t100 Operators Manual

7/28/2019 t100 Operators Manual

1/94

2.2

T100s3_

OM

fro_

rev02.f

Operators Manual

Turbec T100Series 3


2/94

This document is valid for:

Series No/ Machine No Sign.

2.2

T100s3_

OM

fro_

rev02.f

Turbec T100

Copyright 2006 Turbec Spa

All rights reserved. No parts of this document may be reproduced orcopied in any form or by any means without written permission fromTurbec Spa.All data and information in this manual may be changed withoutfurther notice.

Version: 02


3/94

T100s3_

OM_

rev02aTOC.fm

1. Introduction

Equipment information . . . . . . . . . . . . . . . .2Purpose............................................................ 2

Module description............................................. 2

Manufacturer........................................... 3

For maintenance ...................................... 3

Identification ........................................... 3

CE marking ............................................. 4Document information . . . . . . . . . . . . . . . . .5

Purpose of this Operators manual .............. 5

Design modifications ................................ 5

Technical publications ............................... 5

Number of pages ..................................... 5

Nomenclature and abbreviations.......................... 6

2. Safety precautionsHazard information ............................................ 8

General .................................................. 8

Sign for mandatory actions........................ 8Warning signs.......................................... 8

Personnel ......................................................... 9

General safety precautions . . . . . . . . . . . .10

Work inside the T100 ....................................... 10

Generator ....................................................... 11

Remote control................................................ 11

Machine safety device . . . . . . . . . . . . . . . .12

Emergency stop button..................................... 12

Extra emergency stop............................. 12

D d 13


4/94

T100s3_

OM_re

v02aTOC.fm

3. Using the control panel

3.1 Starting the T100............................................. 203.1.1 Preparations before start......................... 20

3.1.2 Performing a normal start........................ 21

3.1.3 Starting after a normal stop..................... 21

3.2 Stopping the T100 ........................................... 22

3.2.1 Performing a normal stop ........................ 22

3.2.2 Emergency stop ..................................... 233.2.3 Stopping for service purposes .................. 24

3.3 PIN code handling............................................ 24

3.3.1 Entering the PIN code ............................. 24

3.3.2 Changing the PIN code............................ 25

3.4 Changing operating parameters ......................... 25

3.5 View measured data......................................... 263.5.1 Variables in the Measured data window ..... 26

3.6 Handling alarms............................................... 27

3.6.1 Dealing with an alarm ............................. 27

3.7 Blocking remote control .................................... 27

4. Using Remote Monitoring and Control4.1 Getting started ................................................ 30

4.1.1 Setting up a connection........................... 30

4.1.2 Dialing the RMC site ............................... 34

4.2 Using the RMC site ........................................... 35

4.3 Connect with the RMC web server ...................... 354.4 Select turbine.................................................. 35

4.4.1 Select T100 unit..................................... 35

4.5 Send command................................................ 36

4.5.1 Changing control mode ........................... 37


5/94

T100s3_

OM_re

v02aTOC.fm

4.10Help pages...................................................... 40

4.11Disconnecting the modem................................. 40

5. Using a Building Management System5.1 Supervising a T100 from a BMS......................... 42

5.1.1 Changing operational mode ..................... 42

6. Troubleshooting6.1 Status information ........................................... 44

6.2 Alarms and faults............................................. 45

7. Care instructions7.1 Introduction.................................................... 56

7.2 Weekly care .................................................... 56

7.3 Monthly care ................................................... 56

7.3.1 Care when the T100 is running ................ 56

7.3.2 Care when the T100 is stopped ................ 57

7.4 Care every 6 to 12 months................................ 58

7.4.1 Exchange coarse filter............................. 58

7.4.2 Purge air from the exhaust gas heatexchanger (T100 PH only) ....................... 59

7.4.3 Change fine filter ................................... 60

7.4.4 Change electrical cabinet air inlet filter...... 61


6/94

T100s3_

OM_re

v02aTOC.fm

Appendix A. The Remote Monitor and Control

systemA.1 Menu frame . . . . . . . . . . . . . . . . . . . . . . . . . . 64

A.2 Browse frame . . . . . . . . . . . . . . . . . . . . . . . . 65

A.3 Select turbine page . . . . . . . . . . . . . . . . . . . . 65

A.4 Send Command page . . . . . . . . . . . . . . . . . . . 67

A.5 Alarm page . . . . . . . . . . . . . . . . . . . . . . . . . . 70A.6 Alarm history . . . . . . . . . . . . . . . . . . . . . . . . . 72

A.7 Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Appendix B. The control panel menu system

B.1 The control panel . . . . . . . . . . . . . . . . . . . . . . 79

B.2 Menu and buttons overview . . . . . . . . . . . . . 80

B.3 Locked panel . . . . . . . . . . . . . . . . . . . . . . . . . 80

B.4 Enter PIN code . . . . . . . . . . . . . . . . . . . . . . . 81

B.5 Operation menu . . . . . . . . . . . . . . . . . . . . . . . 81

B.6 Menu window . . . . . . . . . . . . . . . . . . . . . . . . 82

B.6.1 Changing an Operating parameter . . . . . . . . . . . . 83

B.6.2 Measured data window . . . . . . . . . . . . . . . . . . . . . 84

B.6.3 Alarm list window. . . . . . . . . . . . . . . . . . . . . . . . . 85

B.6.4 Terminal settings window . . . . . . . . . . . . . . . . . . 85

B.6.5 Change PIN code windows . . . . . . . . . . . . . . . . . . 86

Appendix C. Measured and Technical data

C 1 Measured data 88


7/94

2.2

T100s3_

OMint_rev02.fm

1. IntroductionTo ensure maximum safety, always read section 2. Safety precautionschapterbefore doing any work on the equipment or making any adjustments.


8/94

1. Introduction

2.2

T100s3_

OMint_rev02.fm

Equipment information

PurposeThe Turbec T100 microturbine system is a modular system designed togenerate power and heat. The T100 has several complementary modules to beused in a large amount of applications.

Turbec will not accept any liability for damage to equipment or injury topersonnel caused by unauthorised or improper use of the Turbec T100microturbine.

Module descriptionThere are 4 different variants of the T100; 2 variants for indoor installation and2 variants for outdoor installation.

T100 P - Power

The basic module is the T100 Power (T100 P), which produces electrical power.It is one complete module including the turbine, compressor, generator andrecuperator. An external coarse pre-filter, and an induced fan are also requiredfor the installation.

T100 PH - Power and Heat

The T100 Power and Heat unit (T100 PH) is the T100 P combined with anexhaust heat exchanger, which allows the machine to produce combined heat

and power. The heat exchanger is delivered as a separate item, in addition to theT100 P, and installed directly to the exhaust gas outlet side of the T100 P.

T100 Outdoor installation

In case of an outdoor installation, an outdoor roof is mounted on the T100.The outdoor roof is delivered as a separate item. Besides the roof, a chimney(for the exhaust gases) is included in the scope of supply. In the outdoorinstallation, the coarse pre-filter is included in the outdoor roof.


9/94

1. Introduction

2.2

T100s3_

OMint_rev02.fm

ManufacturerThis Turbec equipment has been manufactured by:

Turbec SpaVia Statale 20/A440 40 Corporeno (FE)Italy

www.turbec.com

For maintenanceContact the nearest Turbec service centre.

IdentificationAll machines have an equipment label for identification of the machine.The label is placed on the electrical cabinet door.

Picture machine signposition


10/94

1. Introduction

2.2

T100s3_

OM

int_rev02.fm

(Continued)

The figure below shows an example of the equipment label. The label containsdata needed when contacting Turbec Spa concerning this specific equipment.

CE markingThis equipment complies with the basic health, environment and safetyregulations of the European Community and European Economic Area.

1 CE mark

2 Machine type

3 Serial number4 Year and month of

manufacture

5 Voltage

6 Phases

7 Frequency

8 Rated current

9 Power factor

10 Nominal speed

11 Ambient temperature

12 Rated fuel input

13 Manufacturer

MACHINE TYPE: T100

SERIAL NUMBER:

YEAR/MONTH OF

MANUFACTURE:

VOLTAGE: 400 VAC

PHASES: 3 phases (T100 P/PH)

3 phases +neutral (T100 PS/PHS)

FREQUENCY: 50 Hz

RATED CURRENT: 173A

POWER FACTOR: 0.8 leading to 0.8 lagging

NOMINAL SPEED: 70 000 rpm

AMBIENT TEMP: -25 C to 40 C (indoor inst)

-10 C to 40 C (outdoor inst)

RATED FUEL INPUT: 333 kJ /s

Turbec S.p.a.Via Statale 20/A440 40 Corporeno (FE)Italywww.turbec.com

MANUFACTURER:


11/94

1. Introduction

2.2

T100s3_

OM

int_rev02.fm

Document informationPurpose of this Operators manual

The purpose of this Operators manual is to provide the operator withinformation on how to handle and operate this Turbec equipment before,during, and after production.

It is important to:

keep the manual for the life of the equipment

pass the manual on to any subsequent holder or user of the equipment

Design modificationsThe instructions in this document are in accordance with the design andconstruction of the equipment at the time it was delivered from the Turbecmanufacturing plant.

Technical publicationsThe technical publications for this equipment are:

Installation Manual

Maintenance Manual

Operators Manual

Electrical Manual

Spare parts catalogueUpdates and additional copies can be down-loaded at:

http://support.turbec.com.

To access the site, a log-in is needed. Contact Turbec Customer support formore information at

Phone Helpdesk: +46 (0) 40 680 01 00Fax:+46 (0) 40 680 00 01Web site: www.turbec.com

When down-loading technical publications, always quote language and themachine serial number or the document number that can be found in the

hi ifi i d


12/94

1. Introduction

2.2

T100s3_

OM

int_rev02.fm

Nomenclature and abbreviationsThe following nomenclature and abbreviations are used in the Operatorsmanual.

AC Alternating Current

Air filter Fine air filter for combustion air

Auxiliary system Lubrication, water cooling, ventilation, buffer air are all auxiliary

systems

BMS Building Management System

CE Conformit Europene

Control panel User interface for controlling the T100 microturbine

DC Direct Current

EMC Electromagnetic compatibility

Enclosure The enclosure is where all systems, except the evacuation fan, are

installed in the T100 microturbine system

Evacuation fan Ventilation fan which creates cooling and ventilation for the T100

enclosure

Fine filter See Air filter

GT Gas Turbine

Heat exchanger Exhaust gas heat exchanger for generation of heated water

Housing Includes compressor, the turbine and the generator

HTML Hyper Text Markup Language

Inlet air filter A coarse filter placed at outside air intake

IGBT Insulated Gate Bipolar Transistor

IP Internet Protocol

LAN Local Area Network

LCD Liquid Crystal Display

MCB Main Circuit Breaker

OOR Out Of Range

PIN Personal Identification Number

PLC Programmable Logic Controller

PMC Power Module Controller

RMC Remote Monitoring and Control

SIS Standard International System


13/94

2.2

T100s3_

OM

sp_

rev02.fm

2. Safety precautionsTo ensure maximum safety, always read this section carefully before doing anywork on the equipment or making any adjustments.


14/94

2. Safety precautions

2.2

T100s3_

OM

sp_

rev02.fm

Hazard information

General

Failure to observe information marked DANGER!puts yourlife in danger.

Failure to observe information marked WARNING! canresult in personal injury and/or serious damage to, ordestruction of, equipment.

Caution! Failure to observe information marked Caution! can result indamage to equipment.

Sign for mandatory actions

Warning signs

Disconnect

current before any

work

Hot surface Dangerous voltage General danger

DANGER!

WARNING!


15/94


2.2

T100s3_

OM

sp_

rev02.fm

PersonnelOnly skilled or instructed personnel are allowed to work on the equipment.

The manufacturer declines all responsibility for injury or damage if theinstructions in this manual are not followed.

Personnel are responsible for:

the equipment and the work area around the equipment

all personnel in the vicinity of the equipment

making sure that all safety devices are fully operational

Personnel must regard all electrical equipment as live. In general, switch theequipment off at the wall mounted mains power and padlock the switch beforecarrying out maintenance or repair work.

Electricians

Electricians should be certified according to local regulations and haveexperience of similar types of installations, proven skills in reading and workingfrom drawings and cable lists, and knowledge of local safety regulationsregarding power and automation. Work with the electrical equipment must beperformed only by skilled or instructed technicians.

According to EN 60204-1, 3.28 an instructed person is:

An individual adequately advised or supervised by a skilled person to enable thatindividual to avoid hazards which electricity can create (e.g. operating and

maintenance staff).

According to EN 60204-1, 3.52 a skilled person is:

An individual with technical knowledge or sufficient experience to enable that

individual to avoid hazards which electricity can create.

Gas fitters

Gas fitters should be certified according to local regulations and haveexperience of similar types of installations, proven skills in reading and workingfrom drawings and knowledge of local safety regulations regarding gas andautomation. All work with the gas system should be conducted by locally


16/94


2.2

T100s3_

OM

sp_

rev02.fm

General safety precautionsThe T100 microturbine can together with battery cabinet start withoutconnection to the electrical grid.

Work inside the T100The T100 microturbines doors are locked with a standard key (Double bit3 mm), and may only be opened by skilled or instructed persons.

Dangerous voltageThere are parts in the power electronics that hold highvoltage (up to 600 VAC see arrows) Some parts mightremain live as the T100 microturbines main circuit breakeris switched off. (In case of accident call for medical attentionimmediately).

Note! The picture shows a T100 P.(Continued)

Work inside the T100 microturbine must be performed by skilled or instructed

DANGER!

1

Cabinet side Exhaust side

1 Main circuit breaker


17/94


2.2

T100s3_

OM

sp_

rev02.fm

Generator

Dangerous voltageDuring operation the voltage in the generator can be up to600 VAC. The generators location is shown by the arrow.

Note! The picture shows a T100 P.

Remote control

Remote controlled operation

The T100 microturbine can be remotely started, stopped andaccessed from a supervision unit, via a modem or computernetwork.

DANGER!

DANGER!


18/94


2.2

T100s3_

OM

sp_

rev02.fm

Machine safety device

Emergency stop buttonLearn the position of the Emergency stop button in order to stop theequipment in case of danger to people or damage to the equipment.

The Emergency stop button switch off the power at the T100 output byopening the output contactor.

Pushing the Emergency stop button will also shut off the fuel valves by ahard-wired loop thus stopping the engine.

Note! The Emergency stop should never be used for normal shutdown. Emergencystops will shorten the lifetime of the T100.


19/94


2.2

T100s3_

OM

sp_

rev02.fm

Doors and covers

Do not remove doors and coversMake sure that all doors and covers are in place andfunctioning. Never remove covers while the equipment is inoperation.

The T100 microturbine is protected by a pressure sensor to measure thenegative pressure in the enclosure. This sensor is part of the safety system and

must never be bridged, by-passed or otherwise made non-operational.Never stop the equipment by opening a door or cover.

Caution! Some parts of the equipment protected by doors and covers may behot.

Do not walk on top coverThe top cover of the T100 microturbine is not design to carrythe weight of a person.

The T100 microturbines doors are locked with a standard key (Double bit3 mm), and may only be opened by skilled or instructed persons. Furthermore,the T100 microturbines doors are prepared for use of padlocks.

WARNING!

WARNING!


20/94


2.2

T100s3_

OM

sp_

rev02.fm

(Continued)

9

1 23 4

5

6

87

Service side view

1. Electrical cabinet door

2. Left front door

3. Right front door

4. Heat exchanger front cover

5. Heat exchanger right cover

6. Outdoor outlet front cover

7. Outdoor intake top cover8. Outdoor intake front cover

9. Outdoor intake left cover

12

13

Back side view

10. Left back door

11. Right back door

12. Heat exchanger back cover

13. Outdoor outlet back cover


21/94


22/94


2.2

T100s3_

OMsp_

rev02.fm

(Continued)

Definitions (according to IEC/EN 6079-10):

Hazardous area:An area in which an explosive gas atmosphere is present, or may be expected tobe present, in quantities such as to require special precautions for theconstruction, installation and use of apparatus.

Zones:Hazardous areas are classified into zones based upon the frequency of the

occurrence and duration of an explosive gas atmosphere, as follows:Zone 0:

An area in which an explosive gas atmosphere is present continuously or forlong periods.

Zone 1:An area in which an explosive gas atmosphere is likely to occur in normaloperation.

Zone 2:An area in which an explosive gas is not likely to occur in normal operation and,if it does occur, is likely to do so only infrequently and will exist for a shortperiod only.


23/94


2.2

T100s3_

OMsp_

rev02.fm

Equipment for lifting and

moving loadsHeavy load!Make sure that the capacity of the lifting equipment isadequate and that the equipment itself is in good workingorder.

If lifting tackle has to be joined to make up the necessary lengths, make surethat the joints are secure and have the same lifting capacity as the rest of thetackle.

Always engage the safety clip on lifting hooks to prevent the tackle fromslipping off.

Use ropes or poles to steady and manoeuvre loads. Do not use hands or feet.

Make sure that the route and the destination are free from obstacles beforemoving a suspended load. It must be possible to lower the load to the floorquickly and safely in an emergency.

When depositing loads, keep the lifting equipment in place until the stability ofthe load has been checked.

WARNING!


24/94


2.2

T100s3_O

Msp_

rev02.fm

This page is intentionally left blank


25/94

2.2

T100s3_O

M03_

rev02.fm

3. Using the controlpanel

This chapter describes how to operate the T100 using the control panel locatedon the front of the T100.

To ensure maximum safety, always read the 2. Safety precautionschapterbeforedoing any work on the equipment or making any adjustments.

3 U i th t l l


26/94


2.2

T100s3_O

M03_

rev02.fm

3.1 Starting the T100

3.1.1 Preparations before startThese instructions must be followed before starting the T100.

a) Make a visual check of the air intake on the outer wall or outdoor module.The grille must be clear to allow a free passage of air. If the passage isblocked, remove the obstructing objects or change the filter.

b) Open the left and right front door.

c) Check for potential water, oil and fuel leaks.

d) Check the oil level in the oil tank. The oil level indicator (1) on the frontside should be at least half filled, if not call for service personnel to fill theoil system.

e) Close the left and right front door.

f) Energize the main circuit breaker (2) on the electrical cabinet door.

g) Open all manual fuel valves (3) between the fuel grid and the T100.

1

1. Oil level indicator

2. Main circuit breaker

3. Manual fuel valve

3 U i th t l l


27/94


2.2

T100s3_O

M03_

rev02.fm

3.1.2 Performing a normal start

Note! The following assumes that the T100 has been energized by switching on themain circuit breaker.

a) Check that all manual fuel valves between the fuel grid and the T100 are inan open position.

b) Check that all manual cut-off valves between the water system and theexhaust gas heat exchanger are in an open position.

c) Activate the control panel by pressing any button.

d) Enter the PIN code to enter the Operation window.

e) Press Start on the control panel. The control panel will show the textStarting.

Note! If the text Stopping - alarm present appears on the LCD, the start attempt hasfailed and the T100 will automatically restart depending on the cause of thealarm. The maximum numbers of restart attempts are three.

See 3.6 Handling alarmsfor more instructions.

3.1.3 Starting after a normal stop

Note! The following instructions are only required when starting the T100 after shortstops in production. In the following it is assumed that all manual cut-off valvesare open.

a) If there are any alarms in theAlarm list: check the cause of the alarm,remove it and reset theAlarm list. See 3.6 Handling alarmsfor moreinformation.

b) Press Backtoreturn to Operation window.

c) The Operation windowwill appear on the control panel.

d) Press Start on the control panel. The control panel will show the textStarting.

e) If Time Out for the control panel is reached: enter the PIN.

Note! If the text Stopping - alarm present appears on the LCD, the start attempt hasfailed and the T100 will automatically restart depending on the cause of thealarm. The maximum numbers of restart attempts are three.

3 Using the control panel


28/94


2.2

T100s3_O

M03_

rev02.fm

3.2 Stopping the T100

3.2.1 Performing a normal stop

Switching offNever switch off the main circuit breaker or the emergencystop button in order to stop the T100. This may seriouslydamage the equipment and will shorten the T100 lifetime.

a) To stop the T100, press STOP on the control panel. The text Stoppingwill appear on the LCD.

The stop procedure will take approximately 5 minutes. Ventilation of theenclosure takes approximately 2 hours after the T100 has stopped.

Note! Do not switch off the main circuit breaker after a normal stop!

The main circuit breaker energizes the ventilation of the enclosure during thestop procedure. The evacuation fan will be switched off after approx. two hoursof ventilation, when the turbine temperature is below a pre-specified limit.

Note! The T100 can communicate for 15 minutes with the Remote Monitoring andControl system if the main circuit breaker is switched off.

WARNING!



29/94


2.2

T100s3_O

M03_

rev02.fm

3.2.2 Emergency stop

Caution! Use the Emergency stop only to stop the T100 in case of anemergency. Misuse of the Emergency stop may damage theequipment and will shorten the T100 lifetime.

a) Press the Emergency stop button on the T100 or, if applicable, press theEmergency stop button mounted on the site wall. The text Stopping -emergency stop appears on the LCD.

b) Close all manual fuel valves between the fuel grid and the T100.

Note! The T100 is stopped by a hard wired safety loop*. The emergency stop



30/94


2.2

T100s3_O

M03_

rev02.fm

3.2.3 Stopping for service purposes

Note! The following instruction is only required when T100 is to be stopped forservice purposes.

a) Press STOP on the control panel. The text Stoppingappears on the LCD.

b) Close all manual fuel valves between the fuel grid and the T100.

c) Close all manual shut-off valves between the water system and the exhaustgas heat exchanger.

d) Wait at least 2 hours allowing full ventilation of the enclosure. Then switchoff the main circuit breaker mounted on the site wall.

Note! Some engine parts may still be very hot!

Note! The remote communication with the T100 is available for 15 min after the maincircuit breaker has been switched off.

3.3 PIN code handlingThe Start function and the control panel windows are protected by a PersonalIdentification Number (PIN) code to increase security. The PIN codeprotection can be turned off.

The PIN code comprises of up to a maximum of six digits. The operator hasthree attempts to enter the correct PIN code. If the final attempt fails, thecontrol panel will be blocked for one minute, before three new attempts arepossible.

Note! For safety reasons it is always possible to stop the T100 without entering thePIN code.

3.3.1 Entering the PIN codeUse navigation buttons and follow these instructions when prompted to enterthe PIN code:

a) Use Up button for digit 1, Right for digit 2, Down for digit 3 and Left fordigit 4.

b) Enter an up to six (0-6) digits PIN code.

c) Press ENTERbutton to confirm the PIN code.

1

2

3

4



31/94


2.2

T100s3_O

M03_

rev02.fm

3.3.2 Changing the PIN codea) Go to Change PIN code window.

b) Enter current PIN code in Old PIN code field. Use navigation buttons toenter the old PIN code.

c) Press ENTERto confirm.

d) Enter new PIN code in New PIN code field. Use navigationbuttons toselect an new PIN code (at most 6 figures).

e) Press ENTERto confirm.

f) Re-enter the new PIN code in the Confirm PIN code field. Usenavigationbuttons to confirm an new PIN code.

g) Press ENTERbutton to store the new PIN code.

3.4 Changing operating parametersTo change the value of a parameter:

a) Go to Operating parameterswindow.b) Use Up or Down button to select the parameter that you want to change.

The currently selected parameter is marked by> character.

c) Use Left or Right button to change the value of the selected parameter.

d) Press SET to confirm the new parameter value or press BACKto return tothe Operation window.



32/94


2.2

T100s3_O

M03_

rev02.fm

3.5 View measured dataTo view measured data:

a) Go to Measured data window.

b) Press Up or Down to move through the list.

c) Press BACKto return to the Operation window.

3.5.1 Variables in the Measured data windowList of the variables that are shown in Measured data window:

Electrical power output Actual electrical power output (kW)

Site water temperature Temperature of site water measured by an

external temperature sensor (C)

Heat exchanger water

temperature

Water temperature measured at outlet of the heat

exchanger (C)

Heat exchanger by-pass pos (%)*

Mechanical vibration Mechanical vibration measured by a sensor located on

the housing (g).

Turbine speed Turbine speed as a percentage of the maximum nominal

turbine speed (%)

Turbine outlet temperature Temperature at interface between the microturbine and

the recuperator (C)

Oil inlet temperature Temperature of oil entering bearings of the

generator/microturbine (C)

Ball bearing oil temperature Temperature of oil at ball bearing (C)Roller bearing oil

temperature

Temperature of oil at roller bearing (C)

Fuel valve inl. pres. (Bar)**

Air filter pressure drop The drop in air pressure over the inlet filters (Pa).

Air inlet temperature Temperature of air entering the fine filter (C)

Generator temperature Temperature inside the stator (C)

Running hours Total number of running hours (h)

Number of starts Number of successful engine starts since

commissioning

Produced electrical energy Produced electrical energy during total engine

running hours (kWh)



33/94


2.2

T100s3_O

M03_

rev02.fm

3.6 Handling alarmsTheAlarm list window comprises the fault stack of the T100. The fault stack is

a list of the warnings (W), restarts (R) and faults (F) that have occurred. Up to20 alarms can be stored in the stack.

Note! A T100 that has been stopped by a fault, cannot be restarted until its fault stackhas been reset.

3.6.1 Dealing with an alarm

a) Go toAlarm list window.b) Press Up or Down to move through the list.

c) See 6. Troubleshootingchapter that includes information on the cause of thealarm as well as suggested actions.

d) Once the cause of the alarm has been understood and removed, pressRESET to clear theAlarm list.

Note! If a fault is active during reset operation, letterA, forAcknowledge, isdisplayed to the right of a fault until it is taken care of.

e) Press BACKto return to Operation window.

f) To Restart the T100, see 3.1 Starting the T100.

3.7 Blocking remote controlRemote start/stop can be prevented by disabling operation on the HMI-panel.



34/94

g p

2.2

T100s3_O

M03_

rev02.fm

This page intentionally left blank

This page intentionally left blank


35/94

2.2

T100s3_O

M04_

rev02.fm

4. Using RemoteMonitoring and Control

This chapter describes how to start up, monitor and operate the T100 using theRemote Monitoring and Control (RMC) application.


4. Using Remote Monitoring and Control


36/94

2.2

T100s3_O

M04_

rev02.fm

4.1 Getting startedThe T100 remote monitoring control (RMC) includes a homepage that can be

reached via modem or with an ethernet connection. To be able to use the RMCweb application you must establish a connection between your PC and theRMC homepage.

Note! The T100 can communicate for 15 minutes with the RMC web server after themain circuit breaker is switched off.

Establishing a connection via modem or via an ethernet connection involves:

setting up the computer, connecting to and opening the RMC site.

4.1.1 Setting up a connectionThe following describes how to create a modem connection on your PC. Howthis is done depends on the operating system that is run on your PC.

Note! To be able to connect to a Turbec T100 via a modem, a special script is needed.The script is provided from Turbec and the file is named: slip2.scp. Install the

file in: C:\WINNTT\System 32\ras\folder before proceeding with thefollowing instructions.

Microsoft Windows XP professional using a Modem

a) Connect the telephone cable from the public phone network to themodem.

b) Start Microsoft Windows XP on your computer.

c) Click the Start button and then go to Settings and clickControl Panel

d) Double clickNetwork connections.

e) When the Network taskswindow appears, double click the Create a newConnection icon.

f) When the Network Connection Wizardwindow appears, click the Nextbutton. If your computer is not prepared, a window appears with Location

Information, fill in the local settings and clickOK.g) A new window will appear. Click into the radio button Connect to the

internet and then clickNext.

h) A new window will appear. Click into the radio button Set up myconnection manually click Next



37/94

2.2

T100s3_O

M04_

rev02.fm

l) A new window will appear. In Internet Account Information, leave fieldsblank, clickNext

m) A new window will appear. In Completing the New Connection wizardwindow clickFinish.

n) A new windowConnect (the name you gave the connection earlier, likeTurbec T100 1) will appear, clickProperties.

o) Click on tab Security, Tickrun script and choose C:\WINNTT\System32\ras\slip2.scp from the Run script: drop down list.

p) Click on tab Networking choose SLIP: Unix Connection. TickInternet

Protocol (TCP/IP) and click on tab Properties.

q) Click on the radio button Use the following IP-address and type IP-address 192.168.1.2, ClickOKtwice, to complete the new settings.

Microsoft Windows XP professional using Ethernet

a) Start Microsoft Windows XP on your computer.

b) Click the Start button and then go to Settings and clickControl Panel

c) Double clickNetwork connections.

d) When the Network taskswindow appears, double click the Local areaconnection and clickChange settings of this connection under menuNetwork tasks.

e) Tick Internet protocol (TCP/IP) and click on the tab Properties.

f) Click on the radio button Use the following IP address. Type the IP-

address "192.168.0.10" and subnet mask "255.255.255.0"

g) Click OK, to complete the Internet Protocol (TCP/IP) properties.

h) At Local Area Connection Properties, ClickClose, to end this set-upsession.


38/94



39/94

2.2

T100s3_O

M04_

rev02.fm

Microsoft Windows 2000 using Ethernet

a) Start Microsoft Windows 2000 on your computer.

b) Click the Start button and then go to Settings and Networkconnections, and click on Local Area connection.

c) When the Local Area connection statuswindow appears, clickProperties.

d) In Local Area connection propertieswindow.TickInternet protocol(TCP/IP) and click on the Properties button.

e) Click on the radio button Use the following IP address. Type the

IP-address "192.168.0.10" and subnet mask "255.255.255.0"

f) Click OK, to complete the Internet Protocol (TCP/IP) properties.

g) At Local Area Connection Properties, ClickOK, to end this set-upsession.

Microsoft Windows NT 4.0 using a Modem

a) Connect the telephone cable from the modem to the public phonenetwork.

b) Start Microsoft Windows NT 4.0 on your computer.

c) Double-click the My computer icon on the Desktop.

d) Double-clickDial-Up Networking in the My computer window.

e) Type: country code, area codeand telephone number. ClickNext.

f) A new window will appear. ClickNew....

g) In the New Phonebook Entry Wizard window, type a name for the T100you are dialling, for example Turbec Turbine 1. ClickNext.

h) In the Server window, select theThe non-Windows NT server... box.ClickNext.

i) In the Serial Line Protocol window, select the Serial Line InternetProtocol(SLIP) box. ClickNext.

j) In the Login Scriptwindow, select theAutomate with this script box.and choose C:\WINNTT\System 32\ras\slip2.scp from the dropdown list.

k) Click Next.

l) I h IP dd i d 192 168 1 2 Cli k N



40/94

2.2

T100s3_O

M04_

rev02.fm

(Continued)

n) In the New Phonebook Entry Wizardwindow, clickFinish to end this

set-up session.

Note! If you have any further questions about modems or computers, please consultyour local system administrator.

Microsoft NT 4.0 using Ethernet

a) Start Microsoft NT 4.0 on your computer.

b) Click the Start button and then go to Settings and Control panel, andclick on Network.

c) When the Networkwindow appears, click tab Protocols.

d) Mark TCP/IP protocol and click on the Properties button.

e) Click on the radio button Specify an IP address. Type the IP-address"192.168.0.10" and subnet mask "255.255.255.0"

f) Click OK, to complete the Microsoft TCP/IP properties.

g) At Network, ClickOK, to end this set-up session.

4.1.2 Dialing the RMC site

Using the icon on the desktop

a) Double-click the iconTurbec Turbine 1 (as set up in section 4.1.1) on theDesktop.

b) Click Dial. Check that the modem makes a connection with the T100.

Using Dial-Up Networking window

Note! This instruction is valid for Microsoft Windows NT.

a) Click Start>Programs>Accessories>Dial-Up Networking.

b) In the Dial-Up Networking window, select the T100 that you want toconnect to from Phonebook entry to dial.

c) Click Dial.



41/94

2.2

T100s3_OM04_

rev02.fm

4.2 Using the RMC site

Note! Turbec recommends to use Microsoft Internet Explorer 6 or higher tocommunicate with the RMC site.

The RMC site contains different pages with varying information. For furtherdescription, read Appendix A The Remote Monitor and Control systemabout thelayout and the different pages. The following instructions describes the basicoperation of the T100 with the RMC web application.

4.3 Connect with the RMC web servera) Open your web browser.b) Type the IP-address 192.168.0.1 in the Address field.

4.4 Select turbineWhen connecting to the RMC site, the initial page displayed is the Select turbinepage. It shows a list of information regarding locally connected T100s:

Identity (Unit)

Turbine state

Selected turbine

Control mode

Information

Status...of the connected units

Note! If more than one T100 unit is located on site, the Select turbine page shows alist of all connected T100 units.

4.4.1 Select T100 unitTo select a T100 unit:

a) Choose unit by clicking on the Identity .



42/94

2.2

T100s3_OM04_

rev02.fm

4.5 Send commandThe left-hand of the Send command page displays current values of the

selected turbine

The right-hand of the Send command page allows you to change theparameters of the connected T100s. You can change:

Control mode

Electrical power reference

Site water temperature reference

Power factor reference

Power factor (lead/lag)

Grid mode enable Start/stop

(* A list with description of possible start interferences and generation modes is found in

section 6.1 Status information.)

Parameter Type Unit Comment

Operating

parameters

Control mode Mode of supervision/operation:

Local, Remote or BMS, Schedule,

siteCtrl, Modbus

Electrical power reference kW Reference value for power output

Site water temperature reference C Reference value of output water temperature

(optional)

Power factor reference cos(fi) Reference for cosine of phase angle between

voltage and current

Power factor (lead /lag) Active power factor. Lead corresponds to

capacitive and lag to inductive power to the

grid.

Grid mode enable Grid mode On and Off.

Measured data Turbine state - The state of the T100: Emerg. stop (17), Evac-

uation (4), Fault stop (15-16), Running (11),

Stand-by (14), Starting (2-10), Stopped (1)or

Stopping (12-13).

Status information - Displays start interference and generation

mode*

Electrical power output kW Actual net electrical power

Site water temperature C Actual output water temperature, external

sensor (optional).

Turbine speed % Engine speed as a percentage of the maxi-

mum engine speed



43/94

2.2

T100s3_OM04_

rev02.fm

4.5.1 Changing control modeThe following instruction describes how to change to Remote control mode.

Equivalent procedures are necessary when changing to BMS or Local controlmodes:

Note! Go to the Select Turbine page and choose the actual turbine to change controlmode on.

a) Go to the Send command page.

b) Select Remote from the drop-down list.

c) Click Set.If the change of control mode is successful the text Remote will appear in theOperating parameters on the left-hand of the page and on the T100s controlpanel

4.5.2 Changing reference values

Note! Go to the Select Turbine page and choose the actual turbine to changereference values.


b) Make sure the operational mode is set to Remote.

c) Select the parameters that you want to change from the right-hand menu.

d) Enter the value of the parameter in the Value box or choose from the drop-

down list.e) Click Set.

If the change of reference value is successful the new value will appear in theOperating parameters on the left-hand of the page. and on the T100s controlpanel.

Note! If you send a reference that is out of range, T100 will change the reference to alimited value.



44/94

2.2

T100s3_OM04_

rev02.fm

4.5.3 Stopping the T100To stop the T100:

Note! Go to the Select Turbine page and choose the actual turbine to stop.


b) Make sure the operational mode is set to Remote.

c) Click STOP button.

Note! If the STOP button has changed to START the T100 is not running. It ispossible T100 was stopped on site.

4.5.4 Starting the T100To start the T100:

Note! Go to the Select Turbine page and choose the actual turbine to start.


b) Make sure the operational mode is set to Remote.c) Click START button.

Note! A T100 that has been stopped by a fault cannot be restarted until its fault stackhas been cleared.



45/94

2.2

T100s3_OM04_

rev02.fm

4.6 AlarmThe Alarm page is used to display the Alarm history for individual T100s. The

Alarm page comprises of a current stack of a T100, that is a list of the warnings,restarts and faults that have occurred.

4.6.1 About faults restarts and warningsThe last detected fault, restart or warning is at the top of the Alarm list. Earlierfaults or warnings are written to the second position and downwards. The

Alarm list can contain up to 20 faults, restarts or warnings.

There is a distinction between faults restarts and warnings:

A fault is an event that stops the T100 microturbine.

A restart is a current error that triggers an automatic restart of the T100.

A warning is an event that needs attention.

Note! There is a limit to the number of automatic restarts. When this limit is reached

the last fault will trigger the T100 to stop.

4.6.2 Alarm notificationIf an alarm occurs:

A red square will be displayed in the Status field of the Select Turbine page.

The status information on Detailed engine data and Send commandpage will displayAlarm present.

Note! Faults can generate an alarm phone call, contact local service or Turbec forfurther information about this service.

Note! A T100 that has been stopped by a fault cannot be restarted until its fault stackhas been reset.

4.6.3 Dealing with an alarmTo deal with an alarm:

a) Click on theAlarm page. This opens theAlarm page. This page lists thefault stack for the selected T100.

b) Consult the Troubleshooting chapter for information on the cause of the fault



46/94

2.2

T100s3_OM04_

rev02.fm

4.7 Detailed engine dataThe Detailed engine page contains the following data: Operating parameters

Measured data and Statistical data.

For further information read: Appendix A.7 Detailed engine data page.

4.8 OverviewThe Site overview page contains the following information: Operatingparameters, Measured data, Statistical data for the entire site that is connectedto the T100.

For further information read: Appendix A.8 Overview page.

4.9 ConfigurationThe Configuration pages contain information and functions to set up a T100microturbine.

For further information read: Appendix A.10 Configuration pages.

4.10 Help pagesThe Help page contains on-line help about the RMC site.

4.11 Disconnecting the modem

Note! To avoid unauthorized access to the RMC site is recommended that you close

the connection to the modem (if this is used) after you have finished your RMCsession. You should also close the web browser.

To close the connection:

a) Open the Dial-Up Networking window or double-click theTurbecTurbine 1 icon on the Desktop.

b) Click Hang Up.


47/94

5. Using a Building Management System


48/94

2.2

T100s3_

OM05_

rev02.fm

5.1 Supervising a T100 from a BMSDifferent types of BMS equipment can be used to supervise a T100. The

following is only meant as a basic overview and is not intended to describe thedesign of a specific BMS equipment.

If BMS analog start signal is not active, the LCD on the control panel of theT100 will show the text BMS deactivated.

The T100 is prepared for connection to BMS networks. BMS operatorsprovides following input signals:

start/stop the T100 microturbine

set the reactive power reference

set the active power reference

set the grid mode enable

The following output signals are available from the T100: running

stopped by fault

5 1 1 Ch i ti l d


49/94

2.2

T100s3_

OM06_

rev02.fm

6. TroubleshootingThis chapter describes the statuses and the alarms that can be generated by theT100 as well as suggested actions.


6. Troubleshooting

6 S f


50/94

2.2

T100s3_

OM06_

rev02.fm

6.1 Status informationThe status information on both the RMC site and state information on the

operators panel displays text messages of the current status of the T100 unit:This table list the different statuses:

Panel text Description Grid mode

applicable

Stand-

Alone

mode

applicable

Emergency act. Emergency circuit is open x x

Test mode active Unit in TestMode, no running possible x x

Alarm present Alarm list contains a fault x x

Stopped for service Unit is stopped for service reasons x x

Main switch open Main switch is open x x

Stopped by BMS The BMS start signal is not active x x

PE high temp Unit is stopped by high tripp on transformer unit x x

Gen spare 1 Spare signal x x

Gen spare 2 Spare signal x x

Grid not healthy Grid is not healthy x

GM not enabled Grid Mode signal is not enabled from user x

BMS GM not enabled BMS Grid Mode Signal is not enabled x

El power dem low Not enough electrical power margin to run the unit x

Heat dem low Site water circuit temperature to high x

CrowBar temp high Crow bar resistor high temperature x

Main cont open Main contactor is open x

BrakeModule not ok Brake module is not avaible x

Grid healthy Grid is healthy x

PE not of SAM type Unit is not prepared to run Stand Alone Mode x

GM operation Unit is running in Grid Mode x


51/94


52/94


53/94

6. Troubleshooting

No Description Possible cause Proposed action of operator


54/94

2.2

T100s3_

OM06_

rev02.fm

No. Description Possible cause Proposed action of operator

19 Ball bearing oil temp.

high

Faulty ball bearing Restart the machine. If the fault persists call

Turbec or service partner.

Faulty signal from ball bearing oil outlettemperature sensor

20 Roller bearing oil

temp. high

Faulty roller bearing Restart the machine. If the fault persists call


Faulty signal from roller bearing oil

outlet temperature sensor

21 Engine vibration high High engine vibration may indicate severe

balancing problem with engine rotor shaft.

Restart the machine. If the fault persists call


Faulty roller or ball bearing.

Vibration sensor or amplifier failure

22 Auxiliary system

failed

Motor protection GCQM7 tripped because

oil pump motor overloaded.

Automatic restart will occur. Check the pro-

tections and reset if needed.

If the fault persists call Turbec or service

partner.Motor protection GCQM11 tripped because

water cooling pump motor overloaded.

Faulty connection between the auxiliary

contacts on GCQM7 and GCQM11 and the

PMC-DI04.

23 Auxiliary system

power loss

Faulty auxiliary converter when the unit is

running

Automatic restart will occur, if the fault per-

sist, call Turbec or service partner.

24 Electrical Cabinet

temp high

Air inlet filter to electrical cabinet is dirty

why the air flow is reduced.

Check and replace the filter if needed. Check

if the fan is running.Faulty fan motor in the electrical

cabinet.

25 Oil level low Oil level low. Check the oil level and fill up if so required.

If the fault persists call Turbec or service

partner.

Oil switch failure.

Signal connection failure between the oil

level switch and input SCC-DI03.

26 24 VDC supply failed Fuse A1 opened Replace the fuse. Restart the machine. If the

fault persists call Turbec or service partner.

Faulty power supply FAU1 or FAU2.

6. Troubleshooting



55/94

2.2

T100s3_

OM06_

rev02.fm


29 TOT increase high Faulty TOT sensors Call Turbec or service partner.

Faulty fuel control valves not closing

according to control signals.

Might be caused by dirt inside the valves.

Faulty control signals

30 OP-PMC com. error Faulty operators panel communication port. Check cable between the PMC and

operators panel. Call Turbec or service part-

ner.

Faulty PMC communication port.

Faulty connection cable between PMC andoperators panel.

31 Oil temp. low Faulty oil pre-heater. Check the motor protection status.

Reset and measure current during

operation. If the fault persist, call Turbec or

service partner.

Motor protection GCQM9 tripped because

oil preheater is shortcircuited.

Faulty connection between the

PMC-DO14 and the contactor TCKM02.

Faulty oil inlet temperature sensor

signal.

32 Air filter pressure

drop high warning

Dirty fine filter. Replace the fine filter. In case the fault per-

sists call Turbec or service partner.

Faulty air filter pressure sensor.

Faulty connection between the air filter

pressure difference sensor BP0701 and the

SCC.

33 Air filter pressure

drop oor

Faulty pressure sensor. Call Turbec or service partner.

Faulty connection between the pressure sen-

sor and the PMC.

Faulty 5VDC power supply at the SCC.

34 Roller bearing oil

temp. oor

Faulty temperature sensor. Call Turbec or service partner.


temperature sensor and the PMC.

Faulty 5VDC power supply at the SCC.

6. Troubleshooting



56/94

2.2

T100s3_

OM06_

rev02.fm


39 Air inlet temp. low Air inlet temperature lower than -26C. Turbec recommends not to operate the

machine when air inlet temperature is under -

25C.Faulty air inlet temperature sensor.

40 Air inlet temp high Air inlet temperature higher than 41C. Turbec recommends not to operate the

machine when air inlet temperature is above

40C.

Faulty air inlet temperature sensor.

41 Generator temp high Evacuation fan does not provide sufficient

air flow for cooling water cooling.

Call Turbec or service partner.

Water circulation lower than needed

to provide adequate cooling of the

generator.

Faulty generator temperature sensor.

42 Air inlet temp oor Faulty temperature sensor. Call Turbec or service partner.


temperature sensor and the SCC.Faulty 5VDC power supply at the SCC.

43 Spare Not applicable

44 Heat exch. water

temp. oor


Faulty connection or shortcircuit between

the temperature sensor and the SCC.


46 Generator temp. oor Faulty temperature sensor. Call Turbec or service partner.

Faulty connection or shortcircuit between

the temperature sensor and the SCC.

Faulty 5VDC power supply at the SCC or

faulty SCC analogue input.

47 Fuel booster drivefailed

Internal fault in the fuel booster variable fre-quency drive.

Automatic restart will occur, if the fault per-sist, call Turbec or service partner.

48 Ball bearing oil temp.

oor



temperature sensor and the SCC.

6. Troubleshooting

53 TOT value oor Refer to description of fault 52 and 51 Call Turbec or service partner


57/94

2.2

T100s3_

OM06_

rev02.fm

53 TOT value oor Refer to description of fault 52 and 51. Call Turbec or service partner.

54 Light up timeout Bypass fuel flow too low. Automatic restart will occur, if the fault per-


Faulty ignition system.

Faulty connection between the ignition sys-

tem and the SCC.

55 Flame out Pilot (main) fuel flow too low because

obstruction at the valves or pipes.



Faulty connection between the SCC and

pilot (main) fuel valve amplifier or between

the amplifier and the pilot (main) fuel valve.

Faulty pilot (main) valve amplifier.

Faulty pilot (main) fuel valve.

Fuel energy content low.

Faulty pilot combustion chamber.

56 Evacuation failed Microturbine enclosure not tightly closed. Check the microturbine enclosure and air

inlet pipe. Check that microturbine doors are

closed. Restart the machine.

If the fault persist call Turbec or service part-

ner.

Faulty evacuation fan motor.

Faulty connection between the SCC

digital input and enclosure pressure switch.

Faulty enclosure pressure switch.57 Ctrl valve pressure

low

Faulty gas compressor or connection

between gas compressor and compressor

drive.

Restart the machine. If the fault persists call


Faulty shut off valve 2.


corresponding SCC digital output and the

shut off valve 2.

Faulty pressure sensor.

Faulty connection between the correspond-

ing SCC analog input and the fuel valve

inlet pressure sensor.

58 Ct l l S i tti t th b R t t th hi If th f lt i t ll


58/94

6. Troubleshooting



59/94

2.2

T100s3_

OM06_

rev02.fm

p pp




71 PMC-PE com. error Faulty power electronics communication

port.



Faulty PMC communication port.

Faulty connection between the PMC and

power electronics.

72 Start battery

voltage (low/high)

******)

Faulty battery Automatic restart will occur, if the fault per-


Open fuses

73 PE - AFE output cur-

rent high

Temporary overload due to problems in the

electrical grid



74 Brake chopper time-

out

Too much energy is put into the T100 brake

chopper




76 Air filter pre high Dirty fine filter. Replace the fine filter.Automatic restart willoccur. In case the fault persists call Turbec or

service partner.

Faulty air filter pressure sensor.

Faulty connection from air filter pressure

difference sensor to the SCC.

77 Speed sensor diff.

high

Faulty connection between the power elec-

tronics (INU) and the corresponding PMCinput.



Faulty PMC counting input.

Faulty speed measurement at the power

electronics (INU).


79 TOT sensor diff. high TOT sensor lost calibration because

lifetime has expired.


sist, call Turbec or service partner.TOT sensor faulty placed.



6. Troubleshooting



60/94

2.2

T100s3_

OM06_

rev02.fm

87 PE thermal

protection

One of the converters indicate themal over-

load or high heat sink temperature



The transformer temperature is high

88 PE CAN com error Problems in the CAN bus

communications.



89 PE AFE grid fault Grid voltage amplitude or frequency out of

range



Grid phase sequence error

Synchonization problems

90 PE AFE related fault A fault on the AFE converter is indicated Automatic restart will occur, if the fault per-sist, call Turbec or service partner.

91 PE SI related fault A fault on the Start converter (INU) is indi-

cated



92 PE AUX SYS related

fault

A fault on the Auxiliary system converter is

indicated



93 PE FB fault A fault on the Fuel booster converter is indi-

cated



94 Buffer air sw. failed Connection between the pressure switch and

the corresponding input at the SCC is short

circuited.



Faulty buffer air pressure switch blocked in

closed position.


96 Oil pressure sw. failed Connection between the pressure switch and

the corresponding input at the SCC is shortcircuited.



Faulty oil pressure switch blocked in closed

position.


61/94


62/94

7. Care instructions

7.3.2 Care when the T100 is stopped


63/94

2.2

T100s3_

Om07_

rev02.f

a) Make a visual check around and inside the T100. Check for leaking oil, gasor water. If there are any leaks, contact the service organization.

b) Make a visual check of the coarse air intake filter for objects that may beblocking the ventilation system. If the passage is blocked, remove theobstructing objects or change the filter.

c) Check the electrical cabinet air inlet filter.

d) Open the left front door to check the oil level in the oil tank. The oil levelindicator (1) should be at least half full. If oil needs to be refilled, contact

the service organization.e) Check the level in the cooling water container (2). The water level should be

at least half full. If water needs to be refilled, read theMaintenance manualsection 6. Water cooling systemfor further information.

f) Close the left front door.

1

2

1 Oil level indicator

2 Cooling water container


7.4 Care every 6 to 12 months


64/94

2.2

T100s3_

Om07_

rev02.f

The following care activities should be performed every 6 to 12 months:

exchange coarse filter ventilate (bleed) the exhaust gas heat exchanger (T100 PH only)

exchange fine filter

exchange electrical cabinet air inlet filter

The following instructions are intended for the operator. If additional assistanceor more detailed information is needed, please contact Turbec or the service

organization.

7.4.1 Exchange coarse filter

Note! This instruction is valid for the coarse filter that is delivered by Turbec. If a filterfrom a supplier other than Turbec is used, please check with your supplier forinstructions on how to change the filter.

Note! The time interval between the filter exchanges is influenced by the operatingtime and environmental conditions. The exchange schedule may therefore varyfrom installation to installation.

a) Shut off the T100 from the control panel or by remote. Wait for the T100to stop.

b) Shut off the main circuit breaker.

c) Close manual shut off valve on the fuel gas system.

1. Coarse filter

2. Hatch


d) Locate the coarse filter (1) on the wall to the left of the T100 or on outdoortop cover


65/94

2.2

T100s3_

Om07_

rev02.f

top cover.

e) Loosen the screws that fasten the hatch (2) and remove the hatch.

f) Pull out the worn coarse filter.

g) Replace the old with a new, clean, coarse filter. Make sure to place thecoarse filter correctly.

h) Mount the hatch and tighten the screws.

7.4.2 Purge air from theexhaust gas heat

exchanger (T100 PH only)

Note! During building maintenance, the existing, on site, hot water system may leak orallow air to enter the system. Air bubbles may cause rust inside the exhaust gasheat exchanger. Rust will shorten the lifetime of the equipment. It is thereforeimportant to purge the equipment regularly if there is any sign of rust.

Note! The exhaust gas heat exchanger can be purged while the T100 PH is running.

Risk of injury and damage!Make sure that the hot water from the exhaust gas heatexchanger cannot cause injury or damage to personnel andequipment.

a) Locate the aerator (1) at the upper side of the inlet of the exhaust gas heatexchanger.

WARNING!

1. Aerator

2. Tray


66/94


f) Remove the wing nuts (3) holding the covering plate.

g) Dismount the covering plate (2) and pull out the fine filter


67/94

2.2

T100s

3_

Om07_

rev02.f

g) Dismount the covering plate (2) and pull out the fine filter.

h) Replace the old with a new, clean, filter. Make sure to place it correctly.

Note! Be careful while mounting! Obstructing electrical cables and hoses may damagethe filter.

i) Mount the covering plate and the nuts.

7.4.4 Change electrical cabinet air inlet filter

Note! Normally, electrical cabinet air inlet filter exchanges are scheduled every 6000hours as a part of the preventive maintenance plan. The time interval betweenthe filter exchanges is influenced by environmental conditions. The exchangeschedule may therefore vary from installation to installation. In some specialcases in very dirty environment, the air inlet filter has to be replaced every1000-2000 hours.

a) Stop the T100 from the control panel or by remote.

Wait for the T100 to stop.

b) Shut off the main circuit breaker

c) Close the manual shut off valve on the fuel gas system, before and after fuelgas compressor.

d) Locate the electrical cabinet air inlet on the right door of the electricalcabinet

e) Loose the screws (2) on the bottom of the filter grid (1) and lift the gridf) Replace the old with a new, clean, filter

g) Mount the filter grid and tight the screws


68/94

Appendix A

Appendix A


69/94

63 Doc No. D12430

2.2

T100s3omappA_

02.fm

ppe d

The RemoteMonitor

and Controlsystem

This appendix describes the Remote Monitoring and Control web server system(Remote system).

Appendix A

The Remote Monitor and Control system

The Remote system provides a control interface for the T100 via any browser (the web

The Menu frame is used for navigation. Following functionality is available throughthe remote system.


70/94

64 Doc No. D12430

2.2

T100s3omappA_

02.fm

y p y (server are currently compatible with Internet Explorer 6.0 Netscape 8.0.4, Mozilla

Firefox 1.0.7/1.5). From the Remote system the T100 can be started/stopped and anumber of reference inputs can be managed. The Remote system also presentsrunning data. The Remote system can be accessed via Ethernet or modem connection.

The remote system is available in English only.

Graphically the Remote system comprise of two principal parts. The top part is amenu and navigation bar. The menu view is constant and is not changed dependent ofuse. The lower part information is used as browse area and contains information andtools for managing reference values etc. The information in the lower part is altered

using the upper part menu and navigation bar.

A.1 Menu frame

Name Functional description

select turbine Browse through the turbines on sites. Givesbrief information on each unit on site. If thereare multiple units on site, the target unit(selected turbine) for the Remote systemmust be selected from select turbine.

send command Used to start and stop selected turbine and tochange reference values to the selectedturbine. Also gives a brief view of some key

data for the selected turbine.alarm View the current alarm list of the selected

turbine. Also gives the possibility to resetalarms.

detail View detailed information of the selectedturbine.

overview View an overview of all the turbines on site.

schedule

Enter a weekly running schedule withpredefined start and stops for the selectedturbine.

configuration Configuration tool to set up and adjust thesite specific settings of the selected turbine.Note that unit configuration only shall bedone by authorized personnel and thatincorrect settings will void warranty andseriously can damage the turbine unit.

Appendix A

A.2 Browse frameIn the top left corner the name of the actual browsed function is displayed.

A.3 Select turbine pageThe Select turbine function is used to alter target turbine. If the site consists of more


71/94

65 Doc No. D12430

2.2

T100s3omappA_

02.fm

In the top right corner the serial number of the currently selected turbine is displayed.

The selected turbine is important if the site is a multi unit site. If the site consists ofmore than one unit, the remote system can work directly against each one of theseunits. In a multi unit site the function select turbine is used to select and alter targetturbine.

than one unit, the remote system can work directly against each one of these units. In a

multi unit site the function select turbine is used to select and alter the target turbine.To select a target turbine use link shown over the turbine target serail number.

T - 10145

T - 10147

T - 10162

Appendix A

Name Possible alternatives Description

Unit T10001 - T10999 Serial number of the turbines present on

Name Possible alternatives Description

Information Emergency active Displays status information about the


72/94

66 Doc No. D12430

2.2

T100s3omappA_

02.fm

Unit T10001 T10999 Serial number of the turbines present onthe site. Also a function key to select eachof the present turbines as a selectedturbine for the remote system.

Turbine state Stopped (1)Starting (2-10)Evacuation (4)Running (11)Stopping (12-13)Stand-by (14)

Fault stop (15-16)Emerg. Stop (17)

The current state of the individual T100.

Control mode LocalBMSRemoteScheduleSiteCtrlModbus

Displays how the individual T100 iscontrolled.

g yTest mode active

Alarm activeStopped for serviceMain switch openStopped by BMSPE high tempGrid not healthyGM not enabledBMS GM notenabledEl power dem lowHeat dem lowCrowBar temp highMain cont openBMS level stopGM operationHSB operationGenMode not

selected

p yT100. This can also be a start condition

that is not fulfilled.

If several start conditions are not fulfilledthe start condition defined as most severeis displayed (as example if the turbine isstopped by Emergency active andStopped by BMS, Emergency active isshown).

Status Green - no errorYellow - alarm listcontains writingRed - alarm is active

Gives the current alarm status of the unit.


73/94

Appendix A

Note that in Control mode BMS, the T100 will automatically start if the BMS analog running signal is enabled. See below diagram for the input source of respective

f l d d f l d N l h h i l l ill h ki i i h i d d f i l


74/94

68 Doc No. D12430

2.2

T100s3omappA_

02.fm

Reference value input selector

Update a reference value

Start/stop signal Electrical power reference Site temperature reference Power factor reference

Control mode Source Inherited Source Inherited Source Inherited Source Inherited

Local Local panel Yes Local panel Yes Local panel Yes Local panel Yes

BMS Analog input No Analog input No -- Yes Analog input No

Remote Remote Yes Remote Yes Remote Yes Remote Yes

Schedule Schedule No Schedule No -- Yes -- Yes

SiteCtrl Site master No Site master No Site master No Site master No

Modbus Modbus Yes Modbus Yes Modbus Yes Modbus Yes

reference value dependent of control mode. Note also that the internal control system will move the working point in a smooth way independent of non continual

changes in the reference values.

Enter the preferred values in the Send new parameters field (remember to use a dot for decimal notation). Confirm the changes by pressing button Set.

The operating parameters (presented in the left part) should be updated with done changes.

Appendix A

Operating parameters

N Alt ti D i ti

Measured data

N Alt ti D i ti


75/94

69 Doc No. D12430

2.2

T100s3omappA_

02.fm

Name Alternatives Description

Control mode LocalBMSRemoteScheduleSiteCtrlModbus

Determines from what input the individualT100 is controlled.

Electrical powerreference

40-112kW The active Electrical power reference

Site watertemperaturereference*

0-110 C The currently active Site watertemperature reference

* Can also be used for hot air withdenomination Site temperaturereference

Power factorreference

0.8-1 The currently active Power factor reference

Power factor(lead/lag)

LeadLag

Positive or negative power factorreference

Grid modeenable

Yes/No User configuration if the unit should be ableto run against grid. Will force the unit to HotStand By mode (for a limited time) if the unitis running (the main contactor will stayclosed).If the unit is stopped it can not start if Grid

mode is not enabled.


Turbine state Stopped (1)Starting (2-10)Evacuation (4)Running (11)Stopping (12-13)Stand-by (14)Fault stop (15-16)Emerg. stop (17)

The current state of the individual T100.

Statusinformation

Emergency activeTest mode activeAlarm active

Stopped for serviceMain switch openStopped by BMSPE high tempGrid not healthyGM not enabled

BMS GM notenabledEl power dem lowHeat dem lowCrowBar temp highMain cont openBMS level stopGM operation

HSB operationGenMode not selected

Displays status information about the T100.This can also be a start condition that is notfulfilled.

If several start conditions are notfulfilled the start condition defined as mostsevere is displayed(as example if the turbine is stopped byEmergency active and Stopped by BMS,Emergency active is shown.

Electrical poweroutput

-10 112kW The current value of exportedelectrical power

Continued

Appendix A

Site watertemperature

0-110 Temperature in

T rbine speed 0 100% T rbine speed in percentage of

A.5 Alarm page


76/94

70 Doc No. D12430

2.2

T100s3omappA_

02.fm

Send new parameters

Turbine speed 0-100% Turbine speed in percentage of

maximum speed (70.000 rpm)


Control mode Local

BMSRemoteScheduleSiteCtrlModbus

Control mode selector. To be able to control

the T100 from the Remote system. Controlmode must be set to Remote.

Electrical powerreference

40-112kW Input for active Electrical powerreference

Site water temp.

reference

0-110 C Input for Site water temperature

referencePower factorreference

0.8-1 Input for Power factor reference

Power factor(lead/leg)

LeadLag

Input for positive or negative power factorreference

Grid modeenable

Yes/No Input for configuration if the unit should beable to run against grid. If disabled it willforce the unit to Hot Stand By mode if the

unit is running (with main contactor closed).After a predefined time the unit will stop. Ifthe unit is not running it is not possible tostart if Grid mode enable is set to No.

Start/Stop Start/Stop Start/Stop T100

The Alarm page contains the latest occurred fault conditions. Each fault condition istime stamped and is shown with descriptive text and fault code index number.

Fault is shown in reversed chronological order with the latest occurred at position onein the alarm list.

There are four different fault categories. The lowest category is warning and is onlymentioned for information purpose. The most severe category is Emergency stop.

The fault categories that needs a manual reset to allow the unit to start again is colourcoded in red.

Appendix A

Reset a fault

A manual reset is done with the button Reset. During reset, inactive faults willdisappears from the list and still active faults will be presented with an added A for

Time stamp Yyyy-mm-ddhh:mm:ss

Time stamp of the occurred fault


77/94

71 Doc No. D12430

2.2

T100s3omappA_

02.fm

disappears from the list and still active faults will be presented with an added A for

Acknowledged.

Use the button Refresh to update the view of the alarm list.

Denomination Functionality

Disabled No action. Is not shown in the alarm list.

Warning No action. Presented for information purpose.

Restart The unit will stop directly. The unit will start again when the fault

condition turns false.Fault The unit will stop directly. A Fault requires a manual reset to

allow the unit to start again.

Emergency The unit will stop in the fastest way possible. An Emergencyrequires a manual reset to allow the unit to start again.

hh:mm:ss

Description text A short description of the occurred fault

Index [1-96] The index number of the occurred fault

Type (Disabled)WarningRestartFaultEmergency

The different type of fault categories. Warning is thelowest category and Emergency is the highest. Ifthe fault categoryFault or Emergency (coded withred colour) is active, the unit needs a manual reset tobe allowed to restart.

Status Green / Red Shows the actual status of the fault condition. Anactive fault condition is shown with red colour. Aninactive fault condition is shown by green colour.

Ack - / A If the fault condition still is active during the reset,the fault condition will stay in the alarm list, but willpresented with A for Acknowledged. When anacknowledged fault condition turns false, the fault

will be removed from the alarm list automatically.

Appendix A

A.6 Alarm history

The Alarm history page is used to get an overview of the present fault conditions inthe system and also to detect if there are some faults that are trigged more frequently


78/94

72 Doc No. D12430

2.2

T100s3omappA_

02.fm

Alarm history page displays all internally defined fault conditions with current state,number of latest occasion and the total number of occasions (fault conditions thatnever occurred are displayed with time stamp 0-00-00 00:00:00).

y gg q y

than others.

Index 1-96 The index number of the fault condition

Description Text A short description of the occurred fault

Type (Disabled)Warning

RestartFaultEmergency

The different type of fault categories. Warning is thelowest category and Emergency is the highest. If the

fault categoryFault or Emergency (coded with redcolour) is active, the unit needs a manual reset to beallowed to restart.

Status Green / Red Shows the actual status of the fault condition. An activefault condition is shown with red colour. An inactive faultcondition is shown with green colour.

Times 0 - 32767 The number of trigged occasions

Latestoccurrence Yyyy-mm-ddHh:mm:ss The time stamp for the latest trigged occasion of the faultcondition


79/94

Appendix A

Measured data

Turbine state Stopped (1)S i (2 10)

The current state of the individualT100

Electrical power output -10 112 kW The current value of exportedelectrical power from the T100

Site imported electrical kW The current value of imported


80/94

74 Doc No. D12430

2.2

T100s3omappA_

02.fm

Starting (2-10)Evacuation (4)Running (11)Stopping (12-13)Stand-by (14)Fault stop (15-16)Emerg. Stop (17)

T100.

Status information Emergency activeTest mode active

Alarm activeStopped for serviceMain switch openStopped by BMSPE high tempGrid not healthyGM not enabledBMS GM notenabledEl power dem lowHeat dem lowCrowBar temp highMain cont openBMS level stopGM operationHSB operationGenMode not

selected

Displays status information aboutthe T100. This can also be a start

condition that is not fulfilled. Ifseveral start conditions are notfulfilled the start condition definedas most severe is displayed (asexample if the turbine is stopped byEmergency active and Stopped byBMS, Emergency active is shown).

p

power

p

electrical power to the SiteSite water temperature C Site measured temperature. This

is the temperature that the T100will try to control to the Sitetemperature reference value.

Site boiler outlet watertemperature

Coptional

Outlet water temperature of SiteBoiler

Exhaust gas temperature C

optional

T100 exhaust gas temperature

Heat exchanger inletwater temperature

Coptional

Inlet water temperature to the T100water heat exchanger

Heat exchanger outletwater temperature

C Outlet water temperature from theT100 water heat exchanger

Heat exchanger by-passposition

% (open)optional

The position of the T100 heatexchanger by-pass. 0% equals

maximum air flow through the heatexchanger. 100% by-pass equalsminimum air flow through the heatexchanger.

Turbine speed % of maximumspeed

Rotational speed of the turbine.100% equals 70.000rpm

Mechanical vibration g Vertical acceleration of the turbinehouse

Fuel valve inlet pressure bar Inlet fuel pressure at the internalfuel valve

Continued

Appendix A

Air filter pressure drop Pascal Pressure difference measuredbetween outside the T100 andinside the engine enclosure

Statistical data

Running hours Hours Total number of hours the T100


81/94

75 Doc No. D12430

2.2

T100s3omappA_

02.fm

Air inlet temperature C Air temperature measured insidethe engine enclosure at air inlet.

Turbine outlettemperature

C Air temperature measured beforeT100 recuperator

Generator temperature C Generator temperature. Measuredin the stator

Bearing inlet oiltemperature

C Oil temperature measured atbearing inlet.

Ball bearing oiltemperature

C Ball bearing outlet oil temperature.Oil temperature measured after theball bearing

Roller bearing oiltemperature

C Roller bearing outlet oiltemperature. Oil temperaturemeasure after the roller bearing.

Running hours Hours Total number of hours the T100

has been in running mode

Number of starts - Number of total starts for theT100

t100 Operators Manual

Documents

Transcript of t100 Operators Manual