T INNOVATOR OF O INDUSTRYSM SuperSprings · 2002-11-21 · increases. Spring life can often be...
Transcript of T INNOVATOR OF O INDUSTRYSM SuperSprings · 2002-11-21 · increases. Spring life can often be...
SuperSprings®
High Performance Die SpringsInch and Metric
THE INNOVATOR OF OUR INDUSTRYSM
• Four Load Classes, Guaranteed Fit, Fully InterchangeableMore than 400 SuperSprings® are available in four color-coded loadclassifications. Uniform lengths and diameters provide full interchangeabilitybetween load ratings. Spring diameters are guaranteed to fit in the hole andover the rod diameters listed in the dimensional data. Lengths, diameters,rates, and colors are in accordance with ISO 10243.
• Engineered for High Performance and Long Service LifeEach SuperSpring® has the optimum design, pitch,and metallurgical content for efficient performance.Rectangular wire springs are made from a trape-zoidal cross section wire, which changes to a “D”cross section during coiling. This shape results in alower maximum stress level, substantiallycontributing to longer spring life.READY® applies several advanced manufacturingprocesses to enhance the life of SuperSprings®. These include precision heattreating, shot peening to reduce mechanical stresses, and presetting bycompressing to solid for increased set resistance and greatest resistance tofatigue.
• Dependable Performance Is Quality-AssuredSuperSprings® are manufactured exclusively from vacuum degassed, valvespring quality alloy steel. State-of-the-art equipment, including CNC coilingand grinding, is employed to achieve consistentdimensional accuracy within narrowest tolerances.Each production run is thoroughly inspected anddocumented to maintain strict quality. The result isa die spring of unsurpassed quality which many ofthe world’s most demanding users specify for long,dependable performance.
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The SuperSprings®
Story SuperSprings®
We take die springs veryseriously ... that’s why werecently built the mostsophisticated die springmanufacturing plant in theworld. You won’t find abetter die spring at anyprice.
Not all die springs arethe same. CompareSuperSprings® to thecompetition. You’ll find ...• Longer Life (see next page) -
less downtime meansgreater productivity.
• Consistent DimensionalAccuracy - tightertolerances on free lengthsand perpendicularity.
• Because our die springs aremore dimensionallyaccurate, our spring ratesare more accurate.
• Better Value - WithSuperSprings®, you’ll buyfewer die springs and loweryour operating costs.
• We offer applicationsexpertise, both technicalsupport from our lab andsales support in the field.
We are the die springexperts in our industry. Tryour SuperSprings® , andyou’ll see the difference foryourself!
Before coiling
Modified trapezoidal cross section ofrectangular wire springs changes to a "D"cross section during coiling.
Ends of each spring are closed and groundsquare to assure every spring will stand oneither end, providing a maximum bearingsurface and improving performance.
After Coiling
SuperSprings®
Selection and UseAs the ratio of preload to totaldeflection increases, spring lifeincreases. We recommend that youuse a generous preload in your tooldesign whenever possible.
As the ratio of total deflection tofree length decreases, spring lifeincreases. Spring life can often be
improved by drilling the springpockets deeper and selecting thenext longer spring.
The chart below and the springtables presented on the followingpages are designed to help youquickly select the die spring bestsuited to your needs.
Take A CloserLook ...
Converting Compressed Lengths to Free Lengths
The springs were cycled between lengthscorresponding to the ‘catalog’ maximumdeflection conditions of 23.97mm and 18.80mmat a test speed of 3000 cycles/minute.
The results have also been analyzed by means ofthe ‘weibull’ technique, and a value of ‘B10’(the life in cycles which 90% of springs wouldbe expected to survive without failure)determined for each batch.
The B10 values are: READY SuperSprings® 333,139RAYMOND springs 152,159DANLY DIE SET springs 117,706
Most die spring manufacturers willclaim that based upon in-house testing,their spring outperforms thecompetition.To eliminate all bias, we went outsideand asked the prestigious SpringResearch and Manufacturer’sAssociation to life test our SuperSpring®
against the competition. The results ofthis independent test, certified underTest Certificate No. 002860, prove*the long-life performance of ourSuperSpring®:
*1.Every effort was made to test representativesamples. SuperSprings were randomly selectedfrom stock, and competitors’ springs were suppliedagainst a purchase order. The possibility remains,however, that these samples may somehow not berepresentative.
2.This is a test on only one spring size and onespecific set of operating conditions, performed ina laboratory environment; it may not be typicalof the way you use springs. We urge you to run acomparison life test in your own plant andcompare the fatigue life of our SuperSpring tothose of our competitors under actualmanufacturing conditions.
Read
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3
Compressed Length
Free Length
RodDia.
HoleDia.
OperatingLoad
InitialLoad
OperatingTravel
Preload
Sizes: 3/8” to 1”, Rectangular Wire Construction Color: Green
LIGHT LOADVacuum degassed,valve spring quality alloy steel
4
Tota l Trave lto So l id
L O A D - D E F L E C T I O N TA B L E
A B
RodDia.in .
FreeLength
in . C ATA L O GN U M B E R
RATEPounds
Requiredto
Deflect1/10 in.C
Total DeflectionRecommendedfor Long Life(25% of C)
Total DeflectionRecommended
for Average Life(30% of C)
MaximumOperatingDeflection(40% of C)
Loadlbs.
DeflectionInches
Loadlbs.
DeflectionInches
Loadlbs.
DeflectionInches
Loadlbs.
DeflectionInches
3/8 3/16
5.74.93.93.42.92.51.80.6
9 - 0604 - LE9 - 0605 - LE9 - 0606 - LE9 - 0607 - LE9 - 0608 - LE9 - 0610 - LE9 - 0612 - LE9 - 0648 - LE
11.251.51.75
22.5312
1415151514151419
0.250.310.380.440.500.630.753.00
1718171817181623
2324232423252230
0.300.380.450.530.600.750.903.60
0.400.500.600.700.801.001.204.80
3436353635403546
0.590.750.911.061.221.611.897.36
1/2 9/32
10.29.47.86.96.55.34.13.12.52.11.51.10.8
9 - 0804 - LE9 - 0805 - LE9 - 0806 - LE9 - 0807 - LE9 - 0808 - LE9 - 0810 - LE9 - 0812 - LE9 - 0814 - LE9 - 0818 - LE9 - 0822 - LE9 - 0826 - LE9 - 0830 - LE9 - 0848 - LE
11.251.51.75
22.53
3.54.55.56.57.512
26292930333330272829242124
0.250.310.380.440.500.630.750.881.131.381.631.883.00
31353536394036323435292629
0.300.380.450.530.600.750.901.051.351.651.952.253.60
41474748525349434546393438
0.400.500.600.700.801.001.201.401.802.202.603.004.80
52636768747775667176585058
0.510.670.870.981.141.461.852.132.833.583.904.377.24
11/32
13.413.111.09.89.06.15.74.94.51.4
9 - 1004 - LE9 - 1005 - LE9 - 1006 - LE9 - 1007 - LE9 - 1008 - LE9 - 1010 - LE9 - 1012 - LE9 - 1014 - LE9 - 1016 - LE9 - 1048 - LE
33414143453843434543
0.250.310.380.440.500.630.750.881.003.00
40495051544651525351
0.300.380.450.530.600.750.901.051.203.60
53656668726168697168
0.400.500.600.700.801.001.201.401.604.80
58878792102899499109102
0.430.670.790.941.141.461.652.012.447.13
11.251.51.75
22.53
3.5412
5/8
HoleDia.in .
1 1/2
57.146.037.030.426.420.416.714.212.110.79.68.77.96.86.04.0
9 - 1604 - L9 - 1605 - L9 - 1606 - L9 - 1607 - L9 - 1608 - L9 - 1610 - L9 - 1612 - L9 - 1614 - L9 - 1616 - L9 - 1618 - L9 - 1620 - L9 - 1622 - L9 - 1624 - L9 - 1628 - L9 - 1632 - L9 - 1648 - L
11.251.51.75
22.53
3.54
4.55
5.567812
143144139133132127125124121120119119119119120120
0.250.310.380.440.500.630.750.881.001.131.251.381.501.752.003.00
171172166160158153150149145144143143143143144144
0.300.380.450.530.600.750.901.051.201.351.501.651.802.102.403.60
228230222213211204200198194193191191190190192191
0.400.500.600.700.801.001.201.401.601.802.002.202.402.803.204.80
292290277275260249256256248248248253250249253251
0.510.630.750.910.981.221.541.812.052.322.602.913.153.664.216.30
3/4 3/8
9 - 1204 - L9 - 1205 - L9 - 1206 - L9 - 1207 - L9 - 1208 - L9 - 1210 - L9 - 1212 - L9 - 1214 - L9 - 1216 - L9 - 1218 - L9 - 1220 - L9 - 1222 - L9 - 1224 - L9 - 1248 - L
11.251.51.75
22.53
3.54
4.55
5.5612
31.724.419.316.314.111.09.27.76.75.95.44.84.52.2
7976737170696967676767676765
0.250.310.380.440.500.630.750.881.001.131.251.381.503.00
9591878585828381818080808178
0.300.380.450.530.600.750.901.051.201.351.501.651.803.60
127122116114113110110107108107107107108104
0.400.500.600.700.801.001.201.401.601.802.002.202.404.80
162154145147144139145139141140142139143138
0.510.630.750.911.021.261.571.812.092.362.642.873.196.38
Rectangular Wire Construct ion
SuperSprings®
RodDiameter
Free Length
HoleDiameterB
C
A
5
Sizes: 1 1/4” to 2 1/2”, Rectangular Wire ConstructionSizes: 3/8” to 5/8”, Round Wire Construction Color: Green IN
CH
Total Travelto Solid
1.501.731.972.242.522.993.504.024.965.98
0.981.261.501.772.012.282.562.803.073.624.135.166.18
A B
C ATA L O GN U M B E R
RATEPounds
Requiredto
Deflect1/10 in.C
Total DeflectionRecommendedfor Long Life(25% of C)
Total DeflectionRecommended
for Average Life(30% of C)
MaximumOperatingDeflection(40% of C)
Loadlbs.
Deflectioninches
Loadlbs.
Deflectioninches
Loadlbs.
Deflectioninches
Loadlbs.
Deflectioninches
1 1/4 5/8
53.645.438.231.426.321.218.316.914.313.412.310.49.17.25.9
9 - 2006 - L9 - 2007 - L9 - 2008 - L9 - 2010 - L9 - 2012 - L9 - 2014 - L9 - 2016 - L9 - 2018 - L9 - 2020 - L9 - 2022 - L9 - 2024 - L9 - 2028 - L9 - 2032 - L9 - 2040 - L9 - 2048 - L
1.51.75
22.53
3.54
4.55
5.56781012
201199191196197186183190178184184182181180178
0.380.440.500.630.750.881.001.131.251.381.501.752.002.503.00
241238229235236223219228214221221218217216213
0.450.530.600.750.901.051.201.351.501.651.802.102.403.003.60
322318306314315297292304285295295291290288284
0.600.700.801.001.201.401.601.802.002.202.402.803.204.004.80
401393376395403376374386365380378360371368361
0.750.870.981.261.541.772.052.282.562.833.073.464.095.126.10
1 1/2 3/4
52.541.636.029.124.522.621.118.316.014.413.09.78.5
9 - 2408 - L9 - 2410 - L9 - 2412 - L9 - 2414 - L9 - 2416 - L9 - 2418 - L9 - 2420 - L9 - 2422 - L9 - 2424 - L9 - 2428 - L9 - 2432 - L9 - 2440 - L9 - 2448 - L
22.53
3.54
4.55
5.56781012
263260270255245254264251240252259243254
0.500.630.750.881.001.131.251.381.501.752.002.503.00
315312324306295305317301288302311291304
0.600.750.901.051.201.351.501.651.802.102.403.003.60
420416431408393407422402384403415388406
0.801.001.201.401.601.802.002.202.402.803.204.004.80
517524538516493516540511491521536500523
2 1
89.772.060.051.343.840.036.032.827.823.718.815.5
9 - 3210 - L9 - 3212 - L9 - 3214 - L9 - 3216 - L9 - 3218 - L9 - 3220 - L9 - 3222 - L9 - 3224 - L9 - 3228 - L9 - 3232 - L9 - 3240 - L9 - 3248 - L
2.53
3.54
4.55
5.56781012
560540525513492500495492486474470465
0.630.750.881.001.131.251.381.501.752.002.503.00
672648630615591600594590584569564558
0.750.901.051.201.351.501.651.802.102.403.003.60
897864841820788800792787778758752744
1.001.201.401.601.802.002.202.402.803.204.004.80
113011051064104910001023102010071006970962952
1.261.541.772.052.282.562.833.073.624.095.126.14
2 1/2 1 1/2
11090.176.466.258.047.740.134.526.822.1
9 - 4012 - L9 - 4014 - L9 - 4016 - L9 - 4018 - L9 - 4020 - L9 - 4024 - L9 - 4028 - L9 - 4032 - L9 - 4040 - L9 - 4048 - L
33.54
4.556781012
825789764744725716701690670663
0.750.881.001.131.251.501.752.002.503.00
990946916893870859842828804795
0.901.051.201.351.501.802.102.403.003.60
1319126212221191116011451122110310721060
1.201.401.601.802.002.402.803.204.004.80
1645156115031485146114281404138513291322
L O A D - D E F L E C T I O N TA B L EHoleDia.in .
RodDia.in .
FreeLength
in .
3/8 3/16
2.62.01.61.41.21.00.80.2
9 - 0604 - L9 - 0605 - L9 - 0606 - L9 - 0607 - L9 - 0608 - L9 - 0610 - L9 - 0612 - L9 - 0648 - L
11.251.51.75
22.5312
76666665
0.250.310.380.440.500.630.753.00
87777776
0.300.380.450.530.600.750.903.60
11101010101099
0.400.500.600.700.801.001.204.80
1313131213131212
0.510.630.790.911.061.341.576.42
1/2 9/32
5.13.83.12.62.21.71.41.20.3
9 - 0804 - L9 - 0805 - L9 - 0806 - L9 - 0807 - L9 - 0808 - L9 - 0810 - L9 - 0812 - L9 - 0814 - L9 - 0848 - L
11.251.51.75
22.53
3.512
131212111111111010
0.250.310.380.440.500.630.750.883.00
151414141313131312
0.300.380.450.530.600.750.901.053.60
211918181817171716
0.400.500.600.700.801.001.201.404.80
262624242324232322
0.510.670.790.911.061.381.611.936.54
11/32
10.27.66.05.04.33.42.72.32.00.6
9 - 1004 - L9 - 1005 - L9 - 1006 - L9 - 1007 - L9 - 1008 - L9 - 1010 - L9 - 1012 - L9 - 1014 - L9 - 1016 - L9 - 1048 - L
25242322222120202019
0.250.310.380.440.500.630.750.881.003.00
30292726262525252423
0.300.380.450.530.600.750.901.051.203.60
41383635353433333231
0.400.500.600.700.801.001.201.401.604.80
52484745464544454443
0.510.630.790.911.061.341.611.932.206.69
11.251.51.75
22.53
3.5412
5/8
Round Wire Construct ion
MEDIUM LOADVacuum degassed,valve spring quality alloy steel
Sizes: 3/8” to 1”, Rectangular Wire Construction Color: Blue
6
SuperSprings®
INCH
7
Sizes: 1 1/4” to 2 1/2”, Rectangular Wire ConstructionSizes: 3/8” to 5/8”, Round Wire Construction Color: Blue
HEAVY LOADVacuum degassed,va lve spr ing qual i ty a l loy s tee l
Sizes: 3/8” to 1”, Rectangular Wire Construction Color: Red
8
L O A D - D E F L E C T I O N TA B L EHoleDia.in .
A B
RodDia.in .
FreeLength
in .C ATA L O GN U M B E R
R AT EPoundsRequired
toDef lec t
1/10 in .C
Total DeflectionRecommendedfor Long Life(20% of C)
Total DeflectionRecommended
for Average Life(25% of C)
MaximumOperatingDeflection(30% of C)
Total Travelto Solid
Loadlbs.
Deflectioninches
Loadlbs.
Deflectioninches
Loadlbs.
Deflectioninches
Loadlbs.
Deflectioninches
3/4 3/8
12395.973.663.953.641.234.128.825.221.919.517.716.18.6
9 - 1204 - H9 - 1205 - H9 - 1206 - H9 - 1207 - H9 - 1208 - H9 - 1210 - H9 - 1212 - H9 - 1214 - H9 - 1216 - H9 - 1218 - H9 - 1220 - H9 - 1222 - H9 - 1224 - H9 - 1248 - H
11 1/41 1/21 3/4
22 1/2
33 1/2
44 1/2
55 1/2
612
247240221224215206204202202197195195193205
0.200.250.300.350.400.500.600.700.800.901.001.101.202.40
308300276280268257256252252247243243241257
0.250.310.380.440.500.630.750.881.001.131.251.381.503.00
370360331336322309307303303296292292290308
0.300.380.450.530.600.750.901.051.201.351.501.651.803.60
388377348352338340349340348345337341336364
0.310.390.470.550.630.831.021.181.381.571.731.932.094.25
1 1/2
21715812510589.869.457.148.241.937.232.829.727.423.320.413.1
9 - 1604 - H9 - 1605 - H9 - 1606 - H9 - 1607 - H9 - 1608 - H9 - 1610 - H9 - 1612 - H9 - 1614 - H9 - 1616 - H9 - 1618 - H9 - 1620 - H9 - 1622 - H9 - 1624 - H9 - 1628 - H9 - 1632 - H9 - 1648 - H
11 1/41 1/21 3/4
22 1/2
33 1/2
44 1/2
55 1/2
67812
434394376369359347343337336335328327329327326314
0.200.250.300.350.400.500.600.700.800.901.001.101.201.401.602.40
543493470461449434428421419419410409411409408392
0.250.310.380.440.500.630.750.881.001.131.251.381.501.752.003.00
651591564553539521514506503502492491493490489471
0.300.380.450.530.600.750.901.051.201.351.501.651.802.102.403.60
684621642622636601607626611630607609615625618592
0.310.390.510.590.710.871.061.301.461.691.852.052.242.683.034.53
3/8 3/16
12.610.09.88.67.36.14.31.2
9 - 0604 - HE9 - 0605 - HE9 - 0606 - HE9 - 0607 - HE9 - 0608 - HE9 - 0610 - HE9 - 0612 - HE9 - 0648 - HE
11 1/41 1/21 3/4
22 1/2
312
0.200.250.300.350.400.500.602.40
2525293029312629
3231373737383236
0.250.310.380.440.500.630.753.00
3837444544463943
0.300.380.450.530.600.750.903.60
6051586466655466
0.470.510.590.750.911.061.265.51
1/2 9/32
24.018.916.714.011.28.67.56.51.6
9 - 0804 - HE9 - 0805 - HE9 - 0806 - HE9 - 0807 - HE9 - 0808 - HE9 - 0810 - HE9 - 0812 - HE9 - 0814 - HE9 - 0848 - HE
11 1/41 1/21 3/4
22 1/2
33 1/2
12
484750494543454638
0.200.250.300.350.400.500.600.702.40
605963615654575748
0.250.310.380.440.500.630.750.883.00
727175746764686858
0.300.380.450.530.600.750.901.053.60
11411913212211010111010882
0.470.630.790.870.981.181.461.655.12
5/8 11/32
43.230.127.724.421.217.314.712.411.04.1
9 - 1004 - HE9 - 1005 - HE9 - 1006 - HE9 - 1007 - HE9 - 1008 - HE9 - 1010 - HE9 - 1012 - HE9 - 1014 - HE9 - 1016 - HE9 - 1048 - HE
86758385858688878897
0.200.250.300.350.400.500.600.700.802.40
10894
104107106108110108110122
0.250.310.380.440.500.630.750.881.003.00
130113125128127130132130132146
0.300.380.450.530.600.750.901.051.203.60
170154185202192197196190195185
0.390.510.670.830.911.141.341.541.774.57
11 1/41 1/21 3/4
22 1/2
33 1/2
412
Rectangular Wire Construct ion
SuperSprings®
INCH
9
Sizes: 1 1/4” to 2”, Rectangular Wire ConstructionSizes: 3/8” to 5/8”, Round Wire Construction Color: Red
HoleDia.in .
A B
RodDia.in .
FreeLength
in .C ATA L O GN U M B E R
RATEPounds
Requiredto
Deflect1/10 in.C
To ta l Def lec t ionRecommendedfor Long L i fe(20% of C )
Total DeflectionRecommended
for Average Life(25% of C)
MaximumOperat ingDef lec t ion(30% of C )
Total Travelto Solid
Loadlbs.
Deflectioninches
Loadlbs.
Deflectioninches
Loadlbs.
Deflectioninches
Loadlbs.
Deflectioninches
L O A D - D E F L E C T I O N TA B L E
1 1/4 5/8
21517715011794.780.269.160.854.749.344.938.133.026.421.8
9 - 2006 - H9 - 2007 - H9 - 2008 - H9 - 2010 - H9 - 2012 - H9 - 2014 - H9 - 2016 - H9 - 2018 - H9 - 2020 - H9 - 2022 - H9 - 2024 - H9 - 2028 - H9 - 2032 - H9 - 2040 - H9 - 2048 - H
1 1/21 3/4
22 1/2
33 1/2
44 1/2
55 1/2
6781012
644618601584568561553547547542539533529529523
0.300.350.400.500.600.700.800.901.001.101.201.401.602.002.40
805773751730711701691684683678674666661661654
0.380.440.500.630.750.881.001.131.251.381.501.752.002.503.00
966928902876853842829820820814809800793793784
0.450.530.600.750.901.051.201.351.501.651.802.102.403.003.60
1014974947965970947952957969971955945937957944
0.470.550.630.831.021.181.381.571.771.972.132.482.833.624.33
1 1/2 3/4
20115312510590.780.471.564.359.150.343.834.528.7
9 - 2408 - H9 - 2410 - H9 - 2412 - H9 - 2414 - H9 - 2416 - H9 - 2418 - H9 - 2420 - H9 - 2422 - H9 - 2424 - H9 - 2428 - H9 - 2432 - H9 - 2440 - H9 - 2448 - H
22 1/2
33 1/2
44 1/2
55 1/2
6781012
804766750738726724715708709704700691688
0.400.500.600.700.800.901.001.101.201.401.602.002.40
1006957938923907905893884886880876863860
0.500.630.750.881.001.131.251.381.501.752.002.503.00
1207114911251107108810861072106110631056105110361031
0.600.750.901.051.201.351.501.651.802.102.403.003.60
1346132713291329132113301322131713261326131013191308
0.670.871.061.261.461.651.852.052.242.642.993.824.57
2 1
24219316114012310896.588.175.165.851.642.6
9 - 3210 - H9 - 3212 - H9 - 3214 - H9 - 3216 - H9 - 3218 - H9 - 3220 - H9 - 3222 - H9 - 3224 - H9 - 3228 - H9 - 3232 - H9 - 3240 - H9 - 3248 - H
2 1/23
3 1/24
4 1/25
5 1/26781012
120911581124111911041080106110571051105310321023
0.500.600.700.800.901.001.101.201.401.602.002.40
151214481405139813801351132613211314131612901279
0.630.750.881.001.131.251.381.501.752.002.503.00
181417371686167816571621159215851576157915481535
0.750.901.051.201.351.501.651.802.102.403.003.60
200019761896192719321914189918721891186518691880
0.831.021.181.381.571.771.972.132.522.833.624.41
3/8 3/16
12.29.47.66.75.64.43.60.9
9 - 0604 - H9 - 0605 - H9 - 0606 - H9 - 0607 - H9 - 0608 - H9 - 0610 - H9 - 0612 - H9 - 0648 - H
11 1/41 1/21 3/4
22 1/2
312
2423232322222221
0.200.250.300.350.400.500.602.40
3029282928272726
0.250.310.380.440.500.630.753.00
3735343534333231
0.300.380.450.530.600.750.903.60
4344424542434141
0.350.470.550.670.750.981.144.72
1/2 9/32
22.517.213.811.510.17.96.55.51.5
9 - 0804 - H9 - 0805 - H9 - 0806 - H9 - 0807 - H9 - 0808 - H9 - 0810 - H9 - 0812 - H9 - 0814 - H9 - 0848 - H
11 1/41 1/21 3/4
22 1/2
33 1/2
12
454341404039393837
0.200.250.300.350.400.500.600.702.40
565452505049494846
0.250.310.380.440.500.630.750.883.00
676462606159585855
0.300.380.450.530.600.750.901.053.60
807471727675747172
0.350.430.510.630.750.941.141.304.72
5/8 11/32
49.636.429.524.020.916.213.211.29.83.1
9 - 1004 - H9 - 1005 - H9 - 1006 - H9 - 1007 - H9 - 1008 - H9 - 1010 - H9 - 1012 - H9 - 1014 - H9 - 1016 - H9 - 1048 - H
99918984848179797874
0.200.250.300.350.400.500.600.700.802.40
12411411110510410199989893
0.250.310.380.440.500.630.750.881.003.00
149136133126125121119118118112
0.300.380.450.530.600.750.901.051.203.60
176157163151148146151151154149
0.350.430.550.630.710.911.141.341.574.80
11 1/41 1/21 3/4
22 1/2
33 1/2
412
Round Wire Construct ion
EXTEXTRA HRA H EAEAVVYY LLOOADADVacuum degassed,valve spring quality alloy steel
Sizes: 3/8” to 1”, Rectangular Wire Construction Color: Yellow
10
SuperSprings®
INC
HIN
CH
SPRING
RETAINERS
Sizes: 1 1/4” to 2”, Rectangular Wire Construction Color: Yellow
11
READY® Spring Retainers locate and provide alight pre-load to each spring. This allows foreasy assembly and disassembly of strippers in adie even while in the press. Broken springs caneasily be replaced without long downtime.
Shoulder bolts or spools must be used inconjunction with the READY Spring Retainer.
• all steel construction, zinc-plated finish• compatible with 3/4” and 1”, 20 and 25 mm diameter spring rods • use with any length that allows clearance
Spring Retainers
Total Travelto Solid
L O A D - D E F L E C T I O N TA B L E
A B
RodDia.mm
FreeLength
mm C ATA L O GN U M B E R
RATEDeka-
newtons(daN)
Requiredto
Deflect1 mmC
Total DeflectionRecommendedfor Long Life(25% of C)
Total DeflectionRecommended
for Average Life(30% of C)
MaximumOperatingDeflection(40% of C)
LoaddaN
Deflectionmm
LoaddaN
Deflectionmm
LoaddaN
Deflectionmm
LoaddaN
Deflectionmm
10 5
1.000.850.680.600.500.430.320.11
9 - 0604 - LE9 - 0605 - LE9 - 0606 - LE9 - 0607 - LE9 - 0608 - LE9 - 0610 - LE9 - 0612 - LE9 - 0648 - LE
6.36.86.56.66.46.96.18.4
7.58.27.87.97.78.37.310.1
10.010.910.310.610.211.0
9.713.4
15.016.215.616.215.517.615.420.6
15192327314148
187
12.5 6.3
1.791.641.361.211.140.930.710.540.440.370.260.200.14
9 - 0804 - LE9 - 0805 - LE9 - 0806 - LE9 - 0807 - LE9 - 0808 - LE9 - 0810 - LE9 - 0812 - LE9 - 0814 - LE9 - 0818 - LE9 - 0822 - LE9 - 0826 - LE9 - 0830 - LE9 - 0848 - LE
11.213.112.913.314.514.913.512.012.513.010.79.510.7
13.415.715.516.017.417.916.214.415.015.512.911.412.8
17.921.020.721.323.323.821.619.220.120.717.215.217.1
23.327.929.930.333.134.433.429.231.733.725.722.225.8
1317222529374754729199
111184
8
2.342.291.931.711.571.071.000.860.780.25
9 - 1004 - LE9 - 1005 - LE9 - 1006 - LE9 - 1007 - LE9 - 1008 - LE9 - 1010 - LE9 - 1012 - LE9 - 1014 - LE9 - 1016 - LE9 - 1048 - LE
14.618.318.318.820.017.119.019.119.919.1
17.622.022.022.624.020.522.823.023.922.9
23.429.329.330.132.027.430.430.631.830.5
25.738.938.641.045.539.642.043.948.445.3
111720242937425162
181
16
HoleDia.mm
6.38.09.5
1113161976
6.38.09.5
11131619222935414876
6.38.09.5
11131619222676
25323844516476
305
2532384451647689
114140165190305
2532384451647689
102305
7.59.6
111315192392
7.59.6
1113151923273442505792
7.59.6
1113151923273192
10131518202630
122
101315182026303641
122
101315182026303646566676
122
10.008.066.485.334.623.572.922.482.121.871.671.521.391.191.050.70
9 - 1604 - L9 - 1605 - L9 - 1606 - L9 - 1607 - L9 - 1608 - L9 - 1610 - L9 - 1612 - L9 - 1614 - L9 - 1616 - L9 - 1618 - L9 - 1620 - L9 - 1622 - L9 - 1624 - L9 - 1628 - L9 - 1632 - L9 - 1648 - L
2532384451647689
102115127140152178203305
62.564.461.658.658.957.255.655.254.053.953.253.252.853.053.453.3
6.38.09.5
11131619222629323538455176
75.077.373.970.470.768.666.766.264.864.663.863.863.463.564.163.9
7.59.6
1113151923273135384246536192
10010398.593.894.291.588.988.386.586.285.185.184.584.785.585.3
101315182026303641465156617181
122
130129123123116111114114110111111112111111113112
1316192325313946525966748093
107160
20 10
5.564.273.392.852.471.931.611.351.181.040.940.850.790.38
9 - 1204 - L9 - 1205 - L9 - 1206 - L9 - 1207 - L9 - 1208 - L9 - 1210 - L9 - 1212 - L9 - 1214 - L9 - 1216 - L9 - 1218 - L9 - 1220 - L9 - 1222 - L9 - 1224 - L9 - 1248 - L
2532384451647689
102115127140152305
34.834.232.231.431.530.830.629.930.129.929.829.729.928.8
6.38.09.5
1113161922262932353876
41.741.038.637.637.837.036.735.936.235.835.835.735.934.6
7.59.6
111315192327313538424692
55.654.751.550.250.449.348.947.948.247.847.847.647.946.2
10131518202630364146515661
122
72.368.464.465.664.261.664.461.962.762.363.062.063.861.3
13161923263240465360677381
162
25 12.5
Rectangular Wire Construct ion
12
LIGHT LOADVacuum degassed,valve spring quality alloy steel
Sizes: 10 to 25 mm, Rectangular Wire Construction Color: Green
1 da
N =
2.2
4 lb
s.1
mm
= .0
394
in.
SuperSprings®
RodDiameter
Free Length
HoleDiameterB
C
A
13
Total Travelto Solid
A B
C ATA L O GN U M B E R
RATEDeka-
newtons(daN)
Requiredto
Deflect1 mmC
Tota l Def lec t ionRecommendedfor Long L i fe(25% of C )
To ta l Def lec t ionRecommendedfor Average
L i fe (30% of C )
MaximumOperatingDeflection(40% of C)
LoaddaN
Deflectionmm
LoaddaN
Deflectionmm
LoaddaN
Deflectionmm
LoaddaN
Deflectionmm
L O A D - D E F L E C T I O N TA B L EHoleDia.mm
RodDia.mm
FreeLength
mm
38445057647689
102126152
25323845515865717892
105131157
9.407.956.705.504.603.723.202.962.502.352.151.821.591.261.04
9 - 2006 - L9 - 2007 - L9 - 2008 - L9 - 2010 - L9 - 2012 - L9 - 2014 - L9 - 2016 - L9 - 2018 - L9 - 2020 - L9 - 2022 - L9 - 2024 - L9 - 2028 - L9 - 2032 - L9 - 2040 - L9 - 2048 - L
384451647689
102115127140152178203254305
89.387.585.488.087.482.881.685.179.482.381.981.180.580.079.1
9.51113161922262932353845516476
10710510310610599.397.9
10295.398.798.297.396.696.094.9
111315192327313538424653617692
143140137141140132131136127132131130129128126
15182026303641465156617181
102122
179175168176179167166172163169168160165164161
192225323945525865727888
104130155
9.207.296.305.104.303.963.703.202.802.522.271.701.48
9 - 2408 - L9 - 2410 - L9 - 2412 - L9 - 2414 - L9 - 2416 - L9 - 2418 - L9 - 2420 - L9 - 2422 - L9 - 2424 - L9 - 2428 - L9 - 2432 - L9 - 2440 - L9 - 2448 - L
51647689
102115127140152178203254305
117117120113110114117112106112115108113
13161922262932353845516476
141140144136132137141134128135138130136
15192327313538424653617692
188187192182175182188179170179184173181
2026303641465156617181
102122
230233239230219230241227218232238223233
15.712.610.58.987.677.016.305.744.874.153.292.71
9 - 3210 - L9 - 3212 - L9 - 3214 - L9 - 3216 - L9 - 3218 - L9 - 3220 - L9 - 3222 - L9 - 3224 - L9 - 3228 - L9 - 3232 - L9 - 3240 - L9 - 3248 - L
647689
102115127140152178203254305
251240234229221222221218217211209207
161922262932353845516476
302287281275265267265262260253251248
192327313538424653617692
402383375366353356353349347337335331
26303641465156617181
102122
503492473467445455454448448432428423
323945525865727892
104130156
19.315.813.411.610.28.367.026.044.693.87
9 - 4012 - L9 - 4014 - L9 - 4016 - L9 - 4018 - L9 - 4020 - L9 - 4024 - L9 - 4028 - L9 - 4032 - L9 - 4040 - L9 - 4048 - L
7689
102115127152178203254305
366351341333323318313307298295
19222629323845516476
439422409400387381375368358354
23273135384653617692
586562546533516508500491477472
3036414651617181
102122
732695669661650635625616591588
32 16
40 20
50 25
63 38
10 5
0.460.350.280.240.210.170.130.03
9 - 0604 - L9 - 0605 - L9 - 0606 - L9 - 0607 - L9 - 0608 - L9 - 0610 - L9 - 0612 - L9 - 0648 - L
25323844516476
305
2.92.82.72.62.72.72.52.4
6.38.09.5
1113161976
3.53.43.23.13.23.33.02.9
7.59.6
111315192392
4.64.54.34.24.34.44.03.8
10131518202630
122
6.05.65.75.55.75.85.35.1
13162023273440
163
12.5 6.3
0.900.670.540.460.390.300.250.210.06
9 - 0804 - L9 - 0805 - L9 - 0806 - L9 - 0807 - L9 - 0808 - L9 - 0810 - L9 - 0812 - L9 - 0814 - L9 - 0848 - L
2532384451647689
305
5.65.45.15.04.94.84.84.74.5
6.38.09.5
111316192276
6.86.56.26.05.95.75.85.65.4
7.59.6
11131519232792
9.08.68.28.07.97.77.77.57.3
1013151820263036
122
11.711.410.810.510.510.510.410.39.9
1317202327354149
166
8
1.781.341.060.870.760.590.480.410.350.11
9 - 1004 - L9 - 1005 - L9 - 1006 - L9 - 1007 - L9 - 1008 - L9 - 1010 - L9 - 1012 - L9 - 1014 - L9 - 1016 - L9 - 1048 - L
11.110.710.09.69.79.59.19.19.08.5
6.38.09.5
11131619222676
13.412.912.011.511.611.410.910.910.810.3
7.59.6
1113151923273192
17.817.216.115.315.515.214.514.614.413.7
101315182026303641
122
23.121.421.120.020.520.119.620.119.719.1
131620232734414956
170
2532384451647689
102305
16
Round Wire Construct ion
METRIC
1 daN = 2.24 lbs.
1 mm
= .0394 in.
Sizes: 32 to 63 mm, Rectangular Wire Construction Sizes: 10 to 16 mm, Round Wire Construction Color: Green
MEDIUM LOADVacuum degassed,valve spring quality alloy steel
Sizes: 10 to 25 mm, Rectangular Wire Construction Color: Blue
14
SuperSprings®
1 da
N =
2.2
4 lb
s.1
mm
= .0
394
in.
15
METRIC
1 daN = 2.24 lbs.
1 mm
= .0394 in.
Sizes: 32 to 63 mm, Rectangular Wire ConstructionSizes: 10 to 16 mm, Round Wire Construction Color: Blue
16
HEAVY LOADVacuum degassed,valve spring quality alloy steel
Sizes: 10 to 25 mm, Rectangular Wire Construction Color: Red
L O A D - D E F L E C T I O N TA B L EHoleDia.mm
A B
RodDia.mm
FreeLength
mmC ATA L O GN U M B E R
C
Tota l Def lec t ionRecommendedfor Long L i fe(20% of C )
Total DeflectionRecommended
for Average Life(25% of C)
MaximumOperatingDeflection(30% of C)
LoaddaN
Deflectionmm
LoaddaN
Deflectionmm
LoaddaN
Deflectionmm
LoaddaN
Deflectionmm
10 5
2.211.751.711.501.281.070.750.21
9 - 0604 - HE9 - 0605 - HE9 - 0606 - HE9 - 0607 - HE9 - 0608 - HE9 - 0610 - HE9 - 0612 - HE9 - 0648 - HE
25323844516476
305
11.111.213.013.213.113.711.412.8
5.06.47.68.8
10131561
13.814.016.216.516.317.114.316.0
6.38.09.5
1113161976
16.616.819.519.819.620.517.119.2
7.59.6
111315192392
26.522.825.728.529.428.924.029.4
12.5 6.3
4.213.322.932.461.961.501.321.140.28
9 - 0804 - HE9 - 0805 - HE9 - 0806 - HE9 - 0807 - HE9 - 0808 - HE9 - 0810 - HE9 - 0812 - HE9 - 0814 - HE9 - 0848 - HE
2532384451647689
305
21.121.222.321.620.019.220.120.317.1
5.06.47.68.8
1013151861
26.326.627.827.125.024.025.125.421.4
6.38.09.5
111316192276
31.631.933.432.530.028.830.130.425.6
7.59.6
11131519232792
50.553.158.654.149.045.048.847.936.4
16 8
7.575.284.854.283.713.032.572.171.930.71
9 - 1004 - HE9 - 1005 - HE9 - 1006 - HE9 - 1007 - HE9 - 1008 - HE9 - 1010 - HE9 - 1012 - HE9 - 1014 - HE9 - 1016 - HE9 - 1048 - HE
37.933.836.937.737.838.839.138.639.443.3
5.06.47.68.8
101315182061
47.342.246.147.147.348.548.848.349.254.1
6.38.09.5
11131619222676
56.850.755.356.556.858.258.657.959.165.0
7.59.6
1113151923273192
76698290858887858782
101317212329343945
116
2532384451647689
102305
25 12.5
38.027.622.018.515.712.210.08.447.356.525.755.214.804.093.572.29
9 - 1604 - H9 - 1605 - H9 - 1606 - H9 - 1607 - H9 - 1608 - H9 - 1610 - H9 - 1612 - H9 - 1614 - H9 - 1616 - H9 - 1618 - H9 - 1620 - H9 - 1622 - H9 - 1624 - H9 - 1628 - H9 - 1632 - H9 - 1648 - H
2532384451647689
102115127140152178203305
190177167162160156152150150150146146146146145140
5.06.47.68.8
101315182023252830364161
238221209203201195190188187187183182182182181175
6.38.09.5
11131619222629323538455176
285265250244241233228225225225219219219218217210
7.59.6
1113151923273135384246536192
304276286277283268270279272280270271274278275263
81013151822273337434752576877
115
20 10
21.616.812.911.29.407.215.975.054.423.843.413.102.821.50
9 - 1204 - H9 - 1205 - H9 - 1206 - H9 - 1207 - H9 - 1208 - H9 - 1210 - H9 - 1212 - H9 - 1214 - H9 - 1216 - H9 - 1218 - H9 - 1220 - H9 - 1222 - H9 - 1224 - H9 - 1248 - H
2532384451647689
102115127140152305
10810898.098.695.992.390.789.990.288.386.686.885.791.5
5.06.47.68.8
10131518202325283061
135134123123120115113112113110108109107114
6.38.09.5
1113161922262932353876
162161147148144138136135135132130130129137
7.59.6
111315192327313538424692
173168155157150151155152155154150152149162
8101214162126303540444953
108
RATEDeka-
newtons(daN)
Requiredto
Deflect1 mm
Tota l Trave lto So l id
12131519232732
140
1216202225303742
130
Rectangular Wire Construct ion
1 da
N =
2.2
4 lb
s.1
mm
= .0
394
in.
SuperSprings®
17
METRIC
HoleDia.mm
A B
RodDia.mm
FreeLength
mmC ATA L O GN U M B E R
RATEDeka-
newtons(daN)
Requiredto
Deflect1 mmC
Total DeflectionRecommendedfor Long Life(20% of C)
Total DeflectionRecommended
for Average Life(25% of C)
MaximumOperatingDeflection(30% of C)
Total Travelto Solid
LoaddaN
Deflectionmm
LoaddaN
Deflectionmm
LoaddaN
Deflectionimm
LoaddaN
Deflectionmm
L O A D - D E F L E C T I O N TA B L E
32 16
37.631.026.320.516.614.012.110.69.588.647.876.675.794.633.82
9 - 2006 - H9 - 2007 - H9 - 2008 - H9 - 2010 - H9 - 2012 - H9 - 2014 - H9 - 2016 - H9 - 2018 - H9 - 2020 - H9 - 2022 - H9 - 2024 - H9 - 2028 - H9 - 2032 - H9 - 2040 - H9 - 2048 - H
384451647689
102115127140152178203254305
286272269262252250247245243242239238235235233
7.68.8
10131518202325283036415161
357341336327315313309306304302299297294294291
9.51113161922262932353845516476
429409403393378375370367365363359356352353349
111315192327313538424653617692
451433421430432421424426431432425420417426420
1214162126303540455054637292
110
40 20
35.226.821.918.515.914.112.511.310.48.817.676.055.02
9 - 2408 - H9 - 2410 - H9 - 2412 - H9 - 2414 - H9 - 2416 - H9 - 2418 - H9 - 2420 - H9 - 2422 - H9 - 2424 - H9 - 2428 - H9 - 2432 - H9 - 2440 - H9 - 2448 - H
51647689
102115127140152178203254305
359344333329324324318316315314311307306
10131518202325283036415161
449429416411405405398394393392389384383
13161922262932353845516476
539515500493486486477473472470467461459
15192327313538424653617692
599590592591588592589586590590583587582
172227323742475257677697
116
50 25
42.433.828.124.521.518.916.915.413.211.59.047.47
9 - 3210 - H9 - 3212 - H9 - 3214 - H9 - 3216 - H9 - 3218 - H9 - 3220 - H9 - 3222 - H9 - 3224 - H9 - 3228 - H9 - 3232 - H9 - 3240 - H9 - 3248 - H
647689
102115127140152178203254305
542514501500495481473469468468459456
131518202325283036415161
678643626625618601592586585585574570
161922262932353845516476
814771751750742721710704702702689684
192327313538424653617692
890879844858860852845833842830832837
2126303540455054647292
112
10 5
2.141.651.331.170.980.770.630.15
9 - 0604 - H9 - 0605 - H9 - 0606 - H9 - 0607 - H9 - 0608 - H9 - 0610 - H9 - 0612 - H9 - 0648 - H
25323844516476
305
10.710.510.110.310.09.99.69.3
5.06.47.68.8
10131561
13.413.212.612.912.512.312.011.6
6.38.09.5
1113161976
16.015.815.215.415.014.814.413.9
7.59.6
111315192392
19.219.818.619.918.619.318.318.3
9121417192529
120
12.5 6.3
3.943.012.422.011.771.381.140.960.27
9 - 0804 - H9 - 0805 - H9 - 0806 - H9 - 0807 - H9 - 0808 - H9 - 0810 - H9 - 0812 - H9 - 0814 - H9 - 0848 - H
2532384451647689
305
19.719.318.417.718.017.717.317.116.3
5.06.47.68.8
1013151861
24.624.123.022.222.622.121.621.420.4
6.38.09.5
111316192276
29.628.927.626.627.126.626.025.724.5
7.59.6
11131519232792
35.333.131.432.233.633.233.031.832.2
911131619242933
120
16 8
8.696.375.174.203.662.832.311.971.720.54
9 - 1004 - H9 - 1005 - H9 - 1006 - H9 - 1007 - H9 - 1008 - H9 - 1010 - H9 - 1012 - H9 - 1014 - H9 - 1016 - H9 - 1048 - H
43.540.839.337.037.336.235.135.135.033.1
5.06.47.68.8
101315182061
54.351.049.146.246.745.343.943.843.841.4
6.38.09.5
11131619222676
65.261.258.955.556.054.352.752.652.549.7
7.59.6
1113151923273192
78.270.172.467.365.965.167.067.068.766.2
91114161823293440
122
2532384451647689
102305
Round Wire Construct ion
Sizes: 32 to 50 mm, Rectangular Wire ConstructionSizes: 10 to 16 mm, Round Wire Construction Color: Red
1 daN = 2.24 lbs. 1 mm = .0394 in.
18
EXTEXTRARA HH EAEAVVYY LLOOADADVacuum degassed,valve spring quality alloy steel
Sizes: 10 to 25 mm, Rectangular Wire Construction Color: Yellow
1 da
N =
2.2
4 lb
s.1
mm
= .0
394
in.
SuperSprings®
Sizes : 32 to 50 mm, Rec tangular Wire Cons t ruc t ion Co lor : Ye l low
1 daN = 2.24 lbs. 1 mm = .0394 in.
19
METR
ICM
ETRIC
• black oxide finish• made of rolled, cold steelSpring Cages
SPRING
CAGES
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© 1999 READY Technology, Inc.
CATALOG # 0899
“READY Benders ® . . . and Much More!”
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