 150 egg tray types from Petersime, Pas Reform or HatchTech as well as on 30 cell trays (carton or plastic). Eggs are gently handled from start to finish and are placed into the setter trays with the unique Prinzen points down correction of 99,7%. The MMI control panel includes alarm status indication and an egg counter for max 6 houses. The infeed of the packer has pressure switches to control and allow for a regular supply of eggs via the connected egg belts. The PSCP5 has a solid construction with stainless steel materials. Essential machine parts are easy accessible for cleaning and maintenance. Capacity 18,000 eggs/hour. Suitable for setter trays: - Petersime 150 - Pas Reform 150 - Pas Reform 162 - HatchTech 150

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Article number Description 9108000009 PSPC 5 Options: In-feed belt, extensions 9104700004 Integrated In-feed belt extension 550mm x 605mm 9104700006 In-feed belt 1150mm x 605mm with drive unit 9104700008 In-feed belt 1150mm x 1130mm with drive unit 9104700069 Inspection roller conveyor L=1420 x B=710mm 9104700120 Integrated In-feed belt extension 550mm x 605mm

(Ovograder) Egg coding with Ovoprint 9104800002 Prinzen Ovoprint A5 with 2 spare ink cartridges Egg coding with Ovostamp 9104800008 Prinzen Ovostamp, 5R, with 2 spare stamps Egg graders 9104000001 Prinzen grader type Elgra 3 9104000010 Prinzen Ovograder Denester sets 9104700024 PSPC denester set for 30 cell plastic trays 9104700025 PSPC denester set for 30 cell paper trays Other options 9104700012 Additional for power supply 1 Phase - 240V - 50Hz/60Hz 9104700017 Additional for power supply 3 Phase - 240V - 50Hz/60Hz 9104700047 Battery back-up power supply

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3.3 PSPC7 The PSPC 7 is used for setting hatching eggs directly on setter trays as well as on 30 cell trays (carton or plastic). The PSPC 7 is capable handling hexagonal or so-called ‘honeycomb’ tray patterns such as setter trays from Jamesway, Chick Master or HatchTech with various number of eggs per tray. Eggs are gently handled from start to finish and are placed into the setter trays with the unique Prinzen points down correction of 99,7%. The LCD control panel includes alarm status indication and an egg counter for max 6 houses. The infeed of the packer has pressure switches to control and allow for a regular supply of eggs via the connected egg belts. The PSCP7 has a solid construction with stainless steel materials. Essential machine parts are easy accessible for cleaning and maintenance. Capacity is setter tray depending. Please consult sales. Suitable for setter tray types: - Albert 108 - Chickmaster 130 - Jamesway 168 - Amadorie 132 - Chickmaster 132 - La Nationale 132 - Bekoto 126 - Chickmaster 165 - La Nationale 150 - Best 126 - Cumberland 150 - Linco S&H 90 - Bekoto 132 - HatchTech 88 - Linco Classic 90 - Buckeye 132 - Jamesway 36 - Natureform 90 - Buckeye 150 - Jamesway 42 - Petersime 84 - Chickmaster 48 - Jamesway 77 - Victoria 67 - Chickmaster 54 - Jamesway 84 - Victoria 72 - Chickmaster 73 - Jamesway 84 SST - Western 132 - Chickmaster 82

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Article number Description 9108000004 PSPC 7 Options: In-feed belt, extensions 9104700005 Integrated In-feed belt extension 550mm x 791mm 9104700007 In-feed belt 1150mm x 791mm with drive unit 9104700008 In-feed belt 1150mm x 1130mm with drive unit 9104700069 Inspection roller conveyor L=1420 x B=710mm 9104700121 Integrated In-feed belt extension 550mm x 791mm (Ovograder) Egg coding with Ovoprint 9104800003 Prinzen Ovoprint A7 with 2 spare ink cartridges Egg coding with Ovostamp 9104800007 Prinzen Ovostamp, 7R, with 2 spare stamps Egg graders 9104000001 Prinzen grader type Elgra 3 9104000010 Prinzen Ovograder Denester Sets 9104700024 PSPC denester set for 30 cell plastic trays 9104700025 PSPC denester set for 30 cell paper trays Other options 9104700009 Extra 1.2 meter conveyor required for long setter tray (> 875mm) 9104700012 Additional for power supply 1 Phase - 240V - 50Hz/60Hz 9104700014 EPD kit required for specific setter tray 9104700017 Additional for power supply 3 Phase - 240V - 50Hz/60Hz 9104700047 Battery back-up power supply

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3.4 Ovoset Pro The Ovoset Pro is used for setting hatching eggs directly on setter trays or on 30 cell trays. Eggs are gently handled from start to finish and placed into the (setter-) tray with the unique Prinzen points down correction of 99,7%. The touch-screen control panel includes tray handling recipes, and provides relevant operational and processing data. The infeed of the packer has pressure switches to control and allow for a regular supply of eggs via the connected egg belt(s). The Ovoset Pro has a solid construction with stainless steel materials. Essential machine parts are easy accessible for cleaning and maintenance. Capacity: 30,000 eggs/hour Article number Description 9108000038 Ovoset Pro Options: In-feed belt, extensions 9104700029 In-feed belt L=1400 mm x W=710mm 9104700030 In-feed belt L=1400mm x W=1310mm 9104700064 In-feed belt L=700mm x W=710mm 9104700069 Inspection roller conveyor L=1420 x B=710mm Egg coding with Ovoprint 9104800003 Prinzen Ovoprint A7 with 2 spare ink cartridges Egg coding with Ovostamp 9104800025 Prinzen Ovostamp, 7R, with 2 spare stamps Egg graders 9104000010 Prinzen Ovograder

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3.5 Egg grading equipment 3.5.1 Elgra 3 Especially designed for selecting hatching eggs, the Prinzen Elgra 3 electronically weighs eggs into a pre-defined weight range. The Elgra 3 is inline installed between the egg collection belts and a PSPC based packer. Non-hatching egg sizes are separated and automatically routed to a hand packing table. Hatching eggs are directed towards the PSPC egg packer. The Elgra 3 has a solid construction with stainless steel materials. Essential machine parts are easy accessible for cleaning and maintenance. Capacity: 15,000 eggs/hour. Article number Description 9104000001 Prinzen grader type Elgra 3 9104600001 Elgra cross conveyor 800mm 9108700003 Elgra cross conveyor 800mm with packing table 9108700016 Add price for larger packing shelf 597 x 518mm

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3.5.2 Ovograder The Ovograder grades hatching eggs into 4 pre-defined classes. Non-hatching egg sizes are separated and automatically routed to the hand packing table. The machine is installed in line with the egg collection belt and the packer. The compact design allows accommodation of the Ovograder in almost every egg packing room. The Ovograder has a solid construction with durable stainless steel materials. Essential machine parts are easy accessible for cleaning and maintenance. Capacity: 30,000 eggs/hour Egg Graders 9104000010 Prinzen Ovograder Options: In-feed belt, extensions 9104700069 Inspection roller conveyor L=1420 x B=710mm 9104700120 Integrated In-feed belt extension 550mm x 605mm (PSPC5 + PSPC30) 9104700121 Integrated In-feed belt extension 550mm x 791mm (PSPC7) 9104700127 Integrated In-feed belt extension 700mm

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Unique Selling Points Ovograder

- Gentle egg handling - 4 grades categories (S+XL/M/L) - 3 egg output positions - New concept (In-line grading, separating of S and XL size) - Adding value to the eggs

(Separating at the source, what you don’t need handle it twice) - Pre grade eggs to packing station - Data storage (Useful for management) - Stainless steel construction (Easy to clean) - For grading table and hatching eggs - Standalone unit

(Possible to place between existing farm packer and egg conveyor) - Easy to clean (Open construction) - Small floor print - Good overview - Easy operation - Smart lay-out’s short walking distance (L and R) - One person operation (With Smartpack PS4 stacker and 180 degree conveyor) - Egg counters (Total eggs counter and 7 batch counters) - Low maintenance cost - Easy to clean the floor under the machine (Machine high from the floor) - Touchscreen panel

(Counting, settings, service information, operation information) - Low machine noise - Contact for egg conveyors - Photocell control on infeed belt incl. timer

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3.5.3 Trolley loader

The Trolley Loader is used for automatic loading of farm- or setter trolleys as an inline operation with the PSPC egg packer. The unit reduces labour and the risk of repetitive strain injury. Different types of loaders are available to suit a vast variety of setter trays such as the Chick Master 132 & 165, HatchTech 150 & 88, Petersime, Pas Reform, HatchTech 150 and Jamesway 36, 42 & 168. The unit is easy to operate and service due to a solid stainless steel construction. Side-shift moves setter trays sideways to the Trolley loader, allowing the operator a final check of the eggs before loading. The unit is suitable for handling setter trays types of Petersime, Pas Reform and HatchTech holding 150 eggs. Article number Description 9104200001 Prinzen Trolley Loader for HatchTech or Petersime 150 9104200003 Prinzen Trolley Loader for PasReform 150 9104200004 Prinzen Trolley Loader for Buckeye/Chickmaster 132 9104200005 Prinzen Trolley Loader for Chickmaster 165 9104200006 Prinzen Trolley Loader for Jamesway 36/42/84/168 9104200007 Prinzen Trolley Loader for HatchTech 88 9104700019 Prinzen Side-shift for Trolley Loader 150 eggs trays 9104700034 Extra for handling of setter trolleys

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Example Rollertrack, PSPC5, Side-shift and Trolley Loader

Example Trolley loader & Side-shift combined with PSPC5 and Elgra3

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4. Hatchery equipment Prinzen offers solid and reliable equipment to place eggs arriving in the hatchery onto setter trays. The Setter Line offers hatcheries solutions combining gentle egg handling with 99,7% points down setting and thereby maximizing hatchability. The egg intake and transfer operation can be combined with egg quality handlings such as candling, egg grading and UV disinfection of the eggs.

4.1 System loaders The System Loader carefully feeds eggs from their transport tray to the Setter Line modules like the proven PSPC setting unit(s), positioning the eggs points down in a setter tray. Eggs may be transferred into a vast variety of setter tray types. Article number Description 9108000041 Prinzen egg transfer type PSPC 30 Hatchery version 9108000039 Prinzen egg transfer type PSPC 5 Hatchery version 9108000040 Prinzen egg transfer type PSPC 7 Hatchery version

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4.2 Tray to tray transfer In case no additional quality control or points down setting is required, the Prinzen tray to tray transfer system offers a wide variety of solutions for transferring hatching eggs from the transport tray directly onto the setter tray.

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4.3 Trolley loading + unloading The Trolley Loader is used for automatic loading or unloading of farm- or setter trolleys as an inline operation with the egg packer. The unit reduces labor and the risk of repetitive strain injury. Different types of loaders are available to suit a vast variety of setter trays such as the Chick Master 132 & 165, HatchTech 150 & 88, Petersime 150 & 84, Pas Reform 150 & 162, HatchTech 150 & 88 and Jamesway 36, 42, 84 & 168. The unit is easy to operate and service due to a solid stainless steel construction. Article number Description 9104200001 Prinzen Trolley Loader for HatchTech or Petersime 150 9104200003 Prinzen Trolley Loader for PasReform 150 9104200004 Prinzen Trolley Loader for Buckeye/Chickmaster 132 9104200005 Prinzen Trolley Loader for Chickmaster 165 9104200006 Prinzen Trolley Loader for Jamesway 36/42/84/168 9104200007 Prinzen Trolley Loader for HatchTech 88 9104700019 Prinzen Side-shift for Trolley Loader 150 eggs trays 9104700034 Extra for handling of setter trolleys

Example Jamesway setter trolley loader

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5. Industry The De-Palletizer quickly unloads and places, with utmost precision, stacks of trays with eggs on loader units. This can be done on loader units of almost all egg grading, packing or processing machines in the market. The empty dividers and pallets are stacked automatically for further processing. The Pallet Loader enables you to increase the effective capacity of the machines used in the egg grading, packing or processing rooms. It offers a labour friendly and effective way of unloading trays of eggs from pallets, handling pallets with 5 (10,800 eggs) or with 6 layers of stacks (12,960 eggs). The De-Palletizer is a profitable investment for your company.

5.1 De-Palletizer

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6. Egg coding

6.1 Ovoprint Article number Description 9104800002 Ovoprint A5 + 2 spare ink cartridges (PSPC 30 & PSPC 5) 9104800003 Ovoprint A7 + 2 spare ink cartridges (PSPC 7) 9104800026 Ovoprint A7 + 2 spare ink cartridges (Ovoset Po) 9104800021 Ovoprint A6 + 2 spare cartridges (Smartpack) 9104800012 Ovoprint A6 + 2 spare cartridges (Speedpack) Cartridge Ovoprint Article number Description 6900100026 Cartridge Ovoprint red 6900100027 Cartridge Ovoprint black 6900100029 Cartridge Ovoprint green 6900100033 Cartridge Ovoprint pink

6.2 Ovostamp Article number Description 9104800008 Prinzen Ovostamp, 5R, with 2 spare stamps 9104800007 Prinzen Ovostamp, 7R, with 2 spare stamps 9104800025 Prinzen Ovostamp, 7R, with 2 spare stamps 9104800020 Prinzen Ovostamp, 6R, with 2 spare stamps Cartridge Ovostamp Article number Description 6900100030 Cartridge Ovostamp red 6900100031 Cartridge Ovostamp black 6900100032 Cartridge Ovostamp green Ovostamp Ovoprint

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6.3 Others Article number Description 9104100001 Prinzen Ovoprint A5 stand-alone with 2 spare ink cartridges Unit for off line coding of eggs packed on 30-cell trays.

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7. Ovologic The Ovologic system consists of trays, pallets and dividers, and takes egg handling to a new level. The newly designed range of trays and pallets ensures fast, safe and efficient handling and transportation of eggs from farm to the grading/ packing station or processing industry. Ovologic uses plastic 30-cell trays in combination with custom designed dividers and pallets. The packaging materials allows for thorough cleaning and disinfection after each usage. This greatly reduces the risk of contamination in comparison to traditional paper and low quality plastic packaging materials. Furthermore, the improved design and strength of the system results in less hairline cracks.

Number of eggs 30-cell trays Ovologic divider Ovologic Pallet

8.640 288 3 1

10.800 360 4 1

Specs:

Ovologic Dimension Weight Qty Height of full pallet

Tray 30 x 30 cm 144 gram 5,000 210 cm

Divider 120 x 90 cm 3.700 gram 70 238 cm

Box Pallet 120 x 90 cm 14.000 gram 15 240 cm

Nestable Pallet 120 x 90 cm 11.300 gram 44 240 cm

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Ovologic 30-cell tray Article number Description 9008499001 Tray: Color and inscription to be specified (quantity minimum 5000) 9008499007 Tray Maxi: Color and inscription to be specified (quantity minimum 5000) Ovologic Divider Multiple colors are possible: 9008400002 Divider: Color: grey standard RAL 7000 (quantity minimum 70) Ovologic Pallets Multiple colors are possible: 9008410001 Nestable pallet standard grey RAL 7000 (quantity minimum 44)

Ovologic 30-cell tray Ovologic Divider

Nestable pallet Block pallet

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8. Stacker options Making most of the often limited space in the packing area, the Easystack sits at the end of the output conveyor of the PSPC 30 packer and helps to maximise the capacity of the packer, especially when used with only one operator. The PS4 stackers handles 30-cell trays with a capacity up to 40,000 eggs per hour and is most suitable in combination with packer types Smartpack and Speedpack. Capacity: 40,000 eggs/hour Stackers Article number Description 9104800001 Prinzen tray stacker type Easystack (PSCP30) 9104300003 Prinzen tray stacker type PS-4C (PSCP30) 9104300011 Prinzen tray stacker type PS-4S (Smartpack) 9104300002 Prinzen tray stacker type PS-4 (Speedpack)

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Hand vacuum lifter Article number Description 9108700005 Vacuum pump 220V 9108700012 Peeco hand vacuum lifter 5 x 6 eggs 9108700010 Prinzen hand vacuum lifter 5 x 6 eggs

Vencobelt

Eggs are gently transported from different nest rows or houses to a central on-farm location with the Vencobelt. It is available in 40 cm width and meets capacities up to 24,000 eggs per hour. The smart design of the carriers and smooth connections of the belt allow a slope up to 28°and small radius corners up to 180°. Furthermore only one drive chain is integrated making the belt flexible in its application, such as allowing a 90°curve on just a single square meter.

Prinzen Peeco

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9. Transport and Setter trolleys The Trolley Loader can handle transport (farm-) trolleys and setter trolleys. There are many different trolley types used in the breeder world. To make sure that we are building the right Trolley Loader unit, we always need to know all details such as dimensions, number of tiers and columns. In most cases it is required to have a model of the specific trolley type available for testing in the Prinzen factory. Unless it concerns a type of trolley for which we already supplied a Trolley Loader. 9.1 Trolley types, some examples

Petersime Transport trolley Setter trolley

HatchTech Transport trolley Setter trolley

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Pas Reform Transport trolley Setter trolley

Jamesway Setter trolley Setter trolley

Buckeye/Chickmaster Transport trolley Setter trolley

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10. Impressions

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11. Contact persons 11.1 Sales department Edwin Vaags Business Development manager E-mail :[email protected] Tel. :+31 (0)6 51 84 56 25 Valentijn Crum Business Development manager E-mail : [email protected] Tel. : +31 (0)6 23 52 68 47 Michel Wullings Project manager E-mail : [email protected] Tel. : +31 (0)6 23 52 68 72 Hans Mateman Sales Engineer E-mail : [email protected] Wendy Prinsen Sales support officer E-mail : [email protected] Tel. : 0543-490066 Petra Vos Sales support officer E-mail : [email protected] Tel. : 0543-490071

E-mail address for enquiries, offers and orders: [email protected]

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11.2 After Sales department Ronald Hoitink Manager After Sales E-mail : [email protected] Phone : 0031-543-490060 Ricardo Prinzen After Sales/Help Desk E-mail : [email protected] Phone : 0031-543-490060 Kelvin Fremmer After Sales/Spare parts E-mail : [email protected] Phone : 0031-543-490060

Jeroen Lammers After Sales/Training officer E-mail : [email protected] Phone : 0031-543-490060 Dennis Huurenkamp After Sales/Helpdesk officer E-mail : [email protected] Phone : 0031-543-490060 NOTE: Send request for spare parts to [email protected] In case of technical problems outside the office hours, you may reach our service department on 0031-622923872. Copyright Prinzen B.V. - Version Oct 13 2015. Pictures and lay-out dimensions may vary and are not binding. All rights reserved.

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