TABLE OF CONTENTS - Powell Electronics Inc€¦ · Multi-Channel Connectors and Fiber Optic Termini...

TABLE OF CONTENTSAmphenol Aerospace and Amphenol Industrial OperationsFacilities/ Brief Product Overviews ............................................................................... 1-7Amphenol®/Pyle®/Matrix® Quick Product Guides ......................................................... 8, 9Subminiature Cylindrical ......................................................................................... 10 - 14

Tri-Start, MIL-DTL-38999 Series III . Composite Tri-Start . Clutch-Lok . JT(MIL-DTL38999 Series II and MIL-C-27599 Series II) . LJT (MIL-DTL-38999 Series I andMIL-C-27599 Series I) . Ground Plane Connectors . SJT Series . Series I & IIIPower Connectors . Amphe-Lite Series . T-Line Series . 348 Series

Miniature Cylindrical ................................................................................................. 15-20MIL-C-26482 Series 1 . AIPT Series . Matrix MB1 and Amphenol PT-DR,MIL-C-26482 Series 2 . Matrix MBL Series . Pyle and Matrix MIL-C-83723 Series III .Pyle MIL-C-26500 Series . 67 Series . 165 Series

Engine Connectors - High Temperature, High Vibration ................................................ 21Pyle MIL-C-83723 Series III . MIL-DTL-38999 Series III . Pyle MIL-C-26500 .Matrix MIL-C-5015

Commercial Aircraft Cylindrical, High Temp., Fluid Resistant ....................................... 22DC Series . 10-244 Series . BT-M, BT-MA, BT-RA Aircraft Connectors

MS/Standard Cylindrical ........................................................................................... 23-28MIL-C-5015 (Classes F, R) and MIL-5015 Type Classes A, C & E . Matrix MIL-C-5015Crimp Rear Release (Classes L, W, LS, KT, KS) . MIL-C-5015 Modifications .97 Series . ECG Connectors . Convenience Plugs/Outlets . Pre-Earth/FMLB Series .GT Series . GT-PC Series . GTC-M Series . AC Threaded Series . ACA-B ReverseBayonet Series . Amphe-Power Connectors

Heavy Duty Cylindrical ........................................................................................... 29, 30MIL-C-22992 Types: Class “L” . QWLD . QDP . QWLIndustrial Types: Star-Line . Star-Line EX . Star-Lok . ARC Series

Filter/Transient Protection ....................................................................................... 31-34EMI Filter . Diode . MOV . Programmable . EMI/EMP Adapters . Filtered Plugs .Filter Connectors with ESD Protection . ARINC 485 Filter Series .MIL-DTL-24308 Filter D-Subminiature Series

Fiber Optic Products ............................................................................................... 35-42Multi-Channel Connectors and Fiber Optic Termini . Fiber Optic LRM Connectors .2/4/8 Channel Environmental Weatherproof Optical Connectors . CTOS, CTOL,AXOS Field Deployable Lens Connectors . Hermaphroditic Fiber Optics .TFOCAtwo Connectors. Fiber Optic Active Plug . Advanced Fiber Optic Connector .Fiber Optics and Brush within PCB Rectangular Connectors . Space ApplicationFiber Optic Connectors . MTC Series . Optical Backplanes with MT Ferrules .Fiber Optic Cable Assemblies . Fiber Optic Multi-Way Backplanes . Tactical OpticalSplice . MFM Singleway Series . Fiber Optic Termination Tools

Printed Circuit Board Interconnects .......................................................................................................................................................................................... 43-51Low Mating Force Rectangular Connectors with Bristle Brush Contacts . Hybrid Rectangulars with Brush, Power, Coax and Fiber OpticCombinations . PCB Connectors with Crimp, Solder or PCB Contacts . HE8 Rectangulars . SIHD Interconnect Systems . SIAL Modular InterconnectSystems . Pyle LMD Modulars . Pyle LMS Modulars . LRM Surface Mount . LRM with ESD Protection . LRM with Fiber Optics, RF Modules, PowerSupply Modules . Thermal Clamps for PCB Connectors . Ruggedized VME64-X . VME P0/J0 MT Connectors with Fiber Optics . SIM Modulars .UHD Module/Backplane Connectors with Fork & Blade Contacts . NAFI Daughtercard/Backplane Connectors with Fork & Blade Contacts .I/O NAFI Connectors with Crimp Contacts

Cylindrical Connector Attachment to Printed Circuit Boards ................................................................................................................................................... 52, 53Press-Fit Connectors with Compliant Pins . Cylindrical Connectors with PC Tail Contacts . Universal Header Assemblies . Flex Termination Assemblies

Terminal Blocks, Wiring Interfaces for PCB and Din-Rail Attachment ............................................................................................................................................ 54Backplane Assemblies, Electrical and Optical .............................................................................................................................................................................. 55Rack and Panel ........................................................................................................................................................................................................................ 56-58

Rectangular Types: SR Series . LE Series . RFM Series Modulars . ARINC 404 Series . ARINC 600 Series . Cylindrical Types: RNJ and RNJLP Series .Rectangular Types: Micro D Miniature MIL-DTL-83513 . Microminiature Card Connectors . Microminiature Strip Connectors

Special Purpose Interconnection Products ...............................................................................................................................................................................59-75“Breakaway”/Quick Disconnect Connectors with Lanyard Release . Stores Management Type II, Rail Launch Connectors . Gatelink Breakaway .PMAT (ARINC 644) . Zero-G, Astronaut . Aquacon . Geophysical Miniature . M3 Micro-Miniature-Metric . RJ Field . USB Field . MTRJ Field . EZ Field .Hermetics . PPS Push Pull Miniature . SCE/Mini SCE Push Pull . Barrier Sealed Interfaces for D38999 Connectors . ECTA Series 133 & 544 .Quick Connection Modules . Pyle Industrial Cord Grips . M85049 Accessories . Pipe Supports . Cable Supports . Over-Molded Cable .MIL-PRF-12883 Relay Sockets . MIL-T-81714 Junction Modules . Relay Sockets . Band Backshell Accessories . Shorting Plugs .Wire Splice Connector (48 Series, MIL-C-26500 Type) . Pyle Quelarc Heavy Duty . Pyle WFRS Switches . Pyle Pon Series Indicator Lights .Freightmate Cable Assemblies . Trans-Power Connectors . 27 Pole Train-line Receptacles and Jumpers . Amphe-Base Molded Connectors .Amphe-Com Interconnects . Amphe-Power RADSOK HiLok . 1900 Rectangulars . EMC Protected and Over-Molded Cable Assemblies .Audio Connectors . Interconnects for Sincgars, Bowman Program . Wind Corrected Munitions Dispenser System . 711 Data Bus .ARINC 629 Bus Cable Assemblies and Terminators . Data Bus Wire Integrated Connectors . Data Bus Couplers

Contacts ................................................................................................................................................................................................................................... 76-79Amphenol Divisions and Sales Offices .......................................................................................................................................................................................... 80Amphenol Aerospace and Amphenol Industrial Distributors ................................................................................................................................. Inside Back Cover

This publication is intended to illustrate and brieflydescribe the Amphenol®/Pyle®/Matrix® Inter-connection Product Lines. Each type of connectoris available in a variety of sizes and configurations.

See references for available detailed catalogs foreach product. These detailed catalogs includedimensional drawings, insert patterns and how toorder information.

We invite you to visit our websites to view thiscatalog and most of the detailed catalogs that arereferenced herein. Catalogs on-line can be down-loaded to your computer and printed either assingle page or multi-page documents. Catalogs willbe added and updated on an on-going basis to thewebsites. Catalog CDs are also available.

If more information is needed concerning theproducts in this publication, please contact yournearest Amphenol sales office. Some interconnec-tion products shown are from other divisionswithin Amphenol’s worldwide global companies -see listings of Amphenol companies and localsales offices at the end of the catalog. You can alsocontact your authorized Amphenol distributor - seedistributor listings at the end of the catalog, orcontact us at:

Amphenol Aerospace,Amphenol Industrial Operations40 – 60 Delaware AvenueSidney, New York 13838-1395Telephone: 800-678-0141 or 607-563-5011Fax: 607-563-5157

Websites: www.amphenol-aerospace.com www.amphenol-industrial.com

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Military/Aerospace SolutionsIt makes sense to come to Amphenol, the Military Aerospace Intercon-nection Product Leader. We have the engineering resources to addressmost any aerospace and ground vehicle interconnection design need.We have earned the reputation as the leader in the military electricalconnection arena and our products are used on major programs thatinclude the following and more:

Amphenol Solutions by Design

Industrial SolutionsAmphenol and Pyle Industrial offers more choices,more solutions, more options than any other inter-connection manufacturer and continues to developeproducts for emerging industrial/commercial tech-nologies. We assist in the design of products to meetenvironmental stresses such as extreme tempera-tures, high insertion forces, vibration and mostcorrosive environments.

Our knowledge of industrial applications have madeus a leader for reliable, proven connector solutions insuch industrial markets as:

• Process Control• Communications• Rail Mass Transit• Heavy Equipment• Petrochemical• Power Generation

• InternationalSpace Station

• B1• B2• Stinger• M1A2 Tank• EA6B• IRIS

• Bradley FightingVehicle

• Rafale• AEGIS• Long Bow• Black Hawk• ATIRCM• Patriot

• F-22• F-35• Gripen• AH-64D• RAH-66• F-18 E/F• F-15• Bowman

• F-16• DD-51• DD-X• NSSN• THAAD• MILSTAR• Harpoon• C17

• EH101• JTRS• Tomahawk• AAAV• LAV• Sincgars• ATACMS• LANTRIN

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Amphenol Aerospace &Amphenol Industrial Operations

Amphenol Aerospace (AAO)We take pride that Amphenol-Aerospace is the undisputed leader in interconnect systemsfor aerospace/harsh environment applications. Such applications require a high degree ofengineering sophistication and precision manufacturing capability that only a company thathas been in the interconnection product design and manufacturing business for over 100years can offer.

The AAO, Amphenol Aerospace division of Amphenol Corporation is the leading manufac-turer of military aerospace connectors in the world. Brand names include Amphenol®, Pyle-National® and Matrix®.

An important segment of Amphenol Aerospace is the Amphenol Backplane Systems (ABS)facility in New Hampshire. With over 30 years of experience, ABS is the leading manufac-turer of custom backplane interconnects for military and aerospace programs. AnotherAmphenol facility is Advanced Circuit Technology, Inc. or ACT, where flex circuitry productsare manufactured.

Amphenol Industrial Operations (AIO)Industrial Operations of Amphenol was consolidated and made a separate division in 2001in order to give increased focus on the commercial, industrial interconnection marketplace.Dedicated to meeting customer needs for industries such as process control, factoryautomation, power generation plants, heavy equipment and mass transportation, AmphenolIndustrial products meet a multitude of these applications with cost effective and reliableinterconnects.

Amphenol Facilities and Distribution SupportThe main facility which houses both the AAO and AIO Amphenol divisions is located inupstate New York and is over 675,00 sq. ft. (photo below). This incorporates state-of-the-artmanufacturing technologies, product engineering and development. The facility is bothISO9001/AS9100 certified and qualified to MIL-STD-790 requirements.

Four satellite plants (shown right) have extended manufacturing, engineering and productionresponsibilities. All facilities have the same stringent quality standards that are carried outthrough design, process control practices in manufacturing and through customer commit-ment in marketing and sales. Amphenol Aerospace and Amphenol Industrial Operations areeach supported by large distributor networks all over the world.

The Corporation of Amphenol employs approximately 13,900 people* on a worldwide basisand has manufacturing and assembly operations in the Americas, Europe and Asia.

Amphenol Backplane Systems (ABS)facility in Nashua, NH houses themanufacturing, design and engineeringof backplane systems.

Amphenol Advanced CircuitTechnology facility in Nashua, NHhouses the manufacture, design andengineering of flex circuit products.

Amphenol facility in Nogalas, Mexicohouses the manufacture of severalindustrial and aerospace connectorproduct lines.

The main facility of Amphenol Aerospaceand Amphenol Industrial Operations islocated in upstate New York and has been inthe interconnection product marketplacesince World War II.Manufacturing capabilities include state-of-the-art CNC machining, die-casting,molding, impact and extruding, plating,screw machining and process controls.A fully equipped material evaluationlaboratory and a highly qualified engineeringsupport organization provide the degree ofexperience and skills for development,testing and quality production of theinterconnects demanded in today’s military,aerospace and industrial arenas.

Amphenol Aerospace operates QualitySystems that are certified to ISO9001:2000 by third party Registrars.

* Reported in the Amphenol Corporation 2003 Annual Report.

Amphenol Power Solutions in Fraser,MI houses the manufacture ofRADSOK® and power cable products.

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Expert design and applicationsengineering provides solid modelingand full Pro-Engineer® capabilities todevelop new interconnection designsand perform structural analysis.

Large contact productionarea produces a widevariety of contacts for themany families of cylindricaland rectangularconnectors.

High technologyproduction centers createvolume runs that are costeffective and meet on-timedelivery demands.

Precision measuring andtesting is performed tomeet military andaerospace programrequirements.

Highly trained machinists, technicians, andengineers are located in all the facilities ofAmphenol to make sure parts are produced to thequality demands that our customers expect.

Excellence in Designand Manufacture ofInterconnection ProductsAmphenol Aerospace and AmphenolIndustrial Operations are highly integratedto design, manufacture, assemble and shipan extensive variety of military andcommercial/industrial types of electrical,mechanical, filtered, sealed or fiber opticinterconnections.

Advanced EngineeringCapabilitiesAmphenol has become the leader ininterconnection products through its longhistory of engineering expertise for productsolution solving. Many of the militaryspecifications for cylindrical connectorswere developed by Amphenol, formerlyBendix Connector Operations, at theSidney, NY facility, and we continue to leadthe way with many of today’s interconnec-tion demands for high speed digitalsignaling, filter protection devices, andfiber optic solutions.

New and innovative solutions are underdevelopment every day within our highlyskilled engineering departments who areteamed with marketing product managersand production specialists. The teams havea customer-driven approach to producethe end result: defect-free parts, costeffectiveness, shorter lead and deliverytimes, and satisfied customers.

Environmental & Material TestingCapabilitySophisticated in-house testing facilitiesprovide the qualification and specializationrequired for many of our connectorproducts. The engineering materialslaboratory specializes in metallurgy,polymers, adhesives and finishes. Capabili-ties for testing include vibration and shocktesting, humidity, engagement/separationforce evaluation, durability testing, as wellas salt spray/fog, corona, ESD, opticalperformance testing, altitude simulation,and electrical characterization analysis.

Amphenol Meets The MostDemanding InterconnectionApplications.Within this publication, you will see thevery broad range of products that aresupplied by Amphenol. Engineeringproblem solving to meet special applicationneeds, combined with system solutionsincorporating additional products offeredby other Amphenol divisions, makeAmphenol the complete interconnectionproduct supplier.

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Interconnects for Military Aircraftand Shipboard ApplicationsAmphenol has the world’s broadest selection ofcylindrical and rectangular connectors thatexceed the high reliability and harsh environ-mental requirements for military aircraft andships. When the success of the mission iscritical, Amphenol is the clear choice fordependable connector products. Productsinclude:

■ MIL-DTL-38999 Series I, II and III■ MIL-C-5015■ MIL-C-83723■ Hermetic connectors■ Filter Protection connectors■ Fiber Optics■ MIL-C-55302 Rectangulars with low mating

force Brush contacts■ LRM/Backplane Rectangulars■ Data Bus Transmission Twinax contacts

Interconnects for Military GroundVehiclesAmphenol’s high performance heavy dutyconnectors exceed all specification and programrequirements for military ground vehicles.Amphenol connectors are also used in battlefieldradio systems. Products include:

■ MIL-DTL-38999 Series I, II and III■ MIL-C-5015■ MIL-C-22992■ MIL-C-26482■ MIL-C-55302 Rectangulars with low mating

force Brush contacts■ Filter Protection connectors■ Data Bus Transmission Twinax contacts■ Hermetic connectors■ Fiber Optics

Interconnects for SpaceApplicationsAmphenol was selected as the primary supplierfor electrical connectors for the InternationalSpace Station. Our connectors are used in everyelectrical application from signal transmission topower distribution. Astronaut safety and programachievement are directly dependant upon ourhigh performance connectors. Amphenol’ssuccess and reputation in a variety of spaceprograms was a key factor in NASA’s choice.The following military specs and interconnectiontypes are used for space applications:

■ SSQ-Q-21635■ MIL-DTL-38999 Series I, II and III■ Filter Protection connectors■ Energy Suppression connectors■ Hermetic connectors■ Fiber Optics■ LRM/Backplane Rectangulars

See further details of these products and all the otherAmphenol Mil-Aero application products within thiscatalog.

Amphenol Aerospace Interconnectsmeet high performance and general duty applications

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Interconnects for CommercialAircraftThe combined demand for high performance andefficiency leads the world’s major commercialaircraft manufacturers to Amphenol. A completerange of interconnection products support theairframe and airline system manufacturers:

■ MIL-C-26500■ MIL-C-83723■ Data Bus Couplers and Transmission Lines■ Hermetic connectors■ Filter protection connectors■ Energy Suppression connectors■ SWAMP area connectors

Interconnects for Missiles andOrdnanceFrom micro-miniature connectors to umbilicalFailsafe release connectors, to Shear connec-tors, Amphenol’s technology has met themission critical requirements of today’s smartweapons. Products for the missile and ordnancemarketplace include:

■ MIL-DTL-38999 Series I, II and III■ MIL-DTL-38999/29, /30 and /31 Lanyard

Release■ MIL-STD-1760■ Hermetic connectors■ Fiber Optics

Interconnects for Turbine EnginesHigh reliability is critical in the demandingenvironment of heat, vibration and corrosiveelements of military and commercial turbineengines. Amphenol manufactures a full range ofconnectors qualified and proven for these harshenvironmental applications:

■ MIL-DTL-38999 Series III■ MIL-C-5015■ MIL-C-83723■ Filter protection connectors■ Energy Suppression connectors

Interconnects for Military andCommercial ElectronicEquipmentAmphenol supplies a broad range of cylindricaland rectangular connectors not only to themilitary test equipment marketplace, but also tothe industrial and medical equipment markets.The same mission critical specifications that aredemanded by the military serve the stringent lifesupport requirements of medical instrumenta-tion. Products include:

■ MIL-DTL-38999 Series I, II and III■ MIL-C-5015■ MIL-C-22992■ MIL-C-55302 with low mating force Brush

contacts■ Hermetic connectors■ Fiber Optics

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Interconnects for ProcessControlAmphenol has power and signal circularconnectors that are used in:

■ Factory automation,robotics, machinetool equipment

■ Test, measurementand instrumentationequipment

■ Medical equipment■ Portable welding

equipmentProducts include:

■ 97 Series■ Mil-Type 5015 & AC■ Swiftmate® push/pulls■ Pre-Earth, FMLB■ Amphe-Lite, Industrial 38999

Interconnects forTelecommunicationsAmphenol has been in the forefront ofdeveloping interconnects for the fast-pacetelecommunications industry with coax cable,fiber optic and copper networks, LAN networksand interconnects for cellular handsets, and isreaching into opportunities for base stations,satellites and switching systems. Interconnectsfor telecommunications include:■ Cylindrical Connectors series:

■ Amphe-Lite, Industrial 38999■ Reverse Bayonet■ PT Miniature■ JT Subminiature■ 97 Series■ Cylindricals with PC tails■ EMI Filter and lightning suppression

■ Rectangular connectors with Brush contacts for low mating force and high performance

Interconnects for HeavyEquipmentAmphenol has earned the reputation forsupplying interconnect products that providecontinual, reliable performance in demandingenvironmental conditions such as mining,construction and agricultural sites. Products forthe heavy equipment marketplace include:■ Mil Type 5015 and 97 Series■ Connectors with black zinc alloy plating■ Reverse Bayonet■ PT Miniature

Amphenol Industrial Interconnectsmeet a wide variety of industrial/commercial applications

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Interconnects for Rail, MassTransportationAmphenol offers the broadest choice of intercon-nect solutions in the marketplace for Railway andMass Transportation.

Amphenol’s product specialists jointly design withtheir customers to develop interconnect systemsthat will meet their particular issues of productperformance, safety and cost effectiveness.

For the Rail and Mass Transit markets, the varietyof interconnects includes:

■ Freight-MateTM cable assembly for ECPbraking systems

■ High voltage connectors for “Third Rail”applications

■ Reverse Bayonet■ PT Miniature■ Fiber Optics■ Intercar Jumpers

Interconnects for PowerGeneration and Petro-ChemicalAmphenol technology provides innovativeinterconnect solutions for the demanding environ-mental requirements for equipment used in PowerGeneration, Geophysical and Oil & Gas Explora-tion. Amphenol environmental heavy dutycylindrical connectors provide many features andbenefits, including:

■ Circuit Breaking – U/L & CSA Listed■ Environmental Resistance■ Solder, crimp and pressure terminated

contacts■ Reversible inserts■ Double-lead thread coupling in the Star-Line

Series■ Reverse Bayonet coupling in the Star-Lok

Series■ Star-Line EX Series

listed for Zone 1applications

See further details ofthese products and allthe other Amphenolindustrial applicationproducts within thiscatalog.

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Amphenol®/Pyle®/Matrix® Quick Product Guide

SubminiatureCylindrical Connectors

Hermetic

MiniatureCylindrical Connectors

MIL-C-26482 Series 1 SolderMilitary # Proprietary #MS3110 PT00MS3111 PT01MS3112 PT02MS3113 PTIHMS3114 PT07MS3116 PT06

MIL-C-26482 Series 1 CrimpMilitary # Proprietary #MS3120 PT00SEMS3121 PT01SEMS3122 PT02SEMS3124 PT07SEMS3126 PT06SEMS3127 MF02SEMS3128 MF00SE

MIL-C-26482 Series 2 Amphenol Part # Matrix Part #MS3470 PTS00DR MB10MS3471 PTS01DR MB13MS3472 PTPS00DR MB11MS3474 PTS07DR MB14MS3475 PTGS06DR MB16MS3476 PTS06DR MB18

Other Proprietary (MIL-C-26482 Type)PT-CE SP-CE PC-SESP PC PC-CESP-SE Matrix MBL AIPT

MIL-C-83723 Series IIIAvailable in Pyle or Matrix Part No.

M83723/71 thru /78M83723/82 thru /92M83723/95, /96

Matrix only: M83723/66 thru /69 Quick DisconnectMB3, MT3

MIL-C-26500MS24264 ZZYMS24265 ZZWMS24266 MS27613BACC45FN, FT, FS, FMMS27614BACC63BP, BV MS27615BACC63CB, CC

Other ProprietaryMiniature Types

67 Series 165 Series

Standard/Heavy DutyCylindrical Connectors

MIL-C-5015 97 Series 97 Series Solder Solder Crimp

MS3100 97-3100 97-4100MS3101 97-3101 97-4101MS3102 97-3102 97-4102MS3106 97-3106 97-4106MS3107 97-3107 97-4107MS3108 97-3108 97-4108

97 Series is UL Approved file E115497(N) and CSA Approved certification file LR69183

Matrix MIL-C-5015Crimp Rear Release

MS3450 9440MS3451 9441MS3452 9442MS3454 9444MS3456 9446MS3459 9816

9817 Quick Disconnect9818 Quick Disconnect

Proprietary GT Series (5015 inserts)(Reverse Bayonet)

GT-A GT-G GT-AGGGT-AF/F GT-R GT-PPGT-CF/CFZ GT-RV GT-PCGT-CFGG GT-E GTC-MGT-LCF/LCFZ

Proprietary ACA-B SeriesACA-B Reverse Bayonet (5015 inserts)

Proprietary AC SeriesAC Threaded (5015 inserts)

Heavy Duty QWLD Class LMS17343 MS90555MS17344 MS90556MS17345 MS90557MS17346 MS90558MS17347MS17348

Pyle Star-Line (UL, CSA listed)Pyle Star-Line EX (certified for use in Zone 1-IIC hazardous environment)Pyle Star-Lok (UL, CSA listed)

Amphe-Power Connectors withRADSOK Technology

High Amperage RADSOK sockets availablein P-Lok Series, GT Series, 5015 (AC) Series,and several custom designs.

Other Proprietary Standardand Heavy Duty Types

Commercial Aircraft types:DC Series and 10-244 SeriesBT-M, BT-MA and BT-RA

Other Proprietary types:Pre-Earth FMLB Series, 7 Series,MS Modified types,QWL, QWP Heavy duty types

We invite you to visit our websites where you can find product catalogs that can bedownloaded and printed either as single pages or as multi-page documents. Catalogswill be added and updated on an on-going basis to this website.

We also invite you to contact us at: Phone: 607-563-5011 or 800-678-0141Fax: 607-563-5157

Note: MIL-DTL-38999 supersedes MIL-C-38999

TV Failsafe LanyardRelease Plug

MIL-C-27599 SolderMilitary # Proprietary #MS20026 LJT00MS20027 LJT01MS20028 LJT06MS20029 LJT07MS27334 JT00MS27335 JT02MS27336 JT06MS27337 JT07

MIL-DTL-38999* Series I & IIMilitary # Proprietary #MS27466 LJT00RMS27467 LJT06RMS27468 LJT07RMS27469 LJT00YMS27470 LJT07YMS27471 LJTIYMS27472 JT00RMS27473 JT06RMS27474 JT07RMS27475 JT00YMS27476 JT02YMS27477 JT07YMS27478 JTIYMS27479 JTS00RMS27482 JTS00YMS27483 JTS07YMS27484 JTG06RMS27496 LJT02RMS27497 JTPQ00RMS27499 JT02RMS27500 JT08RMS27503 JTSIYMS27505 LJTP02RMS27508 JTP02RMS27656 LJTPQ00R

MIL-DTL-38999* Series IIIMetal Composite (CTV)

D38999/20 TVP00R CTVP00RTVP02R CTVP02R

D38999/26 TV06R CTV06RD38999/24 TV07R CTV07R

TV01R CTV01RTV09R

D38999/21 TVPS02YD38999/23 TVS07YD38999/25 TVSIYD38999/27D38999/29D38999/30D38999/31 MIL-STD-1760 Plug

Other Proprietary 38999 TypesT-Line SeriesAmphe-Lite IndustrialSJT (meets European Specifications)Clutch-Lok TV/MTV (for high vibration)38999 Power

MIL-C-81511Military # Proprietary #M81511/01E 348-40EM81511/03E 348-43EM81511/05E 348-41EM81511/06E 348-46EM81511/18 348-140M81511/21E 348-30EM81511/23E 348-33EM81511/25E 348-31EM81511/26E 348-36E

www.amphenol-aerospace.comwww.amphenol-industrial.comwww.amphenol-abs

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Amphenol®/Pyle®/Matrix® Quick Product Guide

Engine Connectors(Class K Firewall)

D38999/20 BACC63BR/BTD38999/24 BACC63CN/CMD38999/26 M83723/82-92ESC-10, 11 M83723/95, /96, /97EN2997 ASN-EO

MIL-C-26500 types: FPK, FPL, FP5K, FYL

EMI Filter/TransientProtection Devices

Intermateable with/Features ofFTV - MIL-DTL-38999 Series IIIFJT - MIL-DTL-38999/27599 Series IIFLJT - MIL-DTL-38999/27599 Series IFSJT - Proprietary SJTFBL - MIL-DTL-38999 Series IVFPT - MIL-C-26482 Series 1 & 2,

MIL-C-83723 Series I

Other EMI Filter/TransientProtection Devices

MOV’s Hermetic FiltersDiodes ProgrammableEMP Filter Adapters“AN” Filters Filtered Plugs

Amphenol Canada Filter Products:485 Series Filtered ARINCMIL-DTL-24308 Filter D-SubsMIL-DTL-83513 Micro D-Subs

Fiber Optic Products

Multi-Channel Fiber to Fiber Systemswith MIL-DTL-38999 Series IIIConnectors and Fiber Optic Termini: Multi-mode Size 16 & 20 Single mode Size 16 90 degree Multi-mode Size 16Advanced Fiber Optic with CaptivatedAlignment Sleeves

Other Fiber Optic ProductsMFM Family: Hermaphroditic, Duplex,

SimplexFiber Optic Active PlugTFOCAtwo ConnectorsCTOS, CTOL Field Deployable Lens2-4-8 Channel Weatherproof Optic Conn.Multi-way BackplanesOptical Backplane SystemsSpace Application Fiber OpticsMTC Cylindrical SeriesBrush & Fiber Optic Hybrid RectangularsTactical Optical SpliceFiber Optic Termination Tools

Rectangular Printed CircuitBoard Connectors

MIL-C-55302with Bristle Brush Contacts

M55302/166 MB ( )-( )PM55302/167 MB ( )-( )WM55302/168 PC ( )-( )PM55302/169 IO ( )-( )CM55302/169 IO ( )-( )PM55302/170 DB ( )-( )P

MIL-C-55302with Crimp, Solder or PCB Contacts

M55302/67-69 PCB90AM55302/70-71 PCB100AM55302/76-77 PCB100BM55302/74-75 PCB100CM55302/72-73 PCB150ASIHD SeriesSIAL Series

LRM Surface Mountwith Bristle Brush Contacts

Series available in 80-472 positionsSEM-E Format availablePower Supply ModulesRF and Fiber Optic ModulesRuggedized VME64-XRuggedized VME P0/J0 MT

Backplane Connectorswith Tuning Fork & Blade Contacts

UHD (Ultra High Density) ConnectorsNAFI Daughtercard/Backplane Conn.

Other Rectangular ConnectorsI/O NAFI SeriesLMD and LMS ModularsSIM ModularsSIHD, SIAL Interconnects

Rack & Panel ConnectorsRectangular CylindricalLPSRC, SR RNJ217 SeriesLE, LPX SeriesARINC 404, ARINC 600RFM Modular SeriesMicro D-Subs

Special PurposeInterconnection Products

HermeticsAvailable in the following series:MS Standard MIL-C-5015Miniature MIL-C-26482Subminiature MIL-DTL-38999 I, II, III

Breakaway/Lanyard ReleaseAvailable in the following series:Fail-Safe Subminiature MIL-DTL-38999Twist-Pull Miniature MIL-C-26482Quick Disconnect Matrix MIL-C-83723Quick Disconnect Matrix MIL-C-5015Stores Management Type II, Rail LaunchGatelink Breakaway

Battlefield Interconnects & CablesStinger Missile typesEMC Protected & Over-molded CableAudio ConnectorsSincgars, Bowman Program ConnectorsWind Corrected Munitions Dispenser

Rail Mass Transit/IndustrialInterconnects & Cables

Freight-Mate Cable AssembliesTrans-Power & 27 Pole Train-Line,Over-molded Cable available with any Amphenol Cylindrical Industrial.

Data Bus ProductsCan Couplers, Box CouplersARINC 629 Current Mode CouplersWire Integrated Connectors (W.I.C.s)ARINC 629 Bus Cable Assys./Terminators711 Data Bus

Other Special Purpose ProductsRJ Field, USB Field, MTRJ Field, EZ FieldAquacon ImmersiblePyle Pon Series Indicator LightsWFRS Interlocked Safety SwitchesPyle Quelarc Heavy DutyAstronaut Zero-G ConnectorsPMAT (ARINC 644)Geophysical MiniaturesSCE and Mini SCE Push Pull ConnectorsPPS Push-Pull MiniaturesShorting PlugsMicro-Miniature ConnectorsECTA 133, ECTA 544Amphe-Base, Amphe-Com, Hi-Lok SeriesQuick Connection Modules1900 Rectangulars

Crimp M39029, Thermocouple, Wire WrapCoaxial, Twinax, Triax, Quadrax andDifferential Twinax Shielded ContactsBristle Brush Contacts for RectangularsFork & Blade Contacts for RectangularsFiber Optic TerminiRADSOK Contacts for High AmperageM85049 AccessoriesBand Backshell AccessoriesPyle Cord GripsThermal ClampsPipe & Cable SupportsRelay Sockets and Junction ModulesFor Attachment to Printed Circuit Boards: Press Fit Connectors Cylindricals with PC Tail Contacts Universal Header Assemblies Flex Circuit Assemblies Printed Circuit Bd. Terminal Blocks Wiring Interface Modules

Contacts, Accessories

Backplane SystemsElectrical and Optical Backplane Systemsthat can incorporate: MIL-C-55302 Brush Contacts NAFI Fork and Blade Contacts UHD Fork and Blade ARINC MIL-DTL-38999 Cylindricals MT Optical Ferrules

This vast array of interconnection products surpasses other connector manufacturers,and represents the Amphenol expertise to provide almost any interconnection solution.We assist in the design of products and make experienced recommendations to ourcustomers that will meet their specific performance requirements.

Solutions by Design -Amphenol is Your One-Stop SourceFor All your Interconnection Product Needs.

10

Amphenol Subminiature Family Main Features:

• Lightweight, compact, high contact density• Most popular cylindrical for high performance and environmental

resistance• The most sophisticated cylindrical connector to meet military aerospace

demands under severe conditions• Wide variety of customer options

Tri-Start MIL-DTL-38999 Series III -The High Performance Subminiature Choice for Maximum Versatility

Fiber Optic Multi-Channel D38999

Composite Tri-StartQualified to MIL-DTL-38999, Rev. J

Filter/Transient Protection D38999 D38999 Ground Plane withMetallic Insert, Power Contactsand Shielded Twinax ContactsDesigned for performance, the

Amphenol Tri-Start is the univer-sally accepted leader in compact,lightweight cylindrical connectortechnology. It offers the highestperformance capabilities for bothgeneral duty and severe environ-ment applications.

Additional styles shown here andavailable in the Amphenol Tri-StartSeries include:

• Firewall Class RK and RS withStainless Steel shells

• New Clutch-LokTM MTV 38999for high vibration environments

• Hermetic Receptacles• ESD Protection with Faraday

cage• New 38999 Power connectors

with high amperage contacts• Space application connectors• PCB and compliant press-fit

terminations

D38999 with FlexTermination

D38999 with PC TailCoax Contacts and PC

Tail Alignment Disc

MIL-DTL-38999 Lanyard “Breakaway”Connector with Concentric Twinax

Contacts, Qualified for MIL-STD-1760

Subminiature Cylindrical

Mil-Specs covered within theSubminiature Family:

• MIL-DTL-38999 Series I, II, III

• MIL-C-27599 Series I

• MIL-C-81511 Series I

Amphenol® Tri-StartTM MIL-DTL-38999 Series III

Please see our websites:www.amphenol-aerospace.comwww.amphenol-industrial.com

10

11

Subminiature Cylindrical, cont.

APPLICATION STANDARDS/ COUPLING/ CONTACT PERFORMANCEREQUIREMENTS MOUNTING TERMINATION ENVIRON./ELECT.

TV Series D38999High performance,general duty andsevere environmen-tal applications.

MS versionsmeet or exceedMIL-DTL-38999Series III.Lanyard releasestyle meetsMIL-STD-1760requirements.

Threaded coupling.Quickly andcompletely mate inone 360° turn of thecoupling nut. Selflocking - lockwiringis eliminated. 5 key/keyway polarizationeliminatesmismating.Universal mountingholes for front orrear mounting.Locksmith metalkeying to aid inblind mating.

Crimp termination.Recessed pins(100% scoop-prooffeature minimizescontact damage).Also available withPCB and compliantpress-fit termina-tion (SeeCylindricalConnectors forPCB application onpages 52-53).

Operating temp. from –65°Cto +200°C.Superior EMI shielding isachieved through thecombination of groundingfingers and solid metal tometal mating.IP67 rating for environmentalsealing.Corrosion resistance: shellsof stainless steel orcadmium over nickel platingwithstand a 500 hr. saltspray exposure.Operating voltage to 900VAC (RMS) at sea level.

OPTIONAL FEATURES

• 6 shell styles plus special deep-reach shells for increased panel thickness andspecial stand-off flange shells for attachment to printed circuit boards.

• Special design wih integral strain reliefs.• Over 50 insert patterns.• Hermetic seal (glass fusion) receptacle styles available.• Stainless Steel Firewall, Class K styles available. (See Engine Connectors, page 21.• Variety of shell finishes.• Twinax, coax, triax, quadrax and filter contacts and fiber optic termini options. See

contact section at end of catalog.• Ground plane versions (see page 13).• Fail-safe lanyard release plug style versions. See page 59.• Printed circuit board contacts, wire wrap and compliant press-fit contacts.• ESD (Electrostatic Discharge Protection) available with use of Faraday cage to

shunt high voltages.• Additional EMI/RFI protection devices can be integrated. See Filter section.• Flex termination assemblies for attachment to PCB boards. (See page 53).

Tri-StartTM, MIL-DTL-38999 Series III


CTV SeriesD38999Same highperformance,environmentalcapability of metalshell 38999 SeriesIII. Compositeshells. Provides17% to 70% weightsavings over metal,and enhancedcorrosionresistance.

MS versionsmeet or exceedMIL-DTL-38999Rev. K.

Threaded coupling.Completelyintermateable withstandard metalD38999 Series III.

Crimp termination.Recessed pins(100% scoop-prooffeature minimizescontact damage).

Operating temp. from –65°Cto +200°C.IP67 rating for environmentalsealing.Corrosion resistance:composite shells withstand2000 hrs. of salt sprayexposure.Operating voltage to 900VAC (RMS) at sea level.

OPTIONAL FEATURES

• 3 shell styles, utilizing same insert patterns as metal Series III.• Includes all options available in metal Series III, except firewall capability.• Unplated shells available.

Composite Tri-StartTM, MIL-DTL-38999 Series III

MARKETS• Military Aerospace • Commercial Aircraft • Space Applications• Military Vehicles • Medical Equipment

MARKETS• Military Aerospace • Commercial Aircraft • Space Applications• Military Vehicles

Reference Catalog 12-092


TRI-START SPECIALS:

TRI-START SPECIALS:

Tri-Start with Quadrax Contact

Tri-Start with Deep Reach Shell Tri-Start with Stand-off Flange Tri-Start Fail-Safe Breakaway withImproved Durability Composite Shell

12



JT SeriesMS27473High performancecapability for bothgeneral duty andsevere environmen-tal applications.Shorter profile,designed formaximum weight/space savings.

Crimp style MSversions meetor exceedMIL-DTL-38999Series II.Solder style MSversions meetor exceedMIL-C-27599Series II.

3 point bayonetcoupling and 5 key/keyway mating.

JT, MIL-DTL-38999Series II is crimptermination.JT, MIL-C-27599Series II is soldertermination.

Operating temp. from –65°Cto +200°C.EMI shielding is achievedwith optional groundingfingers.IP67 rating for environmentalsealing.Operating voltage to 900VAC (RMS) at sea level.

OPTIONAL FEATURES

• 6 shell styles with 70 insert patterns.• Hermetic seal (glass fusion) receptacle styles available.• Crimp termination (MIL-DTL-38999, II) has most options.• Fixed solder termination (MIL-C-27599, II) also available.• Variety of shell finishes.• Twinax, coax, triax, filter contacts and fiber optic termini options.• Printed circuit board contacts, wire wrap, compliant press-fit and thermocouple

contacts.• Flex termination assemblies for attachment to PCB boards.

JT, MIL-DTL-38999 Series II and MIL-C-27599 Series II


LJT SeriesMS27473High performancecapability for bothgeneral duty andsevere environmen-tal applications.Longer shell profilethan JT.

Crimp style MSversions meetor exceedMIL-DTL-38999Series I.Solder style MSversions meetor exceedMIL-C-27599Series I.

3 point bayonetcoupling and 5 key/keyway mating

LJT, MIL-DTL-38999 Series I iscrimp termination.LJT, MIL-C-27599Series I is soldertermination. Bothhave recessed pins(100% scoop-prooffeature minimizescontact damage).

Operating temp. from –65°Cto +200°C.EMI shielding is achievedwith standard groundingfingers.IP67 rating for environmentalsealing.Operating voltage to 900VAC (RMS) at sea level.

OPTIONAL FEATURES

• 6 shell styles with 90 insert patterns.• Hermetic seal (glass fusion) receptacle styles available.• Crimp termination (MIL-DTL-38999, I) has most options.• Fixed solder termination (MIL-C-27599, I) also available.• Variety of shell finishes.• Twinax, coax, triax, quadrax and filter contacts and fiber optic termini options.• Printed circuit board contacts, wire wrap, compliant press-fit and thermocouple

contacts.• Flex termination assemblies for attachment to PCB boards.

LJT, MIL-DTL-38999 Series I and MIL-C-27599 Series I

MARKETS• Military Aerospace • Commercial Aircraft• Military Vehicles • Medical Equipment

MARKETS• Military Aerospace • Commercial Aircraft• Military Vehicles

Reference Catalog 12-090 - CrimpReference Product Data Sheet 158 - Solder

Reference Catalog 12-090 - CrimpReference Product Data Sheet 158 - Solder


TV/MTV SeriesD38999Meets all MIL-DTL-38999 Series IIIrequirements plusunique inner clutchdesign providesenhanced anti-vibration and anti-decouplingcapability.

Meets orexceedsMIL-DTL-38999Series III.


Operating temp. from –65°Cto +200°C.Stainless steel shells andClass K firewall inserts meethigher temperature ranges.IP67 rating for environmentalsealing.High degree of differentialtorque. Actually tightensitself under vibration, whichprovides advantages in hardto reach areas.Operating voltage to 900VAC (RMS) at sea level.

OPTIONAL FEATURES

• Includes all options available in metal Series III.• Stainless steel firewall, Class K styles. (See Engine Connectors, page 21).

Clutch-LokTM High Vibration, MIL-DTL-38999 Series III

MARKETS• Military Aerospace • Commercial Aircraft • Space Applications• Military Vehicles • Mining Applications

Threaded coupling.Quick low forcemating in one 360°turn of the couplingnut. Mates withstandard Series IIIreceptacles.

Reference Brochure SL-383 andCatalog 12-092.

13



SJT SeriesHigh performancecapability for bothgeneral duty andsevere environmen-tal applications.Expansion of thebasic JT Series, butincorporates scoop-proof design of theLJT Series.

Compliancewith EuropeanSpecifications:PAN6433-2,LN29729,BS9522F0012,VG96912



Operating temp. from –55°Cto +200°C.Operating voltage to 900VAC (RMS) at sea level.

OPTIONAL FEATURES

• 5 shell styles and over 60 insert patterns.• Hermetic seal (glass fusion) receptacle styles available.• High temperature styles available.• Variety of shell finishes.• Coax contacts, solderless wrap contacts available.

SJT Series, Non-MS 38999 Type




Same highperformance,environmentalcapability of MIL-DTL-38999 SeriesI and III, butdesigned for higheramperage needs.

Meets orexceedsapplicableareas ofMIL-DTL-38999Series I and III.

Crimp termination. Operating temp. from –65°Cto +175°C.IP67 rating for environmentalsealing.Operating voltage to 400VAC (RMS) at sea level.Contact rating: 4 X 60 Amps,4 X 100 Amps, 1 X 250Amps and 1 X 500 Amps.

OPTIONAL FEATURES

• 4 shell styles, utilizes special inserts with larger size contacts.for power amperage outputs (from 60 to 500 Amps).

• Available in RNJ configuration (See page 57).

MIL-DTL-38999 Series I & III Power Connectors

MARKETS• Batteries• Connectors between shelters• Power Suppllies

Same bayonetmetal shell as MIL-DTL-38999 Series Ior threaded metalshell for MIL-DTL-389999 Series III,but with specialinsert patternsincorporating largesize contacts andRADSOK technol-ogy for 500 Amps.

Reference Amphenol Socapex CatalogsE116, E117, E122, E123 and AmphenolAerospace Catalog 12-092.


For high speedData Bus, LAN andcoax, triax andtwinax datatransmission.Incorporates MIL-DTL-38999receptacle shellswith contactsgrounded to ametallic insert.

Crimp termination. Operating temp. from –65°Cto +200°C.IP67 rating for environmentalsealing.

OPTIONAL FEATURES

• 40 popular insert patterns that incorporate coax, twinax or triax contacts• Option of mixing grounded shielded contacts and insulated M39029 signal

or power contacts in the same connector.• Ground plane connectors can be designed into Tri-Start, JT, LJT or SJT

Subminiature connectors.• Stainless steel or composite shells available.

Ground Plane Connectors, MIL-DTL-38999 Series I, II & III Types

Threaded orbayonet coupling.Uses metal shell ofMIL-DTL-38999Series I, II or III, butwith specialmetallic inserts.

Reference Product Data Sheet 139

MARKETS• Military Aerospace • Commercial Aircraft • Space Applications• Military Vehicles • Medical Equipment

Offers MIL-DTL-38999 type highperformancecapabilities.

14



T-SeriesHigh performanceconnector withsmallest subminia-ture size andlightweight butrugged design.

Crimp termination. Operating temp. from –65°Cto +200°C.IP67 rating for environmentalsealing.Operating voltage to 400VAC (RMS) at sea level.

OPTIONAL FEATURES

• 4 shell styles, 2 insert patterns with sizes 20 and 22 contacts.• Stainless steel or aluminum shells.• Variety of shell finishes.• Lanyard release applications available.• High voltage versions available.

T-Line Series, with MIL-DTL-38999 Series III Inserts

Push-pull couplingand 2 keypolarization.

Reference Pyle Bulletin TL-100


348 SeriesM81511For general dutyrequirements.Series II isstandard length,Series I is longershell with recessedpins.

MS versions areapproved toMIL-C-81511Series I & II


Crimp termination.Series I hasrecessed pins(100% scoop-prooffeature minimizescontact damage).

Operating temp. from –55°Cto +200°C.IP67 rating for environmentalsealing.Operating voltage to 600VAC (RMS) at sea level.

OPTIONAL FEATURES

• 4 shell styles available.• Series I with longer shells, recessed pins offers 28 insert patterns.• Series II with standard shells offers 16 insert patterns.• Shielded coax contacts available.

348 Series, MIL-C-81511 Series I & II




For further information on Subminiature Connectors within this brochure, see the following subjects(listed in Table of Contents):• Filter/Transient Protection Products • Breakaway/Quick Disconnect Connectors • MIL-STD-1553 Data Bus Products• Fiber Optic Products • Coax, Twinax, Triax and Quadrax Contacts • Flex Termination Assemblies• Hermetics • Press-Fit 38999 Connectors for PCB Attachment


AL SeriesCommercial 38999,Series III typeconnector for higherperformanceindustrial usage.

Offers 38999type highperformancecapabilities forsevereenvironmentapplications, yetis cost effectiveenough forgeneral dutyand non-environmentaluse.

Threaded coupling.Quickly, completelymates in one 360°turn of the couplingnut. Self locking -lockwiring iseliminated.Universal mountingholes for front orrear mounting,locksmith metalkeying to aid inblind mating.


Operating temp. from –55°Cto +125°C.IP67 rating for environmentalsealing.Class F provides excellentEMI shielding.Class U provides a non-conductive finish.Composite shells resistsevere corrosion.Operating voltage to 900VAC (RMS) at sea level.

OPTIONAL FEATURES

• 3 shell styles, 59 insert patterns.• Twinax, coax, filter contacts and fiber optic termini can be

incorporated - ideal for communications equipment.• Ground plane version and high decoupling version available.

Amphe-LiteTM, Non-MS Commercial 38999 Type

MARKETS• Communications • Medical Equipment• Automotive


Utilizes MIL-DTL-38999inserts andstandardM39029/56,/58series contacts.

15

Amphenol Miniature Family Main Features:

• Medium to miniature in size and weight; offers twice the number ofcontacts in half the size of a Standard connector.

• MIL-C-26482 Series 1 and Matrix MIL-C-26482 Series 2 are widely used ingeneral duty and environmental applications, both military andindustrial

• MIL-C-83723 and MIL-C-26500 have higher temperature capabilities andare widely used in jet engines and other military aerospace applications

MIL-C-26482 - The Miniature Cylindrical Choice for Military and Industrial Applications

Bayonet Coupling withSolder termination

Miniature Cylindrical

Mil-Specs covered within theMiniature Family:

• MIL-C-26482, Series 1

• MIL-C-26482, Series 2

• MIL-C-83723

• MIL-C-26500

Amphenol® Miniature Cylindrical MIL-C-26482, Series 1

Bayonet Coupling withCrimp front release contacttermination

Threaded Coupling withSolder or Crimp front releasecontact termination

Wide Range of ConnectorStyles in “PT” family of Series 1

Amphenol®/Matrix® MIL-C-26482, Series 2with Crimp rear release contact termination

FTP Miniature Cylindrical Filters

The Miniature cylindrical offers a more compact design with twotimes the density of contacts than its predecessor - the standard5015. It performs well in most environments and provides a verylarge selection of styles and options.

In addition to the above, the following options are also available inthe Amphenol MIL-C-26482 Miniature family:

• PT Hermetics• PT styles with shielded coax contacts• Matrix MBL Series that meet NAS 15999 Standards and

Aerospatiale Standards• AIPT Series - a modification of the PT Miniature with closed

entry design on the socket insert

MIL-C-26482 withPC tail contacts

Miniature Breakaway withLanyard Release


15

16

Miniature Cylindrical, cont.


PT, MS/PT (Solder)for general dutyapplications andenvironmentalsealing withgrommet & clampdesign.SP (Solder) is amodification of thePT with widerflange for backpanel mounting.

MS/PT meetsMIL-C-26482Series 1,ServiceClasses E, Fand P.MS/PT is ULrecognized.

Solder termination. Operating temp. from –55°Cto +125°C.Resilient inserts provide highdielectric strength andmoisture barrier.Operating voltage to 2300VAC (RMS) at sea level.

OPTIONAL FEATURES

• 7 shell styles with 57 insert patterns.• Hermetic seal (glass fusion) receptacle styles available.• Pressurized thru bulkhead receptacle style available.• Pre-installed coax solder contacts are available.• Printed Circuit board contacts available.• Variety of shell finishes (including non-cadmium) and backend accessories.

MIL-C-26482 Series 1, Bayonet, Solder

MARKETS• Instrumentation • Monitoring Equipment• Communications • Industrial Controls• Geophysical • Military/Aerospace

3 point bayonetcoupling and 5 key/keyway mating.Intermateable/intermountable withall miniature seriesconnectors exceptthreaded PCSeries.



PT-SE, MS/PT-SE(Crimp) for generalduty applicationsand environmentalsealing withgrommet & clampdesign.SP-SE (Crimp) is amodification of thePT-SE with widerflange for backpanel mounting.PT-CE, SP-CE(Crimp) has aspecial one-pieceinsert and grommetassembly.

MS/PT-SEmeets MIL-C-26482 Series 1,ServiceClasses E, Fand P.

3 point bayonetcoupling and 5 key/keyway mating.Intermateable/intermountable withall miniature seriesconnectors exceptthreaded PCSeries.

Crimp rearinsertable/ frontrelease contacttermination.(Closed entrysocket insertprevents probedamage.)

Operating temp. from –55°Cto +125°C.Resilient inserts provide highdielectric strength andmoisture barrier.Operating voltage to 2300VAC (RMS) at sea level.

OPTIONAL FEATURES

• 6 shell styles and 57 insert patterns.• Coax and thermocouple contacts are available.• Variety of shell finishes (including non-cadmium) and backend accessories.

MIL-C-26482 Series 1, Bayonet, Crimp


PC (Solder) forgeneral dutyapplications andenvironmentalsealing withgrommet & clampdesign.PC-SE (Crimp)utilizes a springtower retentionsystem.PC-CE (Crimp)utilizes a nylonwafer retentionsystem.

Proprietarystyles withperformancelevels that equalto PT series.

PC Series hasdouble stubthreaded couplingand single holepolarization.PC-SE, PC-CESeries are threadedcoupling.

PC Series aresolder termination.PC-SE and PC-CEare crimp, frontrelease and frontremovablecontacts. (Closedentry socket insertprevents probedamage)


OPTIONAL FEATURES

• 5 shell styles with 57 insert patterns.• Hermetic seal (glass fusion) receptacle styles available.• Pressurized thru bulkhead receptacle style available.• Pre-installed coax solder contacts are available in the solder style.• Variety of shell finishes (including non-cadmium) and backend accessories.

MIL-C-26482 Series 1 Type, Threaded, Crimp or Solder

MARKETS• Machine Tool • Production Equipment• Communications • Factory Automation• Rail/Mass Transit • Robotic Assembly

MARKETS• Instrumentation• Oil/Petrochemical Industries• Off Highway



17



Matrix MB1 Seriesand PT-DRAmphenol Series.For general dutyapplications andenvironmentalapplications. Differsfrom Series 1 inthat it has rearinsertable/releasable contactsand an elastomerinterfacial seal thatprovides moistureseal.

MS versionsmeet or exceedMIL-C-26482,Series 2.

Crimp rearinsertable, rearreleasable contacttermination.(Insertion andremoval of contactsfrom rear ofconnector assuresno damage to thefront that mightaffect sealingcharacteristics.)


OPTIONAL FEATURES

• 4 shell styles with 34 insert patterns.• Optional wider flange wall mount receptacle.• Optional plug design with RFI grounding.• Variety of shell finishes and backend accessories.

Matrix MB1 & Amphenol PT-DR, MIL-C-26482 Series 2

MARKETS• Military/Aerospace• Instrumentation/Control/Machine Tool• Communications• Geophysical


Reference Catalog 12-071 for Matrix MB1Series. Consult Amphenol, Sidney NY forinformation on Amphenol PT-DR Series.


Matrix MBL SeriesFor environmentalapplicationsrequiring lighterweight. Designed tomeet specialaerospacestandards.

Crimp rearinsertable, rearreleasable contacttermination.


OPTIONAL FEATURES

• 4 shell styles with 31 insert patterns.• Optional plug design with RFI grounding.• Variety of shell finishes and backend accessories.

Matrix MBL Series


Consult Amphenol, Sidney, NY forfurther information

MARKETS• Commercial Aerospace

Meetsrequirements ofNAS1599standards andAerospatialepart numbersASN-E0052through -E0054.

AIPT Series, MIL-C-26482 Series 1 Type


AIPT SeriesLower cost PTminiature connectormodificationdesigned especiallyfor industrial (non-environmental)applications.Specificallydesigned for usewith automatedtermination.

Uses modifiedMIL-C-26482Series 1 metalshells.Completelyintermateablewith MIL-C-26482 Series 1.


OPTIONAL FEATURES

• Available in box mount receptacles and plugs only with 6 insert patterns.• Offers increased manufacturing throughput by utilization of automated

stripper/crimpers; Reeled, stamped and formed contacts are compatible withthe Amphenol Vari-Crimp 2000.

• Variety of shell finishes (including non-cadmium) and backend accessories.

MARKETS• Instrumentation• Communications




18



High performance,environmentalresistant.Military stylesM83723/82-/87included in bothPyle and Matrix.M83723/91, /92and /95, /96 and/66-/69 non-firewallare Matrix only.BT, BJ, BN - Pylethreaded designa-tions.MT - Matrixthreaded designa-tions.MQ - Matrix quickdisconnectdesignations.

MS versionsmeet or exceedMIL-C-83723,Series III.


Operating temp. from –65°Cto +200°C.IP67 rating for environmentalsealing.MIL-C-83723/95, /-96 uniquethreaded coupling with self-locking clutch plate providesgreater resistance todecoupling than couplingduring vibration.Operating voltage to 1500VAC (RMS) at sea level.

OPTIONAL FEATURES

• 4 shell styles with 29 insert patterns inPyle Series and 34 insert patterns in Matrix Series.

• Aluminum or stainless steel (see firewall 83723 on next page) shells withoptions of conductive finish electroless nickel or olive drab, cadmium finishes.

• Hermetics available in Pyle Series.• Twinax and thermocouple contacts are available in Pyle Series.• Threaded unique design with self-locking clutch plate is available

in both Pyle and Matrix Series. This design offers higher vibration featuresand eliminates safety wiring.

• Matrix Series includes Push-pull Quick Disconnect plugs w/without lanyards.• Matrix Series includes threaded plugs with RFI grounding.• Pyle Series includes threaded Non-Decoupling plug styles. (See Engine

Connectors on page 21).

Pyle/Matrix MIL-C-83723 Series III, Threaded & Quick Disconnect Push Pull


Threaded coupling.Other styles:/95, /96 - Pyle andMatrix plugs arethreaded with aspecial self-lockingclutch design./66-/69 (Matrixonly) are QuickDisconnect plugswith push-pullcoupling.

Reference Catalog MS-102 for Pyle Series.Reference Catalog 12-073 for Matrix Series.


High performance,environmentalresistant.Military styles:M83723/71-/78MB- Matrix bayonetdesignations.



OPTIONAL FEATURES

• 4 shell styles. 29 insert patterns available inPyle versions, 34 insert patterns available in Matrix versions.

• Aluminum or stainless steel shells with options of conductive finishelectroless nickel or olive drab, cadmium finishes.

• Twinax and thermocouple contacts are available in Pyle Series.• Matrix Series includes bayonet plugs with RFI grounding

Matrix MIL-C-83723 Series III, Bayonet

Bayonet coupling.



MS versionsmeet or exceedMIL-C-83723,Series III.

19


High performance,environmentalconnector thatoffers improvedtemperaturecapabilities forengine applications.Pyle designations:BTR, BTK, BSK,HTK

Meets fireproofrequirements ofMIL-C-83723Series III,Class K.Styles alsoavailable to meetspecifications:AerospatialeASN-EO44XClass KE/SE.EuropeanAECMA EN2997.General ElectricM50TF3564.BoeingBACC63CM/CN.Rolls Royce/SBAC, ESC 10and ESC 11.

Threaded coupling.

OPTIONAL FEATURES

• 4 shell styles with 8 insert patterns.• Stainless steel/firewall styles - rated for 260°C.• Hermetics available in some series.• Twinax, thermocouple, special higher temp. contacts available.• Threaded unique design with self-locking clutch plate is

available. This design offers higher vibration features andeliminates safety wiring.

• Threaded Non-Decoupling plug styles available.• Scoop-proof versions available: ESC11, ESC16, Pyle HTK.

Pyle MIL-C-83723 Series III, High Temperature/Firewall


Reference Catalog MS-102


Operating temp. from –65°Cto +260°C.IP67 rating for environmentalsealing.Meets MIL-C-83723 vibrationspecifications of 41.7 G’s for16 hrs.Exceeds MIL-C-83723requirements for non-decoupling - tends to tightenconnectors under vibration.Operating voltage to 1500VAC (RMS) at sea level.



Military MS2426.Pyle ZZYGeneral purposeand environmentalresistant, mediumsize cylindrical formilitary aerospace.Lightweightaluminum or higherstrength stainlesssteel.Pyle ZZLHermetic threadedreceptacles.

MS versionsmeet or exceedMIL-C-26500,Classes R & Gfor aluminumand Class E forstainless steel.

Crimp rearinsertable, frontreleasable contacttermination.

Operating temp. from –65°Cto +200°C.IP67 rating for environmentalsealing.Stainless steel styles havehigher corrosion resistanceup to 204°C.Operating voltage to 1500VAC (RMS) at sea level.

OPTIONAL FEATURES

• 4 shell styles with 34 insert patterns, plushermetic styles.

• Ratchet Lock non-decoupling plug available(eliminates need for safety wiring).

• Finish options: Aluminum non-conductive (black anodize),Aluminum conductive (chromate) or Stainless steel.

• Contact options: coax, thermocouple, PCB tail, wire wrap, contacts on reels.• Variety of backend accessories.

Pyle MIL-C-26500 Threaded/Ratchet Lock


Threaded coupling.Ratchet lockthreaded plugs arealso available.



Military MS2426Pyle ZZWGeneral purposeand environmentalresistant, mediumsize cylindrical formilitary aerospace.Lightweightaluminum or higherstrength stainlesssteel.Pyle ZZBHermetic bayonetreceptacles.



OPTIONAL FEATURES

• 4 shell styles with 34 insert patterns, plushermetic styles.

• Finish options: Aluminum non-conductive(black anodize), Aluminum conductive (chromate) or Stainless steel.

• Contact options: coax, thermocouple, PCB tail, wire wrap, contacts on reels.• Variety of backend accessories.

Pyle MIL-C-26500 Bayonet

Bayonet coupling.



MS versionsmeet or exceedMIL-C-26500,Classes R & Gfor aluminumand Class E forstainless steel.

20


67 SeriesEnvironmentallysealed, mediumsize connector.Designed to meetMIL-C-5015specifications, butlighter weight, withgray anodizedaluminum shell andbayonet coupling.

Meetstemperatureranges andmoistureresistance ofMIL-C-5015requirementswith potting.Miniaturizedsize (approx.half the weightof standardMIL-C-5015connectors).UL approved.



OPTIONAL FEATURES

• 5 shell styles with 17 insert patterns.• 4 construction classes for unitized back end grommet or optional

wire sealing, clamping and potting styles.

67 Series, Miniaturized Standard

MARKETS• Military Aircraft• Missiles

Spring-loadedbayonet coupling.



165 SeriesEnvironmentallysealed, mediumsize connector.Designed to meetMIL-C-5015 ClassC specifications,but lighter weight,with gray anodizedaluminum shell andbayonet coupling.


Operating temp. from –55°Cto +125°C.IP67 rating for environmentalsealing.O-ring seals in both plug andreceptacles make connec-tors pressure proof andwater protected when mated.Operating voltage to 600VAC (RMS) at sea level.

OPTIONAL FEATURES

• 5 shell styles with 7 insert patterns.• Styles for jacketed cable attachment or for potting.

165 Series, Miniaturized Standard

Bayonet coupling.


MARKETS• Military Aircraft• Missiles

Meetstemperatureranges andmoistureresistance ofMIL-C-5015requirementswith potting.Miniaturizedsize (approx.half the weightof standardMIL-C-5015connectors).UL approved.



High performance,environmentalresistant.Military designationMS27613-27615 KThreaded.Pyle designationFPK Threaded orFYL BayonetClass K stainlesssteel connectorsdesigned forelevated tempera-tures in aircraftengine applications.

Meets fireproofrequirements ofMIL-C-5015Class K. MSversions meet orexceed MIL-C-26500, Class K.Styles designedfor Lockheed,General Electricand BoeingBACC63designations.

MS27613-27615 KMilitary or FPKproprietary arethreaded coupling.FYL is bayonetcoupling. Ratchetlock threadedcoupling alsoavailable.

OPTIONAL FEATURES

• 4 shell styles with 15 insert patterns.• Ratchet Lock non-decoupling plug available (eliminates need for safety wiring).• Optional styles qualified to Lockheed, GE and Boeing specifications.• Contact options: coax, thermocouple, PCB tail, wire wrap, contacts on reels.• Variety of backend accessories.

Pyle MIL-C-26500 Firewall, Threaded, Ratchet Lock & Bayonet




Operating temp. from –65°Cto +238°C.IP67 rating for environmentalsealing.Stainless steel styles havehigher corrosion resistanceup to 204°C.Operating voltage to 1500VAC (RMS) at sea level.

21

Amphenol produces several connectors that are designed for usein harsh environments such as gas turbine engines and othermilitary aerospace applications. Amphenol is widely accepted asa prime supplier of stainless steel/firewall connectors. Highvibration capabilities are also offered within these connectortypes due to their non-decoupling designs. This page gives anoverview of Amphenol’s high temperature/firewall and highvibration Engine Application Connectors.

Engine Connectors - High Temperature, High Vibration

Mil-Specs covered within Engine Connectors:

• Pyle MIL-C-83723, Series III Stainless Steel/Firewalls

• MIL-DTL-38999 Series III Stainless Steel/Firewalls

• MIL-C-26500 Stainless Steel Firewalls

• Matrix® MIL-C-5015 Stainless Steel/Firewalls

Miniature cylindrical MIL-C-83723 Series III andhigh temperature derivative connectors for aircraftengines. These connectors are capable ofoperation at temperatures up to 260° C. Within thefamily there are several styles designed specifi-cally to meet the performance requirements of thefollowing specifications:

• Aerospatiale: ASN-EO44X Class KE/SE• AECMA EN2997• Boeing: BACC63CM/CN• General Electric: M50TF3564• Rolls Royce/SBAC: ESC 10/ESC 11/ESC 15/ ESC 16

MIL-C-83723 Series III Engine Connectors also offer the user a major performance advantage through aunique threaded coupling mechanism that features a greater resistance to decoupling than to coupling; inhigh vibration situations such as in jet aircraft engines, there is added assurance that the connectors willnot decouple. These connectors are also described on page 19.

High Temperature/Firewall and High Vibration Capable Connectors

Amphenol® MIL-DTL-38999 Series III

Amphenol®/Pyle® MIL-C-83723 Series III, EN2997and ESC Styles

Subminiature cylindrical MIL-DTL-38999 Series III stainless steel/firewallconnectors, in Classes RK and RS, which are capable of temperatures upto 200° C. These connectors meet the highest performance requirementsof MIL-DTL-38999 which includes high EMI/EMP shielding and electrolyticerosion resistance.

The latest Amphenol development in MIL-DTL-38999 technology, de-signed to provide assurance of non-decoupling under severe vibration, isthe MTV CLUTCH-LOKTM. These connectors have a unique clutch designthat will not only remain mated and fully coupled under vibration, but willalso tighten itself.These connectors are also described on page 12.

ECS15 plug with integralEMI backshell

ESC11 plug and receptacle with recessed pins

Amphenol®/Pyle® MIL-C-26500Pyle FPK/FPL miniature cylindrical MIL-C-26500 stainless steel/firewallconnectors capable of temperatures up to 260° C. These connectors meetthe fireproof requirements of MIL-C-5015, Class K. Within the family thereare several variations including those designed to meet specifications of:• Lockheed aircraft• General Electric• Boeing: BACC63

These connectors are also described on page 20.Amphenol®/Matrix® MIL-C-5015

MS/Standard MIL-C-5015 firewall versions meet Classes KT and KS ofMIL-C-5015 and are capable of temperatures to 200°C.

These connectors are also described on page 24.


21

22

Commercial Aircraft Cylindrical, High Temp., Fluid Resistant


DC SeriesDesigned foraircraft applica-tions. Materials andfinishes providehigher temperaturecapability andresistance to fluids.

Meets applicablerequirements ofMIL-C-26482bayonet.Approved forDC-8, DC-9 andDC-10 aircraftapplications.

3 point bayonetcoupling and 5 key/keyway mating.Intermateable withother MIL-C-26482bayonet connec-tors.

OPTIONAL FEATURES

• 4 shell styles with 17 insert patterns.• Class F has strain relief clamp assembly

DC Series Aircraft Connectors

MARKETS• Commercial Aircraft



Operating temp. from –65°Fto +300°F.Resilient inserts, main jointgaskets and strain reliefs aremolded EPT material -resistance to Ozone andCorona, and synthetic oils.Operating voltage to 1000VAC (RMS) at sea level.


10-244 SeriesDesigned foraircraft applica-tions. Very hightemperaturecapability andresistance to fluids.

MIL-C-5015proprietarydesign foraircraft hightemperatureapplications.


Operating temp. from –65°Fto +400°F.Resilient inserts are moldedfluorolastomer - resistant toturbine oils, kerosene andJP-4. Resistant to Skydrol.Gray anodize finish providesadded corrosion resistance.Operating voltage to 3000VAC (RMS) at sea level.

OPTIONAL FEATURES

• 4 shell styles including a 90° plug with closed or open elbow;34 insert patterns.

• Strain relief clamps available.

10-244 Series Aircraft Connectors


Threaded coupling.



BT-M, BT-MASeriesFirewall connector,designed for aircraftapplications. Veryhigh temperaturecapability, evendirect exposure toflame.


Operating temp. from –65°Fto +450°F.Stainless steel shellsprovide added durability andresistance to corrosion.Operating voltage to 3000VAC (RMS) at sea level.

OPTIONAL FEATURES

• 4 shell styles with 26 insert patterns.• BT-M has MS-R type silicone grommet & clamp for termination of open wiring.• BT-MA has conduit adapter for termination of cable conduit.• Strain relief clamps available.

BT-M, BT-MA Aircraft Connectors

Threaded coupling.



MIL-C-5015proprietarydesign.


BT-RA SeriesFirewall connector,designed for aircraftapplications. Veryhigh temperaturecapability, evendirect exposure toflame.


Operating temp. from –65°Fto +450°F.Stainless steel shellsprovide added durability andresistance to corrosion.Operating voltage to 3000VAC (RMS) at sea level.

OPTIONAL FEATURES

BT-RA Aircraft Connectors

Threaded coupling.


MIL-C-5015proprietarydesign.

• 4 shell styles with 26 insert patterns.• BT-M has MS-R type silicone grommet & clamp for termination of open wiring.• BT-MA has conduit adapter for termination of cable conduit.• Strain relief clamps available.


2323

Amphenol MS/Standard Family Main Features:

• Medium to heavy in size and weight• Durable, time-tested cylindricals based on MIL-C-5015 military specification,

which was designed prior to the development of the more compact cylindricalconnector mil-specs of MIL-C-26482 and MIL-DTL-38999.

• Military versions are produced in strict accordance with MIL-DTL-5015 specifica-tions - for general duty and environmentally resistant applications.

• Several non-MS series are offered to meet a wide range of industrial applica-tions. These have MIL-5015 type inserts and mil-spec characteristics.

MIL-C-5015 - The Time-Tested Cylindrical for Military and Industrial Use

MS/Standard Cylindrical

Mil-Specs covered within theMS/Standard Family:

• MIL-DTL-5015 Classes F & R environmental

• MIL-5015 type Classes A, C, E

Amphenol® MS/Standard MIL-C-5015Classes A, C, E, F and R

MS versions - Solder Contacts,Non-MS versions - Solder or Crimp

Amphenol®/Matrix® MIL-C-5015Classes L, W, LS and Firewall KT & KS

Crimp Rear Release Contacts

97 Series

The MS/Standard MIL-C-5015 cylindricals and themany non-MS styles that are modifications or furtherdevelopments of MIL-C-5015 offer a very wide rangeof interconnection products.

All of these styles shown here are available plus:

• MS/Standard cylindricals with shielded coaxcontacts and PC tail contacts.

• MS/Standard cylindricals designed with over-molded cable.

• 97 Series Modifications: 97 with Reverse Bayonetshells; ECG connectors for medical instrumenta-tion; Convenience Outlets used on power circuits.

• Pre-Earth, First Mate/Last Break Series.• GT Series Modifications: GT-PC, GTC-M.• Several Amphe-Power types with RADSOK high

amperage sockets.

Amphenol also offers Heavy Duty Cylindricals forheavier electrical loads and some offer explosiveenvironmental protection:

• Class L, MIL-22992• QWL and QWLD Series• Pyle Star-LIne, Star-LIne EX, and Star-Lok• ARC Series, a new 5015 type with ratched double-

start stub threads

GT, Reverse Bayonet Series

ACA-B, Reverse BayonetSeries

Amphenol® MIL-C-5015 ModificationsIncludes Several Solder Types and 10-214 Crimp Types

Amphe-PowerTM withRADSOK® High Amperage

Contacts available in 3 series:P-Lok, 5015 AC, GT Series


24

MS/Standard Cylindrical, cont.


Proprietarysupplements toMS5015 series.Use the same MIL-C-5015 inserts, butoffer someadditional specialarrangements.FP3106 plug, 10-part numbers andSC potting typesare Solder; 10-214Series are Crimp.

Offer sameelectricalratings andcharacteristicsof MIL-C-5015MS versions.10-214 Seriesdesigned toaccommodateNavy controlledmulti-conductorarmored cableper MIL-C-915or MIL-C-2194.

Threaded coupling. Solder and crimptermination.

Operating temp. from –55°Cto +125°C.Resilient inserts provide highdielectric strength andmoisture barrier. Somestyles have axial compres-sion type clamping nut thatprovides stain relief andcable sealing.IP67 performance inenvironmental versions.Operating voltage to 3000VAC (RMS) at sea level.OPTIONAL FEATURES

• Several receptacles and plug typesdesignated as MS Modifications, incorporating MIL-C-5015 inserts.

• Some styles meet Class A general duty specifications, some meetClass C, pressurized specifications.

• Some styles have primed inserts and potting boots that provide forcustomer applied potting compounds.

• Variety of shell finishes.

MIL-C-5015 Modifications

MARKETS• Heavy Equipment/Off Road Vehicles• Mass Transportation• Power Generation


Military MS310( ).Proprietarydesignation: 75-.Environmentalresistant andgeneral dutycylindricals withresilient neopreneinserts.

MS versionsproduced instrict accor-dance with MIL-C-5015. ClassA: generalusage,Class C:Pressurized,Class E, F & R:environmental.

MS versions aresolder. Non-MSversions in closedsocket or frontrelease crimpcontacts or soldercontacts.

Operating temp. from –55°Cto +125°C.Resilient inserts provide highdielectric strength andmoisture barrier.IP67 performance inenvironmental versions.Operating voltage to 3000VAC (RMS) at sea level.

OPTIONAL FEATURES

• 5 shell styles with 286 insert patterns.• Hermetic configurations available.• Standard OD cadmium finish, optional finishes include non-cadmium zinc alloy.• Coax, thermocouple and PCB contact options.• Variety of backend accessories.

MIL-C-5015, Classes A, C, E, F, R


Threaded coupling.



Military MS345( ).Proprietarydesignation: 944-.Environmental andfirewall applica-tions, with crimprear releasecontacts andcompleteenvironmentalsealing.

Crimp rear releasetermination.

Operating temp. from –55°Cto +200°C.Completely environmentallysealed with contact seals,gaskets, wire seals andinsert-to-shell seals.IP67 rating for environmentalsealing.Stainless style firewallswithstand higher tempera-tures. Self locking plug staysmated under highervibration.Operating voltage to 3000VAC (RMS) at sea level.

OPTIONAL FEATURES

• 4 threaded shell styles with 172 insertpatterns.

• Self-locking plug available with an internal ratchetingmechanism to prevent unmating due to vibration and shock,eliminating the need for safety wiring.

• Proprietary quick disconnect plug is available with/without lanyards.• Additional Classes offered with black anodize or electroless

nickel finishes.• Options for thermocouple and socket contacts are available.

Matrix® MIL-C-5015, Classes L, W, LS, Firewall KT and KS

Threaded coupling.Self-lockingthreaded plugavailable with aninternal ratchetingmechanism. Quickdisconnect plugavailable.



MS versionsproduced instrict accor-dance with MIL-C-5015.Classes L & W:aluminum.Class LS:stainless steel.Classes KT &KS: firewall,stainless steel.All classes havefluid resistantinserts.


25


Low cost, generalduty, non-environmentalcylindricals withhard dielectricinserts.310( ) Solder types;410( ) Crimp types.

MIL-C-5015type.UL recognized.CSA certified.

310X types aresolder termination.410X types arecrimp rear releasetermination.

Operating temp. from –55°Cto +125°C.Operating voltage to 3000VAC (RMS) at sea level.

OPTIONAL FEATURES

• Solid or split shell construction.• 6 shell styles with 128 insert patterns.• Variety of conductive and non-conductive platings including non-cadmium.• Thermocouples and reel assembly contacts are available.• Variety of backend accessories available.

97 Series

MARKETS• Machine Tool• Semiconductor Test & Assembly• Welding Equipment

Threaded coupling.(Intermateable withAC threaded andMIL-C-5015connectors).



Plugs and outletdevices used on awide variety ofpower circuits.7- Series designa-tion.

Crimp termination. Rated for duty at 15 amps.Provide 1000 VRMSdielectric withstandingvoltage and 100 megohmsinsulation resistance. Willwithstand 1000 cycles ofuse.OPTIONAL FEATURES

• One style plug and receptacle outlet offered.• 61-F receptacle is standard aluminum shell with olive drab

cadmium finish, with optional cap and chain for environmental sealing.

Convenience Plugs/Outlets

MARKETS• Power circuits in aircraft, trucks, trailers, ships.

Threaded coupling.


ECG Connectors


For medicalequipment - ECGmonitoring cableand equipment.7- Series designa-tion. (97 Seriesmodifications)

Special purposeconnectors usedfor processcontrol andmedicalinstrumentation.

Threaded coupling.

OPTIONAL FEATURES

• 2 receptacle styles offered, each having different rotational positions of the insert.

MARKETS• Medical Instrumentation• Process Control


Solder termination. Performs to standards ofMIL-C-5015.

Similar to MIL-C-5015 styles.



DL SeriesGrounded contactto shell providesfirst mate/last breakcapability andprotects sensitivecircuits andoperators. Inter-mateable with MIL-C-5015 and 97series.

MIL-C-5015type shells andinserts.Conformity withEuropeansafetystandards(DIN VDE 0627)and certifiedthrough TUVProduct ServiceGMBH.

Threaded coupling. Solder termination. Meets Class IP67 protectionagainst water and dust.Operating voltage to 3000VAC (RMS) at sea level.

Pre-Earth/FMLBReference Product Data Sheet 187

OPTIONAL FEATURESMARKETS• Servo and Power Motors• Test Equipment• Factory Automation

• 3 shell styles with currently 7 insert patterns offered.• Standard plating is conductive black zinc, green zinc plating optional.

26



GT SeriesHeavy duty, ruggedconnector,environmentallyresistant.Preferredconnector for masstransit. Also used inmil-aero applica-tions such asmilitary vehicles.

Utilizes MIL-C-5015 inserts.UL recognized.Intermateablewith VG95234connectors.

Crimp or soldertermination.

Operating temp. from –55°Cto +125°C. With Vitoninserts: –50°C to +200°C.Resilient inserts provide highdielectric strength andmoisture barrier. IP67performance in environmen-tal versions.Resilient rubber coversprovide higher shock andvibration capabilities.Operating voltage to 3000VAC (RMS) at sea level.

OPTIONAL FEATURES

• Over 40 varieties of shell styles and backend accessory combinations.• Optional insert materials: Neoprene, Viton*, or low smoke/flame retardant.• Variety of conductive and non-conductive platings including non-cadmium.• Resilient cover coupling nuts available for added damage protection and

increased gripping surface.• Many contact types are available, including both gold and silver plating, and

alternate crimp barrel sizes.

GT Series, Reverse Bayonet

MARKETS• Rail/Mass Transportation• Power Generation, Petro-Chemical• Heavy Equipment, Geophysical• Power and Control Lighting Trusses• Military Vehicles

Reverse bayonetcoupling (quickmating, audible,visual and tactilefull matingindicators). Ratedto 2000 couplingsmin. No lockwiringrequired.

Reference Catalog 12-024.


GT-PC SeriesSame standardfeatures as the GTseries, but with“Dead Front” pincontacts, size 0,recessed into thesocket insert.Provides higheramperagecapability andoperator safety bypreventinginadvertent contactwith a live contact.

UL recognized.Currentlyavailable with 5insert patternsincorporatingsize 0 contacts.

Reverse bayonetcoupling (quickmating, audible,visual and tactilefull matingindicators). Ratedto 2000 couplingsmin. No lockwiringrequired.

Crimp termination. Same performance as GTseries, but special “DeadFront” recessed contactsprovide higher amperagelevels - up to 100 amps percontact. These specialcontacts also preventaccidental electrical shocksto technicians. “First Mate/”Last Break” features on oneor more of the pins provideadditional operator safety.OPTIONAL FEATURES

• Same shell styles offered as in standardGT series family.

• Currently 5 insert patterns available.• Wide selection of backend accessories available.

GT-PC Series for High Power Applications


GTC-M SeriesCombines the GTreverse bayonetshell and the rearrelease metal clipretention systemwhich is used in theAmphenol®/Matrix®

MIL-C-5015connector. Provideseasier insertion/removal of contactsand improvedenvironmentalsealing.

Intermateableand inter-mountable withstandard GTseries.

Reverse bayonetcoupling (quickmating, audible,visual and tactilefull matingindicators). Ratedto 2000 couplingsmin. No lockwiringrequired.Captivated couplingnut assemblyallows unmatingwithout the rearaccessoriesattached.


Operating temp. from –55°Cto +200°C.Completely environmentallysealed with contact seals,gaskets, wire seals andinsert-to-shell seals.IP67 rating for environmentalsealing.Operating voltage to 3000VAC (RMS) at sea level.

OPTIONAL FEATURES

• 7 shell styles offered with all insert patterns available from standardGT series family.

• Wide selection of backend accessories available.

GTC-M Series - The GT with Metal Clip Inserts

MARKETS• High Voltage Power Distribution

MARKETS• Mass Transportation• Power Generation, Petro-Chemical• Heavy Equipment, Geophysical

Reference Catalog 12-024. ReferenceProduct Data Sheet 181.


* Viton is a registered trademark of Dupont/Dow Company.

27



ACA SeriesModification of MIL-C-5015 connectorfamily,developed forindustrial usageand performs in themost ruggedenvironments. Isinternateable withexisting VG95234connectors

Manufactured inaccordance withMIL-C-5015 andVG95234.Classes E, Fand R areenvironmentalresisting.



OPTIONAL FEATURES

• 7 shell styles offered with a comprehensive selection of MIL-C-5015 insertarrangements and accessory hardware to accomodate heavy duty, commercialwire and cable.

• Additional Class G has backshell for heat shrink termination.• Available in aluminum or stainless steel shells with a variety of finishes.• Inserts available in Neoprene material with alternate materials upon request.

ACA-B Series, Reverse Bayonet

MARKETS• Automation, Machine Tool, Robotics• Process Control, Material Handling• Test and Measurement• Military Vehicles

ACA series isreverse bayonetcoupling (quickmating, audible,visual and tactilefull matingindicators). Ratedto 500 couplingsmin.


AC Threaded Series


AC SeriesThreadedModification of MIL-C-5015 connectorfamily, designed forindustrialapplications.General duty,environmentallyresistant.

Dimensions,styles andperformanceequate to MIL-C-5015 and the97 Series.Class A:general duty.Class E or F:environmentalfor use with awire bundle.Class PGA orPGR: Environ-mental for usewith jacketedcable.

AC Series isthreaded coupling.

OPTIONAL FEATURES

• 5 shell styles with 275 insert patterns• Variety of conductive and non-conductive platings including

non-cadmium.• Variety of backend accessories, including PG adapters and

cable clamps for use with jacketed cable.

MARKETS• Process Control• Sensors• Test and Measurement




AC Threaded


High amperagecapabilityconnectorsdesigned for themost demandingindustrial andtransportationapplications.Amphe-Power GTdesignation:GT( )RDSAmphe-Power ACdesignation:AC( )R( )designation

GT and 5015(AC) connectorsenhanced withRADSOKcontacts(hyperbolic,stamped gridconfigurationwithin thesocket) thathandle up to150% higheramperages thanstandardcontacts.

Amphe-Power GTis reverse bayonetcoupling. Amphe-Power 5015 isthreaded coupling.

Crimp termination.RADSOK contacts,available in size 8(69 amps), size 4(120 amps), andsize 0 (250 amps).For RADSOKcontact advan-tages, see page79.

Amphe-Power connectorsare all 5015 type perfor-mance. Operating temp. from–55°C to +125°C. GT and5015 styles are IP67 similarperformance in environmen-tal versions.Current Amphe-Power linessupport from 50A to over500A continuous duty.

OPTIONAL FEATURES

• Most shell styles available in GT family and in AC 5015threaded family are also available in the Amphe-Power Series.

• Also see Composite Amphe-GTR on next page.• Amphe-Power Connector family also includes P-Lok series with

RADSOK contacts (see next page).• Hybrid arrangements with RADSOK and power contacts tailored to meet

customer needs.

Amphe-PowerTM GT, Amphe-PowerTM 5015 (AC)

MARKETS• Power Generation, Petro-Chemical• Mass Transportation

Reference Brochure SL-391

Amphe-Power GT

Amphe-Power 5015 AC

NOTE: The previous AC-B Bayonet seriesis replaced by the new ACA-B ReverseBayonet series (see below).For availability of the AC-B series, consultAmphenol Industrial Operations.

28

Amphe-PowerTM Composite Amphe-GTR


Amphe-GTRGT connector withRADSOK highamperage sockets.The plug shell,coupling nut,receptacle andhardware are allhigh performancemolded compositematerial.

Listed perUL1977/UL1682/UL817. Meets allthe specifica-tions for highpower processcontrol andserver applica-tions.

Reverse bayonetcoupling.

OPTIONAL FEATURES

• Currently available in shell size 32 with 4 or 5AWGcontacts. Consult Amphenol Power Solutions for futuresizes and patterns.

MARKETS• Factory Automation• Rail/Mass Transportation• Process Control


Compression(setscrew) wiretermination to the4/6AWG or 8/10AWG conductorsallows easy fieldreplacement of pinor socket contacts,or complete plugand receptacleassemblies,without requiringspecialized tooling.

Meets same performancelevels as GT series.(Seepage 26). RADSOK contactsenable increased currentratings to 120A on individualcontacts. Utilizes a standardPG adapter to achieve IP67seal rating. Flammable ratedto UL94V-0.


Amphe-Power P-Lok Connectors


Amphe-Power P-Lok connectors aredesigned for highamperage usage inindustrial andtransportationapplications.

P-Lok and MIL-C-5015characteristics,enhanced withRADSOK forhigher amperageusage.

Spring pressurepush-pull mating ofthe P-Lok series.Audible and tactileconformation ofpositive locking.

OPTIONAL FEATURES

• Standard connector options available within the P-Lok family includingelectroless nickel finish on the shell.

• Dead-front pin contacts are available.• UL recognized leakage paths is an option.• Touch-proof sockets are available.• Custom over-molded cable solutions are offered by Amphenol for this product

and most all industrial cylindrical connectors. Neoprene, Hypalon and othermaterials are available in both straight and right-angle wire orientations.

MARKETS• Power Generation, Petro-Chemical• Rail/Mass Transportation• Fuel Cells, Energy Storage, Power Motors• Hybrid Vehlcles


Crimp termination.Amphe-Power P-Lok connectorshave RADSOKcontacts, availablein size 8 (69amps), size 4 (120amps), and size 0(250 amps).The 14mm Amphe-Power design hassize 28 shell, and asingle crimp pincontact in 2/0 or 4/0 AWG size. Thereceptacle has the14mm RADSOKsocket with crimpor busbar-mountterminationsavailable.

Meets same performancelevels as P-Lok. RADSOKsocket is rated for 500Acontinuous duty.Enivronmentally sealed toIP67.

Amphe-Power 14mm P-Lok

Amphe-Power P-Lok


Another Amphe-Power type - a GTseries modificationincorporating three8.0mm RADSOKcontacts mountedin a commontermination tobusbar or cable.This design createdthe first TUV“finger-proof” 500Aconnector in themarkeplace.

GT seriescharacteristics,but enhanced toan ultra-highcurrent densityin a compactshell size 28layout.

Crimp or soldertermination.RADSOK socketson receptacle sideand the pins on theplug side can befitted with “dead-front” tips to finger-proof the plug.

Operating temp. from –55°Cto +125°C.TUV “finger-proof” 500Acapability.IP67 performance inenvironmental versions.Operating voltage to 3000VAC (RMS) at sea level.OPTIONAL FEATURES

• Currently available in shell size 28 withthree 8.0mm RADSOK contacts. ConsultAmphenol Power Solutions for futuresizes and patterns.

• Can be over-molded or can be fitted withmechanical hardware.

Power GT Connectors

MARKETS• Hybrid Vehicles • Power Generation• Rail/Mass Transportation • Heavy Equipment

Same reversebayonet couplingas GT series.Ninety degree wireorientation on theplug also provideslow-profilemounting for tightpackagingrequirements.

Reference Brochure SL-391.

29


Class L MilitaryMS90555 andProprietarydesignations.Heavy duty,rugged, environ-mental cylindricalsdesigned to meetthe heaviestelectrical loads formilitary or industrialapplications.Current ranges of40 to 200 amps,conductor sizes 6to 4/0. Automaticgrounding forsafety.

Qualified toMIL-C-22992.Within thecontrolledparameters ofmil-spec - shellsize relationshipto currentcarryingcapacity toreduce thepossibility ofinadequatewiring for heavyelectrical loads.

Crimp termination.Contacts can besoldered.

Operating temp. from –55°Cto +125°C.Unique arc quenchingcapability provides a positivesafety feature if connectorsare inadvertently discon-nected under load.Programmed couplingsequence - grounding andneutral contacts engagebefore power contacts.Grommets and seals providewaterproofing. Ruggedshells are resistant tovibration, high impact, shockand corrosion.

OPTIONAL FEATURES

• Direct current or single/three phase,60/400 Hertz alternating current.

• 4 shell styles with 7 insert patterns thatfacilitate large conductors.

• Accessories have left hand threads to minimizecable twisting, wire breakage, accidental connector disassembly.

• Conductive and non-conductive finishes available.

Class “L”, MIL-C-22992

MARKETS• Military ground vehicles/Mobile facilities• Geophysical/Heavy equipment• Power distribution systems

Double stubthreaded per MIL-STD-1373 for fastcoupling, easycleaning. 5 keypolarizing systemassures thatcircuits withincompatible powercharacteristics(voltage, phase andfrequency) are notmated.Rated to 500complete mating/unmating cycles.


QWLD MilitaryMS17343 andProprietarydesignations.Heavy duty,rugged, environ-mental cylindricalsdesigned for powerand control circuits.Increased shell sizecompared tostandard 5015connectors forgreater durability.Industrial versionavailable.

MS approvedversionsqualified to MIL-C-22992.IncorporatesMIL-C-5015inserts plusspecialarrangements.Class C:pressurized.Class R:environmental.

Double stubthreaded per MIL-STD-1373 for fastcoupling, easycleaning. 5 keypolarization.Rated to 500complete mating/unmating cycles.


Operating temp. from –55°Cto +125°C.Resilient inserts provide highdielectric strength andmoisture barrier. Sealinggaskets at every joint forwaterproofing. Ruggedshells are explosion proofand are resistant to vibrationand shock, hydraulic fluids,oils and salt spray corrosion.Operating voltage to 3000VAC (RMS) at sea level.

OPTIONAL FEATURES

• 7 shell styles with over 300 insert patternsthat include both MS and special patternsfor a wide variety of multiconductor cables.

• Coax and thermocouple contacts available.• Accessories have left hand threads to

minimize cable twisting, wire breakage,accidental connector disassembly.

• Alumilite hard anodic finish for abrasionand corrosion resistance orconductive cadmium plate finish.

QWLD, MIL-C-22992


QWL SeriesProprietary only.Heavy duty,rugged, environ-mental cylindricalsdesigned to bemore compact.Provides aneconomicalalternative tomilitary qualifieddesigns for heavyduty connectors.

Proprietarystyles withperformancelevels that equalto MIL-C-22992.IncorporatesMIL-C-5015inserts plusspecialarrangements.

Double stubthreaded per MIL-STD-1373 for fastcoupling, easycleaning. Singlekeyway polariza-tion. Rated to 500complete mating/unmating cycles.


Operating temp. from –55°Cto +125°C.Resilient inserts provide highdielectric strength andmoisture barrier. Sealinggaskets at every joint forwaterproofing. Ruggedshells are resistant tovibration and shock,hydraulic fluids, oils and saltspray corrosion.Operating voltage to 3000VAC (RMS) at sea level.

OPTIONAL FEATURES

• 8 shell styles with over 300 insert patternsthat include both MS and special patternsfor a wide variety of multiconductor cables.

• Coax and thermocouple contacts available.• Accessories have left hand threads to

minimize cable twisting, wire breakage, accidental connector disassembly.• Alumilite hard anodic finish for abrasion and corrosion resistance or

conductive cadmium plate finish.

QWL, MIL-C-22992 Type

MARKETS• Military ground vehicles/Heavy equipment• Geophysical• Portable lighting systems• Power distribution systems

MARKETS• Instrumentation/Control/Machine Tool• Communications • Nuclear Industry• Geophysical




QDP SERIES ALSO AVAILABLE - Consult Amphenol for further information.• QWLD type shells with miniature crimp (PT-SE) inserts.• Applications which require heavy duty shells, rugged finish, higher contact density.

Heavy Duty Cylindrical, MIL-C-22992 Type

30

Heavy Duty Cyl., Star-Line®, Star-Line EX®, Star-Lok®, ARC


Heavy duty,environmentalcylindricals for highpower applicationswith harsh/potentiallyexplosiveenvironments.Rugged, doublelead threaded.EX designations.

Hybrid form ofthe Star-Lineseries withhigher temper-ature ranges.CenelecCertified for usein Zone 1-IIchazardousenvironment.

EX Certificate#03ATEX1101X

Solder, crimp andpressure terminals.Circuit breakingpower and controltypes.

Operating temp. from –65°Cto +257°C.IP67 rating for environmentalsealing.Hard anodic coatingprovides dielectric strengthwith heat and corrosionresistance.Up to high amperage of1135 amps at 1000VAC orDC rating available.

OPTIONAL FEATURES

• 5 shell styles with same insert patterns of Star-Line series.• Variety of backend accessories including basketweave cable grips,

straight or angled adapters, and receptacles mounted to junction boxes.• Can be terminated onto unarmored or armored and sheathed cables built to

several popular standards. Custom cable assemblies available.

Pyle Star-Line EX®

MARKETS• Mass Transportation • Aircraft Refueling Pits• Petro-chemical • Pharmaceutical Mfg. Equip.• Off-shore oil drilling• Automotive paint booths

Double lead Acmethreads providecomplete couplingin one turn of thecoupling nut, anddo not clog underadverse weatherconditions.Large wiring spaceprovided in cablehousings andconduit fittingbodies.


Pyle Star-Line®


Heavy duty,environmentalcylindricals for highamperage and highdensity control andinstrumentationapplications.Rugged, doublelead threaded.ZP/ZR designa-tions.

Equals orexceeds MIL-C-5015 E and Rspecifications.UL listed andCSA listed forcircuit breakingcapability.

Double lead Acmethreads providecomplete couplingin one turn of thecoupling nut, anddo not clog underadverse weatherconditions.Large wiring spaceprovided in cablehousings andconduit fittingbodies.

OPTIONAL FEATURES

• 5 shell styles with over 150 insert patterns.• 3 retention styles with captive contacts or insertable/removable contacts.• Contact inserts and adapters are interchangeable and reversible to suit

special needs.• Thermocouple contacts available.• Variety of backend accessories including basketweave cable grips, straight or

angled adapters, and receptacle mounted to junction boxes.

MARKETS• Mass Transportation • Oil Exploration & Production Equip.• Automotive Tooling • Motor Operated Valves• Co Generation Equip.


Solder, crimp andpressure terminals.Circuit breakingpower and controltypes.

Operating temp. from –67°Fto +257°F.IP67 rating for environmentalsealing.Hard anodic coatingprovides dielectric strengthwith heat and corrosionresistance.Up to high amperage of1135 amps at 1000VAC orDC rating available.


ARC Series5015 typeconnector with38999 Series IIItype coupling.


Operating temp. from –55°Cto +125°C.Elastomeric 5015 low-smokeflame-retardant inserts.IP67 performance inenvironmental versions.Operating voltage to 3000VAC (RMS) at sea level.

OPTIONAL FEATURES

• 4 shell styles with all 5015 patterns available.• Supplied with low smoke halogen inserts, but also can be supplied with

standard 5015 inserts.• Variety of backend accessories are available for all styles of cable and conduit.• Variety of cable strain relief options including over-molding and heat shrink boots.• RADSOK sockets are available.

ARC Series Connectors

Ratched double-start stub couplingthreads eliminatemis-mating andprovides easycleaning.

Consult your local Amphenol sales office forfurther information.

MARKETS• Rail Mass Transit• Process Control• Machine Tool

Same electricalcharacteristicsas 5015standardproduct butoffered withrugged ratcheddouble startstub threads.

STAR-LOK® SERIES ALSO AVAILABLE. Reference Catalog 12-054.• High power and rugged features of the Star-Line series, but with spring loaded

reverse bayonet coupling.• Same choices of inserts, contacts and hardware as Star-Line.• Solder, crimp and pressure terminals. Circuit breaking power and control types.

31

Amphenol offers great versatility in interconnection products for EMIand EMP protection of sensitive circuits. Amphenol Filter connectorsoffer the advantage of internal housing of the filter device within awide range of connector packages - virtually all major MIL-Speccylindricals and rectangular series. Housing the filter protectionwithin the connector eliminates costly and bulky exterior discreteprotection devices.

It is recommended that the user analyze system requirements forEMI protection in the following areas:

• Working voltage • Desired attenuation at a given frequency level• Peak voltage • Any special capacitance limitations

Filter/Transient Protection

EMI/EMP Filter Protection connectors areavailable within all the MIL-Spec Series ofcylindrical connectors including:

• MIL-DTL-38999 • MIL-C-5015• MIL-C-26482 • MIL-C-27599• MIL-C-83723 • MIL-C-26500

Select the option for the interference threat; couple with aconnector package to protect your sensitive circuits. Or giveAmphenol your custom shell design requirements - uniquefilter connector packaging can be designed.

State of the Art Protection from Effects of EMI/EMP

Amphenol Filter Connectors utilize two manufacturing technolo-gies to provide protection in VHF, UHF, HF and other customfilter ranges:

Filter/Transient Protection Connectors are available in all the stylesshown here plus other configurations for protecting circuitryfrom EMI and EMP:

• EMP protection utilizing diodes• EMP protection utilizing metal oxide varistors (MOV’s)• Programmable EMI filters• Filter plug connectors• Filtered hermetic connectors• Filter connectors with electrostatic discharge (ESD) protection• Header assemblies• Filtered D-Sub MIL-DTL-24308• Micro D-Sub MIL-DTL-83513

FJTSubminiature JT,MIL-DTL-38999 Series IIwith Filter Protection

FLJTSubminiature LJT,MIL-DTL-38999 Series Iwith Filter Protection

FSJTSubminiature SJT,Non-MS 38999 Typewith Filter Protection

FBLMIL-DTL-38999 Series IV(Available in receptacleconfigurations only)

FPTMiniature PT, MIL-C-26482with Filter Protection

Filter “AN”MIL-C-5015 Typewith Filter Protection

Filter AdaptersFor cost effective installationbetween existing plugs andreceptacles.

FTV/FCTVSubminiature Tri-Start,MIL-DTL-38999 Series III,Metal or Composite shellswith Filter Protection*

Filter Rectangular ARINC 400/600

*Filter protection is also available in Amphe-Lite Industrial 38999 type connectors. See Subminiature Cylindrical section.


Filters also available in Rectangular Connectors:

• MIL-DTL-24308 D-Sub• MIL-DTL-83513 Micro D• ARINC 404/600• DOD-83527 Rack and Panel• MIL-DTL-83733 Rack and Panel

31

32

Filter/Transient Protection, cont.


For protection ofsensitive circuitryfrom interferencesin VHF, UHF, HFand other customfilter ranges.Available in allmajor mil-speccylindricals.Contain a passivefilter networkcomprised ofcombinations offerrite inductors andceramic capacitorsto meet customerspecifications.

Intermateablewith thecompatibleseries ofconnector.(See page 32for mil-specsavailable withfilters).Filter connec-tors arequalified tointernalAmphenolspecificationBSF-1.

Crimp, solder, PCBtail or wire wraptermination. Filtercontacts can beprovided in allfrequencies incontact sizes 16,20 and 22.

Operating temp. from –55°Cto +125°C.Standard filter connectorswithstand a 600 voltagespike with optional protectionto 2500 voltage.Filter connectors meet thelevels and wave forms ofSAE4L without failure.Environmental sealing to 3foot immersion available.

OPTIONAL FEATURES

• Wide versatility in connector styles that can be enhanced as filter connectors -choose from all major mil-spec cylindrical families. (See opposite page).

• Custom shell configurations are readily available to meet a wide variety ofcustomer requirements.

• Tubular or planar configurations:C, LC, CL, T, LL, PI, Cascaded Pi arrangements.

• Filter contacts with differing cutoff frequencies can be mixed in any insert.• Combinations of contact options in the same connectors are possible - provide

EMI and EMP within the same package.• Insulated feed-through contacts and ground pins can be included.• Hermetic filters available.

EMI Cylindrical Filter Connectors

MARKETS• Military Aerospace • Commercial Aircraft• Military Vehicles • Medical Equipment• Communications • Industrial

Threaded orbayonet couplingdepending onconnector seriesused for filtering.



For protection ofsensitive circuitry -Utilizing silicon chiptechnology to shuntenergy beforereaching sensitivecircuits. Offerprotection for 5.8 to200 VDC circuits.Available in allmajor mil-speccylindricals.

Intermateablewith thecompatibleseries ofconnector.Screened toapplicablerequirements ofMIL-S-19500TX/TXV.


Crimp, solder, PCBtail or wire wraptermination.Diode protectioncan be provided incontact sizes 16,20 and 22.

Operating temp. from –55°Cto +125°C.Clamping ratio of 1.2 to 1.Nanosecond response time.Low impedance with highfrequency response.Individual diodes are factoryrepairable.

OPTIONAL FEATURES

• Same wide variety of all major mil-speccylindricals for incorporation of diodes.

• Unipolar or bipolar designs available.• Diode protection packaged singularly or in combinations

with EMI filter and/or MOV in the same connector.• Low capacitance diodes <100 pfd are available.

Diode Connectors

MARKETS• Military Aerospace • Commercial Aircraft• Military Vehicles • Medical Equipment• Communications


Diode Connector & Adapter


For protection ofsensitive circuitry -act as a variableresistor toefficiently dissipateenergy in the 22-47VDC or VAC range.Available in allmajor mil-speccylindricals.

Intermateablewith thecompatibleseries ofconnector.


Crimp, solder, PCBtail or wire wraptermination.MOV protectioncan be provided incontact sizes 16,20 and 22.

Operating temp. from –55°Cto +125°C.Clamping ratio of 1.2 to 1.Nanosecond response time.Low impedance with highfrequency response.High energy potentialimpervious to radiation.

OPTIONAL FEATURES

• Same wide variety of all major mil-speccylindricals for incorporation of MOV’s.

• MOV packaged singularity or in combinationswith EMI filter and/or diodes in the same connector.

MOV (Metal Oxide Varisitor) Connectors



33



Filter/transientprotection ofsensitive circuitry,with benefit ofcrimp contacts thatare rear insertableand rear removable.Voltage range of230 VDC. Availablein MIL-DTL-38999Series I, II, III andproprietary SJTreceptacle shells.


Crimp or PCB tailtermination.Contacts can beprovided in sizes16, 20 and 22.

Operating temp. from –55°Cto +125°C.

OPTIONAL FEATURES

• Filter, ground or insulated contacts can be combined to accommodateunique and changing EMI requirements.

• Pi filters and capacitor filters in the VHF and UHF frequency ranges, aswell as a 50,000 pf straight capacitance filter, are available.

Programmable EMI Filter





EMI and/or EMPcapability forprotection ofsensitive circuitry.Adapters that areinstalled betweenexisting plugs andreceptacles. Circuitprotection at VHF,UHF, HF and othercustom filter rangesthat use planartechnology. For usewith all the majormil-speccylindricals.


Contact terminationnot applicable.Used as aninterface between areceptacle andplug.

Same performance as EMIcylindrical connectors.

OPTIONAL FEATURES

• Wide range of tooled patterns availableto mate with all popular mil-speccylindricals.

EMI/EMP Adapters



Threaded orbayonet coupling tointermate betweenplugs andreceptacles.


Designed withsamecomponents asa standard filterreceptacle, butoffers option ofbeing mountedon the cableharness.

Crimp, solder, orPCB tail termina-tion.

Same performance as EMIcylindrical connectors.

OPTIONAL FEATURES

• Wide range of tooled patterns availableto mate with all popular mil-speccylindricals.

Filtered Plugs



For filteringapplications whereaccess to thereceptacle isdenied. Costeffective method ofachieving EMIprotection whenlength restrictionsprohibit inclusion ofan adapter to thesystem.


34


Filter connectorswith added featureof protection fromElectrostaticDischarge (ESD).Utilizes the FaradayCage principal toshunt electrostaticdischarge events tothe conductiveenclosure on whichthe connector ismounted, thusprotecting thecontacts from thehigh voltage. UsesMIL-DTL-38999Series III recep-tacles.

Exceedsprotectionrequirements ofIEC 801-2 andMIL-STD-1686.

MIL-DTL-38999connector threadedcoupling.The filter connectorwith ESD featureeliminates the needfor discretecomponents suchas diodes. Do notrequire specialmounting orterminatingtechniques.

Crimp, solder, PCBtail, or wire wraptermination.

Ensures that all componentswithin a conductiveenclosure will be subjectedto a max. of 10V duringelectrostatic dischargesbetween –26 KV and +26KV. Response time isinstantaneous. MaximumESD voltage tested to ± 26KV. No capacitive loading.

OPTIONAL FEATURES

Filter Connectors with ESD Protection


Reference Product Data Sheet # 171.

• ESD protection is currently available inMIL-DTL-38999 Series III connectors.(Also see ESD protection in LRM SurfaceMount Rectangular connectors. ConsultAmphenol for further availability.)



Qualified torequirements ofARINC 600-9and MIL-C-81659. Used onBoeing,McDonnellDouglas andAirbus avionicsequipment.

Crimp, solder, PCBtail or wire wraptermination.

Operating temp. from –65°Cto +125°C.Designed to RTCA/D0-160.Meet environmentalrequirements of ARINC 600and MIL-C-81659.Typically 200VAC working/500VDC DWV.

OPTIONAL FEATURES

• ARINC 600 has 4 shell size configurations,including a MIL-C-83527 style.

• ARINC 404/MIL-C-81659 has 4 shell size configurations.• Aluminum alloy shell with electroless nickel or cadmium finish.• Other diode and MOV termination module designs are offered.

ARINC Filtered Connectors

MARKETS• Military Aerospace• Commercial Aircraft

Rack and panelmounting.

Reference Amphenol Canada Brochure 485


308 SeriesFiltered D-Subconnectors foraerospace andcommercial EMIrequirements.Incorporates planarcapacitortechnology.

Solder, PCB tail orwire wraptermination.

OPTIONAL FEATURES• Optional D-Sub programmable style, EMI grounded style.• Aluminum alloy shell with a variety of finishes available.Also see Micro D-Sub MIL-DTL-83513 Rack and Panel Connectors on pg. 58.

MIL-DTL-24308 Filtered D-Sub Connectors

Rack and panelmounting.

Reference Amphenol Canada Brochure 308

MARKETS• Military Aerospace • Industrial• Commercial Aircraft • Communications• Military Vehicles • Medical Equipment• Satellites and Missiles

Qualified torequirements ofMIL-DTL-24308.

485 SeriesFiltered ARINC 404and 600 rack andpanel connectorsdesigned to providespace and cost-effective solutionsto EMC complianceissues in avionicsproducts.Incorporates planarcapacitor arraytechnology.

Operating temp. from –65°Cto +125°C.Meets performancerequirements of MIL-DTL-24308.

35

Amphenol offers Fiber Optic high performance termini and connectorsystems within a wide range of cylindrical and rectangular interconnectpackaging. Fiber optic connectors and systems provide reliable transferof data signals for communication systems in many applications -military, battlefield, commercial and medical.

Amphenol’s MIL-T-29504/4 & 5 fiber to fiber termination offers low losscharacteristics with high reliability and repeatability. Combined with theproven MIL-DTL-38999 Series III connector, Amphenol offers a multi-channel fiber optic connector system that is unsurpassed. The samefiber termini are incorporated into LRM surface mount connectors, andare combined with low mating force Brush contacts in PCB rectangularconnectors.

Multi-Channel Fiber to Fiber Systems

Amphenol Fiber Optics are available in all the interconnection productsshown here, plus:

• Advanced Fiber Optic Connectors with captivated alignment sleeves• Fiber Optic Cable Assemblies• Space Application Fiber Optic Connectors• HLM Hermaphroditic Lensed Multiway Connectors• Lens Connector Technology• Fiber Optic Active Plugs• CTOS and CTOL Tactical Connectors• Optical Connectors: 5 smaller shell styles (2 and 4 channels) with

threaded, bayonet or push-pull type coupling mechanisms• Multi-way Backplane Connectors• Termination Tool Kits

Hybrid Rectangular Connectorswith Fiber Optics and Brush Contacts

Fiber Optic Products

Fiber Optics are available in severalInterconnection Products:

• MIL-DTL-38999 Cylindricals -• Several styles & configurations• With Fiber Optic termini only or mixed with other contact types

• LRM Surface Mount Rectangulars• Optical Backplanes• PCB Rectangulars - combined with

Brush contacts• Space application connectors includ-

ing MIL-STD-1773 Data Bus

Amphenol® Fiber Optic Products and Systems ProvideReliable, High Speed and Secure Interconnections

Fiber Optics Backplane withMT Optical Ferrules

D38999 Connectorswith MT Optical Ferrules HQM Hermaphroditic Connectors

CTOS Field Deployable Lens Connectors

Precision Optic Interconnect System withinMIL-DTL-38999 Series III Connectors

35

TFOCAtwo Connectors

Please see our websites:www.amphenol-aerospace.com www.amphenol-abs.comwww.amphenol-industrial.com www.fo-interconnect.com

36

Fiber Optic Products, cont.


MIL-DTL-38999Series III Tri-Startconnectors withprecision fiber opticterminationsystems for highspeed and securecommunicationtransmission.

Connectors arequalified to MIL-DTL-38999Series III.Compositeshells qualifiedto MIL-DTL-38999 Rev. J.Fiber optic size16 multi-modetermini arequalified to MIL-T-29504/4 & 5.

Termination withinserts that allowfor fiber optictermini in sizes 16and 20. Recessedpins (100% scoop-proof featureminimizes contactdamage).

Connector performancesinclude temp. range of–55°C to +200° C, superiorEMI shielding, shockresistance and IP67environmental sealing whichare consistent with MIL-DTL-38999 Series III. (SeeSubminiature CylindricalSection)Optical performance ismaximized with the uniquemethods of alignment in thetermination systems.Insertion losses rangefrom .3dB to <1/5dBdepending upon launchconditions, fiber NA, fibersize and the type oftermination.

OPTIONAL FEATURES

• Any of the shell styles of Tri-Start, MIL-DTL-38999 Series III are offered forincorporation of fiber optics. (See Subminiature Cyl. section for Tri-Startfeatures and options).

• 35 popular insert patterns allow for fiber optics in any size 16 and 20 contactcavities and also for hybrid combinations of fiber optics, power contacts andshielded coax or twinax contacts.

• Size 16 multi-mode and single mode fiber optic termini and size 20 multi-mode fiber optic termini are readily available.

• 90 degree multi-mode size 16 are available.• Optional fiber optic tools and termination tool kits are available for polishing,

inserting and removing of fiber optic termini. (See fiber optic termination toolkit on page 42).

Multi-Channel Connectors - MIL-DTL-38999 Series III Cylindricals with Fiber Optic Termini


Threaded coupling.Quickly, completelymates in one 360°turn of the couplingnut which is selflocking. Lockwiringis eliminated. 5 key/keyway polarizationeliminatesmismating.Universal mountingholes for front orrear mounting,locksmith metalkeying to aid inblind mating.

Reference Fiber Optic Catalog 12-352Reference Tri-Start Catalog 12-092


Fiber optic highspeed transmissionavailable withinhigh density LineReplaceableModules for use inadvanced avionicsprinted circuitboards. LRMconnectors meetavionics packagingin SEM-E formfactor, VHSIC andMMIC and customform factors.

LRM connec-tors meetrequirements ofMIL-C-55302.Fiber Optictermini meetMIL-T-29504/4,/5, /14 &/15.

For attachment toprinted circuitboards. Polarizationis controlled byinsert arrangement.Up to 4096 keyingcombinations.

Fiber optic terminifor LRM connectorsare available insize 16, straightand 90 degreestyles, and arecombined with lowmating force BristleBrush contacts orwith powercontacts. LRMconnectors areavailable in severalgrid patterns thatincorporate from300 to 472contacts in 6 to 8rows.

LRM connectors typicallyhouse Bristle Brush contactswhich provide low matingand unmating forceadvantages - 70% to 90%lower than with conventionalpin and socket. (For otheradvantages of Brushcontacts see Rectangularsection).Optical performances of fiberoptic termini within LRMconnectors are the same astermini used in cylindricalconnectors. (See above).OPTIONAL FEATURES


Reference Fiber Optic Catalog 12-352Reference LRM Publication L-2104

• Fiber optic termini are available for LRMconnectors in the following configurations:• MIL-T-29504/4, /5, /14 & /15 termini• Lucent ROC (Robust Optical Connector)• MT ferrule (2-24 fiber lines per ferrule) (See other MT Series, page 40).

• Hybrid arrangements with fiber optic termini, Brush contacts, power contactsand coaxial or twinax contacts are available.

(See Rectangular section for more information on LRM connectors and Brush contacts).

Single mode, Multi-mode and 90° FiberOptic termini are available.

Fiber Optic LRM (Line Replaceable Module) Rectangular Connectors

37



Fiber optictransmissioninterconnects foroutdoor, industrialapplications. 2 and4 channels forMTRJ-Field. 2/4/8channels for TVOP,LJTOP and RNJOP.Designed for costeffectiveness, butto provide highperformance inmany environmentsand for blindmateapplications.

TVOPMIL-DTL-38999Series III.

LJTOPMIL-DTL-38999Series I.

RNJOPMIL-DTL-38999Series I.

MTRJ Field TVMIL-DTL-38999Series III.

LC Field TVMIL-DTL-38999Series III.

2/4/8 channels.

2/4/8 channels.

2/4/8 channels.

2/4 channels.

2 channels.

All styles offeredwith single mode ormulti-modeceramic termini2.5mm size (MTRJplastic ferrule forMTRJ).

TVOP/LJTOP/RNJOP/MTRJField TV.

Typical insertion 0.5dBMM/SM.Waterproof IP67.Shells are high performancewith resistance to corrosionand UV.

OPTIONAL FEATURES

• Receptacle styles: square flange, jam nut and sq. flange with backshell.• Plug style: straight with metal or plastic PG adapters or heat shrink.• Shell materials and finishes offered vary per style.• Single mode or multi-mode termini available in all styles.

Environmental Weatherproof Optical Connectors

MARKETS• Communications • Military Vehicles• Robotics • Navy• Mining & Offshore



Fiber optic highspeed transmissionTactical Multiwayinterconnects forharsh environmentslike battlefieldconditions andquick deployablelarge capacity links.CTOS38 mm dia.CTOL52 mm. dia.AXOS27 mm. dia.

CTOS2 and 4 channelconfigurationsoffered with singlemode and multi-mode termini.CTOL2, 4 and 8 channelconfigurationsoffered with multi-mode termini.AXOS2 and 4 channelconfigurationsoffered with multi-mode termini.

Operating temp. from –40° Cto +85° C. Durability: 10,000mating for CTOS and CTOL.5000 mating for AXOS.Provides EMI protection.Stainless steel bodies resistcorrosion. Ergonomic andribbed synthetic rubbershells improve handling andensure mechanicalprotection.Connector interface can beeasily cleaned and willperform in harsh environ-mental conditions.Insertion losses below2.0 dB.

OPTIONAL FEATURES

• Plugs and receptacles offered in straight and 90 degree styles.• Tactical harnesses and protection caps available.

CTOS, CTOL, AXOS Field Deployable Lens Connectors

Hermaphroditicconnector.Entire family isequipped with thesame hermaphro-ditic interface inorder to extend theoptical links byadding identicalcable sections.


MARKETS• Communications • Military Vehicles • Homeland Security• Radar Systems • Mining & Offshore• Robotics • Broadcast

Produced withexpanded beamfiber optictechnology.Qualified toStanag 4290.

Threaded coupling.

Bayonet coupling.

Rackable coupling.

Threaded coupling.

Threaded coupling.

CTOS

CTOL

AXOS

LC Field TV

TVOP

LJTOP

RNJOP

MTRJ Field TV

38


Fiber optictransmissioninterconnects forsemi to harshenvironments,indoor and outdoor.All three styleseliminate the needfor polarizing theassemblies orusing adapters.HQM - fullyhermaphroditic withan active recep-tacle option.HDM - lightweight,smaller design, fullyhermaphroditic.HLM - fullyhermaphroditic, forextreme harshenvironmentswhere cost andspace are factorsand lensing ispreferred.

All three typesare producedwith butt jointfiber optictechnologywhich providesfor lowerinsertionlosses.

All are bayonetcoupling.HMFM is one-piececonstruction. HDMand HLM haveremovable shellcomponents tofacilitate cleaning.

All are available in2 channels withmulti-mode andsingle modetermini.

Operating temp. from –55°Cto +125°C for HMFM series.Operating temp. from –55° Cto +85° C for HDM and HLMseries.Typical insertion losses:HMFM at 0.3 dBHDM at 0.3 dBHLM at less than 1.0 dB.Rated at IP68 mated forenvironmental sealing.

OPTIONAL FEATURES

• Interface with a wide range of rugged fiber optic cables.• HQM has plug and jam nut receptacle styles. HDM and HLM have plug and

panel mount receptacle styles. Over molded version available in HLM series.• Choice of materials and platings.

Hermaphroditic Fiber Optic Connectors

MARKETS• Communications • Military Vehicles• Radar Systems • Mining & Offshore• Robotics



HQM Hermaphroditic Connector

HDM Hermaphroditic Duplex Miniature

HLM Hermaphroditic Lensed Multiway


TFOCAtwoFiber optic highspeed transmis-sion for interoper-ability with legacytactical operationalcentre fieldedequipment. Usessealed floatingceramic ferrulesystem and a one-piece monoblocconstruction.

Put on theapprovedsupplier list bythe US ArmyCommunica-tions Div.(CECOM) forharsh environ-ment fiber opticinterconnectsto TFOCA-II®specifications.Listed as asource ofsupply onCECOMspecificationdrawingA3302584.

Hermaphroditicdesign to enabledaisy chaining ofcables. Fullyintermateable andintermountable withthe TFOCA-II®series. Customdesigned monoblocis easily removablewith a dime, toallow opticalterminal, plug bodyand internalcoupling ringcleaning.

Available in 4channels withmulti-mode andsingle modetermini.

Attenuation <0.30 dB> 0.50 dB.Fibre types: 50/125um,62.5/125um.Cable types: 5.5mm ODtactical four core – 035 or3mm OD ruggedizedsimplex for –011. Tempera-ture range –55°C to +85°C.Durability > 2000 matings.Materials: aluminum alloy inzinc cobalt olive drab platedfinish. Tensile load: 1780N.Water pressure: 1.5Mimmersion, 1 hr. MIL-C-83526/12/13.

OPTIONAL FEATURES

• Dime coin/screwdriver fit nut - turn once to easily removemonobloc for easy cleaning.

• Molded rubber boot for strain relief of cable.• Arctic grip coupling nut.• Cadmium plated/anodise finishes available on request.

TFOCAtwo Connectors

MARKETS• U.S. Army, Navy and Marine Corp

military tactical deployments and military vehicles• Communications• Radar Systems• Military Vehicles


39


Electro-optictransmission withinMIL-DTL-38999Series III connec-tors or within MIL-C-26482 Series 2connectors.Accepts DC inputs,converts to opticaland couples to anoptical connector/cable interface.One interfacetransmits; a secondinterface receives.The user sees anelectrical interface,not an optical.

MIL-C-38999Series III typeor MIL-C-26482Series 2 type.

MIL-DTL-38999types are threadedcoupling; MIL-C-26482 types arebayonet coupling.

Available in 1 or 2channels withmulti-mode termini.

Operating temp. from –45°Cto +85°C.IP68 rating when mated forenvironmental sealing.

OPTIONAL FEATURES

• Duplex single mode operation using WDMis available.

Fiber Optic Active Plug

MARKETS• Communications • Railway• Trucking • Offshore




An advanceddesign of the MIL-DTL-38999 SeriesIII fiber opticconnector with thefeature of an insertwith captivatedsleeves whichfacilitates cleaningof socket termini.The special insertcan be incorporatedinto either the plugor the receptacle.

Meets orexceedsMIL-DTL-38999Series IIIstandards.

Threaded coupling.Intermateable andintermountable withMIL-DTL-38999standard fiber opticconnectors.

Dedicated to fiberoptic termini only;will not acceptcopper contacts.

Operating temp. from –55°Cto +200°C. Connectorperformances consistentwith MIL-DTL-38999 SeriesIII. (See SubminiatureCylindrical section).Typical insertion lossesrange from 0.3 dB to 1.0 dB.

OPTIONAL FEATURES

• Available in aluminum, stainless steeland composite shells.

Advanced Fiber Optic Connector with Captivated Alignment Sleeves


Fiber optictransmissioncombined with lowmating force Brushcontacts withinprinted circuit boardrectangularconnectors. Highcircuit countcapability.

Hybridcombinations ofcontacts withinMIL-C-55302rectangularconnectors.

For mounting toprinted circuitboards. Polarizationkeys provide up to256 possiblepositions.

Fiber optics can becombined withBrush contacts in2, 3 and 4 rowsconfigurations with10 to 100 contactsper row.

Operating temp. from –55°Cto +125°C. Connector bodiesare high performance glass-filled thermoplasticmoldings.Amphenol rectangular PCBconnectors typically houseBristle Brush contacts whichprovide low mating andunmating force advantages -70% to 90% lower than withconventional pin and socket.(For other advantages ofBrush contacts seeRectangular PCB Connec-tors). Optical performancesof fiber optic termini are thesame as termini used inmulti-channel cylindricalconnectors. (See page 36).

OPTIONAL FEATURES

• Mother Board, Daughter Board, Input/Output and PC styles are offered in LowMating Force Rectangular Connectors. (See Rectangular section).

• Hybrid arrangements with fiber optic termini, Brush contacts, power contactsand coaxial or twinax contacts are available.

(See Rectangular Printed Circuit Board section for more information on LRMconnectors and Brush contacts).

Fiber Optics and Brush Contacts within PCB Rectangular Connectors


MARKETS• Communications • Factory Automation• Test Equipment

Reference Catalog 12-352Reference Catalog 12-035


40



Electro-opticalbackplaneinterconnectsystems foradvanced avionicssystems highspeed optical/digitalsignal processing.Available in SEM-Eor custom formfactors. Integratesthe total electricaland optical rackinterconnect needsinto one discreetpackage.

Utilizes MToptical ferrulesand ribboncable routing.

For mounting toprinted circuitboards. Ribboncable routing allowsprogrammingflexibility - thusrendering the entiresystem easilyupgradeable.

12 channelconfiguration withMT ferrules istypical. Also can beconfigured with 2,8, 12, 24 and 48channels.

Ruggedized LRM housings.Typical insertion loss is 0.5dB to 1.0 dB.

OPTIONAL FEATURES

• Designs are per customer requirements.Also see other Backplane Systems that can incorporate fiber optics onpages 50 and 55.

Optical Backplane Interconnect Systems with MT Ferrules




Fiber optic highspeed transmis-sion interconnectsfor the highestperformancerequirements ofspace application.

IncorporatesMIL-T-29504fiber optictermini.Connectorsmeet require-ments of NASAspecificationSSQ-21635.Some versionsmeet MIL-STD-1773 databus.

Threaded coupling.Handle operatedpush-pull couplingdesign available.Wall mount, jam nutmount andbulkhead fee-thrureceptacles.

Fiber optic terminiin size 16 can becombined withpower or shieldedcontacts.

Operating temp. from –55°Cto +200°C.High grade stainless steelshells and finishes resistcorrosion.Hermetic versions are ratedto 5 X 10-9 cc/sec heliumleakage at a 15 PSIpressure differential.

OPTIONAL FEATURES

• Handle operated design is available for use in space bysuited astronauts.

• Available in hermetic and non-hermetic versions.• Stainless steel or bi-metal shell hermetics are available.

Space Application Fiber Optic ConnectorsConsult your local Amphenol sales office forfurther information.

MARKETS• International Space Station• Space Shuttles

NATC NZGL


MTC - Fiber optichigh speedtransmission withMT optical ferruleswithin the highperformance MIL-DTL-38999 SeriesIII connector.

MIL-DTL-38999Series III type.Utilizes buttjoint fiber optictechnology.

Threaded coupling. 12 channelconfiguration withMT ferrules istypical. Also can beconfigured with 4,8, 24 and 48channels.

Connector performances areconsistent with MIL-DTL-38999 Series III. (SeeSubminiature CylindricalSection)Optical performance ismaximized with MT ferrules.Typical insertion loss is 0.5dB to 1.0 dB.

OPTIONAL FEATURES• Any of the shell styles of Tri-Start, MIL-DTL-38999 Series III are offered for

incorporation of MT fiber optics. (See Subminiature Cyl. section for Tri-Startfeatures and options).

See also fiber optic VME P0 MT connector, page 49.

Fiber Optic MTC Series



41



Fiber optical spliceused for easy repairof tactical cables inthe field with noepoxy handling.

N/A Restores all the functions ofthe cable such as tensilestrength and flexibility crushresistance.Reconstitutes the opticalchannels with low insertionloss.

OPTIONAL FEATURES

• Optical splice can be supplied on a reel for storing, and can be unrolled androlled on a reel after it is repaired.

• Can be used to maintain CTOS connectors by splicing CTOS pigtails on thetactical cable of the harness. (See Amphenol CTOS connectors, page 37).

Tactical Optical Splice

MARKETS• All fiber optic markets listed previously.


N/ARestores fiberoptic cable tomeet originalstandards.


Custom fiber opticcable assembliesterminated withMIL-T-29504termini, MIL-DTL-38999 III connec-tors and thefollowing otherseries: ST, SMA,SC, FC, MTRJ, LC,MFM, TVOP.

Designed forboth harsh andbenignenvironments.MIL-T-29504standards applyto termini.Connectorstandards varyper series.

Cabling for amultitude ofapplicationsdesigned to meetcustomerrequirements forconnector interface,desired cablelengths, andmolding materials.

Any fiber optictermini, includingbutt joint and lensproducts,dependent onconnector style.

Amphenol cable assembliesare crush resistant, havehigh tensile strength and areflexible with good bendradius characteristics. Theyare abrasion resistant andhigh fluid and chemicalresistant. Amphenol has on-site testing capabilitieswhich include optical andenvironmental performancetesting as well as qualifica-tion testing.

Fiber Optic Cable Assemblies



OPTIONAL FEATURES

• Wide variety of cable options.• Designs are per customer requirements.

FTOS Flexible Tactical Splice


MBPHigh density fiberoptic Rack andPanel connector forattachment toprinted circuitboards.

Utilizes provenPC technologyand butt jointfiber optictechnology.

For mounting toprinted circuitboards. Keyedferrule assemblyassures positivealignment, andoptical termini arefree floating.

Available in 4 and 8channel configura-tions with multi-mode termini.

Connector bodies are one-piece robust constructionthat enhance connectorreliability and also reducesassembly cost of theconnector. Black zinc cobaltfinish for durability.Operating temp. from –50 to+125° C. Rated at IP68mated for environmentalsealing. Typical insertionloss is 0.35 dB to 0.6 dB.

OPTIONAL FEATURES

• Available in mother board, daughter board and chassis mountable styles.

Fiber Optic Multi-Way Backplane Connectors

MARKETS• Communications • Flight Control• Shipboard


Optical Splice

42



MFM - Fiber optichigh speedtransmission in asmall, lightweightconnector designedfor harsh environ-ments.

MIL-DTL-38999Series III - 13,EN 3733standards.Utilizes buttjoint fiber optictechnology.

Threaded couplingwith keywaypolarization.

1 and 2 channelconfigurations withmulti-mode andsingle modetermini.

Operating temp. from –65°Cto +155°C.Typical insertion loss 0.3 dBto 0.5 dB.Rated at IP68 mated forenvironmental sealing.Manufactured in Arcap forcorrosion resistance.

MFM Singleway Fiber Optic SeriesConsult your local Amphenol sales office forfurther information.

OPTIONAL FEATURES

• Interface with a wide range of rugged fiber optic cables.• One plug style and 3 receptacle styles with RFI gaskets are offered.

MARKETS• Communications • Flight Control• Shipboard • Robotics• Mining and Offshore • Military Vehicles


Fiber optictermination kits areavailable for usewith eachAmphenolconnector family.The kit includes thecarrying case, heatgun, stripping tools,and microscopewith adapters.Polishing plateincludes a 70duometer pad onone side toaccommodate aphysical contact(PC) polish, as wellas an air gap (AG)polish.

Designed toaid users withstripping MIL-T-29504/4 and /5fiber optictermini.

Tooling designedfor MIL-T-29504termini.

For maximum performanceof fiber optic connectors,proper termination tools arerecommended for cleaningand installing termini.

OPTIONAL FEATURES

• N/A

Fiber Optic Termination Tools

N/A



4343

Amphenol provides an impressive array of Rectangular Connectors to meetthe needs of high density systems and interconnect attachments to PrintedCircuit Boards.

• Low Mating Force Rectangular Connectors with Brush contacts• LRM Surface Mount Connectors with Brush contacts• Rectangular Connectors with Tuning Fork and Blade contacts• Modular Interconnects• Cylindrical Connectors with PCB tails

Amphenol® Bristle® Brush® Contacts

Printed Circuit Board Interconnects

Mil-Specs covered within theRectangular Printed Circuit BoardFamily:

• MIL-C-55302• UHD and NAFI Backplane

Connectors qualified to MIL-C-28859 and MIL-C-28754

Brush Contact Advantages:

LRM Surface Mount Connectors(Shown top - Staggered Grid, 360 contacts)(Shown bottom - GEN-X Grid, 472 contacts)

Rectangular Interconnection Productsalso offered (in addition to thoserepresented on this page) include:

• PCB Connectors qualified to MIL-C-55302with PCB, crimp or solder contacts

• Pyle LMD and LMS Linear Modular Connectors• LRM Surface Mount Connectors with ESD Protection• RF Modules and Power Supply Modules• SIM Modular Connectors

Low Mating ForceRectangular Connectors

(2, 3, 4 rows with 10 to 100contacts per row)

• Low mating/unmating forces - 70% to90% reduction from conventional pin-socket contacts

• Superior electrical characteristics• Durability - over 20,000 cycles of mating

& unmating without degradation• Intermittency-free performance• Redundant current paths (stable, low

resistance)

Amphenol Rectangular Connectorswith Tuning Fork andBlade Contacts

Amphenol Aerospace has awide array of high density,high reliability rectangularconnectors that use theproven tuning fork andblade technology. These areincorporated into backplanesystems. UHD and NAFIBackplane connectors areavailable with customertailored lengths and styles.

UHD Surface Mount Connectors(Up to 396 surface mount contacts in the SEM-E Format,

Up to 556 pins in the 10 SU configuration)

Also for printed circuit board applications:

• Cylindrical Connectors available withPCB contacts and CompliantPress-Fit contacts

• Flex Circuitry Assemblies• Header AssembliesSee pages 52 and 53.

Other Rectangular Connectors

SIAL ModularConnectors

SIHD Connectors

Cylindrical Connector Attachmentto Printed Circuit Boards

MIL-DTL-38999Connector with PCB Tails

Please see our websites:www.amphenol-aerospace.comwww.amphenol-industrial.comwww.amphenol-abs.com

44

APPLICATION STANDARDS/ COUPLING/ CONTACT PERFORMANCEREQUIREMENTS MOUNTING TERMINATION/ ENVIRON./ELECT.

ARRANGEMENTS

Military designa-tion: M55302.Proprietarydesignations:MB, DB, I/O, PC.Rectangularconnectors forattachment toprinted circuitboards. Offers highcontact densitycapability. ContainBristle Brushcontacts, consistingof multiple strandsof high tensilestrength wire thatare bundledtogether to form a“brush-like” contact.

Military versionsmeet MIL-C-55302/166through /172.

For mounting toprinted circuitboards or discretewires. Body stylesoffered:• Mother board• Daughter board• Input/Output• PCFlexibility in mating:• Perpendicular

boards• End to end

boards• Parallel boards• Wire to boards• Card extenders.Polarization keysprovide up to 256possible positions.

Brush contacttermination. (Alsocalled B3contacts).Termination Styles:• PCB through-

hole solder• Wire wrap (MB

only)• Crimp to discrete

wires (Input/Output only)

• Solderlesscomplaint into0.040 platedthrough holes(MB only)

Arrangements:• 2, 3 or 4 row

arrangementswith 10 to 100contacts per rowin one contactper rowincrements.

• 0.100 inch centerto center squaregrid contactspacing.

Operating temp. from –65°Cto +125°C.Connector bodies are highperformance glass-filledthermoplastic moldings.Connector configurations arecapable of supporting datarates up to 400 Mbps.

Bristle Brush contacts (Seeillustration on page 43)provide:• Low mating/unmating

forces - 70% to 90%reduction from conven-tional pin and socketcontacts.

• Proven durability and longcontact life - over 20,000cycles of mating andunmating withoutperformance degradation.

• Multiple points (14-17) ofcontact per mated contact.

• Intermittency-freeperformance.

• Redundant current paths(stable, low resistance).

• Proven electrical and gastight contact sites.

OPTIONAL FEATURES

• Locking screws and bushings are available for attaching connectors to boards.• Contact styles available: straight, 90 degree, PCB stub, wire wrap and crimp.• Small 10-contact arrangement styles are available with option of multi-colored

moldings for color coding applications.

Low Mating Force Rectangular Connectors with Bristle Brush Contacts

MARKETS• Medical Equipment • Military and Commercial Aviation• IC Chip Testers • Military Vehicles• GPS Systems • Space applications• Telecommunications• Factory Automation


Rectangular Printed Circuit Board Interconnects

Mother Board Series

Daughter Board Series

Input/Output Series

PC Series

Variety of Rectangular Brush Connectorsincluding smaller styles that have only 10contacts and are available in color codedmoldings.

Hybrid Rectangular Connectors with Brush/Power/Coax/Fiber Optic Combinations


ARRANGEMENTS

M55302 typerectangularconnectors withhybrid contactarrangements.Power contactsand shieldedcoax or twinaxcontacts meetM39029standards.Fiber optictermini meetM29504/4 & /5standards.

Same as shownabove for LowMating Forcerectangularconnectors.

OPTIONAL FEATURES

• Hybrid configurations are available with fiber optics and brush contacts. (Seephoto above and Fiber Optic section of this catalog).

• Hybrid configurations are available with power and/or shielded (coax or twinaxcontacts. (See photo shown above).


Combinations oftermination styles:• Brush contacts

(as describedabove)

• Power contacts -(standardM39029 size 16or 12; same asused in MIL-DTL-38999 Series II)

• Coax or twinaxcontacts -(M39029, size 16and 12)

• Fiber optic termini(multi-mode size16; same as usedin MIL-DTL-38999 Series III)

Rectangularconnectors forattachment toprinted circuitboards. Offersversatility ofcombining contacttypes- power, coax,twinax, fiber opticsand Brush contactsin one high densitypackage.

Power/Coax/Brush ContactCombinations

Fiber Optics/Brush ContactCombinations

Connector performance andbrush contact performanceis the same as shown abovefor Low Mating ForceRectangular connectors.Optical performances of fiberoptic termini are the sameas termini used in multi-channel cylindricalconnectors. (See page 36).

MARKETS• All markets of Rectangular Low Mating Force Connectors,

as shown above.

45

Rectangular Printed Circuit Board Interconnects, cont.


ARRANGEMENTS

Rectangularconnectors forattachment toprinted circuitboards. Motherboard, Daughterboard, I/O stylesavailable.

MS versionsmeet MIL-C-55302standards.

Crimp, solder andPCB termination.Styles range inavailable spacingof .090, .100 and.150 ctr. to ctr.PCB90/A has 30 to49 contacts.PCB100A has 61contacts.PCB100B has 58or 87 contacts.PCB100C has 39or 59 contacts.PCB150A has 40or 76 contacts.

Connector performancesmeet MIL-C-55302/67through /78 standards.Operating temp. from –65° Cto +125° C.Connector bodies are highperformance glass fiber filledepoxy, dielectric material.Durability: 500 cycles ofmating and unmating.Crimp contacts used areMIL-DTL-38999 Series IItype.

OPTIONAL FEATURES

• Offered in 5 styles per MIL-C-55302/67 through /78 with varying spacingand contact arrangement choices.

PCB Connectors with Crimp, Solder or PCB Contacts

MARKETS• Heavy Equipment/Off Road Vehicles • Power Generation• Mass Transportation

For mounting toprinted circuitboards. Discretewire terminationalso available.Accessorypolarizationprovides additionalkeying positions.



ARRANGEMENTS

High densitymother board anddaughter boardrectangularconnectors withfork and blade typecontacts that areattachable toprinted circuitboards.

Combinesadvancedthermalconductivitytechnology withgroundingcontacts(central groundstraps) toprovidetransientprotection.

SIHD High Density Interconnect Systems

Can be centered oroff-centeredmounted.Withstands rigorsof solderingoperations - vaporphase, infraredreflow, waveprocesses.Polarizing pins formounting to boards.


Operating temp. from –55° Cto +125° C.Connector bodies arelightweight DAP material.Permissible lateraldisplacement of the plugwithin the receptacle of up to± 0.012 inch, to allow for theuse of thermal clamps. Seepage 48 for information onthermal clamps.

Termination styles:Surfacemount andthru hole PCB.Arrangements:From 108 to 390signal contacts(fork and bladestyle), arranged in5 rows in astaggered gridpattern.OPTIONAL FEATURES

• MB receptacle, DB plug, Plug test, and extenderreceptacles are available.

• Contact layouts available for backplane, daughter boards with rightangle dip solder contacts, or daughter boards for surface mount contacts.

MARKETS• Military Equipment and Flight Control Systems• Nuclear Submarine Sonar and Missile Systems


ARRANGEMENTS

Low profilerectangularconnectors forattachment toprinted circuitboards. Motherboard, daughterboard styles.

In accordancewith MIL-C-55302 (140 to155) andIEC130-16standards.

HE8 Rectangular PCB Series

Panel and printedcircuit boardmounting. Hoodsand locking devicesare available forHE801, HE804 andHE807 plugs thatenable polarization.

Reference Amphenol Socapex CatalogE301 or consult your local Amphenol salesoffice for further information.

Operating temp. from –55° Cto +125° C.Insulator is DAP material.Contact resistance: <12milliohms.

Offered in 3 styles:HE 801 17 to 144contacts on 2 or 3rows. Intermates tocompetitor styles.HE 804 17 to 144signal contacts on2 or 3 rows.Recommendedversion for harshenvironments.HE 807 5 to 84contacts on 2 rowsonly, and 3 to 10size 16 cavities forpower, coaxialcontacts or opticaltermini.

OPTIONAL FEATURES

• Straight, right-angled, crimp, solder, SMT and wire-wrap options.• Mixed layouts available with cavities accepting power or coax contacts or

optical termini.

MARKETS• Military/Aerospace• Telecommunications

46



ARRANGEMENTS

In-line spliceconnectors -simple, low costinterconnectiondevices thatincorporate LMDmodules andcontacts.

Supplementsthe LMD family.

3-piece assemblywith 2 styles -standard requiringremoval tool, orstyle with a pushbutton release.Bracket availablefor panel mounting.

Uses modulescommon to LMDconnectors. (Seeabove)


OPTIONAL FEATURES

• Panel mounting bracket available or tie straps.• Module removal tool available for standard splice style.

Pyle LMS Modular Connectors

MARKETS• Instrumentation and Testing Equipment

Reference Pyle Bulletin LM-300


ARRANGEMENTS

High densitymother board anddaughter boardmodular connectorswith metallichousings and withfork and blade typecontacts that areattachable toprinted circuitboards.

Combines theSIHD connectorfeatures withthe additionalcapability forcombinations ofpower contacts(up to 20Amps), coaxialcontacts and/orfiber optictermini.

Available forsurface mount andthru hole PCB’s.Can be centered oroff-centeredmounted.Withstands rigorsof solderingoperations - vaporphase, infraredreflow, waveprocesses.Polarizing pins formounting to boards.

Termination styles:PCB, compliant,surface mount orcrimp.Arrangements: 18to 392 contacts in5 rows.

Operating temp. from –55° Cto +125° C.Connector skirts arestainless steel. Insulatorsare DAP material.Permissible lateraldisplacement of the plugwithin the receptacle of up to± 0.012 inch, to allow for theuse of thermal clamps. (Seepage 48 for information onthermal clamps).

OPTIONAL FEATURES• MB receptacle, DB plug, DB test receptacle, Plug test, and extender

receptacles are available.• Contact layouts available for backplane, daughter boards with right angle dip

solder contacts, or daughter boards for surface mount contacts.• Contact options: signal, power, coax and fiber optics.

SIAL Modular High Density Interconnect Systems

MARKETS• Military Equipment and Flight Control Systems• Radar Control Measures• Nuclear Submarine Sonar



ARRANGEMENTS

Rectangularinterconnectscomprised ofhousings, modulesand contacts,designed to provideflexibility in theassembly of wireharnesses. Forattachment to PCboards. Alsodesigns for rack &panel or cable tocable attachment.

Designed forwire harnessterminationsand to eliminatecostly PC boardand associatedhardware.

Linear moduledesign - for rack &panel or cable tocable applications.Bussing modules -allow for a plurality ofcircuit networkswithout extrahardware.Diode modules -sealed for protection;eliminate need forPC boards/hardware.Relay modules -sealed or unsealed;eliminate need forPC boards/hardware.

Modules incorpo-rate crimp contactsin sizes 8, 16, 20and 22.

Operating temp. from –55°Cto +140°C.Durability: 250 cycles matingand unmating.Module insertion andremoval force: 5 lbs. max.Housings, modules andcontacts are all orderedseparately and requireassembly with appropriateLMD accessory tools.Housings of black thermo-plastic are U/L rated 94VOflame retardant.Housings of white thermo-plastic provide increasedresistance to industrial oilsand solvents.

OPTIONAL FEATURES

• Variety of module options provide a mixof both active and passive devices within one connector.

• Modules offered either environmentally sealed or unsealed.• Standard design - housings with 6 bays with choice of four module contact

arrangements: 1 #8, 4 #16, 9 #20, 16 #22. PC tail contacts also available.• Housing material options: black or white thermoplastic.• Plug and receptacle housings may be front or rear panel mounted.• Optional keying post provides six position keying capability.• Optional center jackscrew available for ease of mating and unmating and high

reliability under vibration.• Two types of cable strain reliefs - for either internal or external attachment.

Pyle LMD Modular Connectors

MARKETS• Instrumentation and Avionics Controls

Reference Pyle Bulletin LM-300

47



ARRANGEMENTS

Line replaceablemodular intercon-nects with very highcontact densities,for attachment toprinted circuitboards. ContainBristle Brushcontacts, consistingof multiple strandsof high tensilestrength wire thatare bundledtogether to form a“brush-like” contact.(See illustration ofBrush contact onpage 43).LRM connectorsare available inSEM-E and customform formats.

Uses BristleBrush contactwhich meetsMIL-C-55302.Amphenolstaggered gridLRM connectoris the F-22Avionicssystemconnectorchoice.

Modules: Surfacemount/Straddlemount with .0375spacing betweenleads, with rows ofleads on each sideof the module. Canbe centered or off-centered mounted.Backplanes:Available withthrough-hole solderposts or withcompliant pins.Polarization: Insertarrangementcontrols matingorientation. Up to4096 keyingcombinations.

Brush contacttermination. (Sameas used in LowMating ForceConnectors. - Seepage 44).Chevron Grid:Backplanetermination: PCBthrough-holesolder.Module/LRMtermination:Surface mount on0.025 pitch.Staggered Grid:Backplanetermination: PCBthrough-hole solderor solderlesscompliant into0.025 plated-through holes.Module/LRMtermination:Surface mount on0.025 pitch to flexcircuit.GEN-X Grid:Backplanetermination: PCBthrough-hole solderor solderlesscompliant into0.025 plated-through holes.Module/LRMtermination:Surface mount on0.0375 pitch torigid flex circuitboards.

Operating temp. from –65°Cto +125°C. Suitable for vaporphase soldering.Connector bodies arealuminum alloy withelectroless nickel finish.Superior performance undervibration. Connectorconfigurations are capable ofsupporting data rates inexcess of 1 Gbps.Staggered and GEN-X stylesare standard with ESDprotection - see below.

Bristle Brush contactsprovide:• Low mating/unmating

forces - 70% to 90%reduction from conven-tional pin and socketcontacts.

• Proven durability and longcontact life - over 20,000cycles of mating andunmating withoutperformance degradation.

• Multiple points (14-17) ofcontact per mated contact.

• Intermittency-freeperformance.

• Redundant current paths(stable, low resistance).

• Proven electrical and gastight contact sites.

OPTIONAL FEATURES

• Wide range of combinations available for PCB/heat sink accommodations.• Ruggedized VME64-X is another LRM type connector - See next page.• Hybrid arrangements with Brush contacts, coaxial, power and fiber optics are

available in the Staggered grid style (See next page).

LRM Surface Mount Connectors with Brush Contacts

MARKETS• Military and Commercial Aviation• Military Vehicles and GPS Systems

Reference L-2104 LRM Reference Guide

Variety of Rectangular Interconnection Products,including LRMs and Low Mating Force BrushConnectors. Also shows the OBIS, Optic-ElectricBackplane. (See Fiber Optic section andBackplane Rectangulars for more information).

Chevron Grid - Up to 300Contacts in 6 Rows.

Staggered Grid - Up to 360Contacts in 8 Rows.

GEN-X Grid - Up to 472Contacts in 8 Rows.


ARRANGEMENTS

Staggered styleand GEN-X styleare standard withESD protection.These connectorsutilize the Faradaycage principal toshunt electrostaticdischarge events tothe conductiveenclosure on whichthe connector ismounted, thusnever allowing thehigh voltage, highcurrent dischargeevent to reside onany contacts.

Exceedsprotectionrequirements ofIEC 801-2 andMIL-STD-1686.

LRM connectorswith the addedfeature of ESDprotection eliminatethe need fordiscrete compo-nents (such asdiodes) andmaximizes PCboard real estate.

See terminationinformation forLRM connectorsabove.

Ensures that all componentswithin a conductiveenclosure will be subjectedto a max. of 20V duringelectrostatic dischargesbetween –26 KV and +26KV. Response time isinstantaneous. No capacitiveloading of signal contacts.The ESD protection isprovided on the module/LRMconnector in the unmatedcondition, making it ideal forLevel 2 maintenance.OPTIONAL FEATURES

LRM Connectors with ESD Protection

MARKETS• Military and Commercial Aviation• Military Vehicles and GPS Systems

Reference Product Data Sheet # 171.

• (Also see ESD protection in MIL-DTL-38999 Series III connectors - Filter/Transient Protection section. ConsultAmphenol for further availability.)

48


ARRANGEMENTS

High perfor-mance LRMconnectors withhybrid contactarrangementsavailable.

Same as for LRMconnectors shownon preceding page.

OPTIONAL FEATURES

• Digital/Brush contact inserts can be partially populated to permit high voltagecarrying capacity through the electrical PWB, while isolating sensitive electricalsignals.

• Differential pair inserts have been specifically designed to support data rateswith excess of 1.2 Gbps.

• Also see page 40 for optical backplane interconnection system, that can provideup to 192 fiber optic lines and 80 digital contacts in SEM-E format.

Reference L-2104 LRM Reference Guide

Combinations of:• Brush contacts• Fiber Optic LRM -

MIL-T-29504 typetermini or MTferrules (2-24fiber lines perferrule)

• RF Modules withcoax contacts -size 16 M39029type, size 12 forDC-2 GHz or size8 for DC-32 GHz.Other RFcontacts can beaccommodated.

• Power SupplyModules withcustom 270VDCsections utilizingsize 22D crimp orcompliant pincontacts. Crimptermination size16, 12 and 8contacts for highcurrentapplications.

Line replaceablemodular intercon-nects with very highcontact densities,for attachment toprinted circuitboards. Offersversatility ofcombining contacttypes withinmodules - fiberoptics, shielded RFcoax, and powercontacts one highdensity package.

LRM with Fiber Optics

RF Modules

Connector performancesand brush contact perfor-mances are the same asshown on preceding page forLRM connectors.Power supply modules with270VDC sections arecapable of providing corona-free operation at 75,000 ft.

MARKETS• Military and Commercial Aviation• Military Vehicles• GPS Systems


LRM Surface Mount Connectors with Fiber Optics, RF Modules, Power Supply Modules

Power Supply Modules


ARRANGEMENTS

For attachment toprinted circuitboards to ensurethe thermaldissipation of thePC board from theheatsinks to thechassis. Uniquedesign produces auniform pressuredistribution,eliminating hotspots along thePCB edge.

Fits to the PCboard as required.Board lengthsbetween 40 mm(1.57 in.) and 300mm (11.81 in.) canbe accommodatedonce the cold walland heat sink arespecified.Compatible withdifferent heat sinksthicknesses.Various mounting,locking devices areavailable.

Operating temp. range: 1000hours @ 125° C.The assembly of body,spring system, and axis hasno moving parts and permitsthe clamp to stay togethereven when in unlockedposition. Provides spacesaving, low weight and zeroinsertion/extraction forces.Very low wear andresistance to shocks andvibration, even in harshenvironments.Springs are copperberrylium. Body is aluminumand axis is stainless steel.

OPTIONAL FEATURES

Thermal Clamps

Provides for quick,positive guiding andlocking of thedaughter boardsinto the correctposition (simplythrough a 1/4 turn).Visual indicationthat shows the“open” and “closed”position.


MARKETS• Radar Equipment and Weapons Systems• High Speed Calculators• Submarine Equipment• Ground Military Vehicles

Meets allperformanceobjectives setby military andcommercialusers for highreliability andhigh densitycircuit boardpackaging ofelectronicequipments.

• Available in the following configurations:• with shell to be fixed on the structure• without shell to be fixed on the structure (machining drawing available)• without shell to be fixed directly on the heatsink

• Designed per customer requirements for lengths, platingoptions, and other design variations.

49



ARRANGEMENTS

Rectangularinterconnectsystem developedas an alternative toMIL-DTL-38999circular connectors,where space andmodularity arecritical. For printedcircuit board/surface mountattachment andrack and panelapplications.

2 or 4 modulestandard designsare offered,incorporating MIL-C-39029 Series 2or Series 3contacts in sizes22, 20, 16 and 12.

Operating temp. from –55°Cto +175°C.Environmental sealing isprovided with overmoldedmodules, interfacial sealsand peripheral seals forbulkhead applications.Superior EMI shielding isachieved when usinghardened shells withbackshells that haveremovable chimneys.Corrosion resistance: shellsof cadmium plating onaluminum or compositewithstand a 500 hr. saltspray exposure. Operatingvoltage: to 1800 VAC at sealevel depending on contactsize.

OPTIONAL FEATURES

SIM Modular Connectors

Standard matingtypes: clicker nutscrew or rack plug.Coupling screwprovides 36combinations forpolarizationbetween connec-tors. Consists ofreceptacle shellsthat can bestacked, flangedreceptacle shellsand free plugshells, all usingsnap-in removablemodules.

Consult Amphenol Air LB SIM Series 2 orSeries 3 Catalogs or your local Amphenolsales office for further information.

MARKETS• Military and Aerospace:

Fighter Jets, Tanks, Helicopters, and Missile Systems

Meets the EN4165 spec.Meets orexceeds all theMIL-DTL-38999mechanical,electrical,environmentalsealing and EMIshieldingperformances.Available foruse with 39029Series 2 andSeries 3contacts.

• Available with stainless steel shells.• Filtered versions of the receptacles are available with fixed modules.• Male or female contact modules can be fitted to either the plug or receptacle.• SIM modules can be equipped with: printed circuit, coax, twinax, triax, quadrax

contacts, or fiber optic termini up to a size 8 contact. Can be mounted onbackplanes using pressfit (compliant) contacts.


ARRANGEMENTS

High densitymodular andbackplaneconnectors forattachment toVME64X printedcircuit boards.Designed to meetthe needs for amore ruggedizedinterconnect forharsh environmentsrequiring Level 2maintenance.

Metal shells,ESD protection,a robust contactsystem, andhigh data ratecompatibility forelectrical andoptical interfacemakes this asuperior choicefor VME64Xinterconnection.

Mount to standardVME64X cards andbackplanes, but donot mate to othertypes of VMEcommercialconnectors.

3 module insertscan have differentcombinations:• P1, P2 and 2mm

electrical P0• P1 and P2

combination• P1, P2 and fiber

optic MT ferrulesin the P0position.

Operating temp. from –65°Cto +125°C.Connectors have metalshells that unify thedielectric inserts and createa faraday cage around thecontacts, preventing ESD(Electrostatic Discharge) intothe contacts.

OPTIONAL FEATURES• Designed to customer specifications.

Ruggedized VME64-X Connectors




ARRANGEMENTS

OPTIONAL FEATURES• Designed to customer specifications.

VME P0/J0 MT Connectors with Fiber Optics



For attachment toVME-64X printedcircuit board andcards where fiberoptics is required.Used in place ofP0/J0 electricalapplicableconnectors.

Tested to IEEE1156.1-1993paragraphs.

Mount to standardVME64X cards andbackplanes in theP0/J0 location.

Uses fiber optic“MT” ferrules in theP0/J0 location.

Operating temp. from –55°Cto +125°C.Shock: 100g, 6ms, 1/2 sine,18 pulsesShock: 30g, 6ms, 1/2 sine,18 pulsesSine Vibration: 10g, 40 min/axis, 3 axisRandom Vibration: 0.15g2

Hz, 40 min/axis, 3 axisESD: 15 KV/150 pF

50



ARRANGEMENTS

High densityinterconnects -module andbackplaneconnectors forattachment toprinted circuitboards. For militaryand aerospaceapplications.M1050 Rigid PinSeries UHDdesignation.

SEM-E Format.Qualified to:EIA 15-763,DESC 89065,IEEE 1101.1 to1101.9.

For surface mountinterconnection toprinted circuitboards with rigidpin termination.Connector lengthand body stylescan be tailored tomeet specificneeds.

80 contacts perinch, .025 pitch inan 8 row staggeredgrid pattern.Module connectorshave surfacemount bladecontacts and themating backplaneconnectors havesolderless press-fittuning forkcontacts.Available instandard configura-tions of:• 372 pin• 300 pin multi-

purpose (fiberoptic, coax,power contactscan be inter-mixed)

• 296 pin with270V powercontacts

• 292 pin with coax• 396 pin

Futurebus +SEM-E

• 556 pinFuturebus +10 SU (designsof up to 680contacts)

Operating temp. from –65°Cto +125°C.Current: 20 Amps DC@ 25°C.Voltage: 600V (RMS)@ 60 Hz.Contact resistance:30 Milliohms.Durability: 500 cycles.Compliant press-fit tuningfork contacts provide asolderless, gas tightinterface.

OPTIONAL FEATURES

• Wide range of high contact density patterns.• Connector length and body styles can be

tailored to meet customer requirements.• SEM-E Format or 10 SU configurations are available.• Coax, fiber optic and power contacts available in many configurations.• EMI shielding options.• Module covers can be integrated into the connector system.• Extender board connector configurations are also available so that customers

can have access to probe and test modules that are electrically connected tothe backplane.

• UHD interconnects are also available in a stacking configuration.

UHD Module/Backplane Connectors with Fork and Blade Contacts, Rigid Pin Termination

MARKETS• Military and Commercial Aviation• Space Applications• Shipboard Applications• Military Vehicles• C4I Electronics• Ordnance

Reference Catalog 12-036 from AmphenolBackplane Systems or Amphenol Aerospace.

UHD Module Connector, Rigid PinTermination

UHD Backplane Connector

UHD Module Connector with FlexTermination


ARRANGEMENTS

High densityinterconnects -module connectorsfor attachment toprinted circuitboards. For militaryand aerospaceapplications.FM1050 Flex TermSeries UHDdesignation.

SEM-E Format.Qualified to:EIA 15-763,DESC 89065,IEEE 1101.1 to1101.9.

For surface mountinterconnection toprinted circuitboards with flextermination.Connector lengthand body stylescan be tailored tomeet specificneeds, as well ascustom flex designsto fit precisespacing require-ments.

Same staggeredgrid pattern of UHDrigid pin connec-tors, but terminatedto boards with flexcircuits.

Meets same performancelevels as UHD connectorswith rigid pin termination.

OPTIONAL FEATURES

UHD Module/Backplane Connectors with Fork and Blade Contacts, Flex Termination

MARKETS• Same as listed above


• Same options as UHD connectors withrigid pin termination shown above.

UHD Module Connector, Rigid PinTermination plus Coax Contacts

UHD Backplane Connector, Rigid PinTermination, Multi-Purpose with FiberOptics, Coax or Power Contacts

51



ARRANGEMENTS

Medium densityinterconnects -daughtercard andbackplaneconnectors forattachment toprinted circuitboards. For militaryand aerospaceapplications.M Series NAFIdesignation.

Meets MIL-C-28754standards.

For through holeinterconnection toprinted circuitboards with rigidpin termination.Connector lengthand body stylescan be tailored tomeet specificneeds. StandardNAFI-style featuressuch as guide pinsand D-and V-shaped polarizingkeys are available.

Available with 2, 3,4 and 5 rows ofcontacts,.100 X .100 pitch.Daughtercardtermination isthrough hole, usingnickel/gold solderplated contacts.The matinginterface is a .020 x.050 male blade.The blade contactscan be configuredeither parallel orperpendicular tothe daughtercard.

Operating temp. from –55°Cto +125°C.Current: 3 Amps Cont.Voltage: 1000V (RMS)@ 60 Hz.Contact resistance:6 Milliohms.Durability: 500 cycles.

OPTIONAL FEATURES• Wide range of medium contact density patterns.• Connector length and body styles can be tailored

to meet customer requirements.

NAFI Daughtercard/Backplane Connectors with Fork and Blade Contacts, Rigid Pin Termination

MARKETS• Military Aerospace • Commercial Aviation• Space Applications • Military Vehicles• Shipboard Applications


NAFI Backplane Connectors

I/O NAFI Connector - for TerminatingStranded Wire to a Backplane.


ARRANGEMENTS

Interconnects thatallow for terminat-ing #22 and #26gauge strandedwires to abackplane. Forprinted circuit boardapplications.100 Series I/Odesignation.


Interconnects #22gauge and #26gauge wires to abackplane. Can beplaced on eitherside of thebackplane andincludes captivehardware andpolarizing features.

Available with 24,36, 40 or 120 rearremovable crimp-style bladecontacts.

Meets same performancelevels as NAFI connectors,using fork and bladetermination.

OPTIONAL FEATURES

I/O NAFI Connectors with Rear Removable Crimp Termination

MARKETS• Same as listed above


• N/A


ARRANGEMENTS

Medium densityinterconnects -daughtercardconnectors forattachment toprinted circuitboards. For militaryand aerospaceapplications.FM Series NAFIdesignation.


For surface mountinterconnection toprinted circuitboards with flexcircuit termination.Connector lengthand body stylescan be tailored tomeet specificneeds.

Same staggeredgrid pattern ofNAFI rigid pinconnectors, butterminated toboards with flexcircuits.

Meets same performancelevels as NAFI connectorswith rigid pin termination.

NAFI Daughtercard/Backplane Connectors with Fork and Blade Contacts, Flex TerminationReference Catalog 12-036 from AmphenolBackplane Systems or Amphenol Aerospace.

NAFI Daughtercard Connector, FlexTermination

OPTIONAL FEATURES MARKETS• Same as listed above• Same options as NAFI connectors with rigid pin termination shown above.

52

Cylindrical Connector Attachment to Printed Circuit Boards

APPLICATION STANDARDS COUPLING/ CONTACT PERFORMANCEREQUIREMENTS MOUNTING TERMINATION ENVIRON./ELECT.

Cylindricalconnectors with PCtail contacts forsolder mounting onprinted circuitboards.

Meet Mil-Specrequirements ofthe cylindricalconnector used.Available in:MIL-DTL-38999Series I, II, III;MIL-C-26482Series 1 and 2;MIL-C-5015.Also available inMIL-C-5015type GT serieswith reversebayonetcoupling.

Cylindricalconnectors in jamnut (D hole) orpanel mount (fourhole) styles aresolder mounted toprinted circuitboards. Consider-ations must bemade for length ofPCB tails and anymechanicalmethods needed tostabilize the board.

Insert arrange-ments within the 3connector familiesincorporate PCBcontacts in sizes16, 20 and 22D.Most popularlyused arrangementsare shown with pin-out dimensionallayouts in Catalog12-170, CylindricalConnectors forPCB application.

Connector performances arecompatible with the Mil-specrequirements of theconnector type used.

OPTIONAL FEATURES

• Commonly used tail diameters and tail stick-out dimensions are given inCatalog 12-170 to assist in designing. Other custom designs are available.

• PCB tails for 38999 and 26482 cylindricals are standard with gold plating overnickel. PCB tails for 5015 cylindricals are standard with silver over copper. Pre-tinned contacts with a 60/40 lead-tin alloy are also available.

• PCB contacts are available in coax, twinax, and triax types.• Alignment discs are available.• Header assemblies and flex assemblies are also optional accessories. See

next page.

Cylindrical Connectors with PC Tail Contacts

MARKETS• All markets of MIL-DTL-38999 connectors.

Reference Catalog 12-170.


MIL-DTL-38999Series I, II or IIIconnectors withcompliant pincontacts forsolderlessmounting on printedcircuit boards.

Meet MIL-DTL-38999 Series I,II or IIIrequirements.Compliant pinsengage theplated through-holes in the PCboard withoutthe need forsoldering.Provides highspeed, low costboard assembly.

Accommodateboards withminimum of 0.090inch thickness and0.040 ±.003 platedthrough holes.Insertion force formounting theconnector onboards is 7 to 16lbs. per contact.

Both pin andsocket contacts areavailable in anyMIL-DTL-38999Series I, II or IIIinsert patternhaving contact size16, 20 or 22D.

Connector performances arecompatible with MIL-DTL-38999 Series I, II or III.Solderless mountingeliminates soldering thermalstress, provides improvedboard processing time andprovides easy boardrepairability.

OPTIONAL FEATURES

• Connectors are sold completely assembled or areavailable fully pre-assembled on a backplane assembly.See backplanes, page 55.

Press Fit Connectors with Compliant PinsReference Product Data Sheet 188.Reference Catalog 12-170.

MARKETS• All markets of MIL-DTL-38999 connectors.

PC Tails in MIL-DTL-38999

PC Tails in MIL-C-5015 PC Tails in MIL-C-26482 PC Tails in GT Series

Press Fit Connectors onPrinted Circuit Board

PC Tails and Coax Contacts in 38999Connector with Alignment Disc

Alignment Discsprovide simplifiedinstallation ofcontacts to PCBboards. Theyoptimize electricalcircuit separationand provideprotection duringshipment.

53

Universal Header Assemblies


Accessoryproduct forconnectorattachment toPC boards.Provides timeand costsavings,especially wheninstalling andtesting of moreexpensiveconnectorssuch as EMIFilters.

Can be attached toconnectors withstandard flangeplacement; or shellmodifications maybe recommended.Mounting to panelwith cinch nuts.Attaching screwscan be incorpo-rated.

OPTIONAL FEATURES

• Can be vapor phase or wave soldered to the PCB or flex priorto the receipt of a cylindrical connector or an ARINC rectangular connector.

• Can be installed to standard connectors, allowing for electrical testing that wouldadversely affect the sensitive diodes, MOV’s or capacitors in the EMI/EMPconnectors. Expensive connector assemblies can be easily removed from andreattached to the header assembly as manufacturing processes dictate.

• Accommodates up to 150 pins in an ARINC arrangement (see page 57 forARINC 404 and ARINC 600 rack and panel connectors).

• Accommodates up to 128 pins in a cylindrical pattern.

MARKETS• Military Aerospace • Industrial• Commercial Aircraft • Communications• Military Vehicles • Medical Equipment

Incorporates ashort pin & socketcrimp contactassembly. The tailof the contactaccommodatesstandard thru-holediameter andthickness of theflex or PCB boardmaterials.3 PCB stickoutdimensions areavailable.

Provides for easyseparation andeasy termination ofconnectors whenattaching to flexprint or printedcircuit boardsAvailable to fit allmajor cylindricalmil-spec andARINC connectors.Provides the userwith time and costsaving potentials.


Flex terminationassemblies forattaching cylindricalconnectors toprinted circuitboard. Availablethrough Amphenoldivision of ACT,Advanced CircuitTechnologies. Theyeliminate the needto purchase andattach individualpins or connectors,thus promotingsystem automation,reducing spacerequirements andlowering installationcosts.

For use withMIL-DTL-38999,MIL-C-5015 andMIL-C-26482cylindricalconnectors.Also used forEMI/EMPconnectors.

Flex circuits pluginto a printed circuitboard and create aself-lockingterminal pad whicheliminates the needfor an additionalinterconnect to thePCB.

Designed to meetspecific length,current carryingcapacity and to fitthe precisegeometric shape ofthe connector toboard package.

Connector performances arecompatible with the Mil-specrequirements of theconnector type used.Sculptured® Flexible Circuitshave built-in terminationswhich eliminate the failuresassociated with crimped orsoldered-on contacts, andgeometrically fit the tightspace requirements within aunit. They are strong andrigid, yet the circuit body ishighly flexible. Each circuiton the flex is easily testedand quickly connected.

OPTIONAL FEATURES

• Custom designed to fit varied connector requirements.• Conductor and termination thicknesses and widths can be varied, even on the

same trace.Also see flex termination on UHD Module/Backplane connectors (page 50).

Flex Termination Assemblies

MARKETS• All connector markets

Reference ACT brochure, AAO Catalog 12-170 or consult your local Amphenol salesoffice for further information.

Cylindrical Connector Attachment to Printed Circuit Boards

Reference Product Data Sheet 169, Catalog12-120, and Catalog 12-170.

Performance is inaccordance withthe applicableconnectorspecification.Body is moldedfrom Torlon or PPS.Electricalengagement areasof the headercontact are platedwith .00003 in. min.of gold over .00005in. min. of nickel.

54


Wire-to-Boarddiscrete-wireconnections,standard andcustom designs,suited for field andfactory installationswithout specialtooling. Industryaccepted inch andmetric pitches from.100 in. through10mm.

UL, CSA andTUV approved,UL94V0 flamerating, reflow-compatiblehigh-tempera-ture designs formixed or SMTboards.

Fixed andpluggable stylesavailable. Mountingscrews or ejectorear mountingoptions, and DIN-rail mounting alsoavailable.

PC board through-hole, surface-mount andcardedge,repeatable rising-cage screw orspring wireattachment.Numerous wireentry configura-tions are available.

Typical operating temp. from–10°C to +85°C. 300V and600V, current ratings fromsignal through 32A. Terminalblocks are standard black,available in green or otheroptional thermoplasticcolors, and in hightemperature thermoplasticfor reflow processes.Contacts are tin-lead or gold.

OPTIONAL FEATURES

Printed Circuit Board Terminal Blocks

MARKETS• Process Control • Datacom• Instrumentation • Security• Audio/Video • UPS• HVAC

Reference Pcd Industrial InterconnectCatalog or consult your local Amphenolsales office for further information.

• Variety of pluggable terminal blocks and headers in 3.5mm/.150” pitches withstyles: straight, angled, with locking ears, 2-tier, 3-tier, low profile.

• Flexi-Plug® hybrid pluggable blocks combine U.S. style standard screw-drivebarrier block wire terminations with a European-style pluggable block nose.

• Variety of fixed terminal blocks in 5.0mm, .200”, .250”, .375” pitches with styles:standard profiles, multi-tier, spring-clamp, high current and high voltage.

• Edgecard Connectors that are screw-terminal style in different size pitches.• Custom designed terminal blocks with typical modifications that include: custom

mounting ears for high vibration or cable stress applications, special tails formultilayer boards, custom markings.

• Optional colors, platings and markings.

Terminal Blocks, Wiring Interfaces for PCB and DIn-Rail Attachment


Provides amistake-proofing andcost-effectivealternate to DINstyle terminalblocks in manyapplications.Replacesdiscreteterminationswith a singlepluggable unit.Reduces wiringtime; reducesspace needs;provides easiermaintenance.

PCB termination. Meet performancecharacteristics of theparticular terminal block,connector and otherelectronic components usedin the assembly.

OPTIONAL FEATURES

• Connectors can be D-Sub, ribbon cable,RJ style, Centronic or DIN types.

• Electronic components - typically diodes, LEDs, resistors,capacitors, relays or fuses can be included to perform signalmodification and monitoring functions.

• Modules are built to meet customer needs and applications.• Cable assemblies are available with customer logo for a complete

installation kit.

Wiring Interface Modules

MARKETS• Factory Automation• Process Contol• Also see terminal blocks above.

Wiring interfacesattach to industry-standard DIN-railtrack, greatlyreducing thenecessaryenclosure size andwiring complexity.

Reference Pcd Industrial InterconnectCatalog or consult your local Amphenolsales office for further information.

Industrialinterconnectdevices whichexpand traditionalterminal block I/Ofunctions byincorporating theblocks, high-densityconnectors andoften additionalcomponents into arail-mounted printedboard assembly.

Pluggable Terminal Blocks and Headers

Fixed Terminal Blocks

Fixed Terminal Block withSpring Clamp Wire Termination

Screw-Terminal EdgecardConnectors

Modifications and CustomDesigns of Terminal Blocks

5555

Amphenol is the leading manufacturer of custom backplane assembliesusing high density, ruggedized, board-to-board backplane interconnects.Amphenol backplanes are required to perform in the most demandingenvironments, such as Army helicopters, Navy and Air Force fighters, C4Ielectronics, missiles, ground vehicles, Navy warships and commercialaircraft.

Amphenol’s high technology backplane product offerings include:

Amphenol Backplane Assemblies - Electrical and Optical

Backplane Assemblies

Requirements met by AmphenolBackplane Assemblies include:

• MIL-A-28870 qualification forassembled backplanes

• Electrical Backplanes - Large panel sizes with high layer counts, and features such as high aspectratio plating, small diameter plated-through holes, and controlled impedances.

• Optical Backplanes - Fiber termination with Multi-Terminal (MT) optical ferrules. Ribbon cablesorting allows programming flexibility; thus rendering the entire system easily upgradeable.

• Hybrid Optical Backplanes - Integrated electrical and optical systems in one discreet package foradvanced avionics systems requiring high speed optical/digital signal processing.

Amphenol Backplane Capabilities include:• Concurrent applications engineering

support, value added assembly andadvanced test capabilities

• Press-fit compliant pin contacts• Rigid and rigid flex printed wiring boards• Surface mount and through-hole

soldering• Hybrid electro-optical combinations• Conformal coating

Amphenol Backplanes Incorporate a Wide Range of Interconnects:Almost any connector in the market can be integrated into a backplane.SEM-E and custom form factors are available.

Electrical Backplanes Optical Backplanes

LRM Backplane with MIL-C-55302Bristle Brush Contacts

Backplane with UHDFork and Blade Contacts

Backplane with NAFIFork and Blade Contacts

Backplane with MIL-DTL-38999Cylindrical Connectors

Backplane with ARINC

Backplane with MT Optical Ferrules

Please see our websites:www.amphenol-aerospace.comwww.amphenol-abs.comwww.amphenol-industrial.com

Amphenol Backplanes are on thefollowing programs:

• F-35 Joint Strike Fighter• F-22 Raptor• MIDS Radio• AH-64 Apache• RAH-66 Comanche• THAAD Radar

56

Rack and Panel


ARRANGEMENTS

For sliding rackapplications withsolder contacts.

Resilient insertmaterial ismanufacturedper MIL-STD-417 standards.Solid die castaluminum shellsare cadmiumplated to QQ-P-416, Type II,Class 3 with achromatetreatment.

Contacts areclosed entry soldertype sockets insizes 16 and 20, orcoaxial and powercontacts in sizes 4and 8.

Operating temp. from –55°Cto +125°C.Resilient inserts gripcontacts firmly andwithstand severe vibrationand physical shock.Inserts may be pressurizedto provide a good barrier tomoisture, gasses, dirt, etc.Contacts are gold plated forcorrosion resistance andlong shelf life.

OPTIONAL FEATURES

• Styles include a general duty class, a potted class with potting mold, apressurized class designed to withstand 30 psi, and a pressurized potted class.

• Pin or socket contacts in the plug or the receptacle are available.• 12 standard contact arrangements with up to 57 contacts.• Accommodate a variety of wire sizes and RG cable types.• Wide flange receptacle available for pressurized applications requiring sealing

at the flange.

SR Series Rectangular Rack and Panel Connectors, Solder Type

MARKETS• Military Vehicles• Power Distribution

Push-pull couplingfor box/panel/rackmounting.



ARRANGEMENTS

For rack and panelapplications withcrimp contacts.

MIL-C-26518type connector,incorporatingneopreneresilient insertsand die castshells.


Crimp PT-SE typepower or coaxialcontacts.Receptacles withcoaxial arrange-ments are availablewith a unique metalweb as an integralpart of the shell sothat all outer coaxcontact conductorsare completelygrounded to theshell.

Operating temp. from –55°Cto +125°C.Resilient inserts gripcontacts firmly andwithstand severe vibrationand physical shock.

OPTIONAL FEATURES

• Pin or socket contacts in the plug or the receptacle are available.• 2 standard contact arrangements of 52 or 102 contacts.• Accommodate a variety of wire sizes and RG cable types.• Standard crimp application tooling can be used.• Accessories available: floating spring mounts, protection caps, and metal

dummy plugs for coax contacts. Also hoods, cable clamps and jack screws formating.

LE Series Rectangular Rack and Panel Connectors, Crimp Type

MARKETS• Military Vehicles



ARRANGEMENTS

For modular floatingrack and panelapplications.Designed for masstransit systems andincorporate insertswith low smokeproperties.

Certified toFrench RailwaySpecificationNFF-61032 andCEDDSpecificationEN-75201.


Crimp contacttermination.3 module choices:• five 8 Amp contacts• three 15 Amp contacts• two 25 Amp contacts

Operating temp. from –55°Cto +125°C.Contacts perform up to 5000cycles of durability, as wellas high vibration and lowinsertion forces.

OPTIONAL FEATURES• Choice of 3 module designs; mixed module capability.

RFM Series Modular Rack and Panel Connectors

MARKETS• Railway• Power Rack Batteries• Hybrid Vehicles


57

Rack and Panel, cont.


Cylindricalconnector used toconnect electricaland optical devicesbetween a movingunit (rack) and afixed unit (panel)without anycoupling/uncouplingdevice. Forenvironmentalapplications.Space savingbetween the 2panels (samedistance as ARINC404 for the squareflange version). TheRNJLP offers 20%weight savingcompared withRNJ.

Insertarrangementsper MIL-DTL-38999 Series Iand III. Insertarrangementsfor poweravailable. (Seepage 13).

Crimp terminationper MIL-C-39029.PCB and wire wrapcontacts and fiberoptic termini arealso available.

Operating temp. from –65°Cto +175°C.Provides moisture andcorrosion resistance andEMI shielding.Contacts perform up to 500cycles durability.Connector shells aregrounded prior to contactengagement.RNJLP offers:Mechanical protection of theperipheral membrane andimproved sealing perfor-mance.

OPTIONAL FEATURES

• Jam nut receptacle and plug styles offered in eight shell sizes.• 1 to 128 contacts available.

RNJ & RNJLP Rack and Panel Connectors

MARKETS• Military Aerospace• Military Vehicles• Advanced Industrial

For rack and panelmounting withintegratedrealignmentcapability.

Reference Amphenol Socapex PublicationE115, RNJ and E124, RNJLP.


ARRANGEMENTS

‘AR’ SeriesEnvironmental andnon-environmentalapplication rackand panelconnectors withcrimp contacts.

Meet or exceedrequirements ofMIL-C-81659and ARINCSpecification404.

Push-pull couplingfor box/panel/rackmounting.Key posts are usedfor polarizationpositioning. Clinchnuts and floatingbushings also usedfor mounting.

Crimp terminationper MIL-C-39029B.Coax contacts areavailable.Single bay, doublebay, triple bay andfour bay insertstyles available.

Operating temp. from –65°Cto +125°C.Environmental sealing isaccomplished by wiresealing grommets andinterfacial seals.Contacts perform up to 500cycles durability.

OPTIONAL FEATURES

• Five shell styles with up to four insert cavities available.• Signal, power and coaxial contacts can be mixed in the insert arrangements.

ARINC 404 Rack and Panel Connectors

MARKETS• Commercial Aircraft• MIlitary Avionics

Reference Amphenol Canada BrochureSL-378.


ARRANGEMENTS

‘A’ SeriesEnvironmental andnon-environmentalapplication rackand panelconnectors withcrimp contacts.ARINC 600 is thesuccessor to theARINC 404 formany new avionicdesigns.

Designed perARINC 600specifications.Offers featuresbeyond ARINC400 Series:• lower mating force contacts• increased contact count• front release, floating keying system

Push-pull couplingfor box/panel/rackmounting. Frontremovable keyposts are used forpolarizationpositioning. Clinchnuts and floatingbushings also usedfor mounting.

Rear release crimppower/signalcontacts. PCB, wirewrap, coax andconcentric twinaxcontacts alsoavailable.Three shell sizelayouts with up to800 size 22 contactpositions available.

Operating temp. from –65°Cto +125°C.Contacts perform up to 500cycles of durability, as wellas high vibration and lowinsertion forces.Resistant to vibration, shockand fluid immersion.

OPTIONAL FEATURES

• Shell size 1 - max. contact capacity is 160.• Shell size 2 - max. contact capacity is 400.• Shell size 3 - max. contact capacity is 800.• Waveguide connections available.• O-rings for environmental sealing and protective covers available.

ARINC 600 Rack and Panel Connectors

MARKETS• Commercial Aircraft• MIlitary Avionics

Reference Amphenol Canada BrochureSL-379.

RNJ

RNJLP

58

Rack and Panel, cont.


105 SeriesMicrominiatureStrip Connectorsoffer proven Mil-spec performanceand reliability insingle row strip lineconfigurations.

Designed tomeet therequirements ofMIL-DTL-83513.

Wire harness, rightangle PCB, surfacemount termina-tions.

Operating temp. from –55°Cto +125°C.Qualified to MIL-DTL-83513.500 cycles mating andunmating. Up to 900 VACDWV, 3 Amps max. currentrating.

OPTIONAL FEATURES

• Options of lengths, terminations,mounting features, wire gages, colors and shell sizes.

Microminiature Strip Connectors

MARKETS• Military Aerospace • Medical Industry• MIlitary Vehicles • Geophysical Industry• Missiles, Ordnance • Communications• Satellites

Board, panel andcable mounting.Guide pins, jackscrews.

Consult Amphenol Phoenix Interconnectcatalog or consult your local Amphenol salesoffice for further information.


ARRANGEMENTS

Series 106MicrominiatureCard is a highdensity intercon-nect designed for aspace consciousindustry. Providesextremely denseand reliableinterconnection forcard-to-card andcard-to-cableapplications.


Board, panel andcable mounting.Card employs a Dshape for correctmating.Jack screws, jackposts.

Wire harness,vertical and rightangle PCB,horizontal andstraddle surfacemount termina-tions.


OPTIONAL FEATURES

• Options of lengths, terminations,mounting features, wire gages, colors and shell sizes.

Microminiature Card Connectors


Consult Amphenol Phoenix Interconnectcatalog or consult your local Amphenolsales office for further information.


ARRANGEMENTS

MIL-DTL-83513Rack and PanelConnectors offeringpackaging densitiesof .050 inch contactspacing forapplications wherespace and weightare at a premium.


Panel mount, cablemount and PCBmounting.Jack screws, jackposts.

Wire harness,verticle and rightangle PCB.


OPTIONAL FEATURES

• Options of lengths, terminations, mounting features, wire gages,colors and shell sizes.

• Also available with filter planar capacitor technology. ConsultAmphenol Canada for the filtered MIL-DTL-83513 micro D.

Micro D Miniature MIL-DTL-83513 Connectors


Consult Amphenol Phoenix Interconnectcatalog or consult your local Amphenolsales office for further information.

59


Cylindricalconnectors withlanyard releasecapability. Designedto provide quickdisconnect of aconnector plug andreceptacle withaxial pull on thelanyard. Providesinstant decouplingand damage freeseparation. Ideal forweapons releaseand blind or difficultaccessibilitysituations.

Available in andmeetingrequirements ofthe followingseries:• MIL-DTL-

38999 SeriesI, II, III

• MIL-C-26482,Series 1

• Matrix MIL-C-83723, SeriesIII

• Matrix MIL-C-5015

Also meetsrequirements ofMIL-STD-1760and Fail-SafeMIL-DTL-38999/29, /30, /31.MIL-STD-1760arrangementsare compatiblewith MIL-STD-1553 AircraftMultiplex databus systems.

Uses straight plugconnector style.Connector matingis accomplished inthe normal fashion:• MIL-DTL-38999

types arethreadedcoupling.

• MIL-C-26482types are bayonetcoupling.

• Matrix MIL-C-83723 are push-pull coupling.

• Matrix MIL-C-5015 are push-pull coupling.

Unmating is byaxial pull on thecoupling nut via theswivel lanyard orconventionalcoupling nutrotation. The FailSafe will disconnecteven when not fullymated. Other stylesneed to be fullymated beforedisengagement bylanyard pull.

Contact terminationis per connectorseries used.Intermateability ispossible withstandard recep-tacles within eachseries used.MIL-STD-1760types use specialinserts asdesignated.

Connector performances arecompatible with the Mil-specrequirements of theconnector type used.Separation forces vary perconnector series. Lanyardlengths can be customspecified.

OPTIONAL FEATURES

• Four series to choose from for lanyard release design flexibility.• Availability of different lanyard lengths, depending on connector series.• MIL-DTL-38999 Series III Fail Safe available in two shell lengths.• MIL-DTL-38999 Series III Fail Safe has option of hybrid composite shells (consult

Amphenol Aerospace for shell size availability).• Full range of accessories are available with MIL-DTL-38999 Series III Fail Safes,

including low profile backshells in shell size 25. These backshells have threeheights available and they offer rear access covers to help ease harness assemblyand repairability. Also available are dummy contacts for sealing unused contactcavities and wire combs to help stabilize and prevent contact side loading.

• MIL-DTL-38999 Series III Fail Safe available with fiber optic termini, coax,or twinax contacts.

• MIL-DTL-38999 Fail Safe connectors can be designed with larger flanges andother customer specific requirements.

“Breakaway”/Quick Disconnect Connectors with Lanyard Release

MARKETS• Military Aerospace• Missiles and Space Applications

Consult your local Amphenol sales office forfurther information. Consult catalog 12-092for 38999 Fail Safe connector information.

“Breakaway” Fail-Safe SubminiatureMIL-DTL-38999 - available in Series I, II andIII. The Series III Fail Safe is qualified for MIL-STD-1760 electrical interface between anaircraft and its “stores”.

Quick Disconnect MiniatureMatrix MIL-C-83723

Special Purpose Interconnection Products

“Breakaway” Twist Pull MiniatureMIL-C-26482

Quick Disconnect Push Pull MiniatureMatrix MIL-C-5015


Designed for useon aircraft thatcarry rail launchmissiles such asAMRAAM. Bufferplug and missilereceptacle aredesigned forblindmating ofstores on raillaunch applications.Used on F-18, B-52, B-2 and SRAMII programs.

Meetsspecifications ofMIL-STD-1760StoresManagement.Designed toMIL-C-83538specifications.

Bayonet and pushpull coupling.

OPTIONAL FEATURES

Stores Management Type II, Rail Launch Connectors

MARKETS• Missiles

Reference Pyle Bulletin RL-100

Fail Safe Breakaways with Improved DurabilityComposite Shells and Low Profile Backshells

Standard MIL-DTL-38999 crimptermination withpower, coax andtwinax contacts.

Connector performances arecompatible with MIL-C-83538 specifications.Buffer provides flame barrier.

• Buffers are replaceable.

60

Special Purpose Interconnection Products, cont.


High performanceplug and receptaclewith a self-containedenvironmentalcover on thereceptacle half.Ideal for usagewhere thereceptacle will beunmated andexposed to theenvironment.

Meetsapplicablerequirements ofARINC 644specification.Incorporatesenvironmentallysealed springloadedcontacts, ref.MIL-C-55116B.

Solder contacttermination in plug.Utilizes standardMIL-C-83723Series III socketcontacts in thereceptacle.Currently availablewith 10 size 16contacts.

Operating temp. from –55°Cto +85°C.Rated at 60 VDC and 0.5amps current (surges to 500VDC and 7.5 amps).Contact pressure of .82 lbs.to 1.22 lbs. in fully matedcondition.Durability: 3000 matings.Vibration: 10-55-10 Hz sinewith .06 in. max. excursions.

OPTIONAL FEATURES

• Accessories available, MIL-C-83723 type.

PMAT (ARINC 644)

MARKETS• Commercial Aircraft • Military Aircraft• Geophysical • Shipboard• Ground Support

Push and turn,spring loadedcoupling; detentlocking. Plug has akeyed alignmentwith jam nutreceptacle.Orientationindicator for ease ofcoupling.



High environmentalperformance MIL-DTL-38999 SeriesIII type connectordesigned for use ina mannedspacecraftenvironment.

Meetsparameters ofMIL-DTL-38999,Series III.Astronaut EVAcompatible.Qualified/listedon NASAspecificationSSQ-21635.

Handle-operatedlatch mechanism isuniquely designedfor ease of matingand unmating by asuited astronaut.Wall mount and jamnut mount stylesare standard.

Crimp termination.Recessed pins(100% scoop-prooffeature minimizescontact damage).Current arrange-ments are perNASA SSQ21635.

Operating temp. from –80°Cto +138°C. Capable ofwithstanding 175,200thermal cycles.Firewall Explosion proofcapability.Low out-gassing.See MIL-DTL-38999 SeriesIII performances, page 11.

OPTIONAL FEATURES

• Several of the optional features for MIL-DTL-38999 SeriesIII connectors are also available in the Zero-G. ConsultAmphenol Aerospace for further information.

• Additional arrangements can be designed, consultAmphenol Aerospace for further information.

Zero-G, Astronaut Handle-Operated Connectors

MARKETS• Space Applications - Used on Apollo, Lunar Rover,

Skylab and Space Station.

Reference Product Data Sheet 147.


Designed forcommercial aircraftapplications, withself-containedenvironmentalclosures for hook-up to the gateway.Lanyard releasemechanism on theplug allowsautomaticseparation. Ideal forusage where thereceptacle will beunmated andexposed to theenvironment.

ARINC 644type. Incorpo-rates environ-mentally sealedspring loadedcontacts, ref.MIL-C-55116B.

Solder contacttermination in plug.Utilizes standardMIL-C-83723Series III socketcontacts in thereceptacle.Currently availablewith 10 size 16contacts.

Operating temp. from –55°Cto +85°C.Rated at 60 VDC and 0.5amps current (surges to 500VDC and 7.5 amps).Contact pressure of .80 lbs.to 1.38 lbs. in fully matedcondition.Durability: 3000 matings.Vibration: 10-55-10 Hz sinewith .06 in. max. excursions.

OPTIONAL FEATURES

• Accessories available, MIL-C-83723 type.

Gatelink Breakaway

MARKETS• Commercial Aircraft • Military Aircraft• Geophysical • Shipboard• Ground Support

Push and turn,spring loadedcoupling; detentlocking. Plug has akeyed alignmentwith jam nutreceptacle.Orientationindicator for ease ofcoupling.


61


AJ SeriesDesigned forunderwater or fluidimmersionapplications,offering 1500 psisealing capabilityassured by metal tometal threadedcoupling and “O”ring seals.

MIL-DTL-38999Series III type,with enhancedfeatures formoisturesealing andcorrosionresistance.

Threaded coupling.Quick mating withone 360° turn of thecoupling nut. Visualmating indicator.(See page 11 forfurther descriptionof MIL-DTL-38999Series III connec-tors.

Crimp termination.Recessed pins(100% scoop-prooffeature minimizescontact damage).Solder terminationfor hermeticreceptacles.

Operating temp. from –55°Cto +200°C.Specially designedaluminum bronze couplingnut and type 316 stainlesssteel shells resist corrosionand provide a 1500 pressurewithstanding capability.Hermetic style insertsprovide 1 x 10 cc/secleakage rate.Rear accessory threadprovides for the use of EMIhardware or environmentallyresistant molded cableterminations.

OPTIONAL FEATURES• Straight plug and either jam nut or square flange receptacle styles

offered.• Over 40 insert arrangements available.• Hermetic receptacles are available with inserts of fused compres-

sion glass.

Aquacon Immersible Connectors

MARKETS• Oceanic and fluid immersion applications.


-6



GO SeriesMiniature cylindricaldesigned for thegeophysicalindustry’s ruggedenvironments ofextreme tempera-ture and moisture.

Furtherdevelopment ofMIL-C-26482,Series 1 typeconnectors withstronger shellsalong with ananodized finishfor greaterresistance, andinterfacialsealing discs.

Solder contacttermination.Utilizes MIL-C-26482 Series 1insert arrange-ments; currently 6patterns available.

Operating temp. from –55°Cto +85°C.IP67 rated for moistureresistance.Machined shells provideincreased strength.Anodized (non-conductive)finish provides greater salt,corrosion and abrasionresistance.Interfacial sealing discsincluding individual pin sealsallow wet mateability.

OPTIONAL FEATURES

• Class “C” Pressurized available.• Accessories available: cable sealing backshells, strain relief

clamps, coupling nuts with round detent holes, protection caps.

Geophysical Miniature Connectors

MARKETS• Heavy equipment• Ground vehicles

Bayonet coupling.Mounting styles:4 receptacle stylesand cable plug.



Designed for lightweight, micro-miniature size andlow cost applica-tions.Small size:1.406 inch(35.71mm) max.length for a matedpair; 0.663 inch(16.84mm) max.diameter.

Designed fromand meetsmany of theperformancelevels of MIL-DTL-38999 forSeries II.

Metric threadedcoupling. Straightplug and jam nutreceptacle stylescurrently available.Positive key/keyway systemassures mating.

OPTIONAL FEATURES

M3 Micro-Miniature-Metric Threaded Connectors



Crimp termination.Currently availablewith three size 22Dcontacts.

Meets many environmentalperformance requirements ofMIL-DTL-38999 Series IIwith an environmentalresistant main joint seal andolive drab cadmium finish forshell to shell conductivity.For EMI protection, a braidcan be terminated to the rearof the connectors by use ofa crimp ferrule.

• EMI termination available.• Alternate rotations can be made available.

(Coin in photo to show size relationship)

62



Cylindricalinterconnect with aMTRJ interface.Designed for use inall levels of harshenvironments fromIndustrial to Mil-Aero applicationsproviding IP67protection fromdust, fluids,vibration, shockand traction.

Allows the useof anypreassembled,standard MTRJpatchcord toupgrade it to aharshenvironmentconnectionsystem.

Uses any pre-existing, off-the-shelf standardMTRJ patchcord(Mini Round, FlatDuplex or DuplexZipcord) cableassemblies; noadditionaltermination ortooling required.

Operating temp. from –20°Cto +70°C.Rated IP67 for environmen-tal sealing. Resistant toshock, vibration and traction.Eliminates hazardous, time-consuming and costly in-field cabling assembly andrequires no special tooling.Number of channels: 1/2/4.Typical insertion loss: 0.5dBin MM.Durability: 500 matingcycles.

OPTIONAL FEATURES

• Available in various styles: MTRJ Field – Threaded,LC Field – Threaded, and LX5 Field – Threaded.

• Shell platings available: nickel, bronze and olive drab cadmium.• Works with any standard patchcord and requires no extra tooling.• Adapts to various cordset types and types of fiber 50/125, 62/125, 9/125.

MTRJ Field Connectors

MARKETS• Data Acquisition and Transmission in Harsh Environments• Robotics, Geophysics and Petro Chem, Base Stations• Rail Mass Transit, Naval Shipboard• Battlefield Communications, Radar Systems, Shelters

MTRJ within a MIL-DTL-38999 SeriesIII threadedcoupling connectorshell. Using a Tri-Start threadcoupling mecha-nism, this systemhas an anti-decoupling devicefor high vibrations.

Consult Amphenol Pcd website:www.rjfield.com. or consult your localAmphenol sales office for further information.


Operating temp. from –55°Cto +85°C. Rated IP67 forenvironmental sealing.Resistant to shock, vibrationand traction. Eliminateshazardous, time- consumingand costly in-field cablingassembly and requires nospecial tooling. Offersreinforced EMI protectionwith conductive plated shellsand metallized receptacleinserts.

MARKETS• Data Acquisition and Transmission in Harsh Environments• Robotics, Process and Motion Control• Rail Mass Transit, Embedded Computers• Battlefield Communications, Radar Systems, Shipboard/Naval


Operating temp. from –40°Cto +85°C.Rated IP67 for environmen-tal sealing. Resistant toshock, vibration and traction.Eliminates hazardous, time-consuming and costly in-field cabling assembly andrequires no special tooling.Offers reinforced EMIprotection in all three series:RJF, RJF TV, andRJF 544.

MARKETS• Data Acquisition and Transmission in Harsh Environments• Robotics, Process & Motion Control• Rail Mass Transit, Geophysics, Petro Chemical• Battlefield Communications, Radar Systems, Shelters

Cylindricalinterconnect withRJ45 Ethernetinterface. Designedfor use in all levelsof harsh environ-ments fromIndustrial to Mil-Aero applicationsproviding IP67protection fromdust, fluids,vibration, shockand traction.

Uses any pre-existing, off-the-shelf EthernetClass D/Cat 5/Cat 5e cable;no additionalterminations ortooling required.

OPTIONAL FEATURES

RJ Field Connectors

RJF TV within MIL-DTL-38999 SeriesIII threadedcoupling connectorshell.RJF within MIL-C-26482 bayonetcoupling shell.RJF 544 withinECTA push-pullplastic shellcoupling.


Allows use ofEthernet ClassD/Cat 5 andCat 5econnections for10 BaseT, 100BaseTX, or1000 Base Tnetworks.

• Available in various shell styles: RJF TV – Threaded, RJF – Bayonet, andRJF 544 – Push Pull.

• Various shell platings available: nickel, olive drab cadmium, anodic, andplastic composite.

• Works with any standard RJ45 cordset with no extra tooling required.• Optional mechanical clocking with 4 position polarization.

Cylindricalinterconnect with aUSB interface.Designed for use inall levels of harshenvironments fromIndustrial to Mil-Aero applicationsproviding IP67protection fromdust, fluids,vibration, shockand traction.

Allows the useof standardUSB with either1.1 or 2.0performancelevels.

Uses any pre-existing, off-the-shelf standard USB1.1 or 2.0 versioncable assemblies;no additionaltermination ortooling required.

OPTIONAL FEATURES

• Available in various shell styles: USBF TV Series III 38999 – Threaded,USBF TV Series I 38999 – Bayonet.

• Two shell platings available: nickel, olive drab cadmium.• Works with any standard 1.1 or 2.0 USB cable and requires no extra tooling.• Optional mechanical clocking with 2 position polarization.

USB Field Connectors

USBF TV withinMIL-DTL-38999Series III threadedcoupling connectorshell. Using a Tri-Start threadcoupling mecha-nism, this systemhas an anti-decoupling devicefor high vibrations.


63


Designed forenvironmentalmoisture sealingwith fusedcompression glasssealed inserts.

Available in allthe “basic”cylindricalconnectorfamilies:• MIL-DTL-

38999• MIL-C-26482• MIL-C-83723• MIL-C-5015Also available inrectangular rackand panelconnectors.

Connector matingis accomplished inthe normal fashionof the connectorseries used.Receptaclemounting styles:box mount, wallmount, jam nut,solder and weldmount.

Solder cup, flateyelet or PCBtermination.Contact countsfrom 2 to 128 areavailable. Coax andfilter contacts canbe accommodatedinto hermeticinserts.

Connector performances arecompatible with the Mil-specrequirements of theconnector type used.Leakage rate with hermeti-cally sealed inserts is lessthan 1.0 x 10-6 cc/sec. at 15psi differential.Hermetic Filter connectorsprovide all the benefits of ahermetic connector for lowlevel leakage rate, as well asEMI protection for sensitivecircuits.

OPTIONAL FEATURES

• Wide variety of connector series can be ordered with hermetic sealing.• Specials such as sockets in glass and .050 center versions are common

production lines. Other special designs can be accomplished.

Hermetic Connectors

MARKETS• Military Aerospace and Commercial Aircraft• Industrial

Consult your local Amphenol sales office forfurther information. Series catalogs providehermetic information if applicable.

Variety of Hermetic Connectors

Hermetic MIL-C-5015


Hermetic MIL-C-26482 withShielded Coax Contacts

Hermetic JT (MIL-DTL-38999,Series II)

Hermetic Filter

•

OPTIONAL FEATURES

• Various back terminations availableon the receptacle side, including anotherRJ45 recetpacle or a RJ45 cordset inmultiple lengths and configurations.

• Works with any standard RJ45 cordset with no extra toolingrequired.

EZ Field ConnectorsConsult Amphenol Pcd website:www.rjfield.com. or consult your localAmphenol sales office for further information.


Rectangularrugged compositeplastic interconnectwith a RJ45Ethernet interface.Designed for use inmany levels ofharsh environmentsfor Industrialapplicationsproviding IP67protection fromdust, fluids,vibration, shockand traction.

Allows the useof EthernetClass D/Cat 5and Cat 5econnections for10 Base T, 100Base TX or 1000Base Tnetworks.

The RJF EZ Fieldconnectors consistof a rectangularinterconnectionsystem using aquick, user-friendlylever couplingmechanism.

Uses any pre-existing, off-the-shelf EthernetClass D/Cat 5/Cat5e cable; noadditionaltermination ortooling required.

Operating temp. from –40°Cto +100°C. Rated IP67 forenvironmental sealing.Resistant to shock, vibrationand traction. Eliminateshazardous, time-consumingand costly in-field cablingassembly and requires nospecial tooling. The RJ45cordset shielding istransmitted to the RJ45receptacle through lateralgrounding fingers.

MARKETS• Data Acquisition and Transmission in Harsh Environments• Telecom Equipment, Video Control, Tele-maintenance• Industrial Process and Motion Control, CNC Machines• Factory Automation, Robotics

64


Operating temp. from –55°Cto +85°C.IP67 rated for environmentalsealing.EMC grounding fingers.Finish is chemical/NBCresistant.


PPS SeriesEnvironmentallysealed miniatureconnectors withpush pull coupling,designed forindustrial andground defenseapplications.Lightweight andsmall size, lessthan 1/2 inchdiameter.

Push-pull coupling.5 orientation keyswith 4 keyways.Straight plug andjam nut mountingstyles are available.

Solder termination.Contact arrange-ments with up to 7contacts.

PPS Push Pull Miniature ConnectorsConsult your local Amphenol sales office forfurther information.

Designed fromand meetsmany of theperformancelevels of MIL-DTL-38999 forSeries II.

OPTIONAL FEATURES• 90° overmolded.• Color matched overmold to cable.• Extended coupling nut.



Operating temp. from –55°Cto +85°C.IP67 rated and sealed matedinterface.Fully waterproof.500V d.c. working at sealevel.

MARKETS• Man Portable Radio Data• Logging Equipment

Miniature pushpull with positivemating mechanism.Screened andrugged for harshenvironmentindustrial andmilitary applica-tions. Stainlesssteel shells. Nomoving parts.Supplied as moldedassembly, low cost,no backshell, withindent markers.

Push to mate. Pullback to release

Solder termination.Insert arrange-ments 5, 6 and 7way.

SCE and Mini SCE Push Pull ConnectorsConsult your local Amphenol sales office forfurther information.

N/A

OPTIONAL FEATURES

• Can be supplied as overmolded assembly.

SCE Push Pull Connector

Mini SCE Push Pull Connector withOvermolded Cable


Provides fullysealed interfaceconnection onequipment instandard power andsignal configurationin MIL-DTL-38999connectors.Suitable for ground,marine andindustrialapplications.

Based on MIL-DTL-38999couplingmethod. Fullyintermateablewith TV, LJT,SJT types.

N/A Pintail, solder cup,wire wrapterminations.


• N/A

Barrier Sealed Interfaces for MIL-DTL-38999 Connectors

MARKETS• Military Ground Vehicles• Marine• Industrial


OPTIONAL FEATURES

65



Circular Push-Pullinterconnectionsystem forindustrialapplications forwhich frequentmating/unmating(1000 matingcycles), environ-mental sealing (upto IP67) and highvibration perfor-mance is critical.Available for signaland powertransmission.

Meets UL 1977,IEC 61984:2001 (VDE0627) spec.Vibration: IEC60512 (IEC 68-2-6) 10-2000Hz/10g/10cycles per axis.Shock: IEC60512 (IEC 68-2-29) 25g/6 ms/50 bumps peraxis.

Insert positionprovides multiplepolarizationcombinations forpolarizationbetween connec-tors. The variety ofstandard shellsinclude flangedreceptacles andcable to cablereceptacles.Standard shellsizes: 0.6 inches upto 2.6 inches.

Standard insertsoffer a variety ofcontact arrange-ments for powerand signalapplications,incorporatingcontacts for 5, 7.5,10, 13, 25, 40, 100and 125 Amps.Contacts areavailable in crimp,solder and PCBversions.

Operating temp. from –40°Cto +125°C.Environmental up to IP67,including bulkheadapplications. Corrosionresistance: aluminum shellswith nickel plating; lockingring is black anodized.Withstands a 48 hr. saltspray exposure. Operatingvoltage: to 1000 VACdepending on arrangement.

OPTIONAL FEATURES• Includes a variety of backshells for

unsealed, IP67 and EMI shielding applications.• Fiber optic inserts available.• Can be ordered cabled and overmolded.• Inserts can be customized for a variety of arrangements.• Available for high current applications up to 125 Amps, including the First

Mate/Last Break feature and PCB applications.

ECTA Series 133 Connectors

MARKETS• Industrial applications:

Robotics, CNC Machines, Tool Interconnection, Heavy Machinery, Medical Equipment, Lab Testing Equipment, Transportation Industry

Reference Amphenol Air LB ECTA Series133 Catalog or consult your local Amphenolsales office for further information.


Circular compositePush-Pullinterconnectionsystem developedfor industrialapplications forwhich frequentmating/unmatingand high vibrationperformance iscritical. Up to 1000mating cycles withmachined contacts.Available for signaland powertransmission.

Meets UL 1977,IEC 48B/560/CD (VDE 0627)spec.Vibration: IEC60512 (IEC 68-2-6) 10-2000Hz/10g/10cycles per axis.

Standard insertsoffer a variety ofcontact arrange-ments for powerand signalapplications,incorporatingcontacts for 5, 10and 25 Amps.Contacts availablein crimp and solderversions with achoice of machinedcontacts or formedcontacts.

Operating temp. from –40°Cto +125°C.Environmental up to IP67 B.Withstands a 48 hr. saltspray exposure. Operatingvoltage: to 1390 VRMS.

OPTIONAL FEATURES

• RJ45 insert and MTRJ fiber optic insertsare available.

• Includes a variety of IP67 backshells.• Can be ordered cabled and overmolded.• Inserts can be customized for a variety of arrangements.• Available with the First Mate/Last Break feature and PCB applications.

ECTA Series 544 Connectors

MARKETS• Industrial applications:

Robotics, CNC Machines, Tool Interconnection, Heavy Machinery, Medical Equipment, Lab Testing Equipment, Transportation Industry

Insert positionprovides multiplepolarizationcombinations forpolarizationbetween connec-tors. The variety ofstandard shellsinclude flangedreceptacles andcable to cablereceptacles.Standard shellsizes: 0.8 inches upto 1.5 inches.

Reference Amphenol Air LB ECTA Series544 Catalog or consult your local Amphenolsales office for further information.


Modular quickconnectionmodules mountedon rails for generalpurpose, signal andpower distribution,grounding, printedcircuit board/surface mount.Electroniccomponent carriermodule in type1765. Compactsize, high densitycabling, greatflexibility. Environ-mental sealing.

Incorporate contactsizes 22, 20, 16,12 and 10 in a widevariety ofarrangements.

Operating temp. from –67°Fto +347°F.Environmental sealing isprovided with an overmoldedgrommet rated to IP66.Resistance to fluidscomplies with standardsUTE C93-462, MIL-H-5606,MIL-L-7808 referring MIL-C-26482 C, NAS 1748.

OPTIONAL FEATURES

Quick Connection Modules

Modules are railmounted, whichallows manycontacts and sizecombinations.Modules require aminimum of tools toinstall.

Consult Amphenol Air LB Quick ConnectionModule Catalog or consult your localAmphenol sales office for further information.

MARKETS• Aerospace Applications:

Commercial Aircrafts, Helicopters

Designed forthe AircraftIndustry.Meets the NF/UTE C93-462spec. Contactsmeet NF L53-105, NAS 1748,EN 3155-016,HL 105,HL 103.

• Modules with inserted electronicscomponents.

66


Large family ofcable pass-thru andstrain relief devicesfor use withindustrialconnectors.Designed for liquid-tight strain relief ofcord, cable andflexible conduit.

Threaded backendcomponents to fit awide variety ofindustrial seriesconnectors.Straight, 45 degreeand 90 degreestyles available.Styles offered formounting toexisting threadedconduit and toconduit nipples.Styles also for usewith flexiblenonmetallicconduit.

N/A Oil resistant grommets andcompression nuts providemoisture sealing.Tapered conduit threadsprovide strong water and oil-tight joint.Some types are lightweightmachined aluminum bodiesand some types are ferrousalloy bodies for moreabusive uses.

OPTIONAL FEATURES

• Wide variety of attachment options: plain compression nut,mechanical clamp nut or basketweave grip styles.

• Panelboard adapters, conduit fitting boxes and cord grip handlesfor heavy duty portable equipment usage are also available.

• Male and female threads provide versatility in panelboard orthreaded hub applications.

Pyle Industrial Cord Grips - For Strain Relief, Cable Connecting and Environmental Protection

MARKETS• Power and Control Equipment - Switchboards, Machine Tools,

Heating and Cooling, Lighting, Portable Equipment• Communications Equipment• Transportation and Shipyards

Reference Pyle Bulletin LT-300


Wide variety ofconnectoraccessory itemsdesigned for usewith military andnon-militarycylindricalconnectors.Connector seriescatalogs cover thecompatibleaccessories foreach series.

Meet M85049specifications.To be used withthe compatibleconnectorseries. See listbelow:

N/A Meet environmental sealingperformances as required byM85049 military specifica-tions. Finishes arecompatible with connectorseries used.

OPTIONAL FEATURES

• Wide range of products with performance features to meet allthe major military cylindrical series backend hardwarerequirements. Consult appropriate catalog sections for furtherinformation.

• See page 69 for additional backshells for EMI shieldingprotection.

M85049 Accessories - For Strain Relief, Cable Connecting and Environmental Protection

MARKETS• All markets of military and non-military connectors

Threaded backendcomponents to fit awide variety ofmilitary and non-military connectors.Straight, 45 degreeand 90 degreestyles available.

Consult Amphenol Aerospace appropriateconnector catalogs or consult your localAmphenol sales office for further information.

UL listed andCSA certified.Used for sealingwhere movingparts orhandling canabuseconnections.

M85049/6 M85049/31M85049/7 M85049/43M85049/8 M85049/51M85049/9 M85049/52M85049/10 M85049/53M85049/11 M85049/54M85049/23 M85049/55M85049/24 M85049/60-1M8504925 M85049/60-2M85049/26-1M85049/17 M85049/47M85049/27 M85049/49-2M85049/29 M85049/62M85049/33-2 M85049/57M85049/36 M85049/63M85049/37M85049/14 M85049/20M85049/15 M85049/21M85049/16 M85049/38M85049/18 M85049/39M85049/19 M85049/69Other Accessories:

For the following MIL-Spec Connectors:MIL-C-5015 CrimpMIL-C-26482 Series 1 & 2MIL-C-81703 Series 3MIL-C-83723 Series III

For the following MIL-Spec Connectors:MIL-DTL-38999 Series I, II

For the following MIL-Spec Connectors:MIL-DTL-38999 Series III, IV

MS/AN 3057 cable clampsMS 3420 sleevesAN 3055 adaptersAN3064 conduit box connectorsAN3054 conduit coupling nutsAN3066 conduit coupling locknuts

Special cable clamps, adapters, strain reliefsSpecial thru bulkhead shell, dummy receptaclesProtection caps, sealing gaskets, sealing plugs

ADDITIONAL ACCESSORIES -LIGHTWEIGHT STRAIN RELIEFS• Compatible with Amphenol subminiature and miniature environ-

mental connectors.• Offer similar performance, but lower cost compared to metallic

assemblies.


67



Pipe supportsystems developedto retain variousaircraft pipes.These providereduction in weightand installationtimes in addition tosimplifyinginstallations.

Rail: aluminum(anodized orcadmiumplated), steel(cadmiumplated)Polymer block:per MIL-C-85052/2(purple)Spacers::aluminum alloy

Mounted with bolts. N/A Operating temp. from –65°Fto +275°F.Resistant to most fluids:fuels, lubricants, solvents,cleaning agents and hydralicfluids; including phosphateester base hydralic fluid typeIV, CMS 564-03 (Skydrol).

OPTIONAL FEATURES

• Supports can be customized and are available in a variety of configurations.• Other materials are available including different polymers and stainless steel rails.

Pipe Supports

MARKETS• Military/Aerospace applications:

Commercial Aircraft, Fighter Jets, Helicopters

Reference Amphenol Air LB Cable & PipeSupports Catalog or consult your localAmphenol sales office for further information.


Composite cablesupport systemsdeveloped to retainwire bundles usingtie-down strips(tie-wraps). Theseprovide reduction inweight andinstallation times inaddition tosimplifyinginstallations.

Material isthermoplastic.

N/A Operating temp. from –65°Fto +185°F.Flammability resistance asper FAA 25.853-B.Resistance to chemicals:ASTM 543, MIL-T-81533, TT-T-266, TT-M-261, ASTN D1635, MIL-T-83133.

OPTIONAL FEATURES

• Supports can be customized and are available in a variety of materials forindustrial applications.

Cable Supports

MARKETS• Military/Aerospace applications:

Commercial Aircraft, Fighter Jets, Helicopters

Different types ofcable supports areavailable for clip-on,adhesive bonded,riveted or boltedmounting.

Reference Amphenol Air LB WiringAccessories Catalog or consult your localAmphenol sales office for further information.


Cables designedwith a customovermold to anyAmphenolcylindricalconnector foralmost anyindustrialapplication.

Standards aredesign specificto connectorstyle.

Coupling types aredesign specific toconnector style.

Termination typesare design specificto connector style.

Overmold seals to the rearof the connector and to thecable jacket providingmoisture sealing. Cablesmay be designed to meetany environmentalperformance requirementand any electrical perfor-mance requirement.

OPTIONAL FEATURES

• Molds are designed to specific application specifications.• Variety of materials: Neoprene, Hypalon and others.• Personalization/special stamping (such as company logo or cable part

number) on the overmolds is available.• See additional EMC protected and over-molded cable assemblies, pg. 73.

Over-Molded Cable - Custom Overmolds to any Amphenol Cylindrical Connector

MARKETS• All types of Industrial Markets

Reference SL-381 Brochure or consult yourlocal Amphenol sales office for furtherinformation.

68



Used as anenvironmentallysealed base forelectromechanicalrelays. Designed tomeet harshenvironments inaircraft, shipboardand ground vehicleapplications.

Meets militaryspecificationMIL-PRF-12883,includingM12883/40, /41,/44,- /48, /52-/55.

Wide variety of mil-spec mountinghardware; alsoavailable in soldertermination andtrack mountedversions.

Incorporate size12, 16, 20 and 22contacts whichmeet the M39029/5, M39029/92 andM39029/101specifications.

OPTIONAL FEATURES

• Consult Amphenol Pcd for Quick Mount (JRS/JRE) relay socketswhich are manufactured and designed to meet MIL-PRF-12883 and offersimplified installation, reduced mounting hardware and weight, and lowerinstalled cost.

MIL-PRF-12883 Relay SocketsReference Amphenol Pcd Relay Sockets &Junction Modules Catalog or consult yourlocal Amphenol sales office for information.

MARKETS• Aircraft• Ground Vehicles• Shipboard


Modular quickconnectionmodules - mountedon rails for signaland powerdistribution in harshenvironments suchas ground vehiclesand missiles.Modules areenvironmentallysealed. Compactsize offers greatflexibility.

Meets militaryspecificationMIL-T-81714,includingM81714/1-/8,/10-/12, /16,/17, /60-/63,/65, and /67.

Modules are railmounted withminimal toolingrequired to installand remove.

Incorporate size12, 16, 20 and 22contacts in a widevariety ofarrangementswhich meetM39029/1 andM39029/22specifications.

Operating temp. from –65°Cto +125°C. Environmentallysealed silicone blendelastomer. Internal socketcontacts in accordance withMIL-G-45204.Shock and vibration testedto MIL-T-81714, Paragraph3.4.4 and 3.5.8.

OPTIONAL FEATURES

• Product line includes: grounding modules, high density modules, board mountmodules, electronic component modules, in-line wire splices, in-lin electroniccomponent splices.

• Rails for mounting are offered in aluminum, nickel or composite materials.

MIL-T-81714 Junction Modules

MARKETS• Commercial and Military Aircraft• Ground Vehicles

Reference Amphenol Pcd Relay Sockets &Junction Modules Catalog or consult yourlocal Amphenol sales office for information.

Operating temp. from –65°Cto +125°C. Environmentallysealed sockets are providedwith silicone grommet perZZ-R-765.Shock and vibration testedto MIL-STD-202, testcondition G and C.


Used as a base forrelays. Offered in acomplete range ofelectro-mechanicalrelay sockets tomeet harshestconditions (sealedversion) inprofessionalelectronic,telecommunication,armament, railwayand aerospaceapplications.

Incorporate size22,20 and 16contacts, crimp orsolder termination.Meet spec NF C93-422 and MIL-C-39029/92. Suitablefor 5, 10, 15, 25A.

Operating temp. from –67°Fto +302°F.Environmental sealing isprovided with an overmoldedback grommet rated to IP66.Resistance to fluidscomplies with standardsMIL-L-23699, MIL-L-7870,MIL-D-16791, Glycol,Methylethyl Ketone, Skydrol.

OPTIONAL FEATURES

Relay Sockets

Wide variety ofmounting hardware.

Reference Amphenol Air LB Sockets forRelays Catalog or consult your localAmphenol sales office for further information.

MARKETS• Aircrafts, Helicopters• Railway

Meets the UTENF C 93-422model HE310A, MIL-S-1288/40 and/41, ASN-AEROSPATIALE,AIRBUS-ATRstandards.

• Pressfit contact on backplane to eliminate wires.

69


Modified plugs orreceptacles in allmajor mil-speccylindricalconnector types.Modified with atethered eyelet/braid attachment.Designed toprovide specificcircuit functionssuch as safetyshorting, electricalcommoning andarming.

Availablemodificationdesign with thefollowing series:MIL-C-26482MIL-DTL-38999MIL-C-5015MIL-C-83723

Termination is perconnector seriesutilized.

Performance is perconnector series utilized.

OPTIONAL FEATURES

• Available with various lengths andattachments to meet customer require-ments.

Shorting Plugs

MARKETS• Missiles

Available with atethered eyeletattachment.



Band Backshell Accessories


Meets MIL-C-85049specificationsas applicable.

Facilitates an easycabling processwith threadedmounting to theapplicableconnector series.Suitable fortermination usingBandit, Zetalockand heatshrinkproduct.

N/AProvides EMI/RFIprotection and braidretention betweenconnector andcables.HE308-35 BandBackshells for usewith MIL-DTL-38999 Series I, IIand RNJ Series.LJTSBC - rightangled version foruse with MIL-DTL-38999 Series I, IIand RNJ Series.TV-35 BandBackshells - for usewith MIL-DTL-38999, Series III.TVB-35 - marinebronze, for use withMIL-DTL-38999,Series III.TVSBC - rightangled version foruse with MIL-DTL-38999, Series III.3309 Double BandBackshells - for usewith MIL-DTL-38999, Series I, IIand III.


OPTIONAL FEATURES

MARKETS• All markets of cylindrical connectors

Providesenvironmentalsealing, meetingthe requirements ofthe applicableconnector mil-spec.Environmentalsealing is assuredwhen terminatedwith a straight orright angledheatshrink moldedpiece. Provideshigh performanceEMI/RFI protection.Field terminationreworkable design.

• Available with different cabling chamberlengths to meet customer requirements.

• Other backshell accessories are available.Contact your local Amphenol sales officefor further information.


Low cost, spaceand weight savingplug and receptacleconnector. Utilizesa single size 16 pinand socket contact.

Pyle 48 Series,MIL-C-26500type connectorwith M39029contacts.

Uses standardM39029 pin andsocket contacts ina metal colletretention. Usesstandard MIL-C-26500 contactremovable tools.

Simple solution connectionwith performance of MIL-C-26500 type. Incorporates anenvironmental sealinggrommet.

OPTIONAL FEATURES

• Color coded connector halves are available - red or blue.

Wire Splice Connector (48 Series, MIL-C-26500 Type)

MARKETS• Commercial/Industrial • Automotive• Aircraft

Push mating /twist-pull unmating.

Reference Pyle Catalog MS-101

5001 and PTSBBand Backshells -for use with 62GB,MIL-C-26482, MIL-DTL-38999 SeriesI, as well as othercylindricals types.5003 BandBackshells -for use with MIL-DTL-38999

70



Large incandescentindicator lights thatare gasketed andvapor-tight fixtures.PON-5 (smallerlamp sizePON-15 (largerlamp size)PON-LED Series -cluster of 16 LEDsmounted to P.C.board withassociatedelectronics.

UL listed.CSA certified.Wiring throughsmeet NEMA 12constructionrequirements.

Mounted on conduitadapters or wiringtroughs. Also formounting on metalcabinets or panels.PON-LED Seriesuses standard PONbases and can bemounted to aprinted circuitboard.

N/A Standard Pon light utilizes a10 watt, S-11 intermediatescrew base lamp. For highvibration environments, adouble contact bayonet baselamp and spring loadedsocket are used.Shatter-resistant acrylicglobes have high toleranceto shock and vibration.Standard voltages on thePON-LED Series are 110 ACand 24 DC.

OPTIONAL FEATURES

• 2 lamp sizes offered with options of colored globes.• Single or multiple conduit adapter styles and variety of gaskets.• Troughs that hold 2, 3 or 4 lamps are available.• Wire globe guards are available.• PON-LED Series has a variety of mounting and globe options.

Pyle PonTM Series Indicator Lights

MARKETS• Machine Tool • Automotive Facilities• Printing Presses • Architectural Lighting

Reference Pyle Bulletin IL-300


Ruggedlyconstructed, heavyduty plugs andreceptaclesdesigned for use onportable, detach-able equipment.Withstand the mostsevere operatingconditions inindustrialapplications. Highcircuit breaking andpower capabilities.

UL listed.CSA certified.Conforms withthe NationalElectrical coderequirements.

Push-pull orthreaded coupling.Several styles ofconduit boxesoffered.

Solder contacts arestandard. Groundcontacts arepressure typeterminals.

Circuit breaking 30, 60 and100 amperes capability.600 VAC power capability.Rugged thick wall construc-tion ensures safe operation,uninterrupted service andlong life. Rust resistantferrous alloy receptacles andaluminum alloy plugs.Arching is prevented frompole-to-pole and from polesto ground. Extraordinary longinsulation paths makes foruninterrupted operation inmoisture conditions.

OPTIONAL FEATURES

• 2, 3 and 4 pole-grounded through shellor extra long pole designs available.

• Designs for grounding, first mate/last break available.• Special polarization is available.• Panel mount, angled or straight receptacle styles can be ordered

with either a hinged spring cover or with threaded style protectioncover. Plug styles are plain or with a threaded coupling nut.

• Heavy duty handles are available.

Pyle QueLarc® Heavy Duty Plugs and ReceptaclesReference Pyle Brochure QA-300

MARKETS• Power Generation• Instrumentation/Control


Safety switch foruse with PyleQuelarc recep-tacles. Same highcircuit breaking andpower capabilitiesas Quelarcconnectors. For usein non-hazardouslocations.

UL listed.Meetsrequirements ofNationalElectric Codefor wire bendingspace. MeetsNEMA 3Rrequirements foruse outdoorsand NEMA 12for indoor dustylocations.

Threaded mountingfor Pyle Quelarcconnectorreceptacles.

N/A Switch can be turned “ON”only when proper plug isfully inserted. Plug cannotbe removed when switch is“ON”. Cover can be openedonly when switch is “OFF”.(except when manualoverride is actuated).Operating handle can bepadlocked in “OFF” position.Built in fuse pullers.

OPTIONAL FEATURES

• Optional electrical interlocks.• Optional blown fuse indicator.

Pyle WFRS Interlocked Safety Switches

MARKETS• Welding • Portable Lighting• Conveyors • Motor Generator Sets• Air Compressors


71


Head-end powerconnectors forcommercial railsystems.

Meets Amtrakspecification D-77-24, APTA#RP-E-016.

Crimp terminationper Amtrak andAPTA specifica-tions. Socketcontacts provideuniform pressurefor low mating/unmating forces,low voltage drop,consistently lowtemperature riseand shockresistance.

Operating ambient temp.–57°F to +110°F.Raintight per U/L standard.Electrical performance up to600 volts, 400 Amps.All-molded elastomericrubber body.Unique elliptical seal permitsthe escape of entrapped airwhile mating and alsobreaks the vacuum createdas the plug is unmated.

OPTIONAL FEATURES

• Available in varying lengths, and optional color coding.• Control only loop plugs available.• Integrally molded or repairable styles.

Trans-Power® Connectors for Rail Mass Transit

MARKETS• Mass Transportation

Slip-fit, double-seated forenvironmentalprotection.Retention byreceptacle cover oroptional accesso-ries.

Reference Pyle Transportation Brochure


Freightmate Cable Assemblies for Rail Mass Transit


Freightmate Istyle is AARapproved.Freightmate II isa more recentdesign thatoffers a dualsystem(electrical andpnuematic) forbraking control,eliminating theneed for twocables. Onlyone matingaction isnecessary tofully mate thecable assembly.(currently underAAR approvalprocess.

Hermaphroditic,conventionalgladhand coupling.

N/AConnector andcable assembliesfor ECP (Electroni-cally ControlledPneumatic) brakingsystems in railwayapplications.


OPTIONAL FEATURES MARKETS• Rail Freight

Fully environmen-tal, qualified toAAR specificationS4210. Designedto withstandextended exposureto shock, vibrationand road debris.

• Available in two styles.


27 Pole MU(multiple unit) andcommunicationreceptacles andjumpers for railapplications.Jumpers are eitherstandard car to carjumpers orlocomotive jumpersfor use betweenlocomotives orbetween locomo-tives and lead cars.

Designed toAmtrak andAPTAspecifications.

Wire configuration,per Amtrakstandards, calls for1 #10 wire, fiveshield twistedpairs, and balance#12 wire. Jumpersare keyeddifferently from allother 27 polejumpers to preventmis-mating.

Rugged receptacle housingwith spring loaded cover.Locomotive jumpers haveidentification of blue paintedreceptacle and “LOCO”suffix on them to safelydistinguish them from car tocar jumpers.

OPTIONAL FEATURES

• Receptacles can be supplied with orwithout leads.

27 Pole Train-line Receptacles and Jumpers for Rail Mass Transit

MARKETS• Mass Transportation

Push-pull mating.

Reference Pyle Transportation Brochure

Freightmate I

Freightmate II

72



Invented inresponse tocustomer demandfor a tool-less butsemi-permanenthigh amperageconnector. Oftenused as areplacement to thetraditional threadedpost and ringterminal.

Uses RADSOKhigh amperagecontacttechnology.

Simply push on tomate, pull off tounmate. The Hi-Lokfunctions with lowconnection forcerequirements ofless than 15 lbs.and high removalforce requirementsof greater than 50lbs.

Crimp termination.RADSOK contacts.Wide range of wirecrimp barrels orPCB/Busbar swagemount features.

Variety of environmental andnon-environmental moldedconnector solutionsdesigned to suit highperformance, high valuerequirements.RADSOK contacts available:3.6mm (70 amps),6.0mm (120 amps),8.0mm (200 amps).

OPTIONAL FEATURES

• A Hi-Lok removal tool is available for easydisconnection of the mated contacts.

• Custom termination methods are available for specific applications.

Amphe-Power RADSOK Hi-Lok TM

MARKETS• Backplane, PC Board or Bus Bar Applications

Reference Amphenol Power SolutionsBrochure SL-391 or consult your localAmphenol sales office for further information.


2 or 3 positionmolded connectorsfor backplane, PCboard or bus barapplications.Incorporates theRADSOK highamperage contact.Designed for one-handed mating andunmating operation.

Uses RADSOKhigh amperagecontacttechnology withmolded-incircuitidentification.

Simply push on tomate, pull off tounmate.

Crimp termination.RADSOK contacts,available in 6.0mmsize. Applicablewire sizes 4-12AWG available.For RADSOKcontact advan-tages, see page75. No toolsrequired for socketinsertion.OPTIONAL FEATURES

• 2- or 3- position molded housings.• 6.0mm pin contacts also available in wire crimp, press-fit (for

busbar) or threaded termination styles.

Amphe-BaseTM Molded Connectors with RADSOK® High Amperage ContactsReference Amphenol Power SolutionsBrochure SL-391 or consult your localAmphenol sales office for further information.



Custom moldedinterconnectdesigned for info-comm applications.Offered in a singleposition 8mmRADSOK withmolded socketshell.Also offered in arange of non-environmental, TUV“touch-proof”molded connectors.Current design iswith a 2-positionplug and receptaclewith 3.6mmRADSOK.

Uses RADSOKhigh amperagecontacttechnology.

Single position8mm design is asimply push on tomate, pull off tounmate.The 2-positionmolded connectordesign is busbar-mount with swagepins for single ormulti-layer busbars.

Crimp termination.RADSOK contacts,available in 6.0mmsize. Applicablewire sizes 4-12AWG available.No tools requiredfor socket insertion.

Variety of environmental andnon-environmental moldedconnector solutionsdesigned to suit highperformance, high valuerequirements.RADSOK contacts available:3.6mm (70 amps),6.0mm (120 amps),8.0mm (200 amps),10.3mm (300 amps),14.0mm (500 amps).

OPTIONAL FEATURES

• Box mount or busbar mount options on 2-position style.• Box mount is available with either wire crimp or PC tail pins.• Custom termination methods are available for specific applications.

Amphe-ComTM Molded Interconnects with RADSOK® High Amperage Contacts


Reference Amphenol Power SolutionsBrochure SL-391 or consult your localAmphenol sales office for further information.

Non-environmental rigidplastic housing. Provides fullisolation from electricalcontacts. Serrated texture onhousing for sure grip. 6.0mmRADSOK contacts rated toup to 120 amps dependingon wire termination size.

Single Position 8mm Amphe-Com

2-Position Plug /Receptacle with3.6mm RADSOK Amphe-Com

73



ARRANGEMENTS

Compositerectangularinterconnectionsystem developedfor the AirBusplanes airframeconnector, wherespace, environmen-tal sealing and highvibration perfor-mance are critical.

Derived fromthe ASN 0390spec. andmeets theAECMA ENN3545 spec.Available foruse with MIL-C-39029 contacts.

Monoblock designoffers a variety ofcontact arrange-ments, incorporat-ing MIL-C-39029contacts in sizes22, 20, 16, 12 and10, or mixedcontact sizes.

Operating temp. from –67°Fto +347°F. Environmentalsealing is provided withfluoronated siliconovermolded back grommetand interfacial seal.Withstands a 48 hr. saltspray exposure. Resistanceto many fluids.Operating voltage: to 1500VAC @ sea level dependingon contact size.

OPTIONAL FEATURES

• Can be equipped with straight or angled PCB solder contacts.

1900 Rectangular Connectors


The two couplingscrews provide 36combinations forpolarizationbetween connec-tors. Available for avariety ofapplicationsincluding cable tocable and printedcircuit boardmountingapplications.



Broad range ofproducts for use inbattlefieldcommunicationequipment. Alsoused in commercialdata loggingequipment and forgeneral harshenvironments.Include connectors,over-molded cablejumpers and EMCprotected cableassemblies.

Meet or exceedrequirements ofbattlefield EMCscreening andNBC wash-down.Waterproofimmersible.

N/A Factory terminated. Operating temp. from –55°Cto +125°C.

OPTIONAL FEATURES

• Designed and manufactured to meet specific customer requirements.• Straight, 45°, 90° outlets• Molded finger grips• Molded identification

EMC Protected and Over-Molded Cable Assemblies

MARKETS• Missiles• Battlefield Radio Systems• Fighting Vehicles• Commercial Harsh Environment



Range of audioconnectorsincluding filteredand unfiltered typesfor battlefieldcommunications.

BS9522,FOO23, MIL-C-55116specifications.

Three recessed “J”slots. 3000 matingcycles.

Solder, power/signal.Button typecontacts.


OPTIONAL FEATURES

• Available with flex-print attachments. See page 53 for more informationon flex termination.

Audio Connectors

MARKETS• Missiles• Battlefield Communication Systems


74



High performanceconnectors andcables forbattlefieldinterconnectapplications.

MIL-C-26482 S1/2,MIL-C-55116Pattern 105DON 10.



OPTIONAL FEATURES• Other termination choices: push-pull, snatch, solder mount• High density platforms• MBC plating• Designed for customer specific applications

Interconnects for Sincgars, Bowman Program

MARKETS• Aerospace/Missiles• Battlefield Communication Systems• CHI

Bayonet andthreaded coupling.



Low profile versionMIL-STD-1760connector and over-molded cablesystem forbattlefieldinterconnectionapplications suchas munitions andwing area stores.Lower, flatterdesign makes thisan ideal connectorfor tight fittingaircraft and missilesituations.

Meet MIL-STD-1760 specifica-tions.

Threaded coupling. Crimp termination. Operating temp. from –65°Cto +175°C.

OPTIONAL FEATURES

• Designed for customer specific applications

Wind Corrected Munitions Dispenser System (WCMD)

MARKETS• Missiles• Battlefield Radio Systems


Close-up of Low ProfileMIL-STD-1760 Connector


711 SeriesConnectors -Designed for datatransmission asdefined by MIL-STD-1553.Incorporates avibration proof lockmechanism andutilizes shieldedtriax contacts. Usedwith other MIL-STD-1553 data buscomponents suchas micro couplers,multiway cableassemblies, termin-ator products.

Meets therequirements ofMIL-STD-1553data bussystems.Qualified toDEF STAN 00-18 (Part 2) andto a number ofInternationalspecifications.

Crimp termination.Incorporates size 8or 10 triaxcontacts. Thissystem is ideal forthe termination ofscreened twistedpairs.

Operating temp. from –55°Cto +150°C.Meets the performancespecifications of MIL-STD-1553. Vibration proof.

OPTIONAL FEATURES

• Designed per customer requirements.

711 Data Bus Interconnects

MARKETS• Military Aircraft Data Bus Systems• Video Transmission Systems

Threaded orbayonet coupling.


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Twisted pair con-ductors with aterminating resistoron each end. Fordata bus assem-blies. Cable assem-blies are designedfor deferredmaintenance andhigh reliability.

Meets ARINC629 specifica-tions.

For attachment tomultiple currentmode couplers in adata bus system.

N/A Cables and terminatorassemblies meet perfor-mance requirements ofARINC 629.

OPTIONAL FEATURES

• Intended for use with couplers,see above.

• Cable is manufactured to lengthsrequired by customers.

• The bus cable assemblies canbe configured for the entire length of the plane.

ARINC 629 Bus Cable Assemblies and Terminators

MARKETS• Military Aircraft Data Bus Systems


ARINC 629 Cable with Terminators

ARINC 629 Cable with Cable Couplers


Designed to allowthe user to combineor redistributecircuits within adata bus system.This can be donein-line with a feed-thru type W.I.C orby mating a plug toa can W.I.C.

Meets therequirements ofMIL-STD-1553data bussystems.Utilizes Tri-StartMIL-DTL-38999Series III wallmount recep-tacles withtwinaxcontacts.

Threaded couplingper MIL-DTL-38999Series III.

Incorporates size 8twinax contacts ina sealed assembly.

Operating temp. from –65°Cto +200°C.Meet performancespecifications of MIL-STD-1553 and MIL-DTL-38999Series III connectors.

OPTIONAL FEATURES

• Two styles available: feed-thru or can style

Data Bus Wire Integrated Connectors (W.I.C.s)

MARKETS• Military Aircraft Data Bus Systems



For data bussystems. Providescoupling betweenthe main bus andremote terminals,and fault protectionfrom the remoteterminal or stubconnection. Utilizesa couplingtransformerisolation resistorsfor each stub.

Designed perMIL-STD-1553B.Qualified to anumber ofnational,internationaland projectspecifications.

Threaded, bayonetand push-pullcoupling.

Crimp rear release,PC tail and soldertermination.

Operating temp. from –55°Cto +150°C.Meets the performancespecifications of MIL-STD-1553 and MIL-DTL-38999connectors.

OPTIONAL FEATURES

• Available in three styles: In-line, Can and Box• Ruggedized design with highest MBTF results• Armored style for the most severe environments

Data Bus Couplers

MARKETS• Military Aircraft Data Bus Systems• C4I• Naval Systems• Video Transmission Systems


76

Amphenol connectors can be supplied with a number of different contacttypes. From military standard to special application, our broad contact productrange includes:

• Standard 500 cycle and 1500 cycle, M39029 type power and signal contacts• Crimp contacts for front or rear release connector applications• Solder type, fixed contacts with cup or eyelet termination• Thermocouple contacts• ARINC contacts• RADSOK® sockets for high amperage power contacts• Printed circuit board contacts including solder and press-fit compliant pin

types for PCB or flex print applications• Spring-loaded and push-pull types• Filter contacts: Pi type tubular or Pi type planar for MF, HF, VHF and UHF

frequencies• High frequency shielded coax, triax and twinax contacts• High-speed differential twinax and quadrax contacts• High-speed differential twinax and quadrax plug, receptacle / transition

adapters• Ground Plane Connectors• Fiber Optic Termini: MIL-T-29504 type or MT ferrules• Low mating force, high cycle, Bristle Brush contacts• Tuning Fork and Blade contacts

Contacts

Amphenol contacts are designedand qualified to a number of militaryspecifications and standardsincluding:

• MIL-C-39029• MIL-C-55302• MIL-T-29504• MIL-Std. 1553All Amphenol connectors can bepurchased with contacts, and mostcontacts can be purchased sepa-rately.

Amphenol has a number of contacttechnologies that are designed tofacilitate easy assembly andtermination in Printed Circuit Boardapplications. Connectors with pre-installed PC tail contacts, whensupplied by Amphenol can helpreduce overall system costs.

MIL-DTL-38999connectors allow users tomix a variety of differentpower, signal, shielded,fiber optic and high-speedcontact styles within acommon insert.

Standard Crimp ContactsDesigned and qualified to various military/customer specifications and M39029 slash-sheets. Amphenol crimp contacts are available in numerous sizes and finishes for usewith front or rear release connector applications.

Thermocouple ContactsDesigned for temperature measuring applications. Amphenol thermocouple contactsare available for: MIL-DTL-38999, MIL-C-22992, MIL-C-26482, MIL-C-26500, MIL-C-83723 and other connector series. Material options include: alumel (type KN), chromel(type KP), iron (type JP) and constantan (type JN). Refer to each of the MIL seriescatalogs for ordering information.

RADSOK® SocketsThe RADSOK® contact has a hyperbolic, stamped grid configuration withinthe socket cylinder. As a male pin is inserted, axial members in the femalesocket deflect, enabling high current flow across the connection with minimalvoltage loss. The RADSOK® contact is designed for high amperage applica-tions and is available in the GT series, 5015 AC series, P-Lok series andMS345X type 5015 series. Enhanced with RADSOK® sockets, Amphe-Power® Connectors can now handle up to 150% higher amperages thanconnectors with standard contacts. Another benefit of the RADSOK contactis low insertion force. See pages 27, 28 for more information on Amphe-Power connectors.

Amphenol’s Wide Range of Contacts

RADSOK Socket Contact

14mm RADSOK Contact in Amphe-PowerConnector

76

77Crimp, insertion and removal tools for all connector styles includingcoax connectors are available from Amphenol Aerospace. Consultconnector series catalogs for listings of the correct application tools touse for each connector type.

Contacts, cont.

Amphenol’s Wide Range of Contacts, cont.

Printed Circuit Board ContactsAmphenol provides a full range ofprinted circuit tail contacts for signaland power applications. Coax, twinax,triax, differential twinax and quadraxdesigns are available. Connectorsprovided with printed circuit boardcontacts installed by Amphenol offersignificant savings in system, installedcosts. See page 52.

Compliant Pin (Press Fit)ContactsPress fit connectors with compliant pin contacts areavailable for high speed, reduced cost, solderlessmounting to printed circuit boards. See page 52.

Filter Pi Type Tubular and Planar ArrayContact AssembliesAmphenol Filter/Transient Protection Connectors utilizefilter contact designs to provide protection for sensitiveelectronic circuits. See pages 31-34 for more informa-tion on filter connectors which include all the majorMil-spec cylindricals and rectangular D Subs,ARINC and rack and panel connectors.

High Frequency ShieldedContacts: Coaxial, Twinax, TriaxCoaxial contacts for all popular series ofAmphenol cylindrical and many rectangularconnectors. Designed to provide shieldingprotection and RF/microwave performancefor various RF and special cable types.Standardized diameters (sizes 4, 8, 12 and16) facilitate interchangeability withstandard power contacts. Amphenol coaxialcontacts are designed to eliminate dis-continuities or impedance variations due tomovement of parts under axial load.Impedance matched options are available in sizes 8 and 12.

Concentric Twinax contacts for use in MIL-STD-1553B airborne multiplexdata bus applications that require high performance interconnect character-istics in mult-pin connectors. Amphenol concentric twinax contacts are fullyscoop-proof in MIL-DTL-38999 connectors and do not require polarization.

Reduced Component Twinax (RCT) contacts for use in MIL-STD-1760and MIL-STD-1553 applications. The Amphenol RCT features 3 user-assembled components in contact sizes 8 and 10. With this design, thenumber of crimping operations is reduced to two.

90 Degree and Short Profile Twinax contacts are available when termina-tion space is at a premium. The reduced profile designs offer increasedpackaging efficiency.

Triax shielded contacts have three conductors and are offered in sizes 8,10 and 12. The contacts provide additional shielding when terminated totriax cable having solid or stranded center conductors. Each of the threeconductors are separated by dielectric insulation to isolate ground planesand to improve shielding effectiveness. All conductors are crimp terminatedfor high reliability and ease of assembly.

Variety of PCB Tail Twinax ContactsD38999 with PC Tail Quadrax Contacts

Filter Contacts and MOVs ProtectSensitive Circuitry fromInterferences in VHF, UHF, HF.

Press Fit 38999 Connector withCompliant Pin Contacts

Shielded Coax, Twinax, TriaxCrimp and PCB Contacts

RCT (Reduced Component Twinax) Contacts

Size 8, 90° TwinaxPin Contact

Short Profile Twinax vs.Standard LengthTwinax Contact

Amphenol Provides a FullRange of Shielded Contacts

78

Contacts, cont.


High-Speed Differential Twinaxand Quadrax ContactsDifferential Twinax contacts consist ofan outer contact with two inner contactsspaced to form one 100 or 150 Ohmcontrolled impedance differential pair.Quadrax contacts consist of an outercontact with four inner contacts spacedto form two 100 or 150 Ohm controlledimpedance differential pair.

Differential Twinax and Quadrax contactsprovide high data transfer rates, lowpower consumption, and excellent EMI compatibility.

Both contacts, when used in Amphenol MIL-DTL-38999 Series III andARINC type connectors, provide an excellent alternative for harshenvironment applications requiring Ethernet 100 Base-T, Fibre Channeland IEEE1394B FireWire signal carrying capability.

Typical electrical performance parameters include:• Bandwidths up to 3 Gighertz• Data rates exceeding 2 Gbits/second• Voltages up to 500 Vrms at sea level• Dielectric withstanding voltages up to 1000 VAC rms between all inner contacts at sea level and up to 500 VAC rms between inner and outer contacts at sea level

Differential Twinax and Quadrax contact options include:• Crimp or printed circuit board termination• Established designs to accommodate a variety of cable types and gages

High-Speed Differential Twinax and Quadrax Plug andReceptacle / Transition AdaptersIn conjunction with its Differential Twinax and Quadrax contacts, Amphenolhas developed a full line of Differential Twinax and Quadrax 100 and 150Ohm plug contacts and receptacle/transition adapters in order to facilitatelaunching of controlled impedance signals to printed circuit boards.

The receptacle/transition adapters are available in straight or 90 degreeversions and can be either threaded or crimp. Threaded receptacles/transition adapters provide an ideal method of disconnecting theDifferential Twinax or Quadrax connector from the printed circuitboard.

Ground Plane ConnectorsIn conjunction with our shielded and differential contacts,Amphenol offers MIL-DTL-38999 connectors with conductive insertsthat ground the outer conductor of thecontact body to the shell of theconnector. Amphenol Ground Planeconnectors accommodate size 8, 12and 16 contacts. See page 13 formore information.

Differential Twinax Contact

Quadrax Contact for ARINC Connectors

38999 Connector with QuadraxContacts

Special Rectangular Connector withDifferential Twinax Contacts

Quadrax Contact, Plug and Receptacle TransitionAdapters

Quadrax with RJ45 JackGround Plane Connector withTwinax Contacts and InsulatedPower/Signal Contacts

Variety of Quadrax and Differential TwinaxContacts, Connectors and Transition Adapters

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Contacts, cont.

Bristle Brush Contacts - Multiple Stands ofWire are Bundled together to form a “Brush-like” Contact

MT Ferrule Optics in Backplane Systems

UHD Backplane Connector with Fiber Optics,Coax and Power Contacts


Please see our websites:www.amphenol-aerospace.comwww.amphenol-abs.comwww.amphenol-industrial.com

For High Frequency Contacts for Multi-pin Connectors, referenceCatalog 12-130. For Cylindrical Connectors for PCB Applications,reference Catalog 12-170. Also consult connector catalogs forcompatible contact information per connector series.

Multi-mode and Singlemode Fiber Optic Termini:MIL-T-29504 type or MT FerruleAmphenol provides fiber optic termini for multi-channel MIL-DTL-38999 Series III connectors and for Low Mating Force and LRMrectangular connectors. Amphenol MIL-T-29504/4 & /5 qualified fiberoptic termination types offer low loss characteristics with highreliability and repeatability. Optical performance is maximizedutilizing the unique alignment methods employed in these termina-tion systems. Hybrid combinations of fiber optics and electricalcircuits provide design flexibility. MT Ferrule Optics are anothertype of fiber optic termination used in rectangular and cylindricalconnectors. See fiber optic capabilities on pages 35-42 and alsobackplane optical systems, page 55.

Fiber Optic Termini in MIL-DTL-38999 Series III

Low Mating Force PCB Connectorwith Combination of Signal BrushContacts and Coax Contacts

Low Mating Force PCB Connectorwith Combination of Signal BrushContacts and Fiber Optic Termini

Low Mating Force High Cycle, Bristle BrushContactsAs mentioned in the Rectangular section of this publication, (pages43, 44) the Amphenol Low Mating Force and Amphenol LRMSurface Mount Connectors utilize the Bristle Brush contact design.The Brush or B3 contact is made up of multiple strands of hightensile wire that are bundled together. 70% to 90% reduction inmating/unmating forces is achieved over conventional contacts, andthe brush contact hasproven durability andlong contact life. HybridLow Mating Forceconnectors can bedesigned with combina-tions of brush andcoax/twinax/power con-tacts or fiber optic termini.LRM Surface MountConnectors can also bedesigned with combinations of contact styles.

Tuning Fork and Blade ContactsAmphenol ABS Systems connectors, UHD Seriesand NAFI Series are offered with tuning fork andblade contact termination technology. See pages43, 50 and 51 for more information.

Flex Circuit Termination Assembliesfor PCB ApplicationFlex circuits are available for MIL-DTL-38999, MIL-C-5015 and MIL-C-26482,as well as for backplane/moduleconnectors and special products suchas rectangular PCB and EMI/EMPfilter connectors. Sculptured flexiblecircuits with built-in terminations pluginto a printed circuit board and createa self-locking terminal pad whicheliminates the need for an additionalinterconnect to the PCB. See page 53for more information.

LRM High Density Surface Mount Connectorswith Brush Contacts

UHD Module Connector uses Fork andBlade Contacts and Flex Circuitry forAttachment to PCB Boards

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