-TA1 ABB Ability™ Marine Remote Diagnostic · 2018. 5. 9. · -TA1 06 156 GENERATIoNS TEChNICAl...
Transcript of -TA1 ABB Ability™ Marine Remote Diagnostic · 2018. 5. 9. · -TA1 06 156 GENERATIoNS TEChNICAl...
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• Optimisedforwidescreendisplays• InformationpresentedonboardintheStatusPanelisreplicatedontheRDSsectionofABBFleetPortaltoprovideconsistentnotificationtobothoffshoreandonshorecustomerteams.
• Thestatuspanelisonlyvisibleonboardforcus-tomerswithServiceLevel3–RDSPrediction
Condition monitoring of rotating equipmentTheDiagnosticsforMachine(D4Machines)pack-agehasbeengreatlyimprovedwithtwomainareasofdevelopment:
1.Introductionofanewdataacquisitionhard-waresolutionforonlineconditionmonitoringofcriticalrotatingmachinery.
2.PilotinganewconceptofModularTool–mul-ti-sensordataacquisitiontoolforconditionmonitoringofLVrotatingequipment
Ad(1)Theonlinesolutionforconditionmonitor-ingofcriticalmachineryreceivedanewhardwareplatformforsignalsacquisition.Provenandwidelytestedinvariousindustriesandapplication,theABBAC500based,highlyspecialiseddataacquis-itioncomponentshavebeenchosenandintegratedwiththeRDSsystem.WithitspilotdeploymentonboardPGSRamformHyperion,thenewconceptprovedtobefullyoperational.SimilartopreviousreleaseofD4Machinesconcept,measurementsfromAC500CMSsystemaretriggedbyRDSunderpreciselydefinedoperatingconditionstonormal-isethecalculationresults.Someoftherawreadings
andendresultsareautomaticallysenttoourSer-viceCenterdatabasestofeedperiodicreports.Themainhighlightsofthenewreleaseareasfollows:
• AC500ConditionMonitoringPackageconsist-ingofPM592CPUandFM502inputmoduleformnewRDSdataacquisitionunit
• Thesystemfacilitatessignalscollectionfromupto16I/Ochannelsacquiredsimultaneouslywithmaximum50kHzsamplingfrequency
• Inputchannelsre-configured‘on-the-fly’byRDSsystemstypicallyreadsignalsfromaccelero-meters(IEPE)and+/−10Vvoltagesignaloutfromcurrentclampsandvoltageprobes
• Extendablewithstandard,16-channelAImod-uleforadditionalhard-wiredinputsignalssuchastemperatures
• InstalledinsidetheRDSmarinecabinetformsaportfoliooffourdifferentoptionsfittedfornormalandextremeconditionofinstallation,dependingonthevibrationlevelofthemachineandtheinstallationlocationofthecabinet
Ad(2)Year2016broughtsignificanteffortinfurtherproductdevelopmentandmarketintroductionofModularTool–acosteffectivehand-heldsolutionforRDSconditionmonitoringofLVrotatingequipment.Conceptualisedandresearchedinpreviousyears,thetoolwassuc-cessfullyintegratedwiththeRDSsystemin2016.AllanalyticsprovidedwiththetoolaredeployedintheonboardRDSsystemandlaunchedauto-maticallyeachtimeitisconnectedtoRDSPC.
Afterfundamentalimprovementsandchangesintheback-endandserversidefunctionality,in2016theRDSsystemhasbeensubjecttomajormodificationsrelatedtoitspresentationlayer.Inordertofulfillrequirementsof‘commonABBMar-ineOnboardUserInterface’lookandfeel,atotallynewdesignoftheRDSmainviewwasintroduced.ABBMarinegraphicaldesignersworkedcloselywithsystemuserstocreateavisualdesignthatwillinheritthebestfunctionalitiesfromthepre-viousRDSreleaseanddeploythemaccordingtothenewphilosophyofuser-machineinteractionthatistobecommonforalltypesofonboardsystemsdeliveredfromABB(e.g.automation,voyageoptimisationanddiagnostics).Theiter-ativeprocessofdiscussions,specificationand
incrementalimplementationallowedbuildingthenewRDSUIwithfocusonusersatisfactionandergonomics.Onthetechnologyside,communic-ationbetweendataserverandpresentationlayerhasbeenimproveddrasticallybyintroducingfastandultra-lightmessagingprotocol.Graphicalele-mentsarebasedonworld’sbestUIframeworkssuchasTelerikandSCICHART.MainfeaturesofnewRDSUserInterfaceareasfollows:
• Consistentpresentationofinformationfromthelevelofequipmentstatusandanalyticsresultsthroughdetailedalarmandeventdescription,totheleveloftimeseriestrendsandhighfre-quencysampledsignaltransientsandloggers
• Twodifferentwaysofaggregatinginformation,e.g.byassettypes(drives,motors,generators)andsystemtypes(e.g.portsidedrivetrain,powersystem,etc.)
• StatusPanelwiththreelevelsofdrill-downnavigationallowsusertoquicklyassesstheconditionofmonitoredequipmentinrealtime
• AlarmPanelandTrendPanelwithdetailedalarmlistandadvancedplottingcontrolsfacilitiesfastfaulttracing–acorefeatureforinternal,ABBusersofthesystem
• Embeddedroles-basedmechanismgovernspresentationofcertaininformationonlytoprivilegedusers
• NosoftwareengineeringrequiredtoredesignthecontentofStatus,AlarmandTrendpanels
—DIGITALPRODUCTPG
ABB Ability™ Marine Remote Diagnostic System Release 5.2 Software and hardware technology upgrade, new functionality, simplified commissioning, scalable infrastructure for IT service centres.
—New RDS UI
JARoSlAw NowAkGlobal Product Specialist, Equipment Analytics,PG [email protected]
YAgo PARRoNDoR&D Product [email protected]
—Condition monitoring
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Acoustic,vibration,magneticandtachometerre-cordingsacquiredbythetoolareprocessedwiththenumberofspecialisedalgorithmstogivehighlevelindicationabouttheconditionofthemotorbearings,rotorandmechanicalinstallation.PilotinstallationofprototypedevicewasdoneinJanu-ary2017onboardthePGSRamformHyperionandreceivedverygoodfeedbackfromendcustomer.
RDS Cyber security enhancements• FullycompliantwithABBcybersecurityrequire-ments
• EncryptedtrafficfromshiptoshoreusingABB’stechnologyRemoteAccessPlatform(RAP)
• DSACandhardeningforonboardRDSinfra-structure
• Firewalledfromshipnetwork-thevessel’snet-workissecuredfromoutside(Internet)byafire-wallwhichisbydefaultconfiguredonlytoallowfortrafficrequiredforABBRemoteAccessPlat-formandsetuptopassonlydedicatedpredefineddataconnectionsandblockallothertraffic
Enhanced portfolio of monitored assets and analytics• ConnectortoACS880drives• Turbochargersmonitoringandanalytics• Infraredtemperaturemonitoringanddia-gnosticsforMVpowersystems
• IntegrationwithABB800xAandAssetOptimiser• PredictionalgorithmsforMVdrivewatercool-ingsystem
Improved IT serviceabilityForinternalusersandRDSITmaintenanceteamsinparticular.RDSversion5.2comeswithnew
functionalitiesthatsimplifyandacceleratetheprocessofRDSsoftwareupgradeandreconfigur-ation.WithseveralyearsofexperienceonremotetroubleshootingandmaintenanceofRDS,whatprovedtobeparticularlytroublesomeforourITteamwere2typesofoperations:
1.UpdateofsoftwaretypicallyrequiringtransferoftheentireRDSinstaller,reachingmorethan100MBinsize
2.ReconfigurationofRDSusingconfigurationscreens
Bothaboveactivities,perhapstrivialtaskswhenworkingonalocaldesktopcomputer,becomeachallengeiftheremoteconnectiontoonboardRDSstationsisusingaveryweaksatellitecon-nectionwithverylimitedbroadbandcapacity.Inthosecases,asingleclickofmousetochangetheconfigurationmaytakedozensofsecondsandthetransferofinstallationfiles,ifpossibleatall,maytakeseveraldays.
ThefirstproblemwassolvedbychangingthereleaseandbuildphilosophyofRDS.Fromversion5.2,eachandeverymaintenanceorproductionreleaseofthesoftwarecomeswiththepairoffull.msiinstaller.msppatchfiles.Asaresult,inordertoupgradethesoftwareversionbetweenminorver-sions,transferofamaximum2MBfileontothesiteisneeded,or50timeslessthanpreviouslyrequired.
New diagnostics functionalities in RDS 5.2ContinuousinnovationonexistingsolutionsandnewerproductsdeliveredtocustomersrequiresRDStoconstantlyadapttomarketneedsand
providestate-of-the-artmonitoringsolutionsthatmatchequipmentinstalledonboardthemostsophisticatedvessels.AdditionaldriveshavebeenincorporatedintothealreadyexistingD4Propul-siondiagnosticspackage,includingACS1000,ACS800,ACS880andDCS800usedinDCgridprojects.Inordertoprovidebetterconditionmonitoringofcircuitbreakersandcontactors,anewclientlibrarybasedonIEC61850MMSpro-tocolisbeingdevelopedtointerfaceRELIONpro-tectionrelaysinstalledinMVswitchboards,whichwillsignificantlyincreasethevolumeofsignalsbeingrecorded,andwillenablefurtheradvancedanalytics.Forexample,monitoringthetotalnum-berofopening/closingcycles,loadofoperations,shortcircuitsandfaults,etc.,willhelptodeterm-inethelifeexpectancyofacircuitbreaker.
Thankstothemodularapproachofstandard-isedmodulesconnectedtodifferentequipment,RDSisabletoexpanditsdiagnosticsportfolio
andregularlyadapttobrand-newequipment.Withcurrently>45differentdiagnosticssolutionsinstalledinabout600automationPCs,ABBisabletoremotelymonitorapproximately100ves-selswithservicecontracts.Hardware and platform upgradeTheincreasingamountofassetsbeingmon-itored,andhigher-enddiagnosticssolutionswithonboardedgeanalytics,requiremoreresourcesfromtheautomationPCsandpanelPCsrunningRDSsoftware.Within2017,allcomputerswillbedeliveredwithanincreased8GBRAMmemory(previously4GBRAM)with64-bitWindows10operatingsystem.Theseupgradesnotonlycon-tributeforbetterperformanceanduserexper-ience,butalsoextendtheserviceabilityoftheequipmentandeliminatehardwareconstraintsthatcouldlimitfuturesoftwaredevelopmentactivities.
—left: Natural leakage mapping
Right: Pump input pressure drop
—Enhanced portfolio of monitored assets and analytics
—RDS modular concept of diagnostic solutions
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LNG4 Drive1 Pump input pressure – range -2
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