Table of Contents - SUNJIN METALEX LTD. · MSS SP-83 Carbon Steel Pipe Unions Socket Welding and...
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Transcript of Table of Contents - SUNJIN METALEX LTD. · MSS SP-83 Carbon Steel Pipe Unions Socket Welding and...
Table of Contents
1. Introduction
2. Business Items
3. Manufacturing Process
4. Facilities
5. Quality Management System
6. Major Test Equipments
7. Specifications
8. Certificates
9. Major Performance Records
10. Products
◈ Special Fittings
◈ Forged Products
1. Introduction
■ Brief History
- 1996. 04. 23 ESTABLISHED SAMKWANG BEND CO., LTD AS A MANUFACTURER OF THE WROUGHT FITTINGS.
ADDRESS : 59-3, PALYONG-DONG, CHANGWON-CITY, GYEONGSANGNAM-DO, SOUTH KOREA
- 1997. 07. 23 APPROVED AS A WROUGHT FITTING MANUFACTURER BY KOREA ELECTRIC POWER CO., LTD(KEPCO)
- 1998. 06. 4 AUTHORIZED FOR DISPLAYING KS-MARK (KOREAN INDUSTRIAL STANDARD) AUTHORIZED NUMBER : 98-10-017
- 1999. 12. 29 AUTHORIZED BY KOREA ELECTRIC POWER CO., (KORI/R CLASS)
- 2002. 11. 20 JIS MARK CERTIFIED AS A STEEL BUTT WELDING PIPE FITTINGS BY
KOREAN STANDARDS ASSOCIATION , CERTIFICATE NO. : KSKR0210
- 2003. 12. 30 AUTHORIZED FOR DISPLAYING KS-MARK
- 2006. 08. 21 CERTIFIED AS MANUFACTURING PROCESS AND SALES OF STEEL PIPE FITTINGS BY DET NORSKE VERITAS
- 2007. 09. 27 MOVED TO HAMAN PLANT
- 2008. 02. 19 AUTHORIZED KEPIC MN CERTIFICATE HOLDER BY THE KOREA ELECTRIC ASSOCIATION
- 2008. 03 08 AUTHORIZED AS PED QUALITY CERTIFICATE HOLDER BY HARTFORD STEAM BOILER. GMBH
- 2008. 03. 13 AUTHORIZED ASME NPT CERTIFICATE HOLDER BY THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS
■ Location
1137-1 SADO-RI GUNBUK-MYEON, HAMAN-GUN , GYEANGSANGNAM-DO SOUTH KOREA
TOTAL COMPANY AREA : 49,500㎡
Tel : +82-55-580-9900 Fax : 82-55-580-9998,9999 E-mail : [email protected]
■ Production Capacity : 50,000 T/Y
■ Financial Status
Turnover of 2007 : US$ 21 million
■ Employees
Total Employees : 130
Managers & Engineers : 30
Workers : 100
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2. Business Items
■ Butt Welding Fitting
Material Product Name Production Range Applicable Specifications
Mold T e Fab. TypeypCarbon Steel Elbow ~80˝ ~150˝
&Tee ~80˝ ~150˝ KS , JIS , ASTM , JPIReducer ~48˝ ~150˝ MSS, AWWA, DIN
Alloy Steel Cap ~150˝ 152˝~ BS, ANSI, APIStub End ~16˝ ~60˝Lateral
Stainless Steel Elbow ~24" ~60"Tee ~36" ~60"
■ Forged Fitting
Material Product Name Production Range Applicable Specifications
Carbon Steel ElbowTee KS , JIS , ASTM , JPIReducer / Insert MSS, AWWA, DIN
Alloy Steel Cap ~4˝ BS, ANSI, APICouplingBoss
Stainless Steel Union
Outlet ~36˝
■ Flange
Material Product Name Production Range Applicable Specifications
Welding NeckCarbon Steel Slip on / Threaded
Lap Joint KS , JIS , ASTM , JPIRing Joint MSS, AWWA, DIN
Alloy Steel Blind ~24˝ BS, ANSI, APISocket WeldingOrifice
Stainless Steel Long Neck
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3. Manufacturing Process
Raw Material
Cutting
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Hot ＆ ColdForming
Sizing Press
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ShotBlasting ＆ Cleaning
Heat Treatment
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Beveling
Coating
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Marking
Final Inspection
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Packing
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4. Facilities
■ Gantry Crane ■ 5000 Ton Press
Gantry Crane 5000 Ton Press
Type Magnetic-Type Spec' 5000 Ton
Size 31mX140m Working Capacity Max 60"
Spec' 10 Ton Installed Oct. 2007
Installed Oct. 2007
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■ 250 Ton Hot Forming Press ■ 500 Ton Hot Forming Press
250 Ton Hot Forming Press 500 Ton Hot Forming Press
Spec' 250Ton Spec' 500Ton
Working Capacity Max 12" Working Capacity Max 40"
Installed Oct. 2007 Installed Oct. 2007
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■ Heat Treatment Furnace ■ Shot Blast
Heat Treatment Furnace Shot Blast
Size 3000X2750X5000 Spec' 2000kg
Temperature Max 1250℃ Installed Oct. 2007
Installed Oct. 2007
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■ 400 Ton Stainless Press ■ 3 Way Beveling Machine
400 Ton Stainless Press 3 Way Beveling Machine
Spec' 400Ton Working Capacity Max 24"
Working Capacity Max 24" Installed Oct. 2007
Installed Nov. 2007
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■ 20000 Ton Tee Bulging Press ■ RT room
20000 Ton Tee bulging Press RT room
Spec' 20000Ton Spec' RT, MT, PT, UT
Working Capacity Max 36"X50t Installed Oct. 2007
Installed Dec. 2007
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■ 2 Way Gas Cutting Machine ■ Gas Pipe Auto Cutting Machine
2 Way Gas Cutting Machine Gas Pipe Auto Cutting Machine
Spec' Max 40" Spec' Max 32"
Installed Jan,. 2008 Installed Jan,. 2008
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5. Quality Management System
ManagementResponsibility
ResourceManagement
Measurement,Analysis andImprovement
ProductRealization
1) Humanresources and infrastructure
2) Quality policy and control
3) Internal quality audit
4) Control ofquality records
1) Purchasing control
2) Receiving inspection of materials
3) Dimension, Chemical and physicalproperties check
1) Testing and evaluation2) Checking of inspection and calibration of testing device3) Inspect on heat treatment and welding4) N.D.T5) Records keep and control
1) Customer satisfaction
2) ProcessPlanning
3) Product control and inspection
4) Identification and tracability
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ThinkQualityFirst
Measure/Analysis Control
ManagementControl
Raw MaterialControl
BestProducts
6. Testing & Measuring Equipments
NO. DESCRIPITION SPECIFICATION Q'TY MANUFACTURER
1 UNIVERSAL TESTING MACHINE 50 TON 1 SHIMADZU
2 ROCKWELL HARDNESS TESTER HRC, HRB 1 DAEKYUNG TECH
3 VERNIER CALIPERS 1000mm 2 MITUTOYO
4 COATING THICKNESS GAUGE 0~250㎛ 1 DONG YANG
5 HADRAULIC PRESSURE TEST GAUGE 50-1000㎏f/㎠ 5 UJIN
6 HARDNESS TESTER HB. HRC.HRB HSD. HV 1 TIME GROUP
7 MAGNETIC PARTICLE TESTER AC110/220V 60HE 1 KANG SUNG
8 OPTICAL EMISSION SPECTROMETER 27 CHANNEL 1 SHIMADZU
9 CHARPY IMPACT TESTER 50kgf·m 1 KYUNG DO
10 HEIGHT GAUGE 1,000mm 1 MITUTOYO
11 UNIVERSAL BEVEL PROTRACTOR 0° ∼ 180° 1 MITUTOTO
12 ULTRASONIC THICKNESS GAUGE 1.5mm ∼ 250mm 1 KAWATETSU ADVANTECH
13 THREAD GAGE PT, NPT GAGE 1 OJIYAS
14 SURFACE PLATE 1,500mm x 1,000mm 1 MICRO
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■ Universal Testing Machine ■ Optical Emission Spectrometer
Universal Testing Machine Optical Emission Spectrometer
Specification 50 Ton Specification 27 Channel
Manufacturer Shimadzu Manufacturer Shimadzu
Installed Dec. 2007 Installed Oct. 2007
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■ Charpy Impact Tester ■ Portable Spectrometer ( PMI )
Charpy Impact Tester Portable Spectrometer ( PMI )
Specification 50kgf-m Specification 20 Channel
Manufacturer Kyung Do Manufacturer Spectro
Installed Dec. 2007 Installed Dec. 2007
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7. Specifications
KS : KOREAN INDUSTRIAL STANDARDS KS B 1522 Steel butt-Welding Pipe Fittings for Ordinary use. KS B 1541 Steel butt- welding Pipe Fittings. KS B 1542 Steel Socket-Welding Pipe Fittings. KS B 1543 Steel Plate Butt-Welding Pipe Fittings
JIS : JAPANESE INDUSTRIAL STANDARDS JIS B 2311 Steel Butt-Welding Pipe Fittings for Ordinary use JIS B 2312 Steel Butt-Welding Pipe Fittings JIS B 2313 Steel Plate Butt-Welding Pipe Fittings JIS B 2316 Steel Socket-Welding Pipe Fittings
ANSI : AMERICAN NATIONAL STANDARDS INSTITUTE ANSI B 16.5 Pipe Flanges and Flanged Fittings ANSI B 16.9 Factory Made Wrought Steel Butt-Welding Fittings ANSI B 16.11 Forged Steel Fittings, Socked-Welding and Threaded ANSI B 16.25 Butt-Welding Ends ANSI B 16.28 Wrought Steel Butt-Welding Short ANSI B 36.10 Welded and Seamless Wrought Steel Pipe ANSI B 36.19 Stainless Steel Pipe
ASTM : AMERICAN SOCIETY FOR TESTING AND MATERIALS ASTM A 105 Carbon Steel Forgings for Piping Applications ASTM A 182 Forged or Rolled Alloy-Steel Pipe Flanges, Forged Fittings, and Valves and Parts for High-Temperature Service ASTM A 234 Piping Fittings of Wrought Carbon Steel and Alloy Steel for Moderate and High Temperature Service ASTM A 350 Carbon and Low-Alloy Steel Forgings, Requiring Notch Toughness Testing for Piping Components ASTM A 403 Wrought Austenitic Stainless Steel Piping Fittings ASTM A 420 Piping Fittings of Wrought Carbon Steel and Alloy Steel for Low-Temperature Service ASTM A 694 Carbon and Alloy steel Forgings for Pipe Flanges, Fittings, Valves, and Parts for High-Pressure Transmission Service ASTM A 860 Wrought High-Strength Low-Alloy steel Butt Welding Fittings
MSS : MANUFACTURERS STANDARDIZATION SOCIETY OF THE VALVE AND FITTINGS INDUSTRY MSS SP-25 Standard Marking System for Valves, Fittings, Flanges and Unions MSS SP-43 Wrought Stainless Steel Butt Welding Fittings MSS SP-44 Standard for Steel Pipe Line Flanges MSS SP-75 Specification for High Test Wrought Butt Welding Fittings MSS SP-79 Socket Welding Reducer Inserts MSS SP-83 Carbon Steel Pipe Unions Socket Welding and Threaded MSS SP-87 Factory-Made Butt Welding Fittings for Class 1 Nuclear Piping Applications MSS SP-95 SWAGE(d) Nipples and Bull Plugs MSS SP-97 Integrally Reinforced Forged Branch Outlet Fittings-socket Welding, Threaded and
ASME : AMERICAN SOCIETY OF MECHANICAL ENGINEERSASME SECTION Ⅱ MaterialsASME SECTION Ⅲ Rules for Construction of Nuclear Facility ComponentsASME SECTION Ⅴ Nondestructive ExaminationASME SECTION Ⅷ Rules for Construction of Pressure VesselsASME SECTION Ⅸ Welding and Brazing Qualifications
API : AMERICAN PETROLEUM INSTITUTE
API 5L Line Pipe
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8. Certificates
Our goal is world first quality and receive applauds and satisfaction from customers.We will continue to extend our capability and acquire new certifications and approvals.
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KS
KSISO
DNVKHNP
JIS IHI
ASME KEPIC PED
9. Major Performance Records
DELIVERED CUSTOMER PROJECT NAME DESIGN CODE
JUN. 1997 KOREA ENGINEERING PLASTIC CO., LTD. CHEMICAL PLANT JIS B2311/B2312 /B2313/B2316
JUL. 1997 DAEWOO CORPORATION EXPORT(INDONESIA) JIS B2311/B2312 /B2313/B2316
AUG. 1997 HALLA ENG. & HEAVY INDUSTRIES LTD. SHIP BUILDINGJIS B2311/B2312/B2313/B2316
JUN. 1998 KOREA ELECTRIC POWER CO. THERMAL POWER PLANT #5,6 (HADONG)ASME B19.9/B16.11/B16.28MSS-SP-95, 97
JUL. 1998 KOREA ELECTRIC POWER CO. THERMAL POWER PLANT #1,2 (YOUNGNAM)ASME B16.9/B16.11/B16.28MSS-SP-95, 97
JUL. 1998 KOREA AIRPORT CONST. CONSORTIUM OIL PIPE LINE FOR AIR PORT TERMINAL ASME B16.9/B16.11
MAR. 1999 SK CORPORATION FCC PROJECT (ULSAN) ASME B16.9/B16.11
JUN. 1999 HYUNDAI HEAVY INDUSTRIES CO., LTD OFFSHORE/RBS-8D, 8M VESSEL ASME B16.9/B16.11
AUG. 1999 KOREA ELECTRIC POWER CO. TAEAN THERMAL POWER PLANT #5,6 ASME B16.9
2000 T.I.S JAPAN ASME B16.9/B16.28
2000 SAMSUNG FINE CHEMICALS CO., LTD. WATER FILTRATION PLANT KS B1541/B1543
2000 KOREA ELECTRIC POWER CO. ATOMIC POWER PLANT ASME B16.5/B16.28
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DELIVERED CUSTOMER PROJECT NAME DESIGN CODE
2000DONG-A ENGINEERING & CONSTRUCTION CO.,LTD
WATER FILTRATION PLANT KS B1522/B1543
2000 SAMSUNG ENGINEERING CO., LTD. SIWHA-ENEGY THERMAL POWER PLANT ASME B16.9/B16.11
2001 SAMSUNG ENGINEERING CO., LTD. IRAN ABS PJT ASME B16.9/B16.11
2001 POSCO POSCO PJT JIS B2311/B2313
2002 SK ENGINEERING & CONSTRUCTION CO., LTD INCHUN DOLPHIN PJT ASME B16.9/B16.11
2002 MARUTOMO TRADING CO., LTD.JAPAN EXPORT PJT MITSUI SHIPBUILDING CO.,LTD.
JIS B2311/B2312 JIS B2313
2003 DEOK SUNG ENG CO.,LTD JAPAN EXPORT PJT KOYO DOCK JIS B2311/B2312 IS B2313
2003 MARUTOMO TRADING CO., LTD. JAPAN EXPORT PJT KYOWA BLDG. JIS B2311/B2312 JIS B2313
2004 KOREA ELECTRIC POWER CO. DOOSAN HEAVY INDUSTRIES CO., LTDASME B16.9/B16.28 ASMEB16.11
2004 KOREA GAS CORPORATION TONGYOUNG LNG TERMINALASME B16.9/B16.28 ASMEB16.11
2005 POSCO FINEX PJT JIS B 2311/2313
2005 KOREA SOUTH ㆍEAST POWER CO,. LTD YONGHUNG THERMAL POWER PLANT #3,4 ASTM B16.9/B16.11
2006 SK ENGINEERING & CONSTRUCTION CO., LTD NO.6 MDU PJT ASTM B16.9/B16.11
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DELIVERED CUSTOMER PROJECT NAME DESIGN CODE
2006 HYUNDAI MIPO SHIPBUILDING VIETNAM VINASHIN JIS B 2311/2312/2313
2006HYUNDAI ENGINEERING& CONSTRUCTION CO.,LTD
HYUNDAI YONGHUNG #3,4 ASTM B16.9/B16.11
2006 YOSHIMINE THAILAND EXPORT KKS PJT ASTM B16.9/B16.11
2006 SK CORP. NO.2 FCC(OBL) PJT ASTM B16.9/B16.11
2006 POSCOGwangam 1 - 4 sintering Baegas clearness equipmentpiping kinds
ASTM B16.9/B16.11
2006 HANJIN CONSTRUCTION CO., LTDINCHON INTERNATIONAL AIRPORT SECOND-STAGEOIL SUPPLY FACILITIES CONSTRUCTION
ASTM B16.9/B16.11
2007 SK ENGINEERING & CONSTRUCTION CO., LTDHPPO PROJECT(05119D-PI-5211-2A)
ASTM B16.9/B16.11
2007 SK CORP.NEW FCC PROJECT(06051D-PO-00-5222IC)
ASTM B16.9/B16.11
2007 SK ENGINEERING & CONSTRUCTION CO., LTDLPG BALL TANK PROJECT(06120D-PI-5212-1)
ASTM B16.9/B16.11
2007HYUNDAI ENGINEERING & CONSTRUCTION CO.,LTD.
TONGYEONG PRODUCTION INSTALLATION SECOND-STAGE THEFOURTH EXTENSION(#13,14) CONSTRUCTION
ASTM B16.9/B16.11
2007 HANJIN CONSTRUCTION CO., LTDINCHON INTERNATIONAL AIRPORT SECOND-STAGEOIL SUPPLY FACILITIES CONSTRUCTION
ASTM B16.9/B16.11
2007 SK ENGINEERING & CONSTRUCTION CO., LTDHPPO PROJECT(05119D-PI-U5210-2)
ASTM B16.9/B16.11
2007 TECNIMONT S.p.A AROMATICS COMPLEX PROJECT ASTM B16.9/B16.11
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DELIVERED CUSTOMER PROJECT NAME DESIGN CODE
2007 MITSUI SHIPBUILDING CO., LTD. JAPAN EXPORT PJT JIS B2311/B2312 JIS B2313
2007 TOSHIBA PLANT SYSTEM CO.,LTD Nhon Trach 1, VietnamASME B16.9/B16.28 ASMEB16.11
2007 I.H.I Co.,Ltd. REFINERIA LA RABIDAASME B16.9/B16.28 ASMEB16.11
2008 SK ENGINEERING & CONSTRUCTION CO., LTD NO.5 CDU NEW DESALTER PROJECT ASTM B16.9/B16.11
2008 SK ENGINEERING & CONSTRUCTION CO., LTDSK CRUDE OIL UNLOADING SYSTEM RELOCATIONPROJECT
ASTM B16.9/B16.12
2008KOREA HYDRO & NUCLEAR POWER CO.,LTD(KHNP)
SHIN- KORI NUCLEAR POWER PLANT # 1, 2 ASME B 16.28
2008HYUNDAI ENGINEERING & CONSTRUCTION CO.,LTD.
INCHEON LNG ASTM B16.9/B16.11
2008 KAWASAKI PLANT SNNC FERRNICKEL PLANT JIS B2311/B2312 JIS B2313
2008 KUMHO-MITSUI MDI REVAMP PROJECT ASTM B16.9/B16.11
2008DAEWOO ENGINEERING & CONSTRUCTION CO.,LTD.
KUNSAN COMBINED CYCLE POWER PLANT ASTM B16.9/B16.11
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◈ Special Fittings
⊙ Polyethylene Coating
Polyethylene Coated Elbow Polyethylene Coated Elbow
Coating Thickness 3.5mm Coating Thickness 3.5mm
Color Blue Color Blue
Size 700A Size 1050A
◈ Forged Products
⊙ Hot Forming of Forged Elbow for Atomic Power Plant(SA182M F22)
① Material Heating ② Ellipsed After Heating
③ Re-Heating After Ellipse ④ First Hot-Forming
⑤ Re-Heating After First Hot-Forming ⑥ Second Hot-Forming
⑦ Finished Products After Second Hot-Forming ⑧ Finished Product
