T INNOVATOR OF O INDUSTRYSM SuperSprings · 2002-11-21 · increases. Spring life can often be...

20
SuperSprings ® High Performance Die Springs Inch and Metric THE INNOVATOR OF OUR INDUSTRY SM

Transcript of T INNOVATOR OF O INDUSTRYSM SuperSprings · 2002-11-21 · increases. Spring life can often be...

Page 1: T INNOVATOR OF O INDUSTRYSM SuperSprings · 2002-11-21 · increases. Spring life can often be improved by drilling the spring pockets deeper and selecting the next longer spring.

SuperSprings®

High Performance Die SpringsInch and Metric

THE INNOVATOR OF OUR INDUSTRYSM

Page 2: T INNOVATOR OF O INDUSTRYSM SuperSprings · 2002-11-21 · increases. Spring life can often be improved by drilling the spring pockets deeper and selecting the next longer spring.

• Four Load Classes, Guaranteed Fit, Fully InterchangeableMore than 400 SuperSprings® are available in four color-coded loadclassifications. Uniform lengths and diameters provide full interchangeabilitybetween load ratings. Spring diameters are guaranteed to fit in the hole andover the rod diameters listed in the dimensional data. Lengths, diameters,rates, and colors are in accordance with ISO 10243.

• Engineered for High Performance and Long Service LifeEach SuperSpring® has the optimum design, pitch,and metallurgical content for efficient performance.Rectangular wire springs are made from a trape-zoidal cross section wire, which changes to a “D”cross section during coiling. This shape results in alower maximum stress level, substantiallycontributing to longer spring life.READY® applies several advanced manufacturingprocesses to enhance the life of SuperSprings®. These include precision heattreating, shot peening to reduce mechanical stresses, and presetting bycompressing to solid for increased set resistance and greatest resistance tofatigue.

• Dependable Performance Is Quality-AssuredSuperSprings® are manufactured exclusively from vacuum degassed, valvespring quality alloy steel. State-of-the-art equipment, including CNC coilingand grinding, is employed to achieve consistentdimensional accuracy within narrowest tolerances.Each production run is thoroughly inspected anddocumented to maintain strict quality. The result isa die spring of unsurpassed quality which many ofthe world’s most demanding users specify for long,dependable performance.

2

The SuperSprings®

Story SuperSprings®

We take die springs veryseriously ... that’s why werecently built the mostsophisticated die springmanufacturing plant in theworld. You won’t find abetter die spring at anyprice.

Not all die springs arethe same. CompareSuperSprings® to thecompetition. You’ll find ...• Longer Life (see next page) -

less downtime meansgreater productivity.

• Consistent DimensionalAccuracy - tightertolerances on free lengthsand perpendicularity.

• Because our die springs aremore dimensionallyaccurate, our spring ratesare more accurate.

• Better Value - WithSuperSprings®, you’ll buyfewer die springs and loweryour operating costs.

• We offer applicationsexpertise, both technicalsupport from our lab andsales support in the field.

We are the die springexperts in our industry. Tryour SuperSprings® , andyou’ll see the difference foryourself!

Before coiling

Modified trapezoidal cross section ofrectangular wire springs changes to a "D"cross section during coiling.

Ends of each spring are closed and groundsquare to assure every spring will stand oneither end, providing a maximum bearingsurface and improving performance.

After Coiling

Page 3: T INNOVATOR OF O INDUSTRYSM SuperSprings · 2002-11-21 · increases. Spring life can often be improved by drilling the spring pockets deeper and selecting the next longer spring.

SuperSprings®

Selection and UseAs the ratio of preload to totaldeflection increases, spring lifeincreases. We recommend that youuse a generous preload in your tooldesign whenever possible.

As the ratio of total deflection tofree length decreases, spring lifeincreases. Spring life can often be

improved by drilling the springpockets deeper and selecting thenext longer spring.

The chart below and the springtables presented on the followingpages are designed to help youquickly select the die spring bestsuited to your needs.

Take A CloserLook ...

Converting Compressed Lengths to Free Lengths

The springs were cycled between lengthscorresponding to the ‘catalog’ maximumdeflection conditions of 23.97mm and 18.80mmat a test speed of 3000 cycles/minute.

The results have also been analyzed by means ofthe ‘weibull’ technique, and a value of ‘B10’(the life in cycles which 90% of springs wouldbe expected to survive without failure)determined for each batch.

The B10 values are: READY SuperSprings® 333,139RAYMOND springs 152,159DANLY DIE SET springs 117,706

Most die spring manufacturers willclaim that based upon in-house testing,their spring outperforms thecompetition.To eliminate all bias, we went outsideand asked the prestigious SpringResearch and Manufacturer’sAssociation to life test our SuperSpring®

against the competition. The results ofthis independent test, certified underTest Certificate No. 002860, prove*the long-life performance of ourSuperSpring®:

*1.Every effort was made to test representativesamples. SuperSprings were randomly selectedfrom stock, and competitors’ springs were suppliedagainst a purchase order. The possibility remains,however, that these samples may somehow not berepresentative.

2.This is a test on only one spring size and onespecific set of operating conditions, performed ina laboratory environment; it may not be typicalof the way you use springs. We urge you to run acomparison life test in your own plant andcompare the fatigue life of our SuperSpring tothose of our competitors under actualmanufacturing conditions.

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Compressed Length

Free Length

RodDia.

HoleDia.

OperatingLoad

InitialLoad

OperatingTravel

Preload

Page 4: T INNOVATOR OF O INDUSTRYSM SuperSprings · 2002-11-21 · increases. Spring life can often be improved by drilling the spring pockets deeper and selecting the next longer spring.

Sizes: 3/8” to 1”, Rectangular Wire Construction Color: Green

LIGHT LOADVacuum degassed,valve spring quality alloy steel

4

Tota l Trave lto So l id

L O A D - D E F L E C T I O N TA B L E

A B

RodDia.in .

FreeLength

in . C ATA L O GN U M B E R

RATEPounds

Requiredto

Deflect1/10 in.C

Total DeflectionRecommendedfor Long Life(25% of C)

Total DeflectionRecommended

for Average Life(30% of C)

MaximumOperatingDeflection(40% of C)

Loadlbs.

DeflectionInches

Loadlbs.

DeflectionInches

Loadlbs.

DeflectionInches

Loadlbs.

DeflectionInches

3/8 3/16

5.74.93.93.42.92.51.80.6

9 - 0604 - LE9 - 0605 - LE9 - 0606 - LE9 - 0607 - LE9 - 0608 - LE9 - 0610 - LE9 - 0612 - LE9 - 0648 - LE

11.251.51.75

22.5312

1415151514151419

0.250.310.380.440.500.630.753.00

1718171817181623

2324232423252230

0.300.380.450.530.600.750.903.60

0.400.500.600.700.801.001.204.80

3436353635403546

0.590.750.911.061.221.611.897.36

1/2 9/32

10.29.47.86.96.55.34.13.12.52.11.51.10.8

9 - 0804 - LE9 - 0805 - LE9 - 0806 - LE9 - 0807 - LE9 - 0808 - LE9 - 0810 - LE9 - 0812 - LE9 - 0814 - LE9 - 0818 - LE9 - 0822 - LE9 - 0826 - LE9 - 0830 - LE9 - 0848 - LE

11.251.51.75

22.53

3.54.55.56.57.512

26292930333330272829242124

0.250.310.380.440.500.630.750.881.131.381.631.883.00

31353536394036323435292629

0.300.380.450.530.600.750.901.051.351.651.952.253.60

41474748525349434546393438

0.400.500.600.700.801.001.201.401.802.202.603.004.80

52636768747775667176585058

0.510.670.870.981.141.461.852.132.833.583.904.377.24

11/32

13.413.111.09.89.06.15.74.94.51.4

9 - 1004 - LE9 - 1005 - LE9 - 1006 - LE9 - 1007 - LE9 - 1008 - LE9 - 1010 - LE9 - 1012 - LE9 - 1014 - LE9 - 1016 - LE9 - 1048 - LE

33414143453843434543

0.250.310.380.440.500.630.750.881.003.00

40495051544651525351

0.300.380.450.530.600.750.901.051.203.60

53656668726168697168

0.400.500.600.700.801.001.201.401.604.80

58878792102899499109102

0.430.670.790.941.141.461.652.012.447.13

11.251.51.75

22.53

3.5412

5/8

HoleDia.in .

1 1/2

57.146.037.030.426.420.416.714.212.110.79.68.77.96.86.04.0

9 - 1604 - L9 - 1605 - L9 - 1606 - L9 - 1607 - L9 - 1608 - L9 - 1610 - L9 - 1612 - L9 - 1614 - L9 - 1616 - L9 - 1618 - L9 - 1620 - L9 - 1622 - L9 - 1624 - L9 - 1628 - L9 - 1632 - L9 - 1648 - L

11.251.51.75

22.53

3.54

4.55

5.567812

143144139133132127125124121120119119119119120120

0.250.310.380.440.500.630.750.881.001.131.251.381.501.752.003.00

171172166160158153150149145144143143143143144144

0.300.380.450.530.600.750.901.051.201.351.501.651.802.102.403.60

228230222213211204200198194193191191190190192191

0.400.500.600.700.801.001.201.401.601.802.002.202.402.803.204.80

292290277275260249256256248248248253250249253251

0.510.630.750.910.981.221.541.812.052.322.602.913.153.664.216.30

3/4 3/8

9 - 1204 - L9 - 1205 - L9 - 1206 - L9 - 1207 - L9 - 1208 - L9 - 1210 - L9 - 1212 - L9 - 1214 - L9 - 1216 - L9 - 1218 - L9 - 1220 - L9 - 1222 - L9 - 1224 - L9 - 1248 - L

11.251.51.75

22.53

3.54

4.55

5.5612

31.724.419.316.314.111.09.27.76.75.95.44.84.52.2

7976737170696967676767676765

0.250.310.380.440.500.630.750.881.001.131.251.381.503.00

9591878585828381818080808178

0.300.380.450.530.600.750.901.051.201.351.501.651.803.60

127122116114113110110107108107107107108104

0.400.500.600.700.801.001.201.401.601.802.002.202.404.80

162154145147144139145139141140142139143138

0.510.630.750.911.021.261.571.812.092.362.642.873.196.38

Rectangular Wire Construct ion

SuperSprings®

RodDiameter

Free Length

HoleDiameterB

C

A

Page 5: T INNOVATOR OF O INDUSTRYSM SuperSprings · 2002-11-21 · increases. Spring life can often be improved by drilling the spring pockets deeper and selecting the next longer spring.

5

Sizes: 1 1/4” to 2 1/2”, Rectangular Wire ConstructionSizes: 3/8” to 5/8”, Round Wire Construction Color: Green IN

CH

Total Travelto Solid

1.501.731.972.242.522.993.504.024.965.98

0.981.261.501.772.012.282.562.803.073.624.135.166.18

A B

C ATA L O GN U M B E R

RATEPounds

Requiredto

Deflect1/10 in.C

Total DeflectionRecommendedfor Long Life(25% of C)

Total DeflectionRecommended

for Average Life(30% of C)

MaximumOperatingDeflection(40% of C)

Loadlbs.

Deflectioninches

Loadlbs.

Deflectioninches

Loadlbs.

Deflectioninches

Loadlbs.

Deflectioninches

1 1/4 5/8

53.645.438.231.426.321.218.316.914.313.412.310.49.17.25.9

9 - 2006 - L9 - 2007 - L9 - 2008 - L9 - 2010 - L9 - 2012 - L9 - 2014 - L9 - 2016 - L9 - 2018 - L9 - 2020 - L9 - 2022 - L9 - 2024 - L9 - 2028 - L9 - 2032 - L9 - 2040 - L9 - 2048 - L

1.51.75

22.53

3.54

4.55

5.56781012

201199191196197186183190178184184182181180178

0.380.440.500.630.750.881.001.131.251.381.501.752.002.503.00

241238229235236223219228214221221218217216213

0.450.530.600.750.901.051.201.351.501.651.802.102.403.003.60

322318306314315297292304285295295291290288284

0.600.700.801.001.201.401.601.802.002.202.402.803.204.004.80

401393376395403376374386365380378360371368361

0.750.870.981.261.541.772.052.282.562.833.073.464.095.126.10

1 1/2 3/4

52.541.636.029.124.522.621.118.316.014.413.09.78.5

9 - 2408 - L9 - 2410 - L9 - 2412 - L9 - 2414 - L9 - 2416 - L9 - 2418 - L9 - 2420 - L9 - 2422 - L9 - 2424 - L9 - 2428 - L9 - 2432 - L9 - 2440 - L9 - 2448 - L

22.53

3.54

4.55

5.56781012

263260270255245254264251240252259243254

0.500.630.750.881.001.131.251.381.501.752.002.503.00

315312324306295305317301288302311291304

0.600.750.901.051.201.351.501.651.802.102.403.003.60

420416431408393407422402384403415388406

0.801.001.201.401.601.802.002.202.402.803.204.004.80

517524538516493516540511491521536500523

2 1

89.772.060.051.343.840.036.032.827.823.718.815.5

9 - 3210 - L9 - 3212 - L9 - 3214 - L9 - 3216 - L9 - 3218 - L9 - 3220 - L9 - 3222 - L9 - 3224 - L9 - 3228 - L9 - 3232 - L9 - 3240 - L9 - 3248 - L

2.53

3.54

4.55

5.56781012

560540525513492500495492486474470465

0.630.750.881.001.131.251.381.501.752.002.503.00

672648630615591600594590584569564558

0.750.901.051.201.351.501.651.802.102.403.003.60

897864841820788800792787778758752744

1.001.201.401.601.802.002.202.402.803.204.004.80

113011051064104910001023102010071006970962952

1.261.541.772.052.282.562.833.073.624.095.126.14

2 1/2 1 1/2

11090.176.466.258.047.740.134.526.822.1

9 - 4012 - L9 - 4014 - L9 - 4016 - L9 - 4018 - L9 - 4020 - L9 - 4024 - L9 - 4028 - L9 - 4032 - L9 - 4040 - L9 - 4048 - L

33.54

4.556781012

825789764744725716701690670663

0.750.881.001.131.251.501.752.002.503.00

990946916893870859842828804795

0.901.051.201.351.501.802.102.403.003.60

1319126212221191116011451122110310721060

1.201.401.601.802.002.402.803.204.004.80

1645156115031485146114281404138513291322

L O A D - D E F L E C T I O N TA B L EHoleDia.in .

RodDia.in .

FreeLength

in .

3/8 3/16

2.62.01.61.41.21.00.80.2

9 - 0604 - L9 - 0605 - L9 - 0606 - L9 - 0607 - L9 - 0608 - L9 - 0610 - L9 - 0612 - L9 - 0648 - L

11.251.51.75

22.5312

76666665

0.250.310.380.440.500.630.753.00

87777776

0.300.380.450.530.600.750.903.60

11101010101099

0.400.500.600.700.801.001.204.80

1313131213131212

0.510.630.790.911.061.341.576.42

1/2 9/32

5.13.83.12.62.21.71.41.20.3

9 - 0804 - L9 - 0805 - L9 - 0806 - L9 - 0807 - L9 - 0808 - L9 - 0810 - L9 - 0812 - L9 - 0814 - L9 - 0848 - L

11.251.51.75

22.53

3.512

131212111111111010

0.250.310.380.440.500.630.750.883.00

151414141313131312

0.300.380.450.530.600.750.901.053.60

211918181817171716

0.400.500.600.700.801.001.201.404.80

262624242324232322

0.510.670.790.911.061.381.611.936.54

11/32

10.27.66.05.04.33.42.72.32.00.6

9 - 1004 - L9 - 1005 - L9 - 1006 - L9 - 1007 - L9 - 1008 - L9 - 1010 - L9 - 1012 - L9 - 1014 - L9 - 1016 - L9 - 1048 - L

25242322222120202019

0.250.310.380.440.500.630.750.881.003.00

30292726262525252423

0.300.380.450.530.600.750.901.051.203.60

41383635353433333231

0.400.500.600.700.801.001.201.401.604.80

52484745464544454443

0.510.630.790.911.061.341.611.932.206.69

11.251.51.75

22.53

3.5412

5/8

Round Wire Construct ion

Page 6: T INNOVATOR OF O INDUSTRYSM SuperSprings · 2002-11-21 · increases. Spring life can often be improved by drilling the spring pockets deeper and selecting the next longer spring.

MEDIUM LOADVacuum degassed,valve spring quality alloy steel

Sizes: 3/8” to 1”, Rectangular Wire Construction Color: Blue

6

SuperSprings®

Page 7: T INNOVATOR OF O INDUSTRYSM SuperSprings · 2002-11-21 · increases. Spring life can often be improved by drilling the spring pockets deeper and selecting the next longer spring.

INCH

7

Sizes: 1 1/4” to 2 1/2”, Rectangular Wire ConstructionSizes: 3/8” to 5/8”, Round Wire Construction Color: Blue

Page 8: T INNOVATOR OF O INDUSTRYSM SuperSprings · 2002-11-21 · increases. Spring life can often be improved by drilling the spring pockets deeper and selecting the next longer spring.

HEAVY LOADVacuum degassed,va lve spr ing qual i ty a l loy s tee l

Sizes: 3/8” to 1”, Rectangular Wire Construction Color: Red

8

L O A D - D E F L E C T I O N TA B L EHoleDia.in .

A B

RodDia.in .

FreeLength

in .C ATA L O GN U M B E R

R AT EPoundsRequired

toDef lec t

1/10 in .C

Total DeflectionRecommendedfor Long Life(20% of C)

Total DeflectionRecommended

for Average Life(25% of C)

MaximumOperatingDeflection(30% of C)

Total Travelto Solid

Loadlbs.

Deflectioninches

Loadlbs.

Deflectioninches

Loadlbs.

Deflectioninches

Loadlbs.

Deflectioninches

3/4 3/8

12395.973.663.953.641.234.128.825.221.919.517.716.18.6

9 - 1204 - H9 - 1205 - H9 - 1206 - H9 - 1207 - H9 - 1208 - H9 - 1210 - H9 - 1212 - H9 - 1214 - H9 - 1216 - H9 - 1218 - H9 - 1220 - H9 - 1222 - H9 - 1224 - H9 - 1248 - H

11 1/41 1/21 3/4

22 1/2

33 1/2

44 1/2

55 1/2

612

247240221224215206204202202197195195193205

0.200.250.300.350.400.500.600.700.800.901.001.101.202.40

308300276280268257256252252247243243241257

0.250.310.380.440.500.630.750.881.001.131.251.381.503.00

370360331336322309307303303296292292290308

0.300.380.450.530.600.750.901.051.201.351.501.651.803.60

388377348352338340349340348345337341336364

0.310.390.470.550.630.831.021.181.381.571.731.932.094.25

1 1/2

21715812510589.869.457.148.241.937.232.829.727.423.320.413.1

9 - 1604 - H9 - 1605 - H9 - 1606 - H9 - 1607 - H9 - 1608 - H9 - 1610 - H9 - 1612 - H9 - 1614 - H9 - 1616 - H9 - 1618 - H9 - 1620 - H9 - 1622 - H9 - 1624 - H9 - 1628 - H9 - 1632 - H9 - 1648 - H

11 1/41 1/21 3/4

22 1/2

33 1/2

44 1/2

55 1/2

67812

434394376369359347343337336335328327329327326314

0.200.250.300.350.400.500.600.700.800.901.001.101.201.401.602.40

543493470461449434428421419419410409411409408392

0.250.310.380.440.500.630.750.881.001.131.251.381.501.752.003.00

651591564553539521514506503502492491493490489471

0.300.380.450.530.600.750.901.051.201.351.501.651.802.102.403.60

684621642622636601607626611630607609615625618592

0.310.390.510.590.710.871.061.301.461.691.852.052.242.683.034.53

3/8 3/16

12.610.09.88.67.36.14.31.2

9 - 0604 - HE9 - 0605 - HE9 - 0606 - HE9 - 0607 - HE9 - 0608 - HE9 - 0610 - HE9 - 0612 - HE9 - 0648 - HE

11 1/41 1/21 3/4

22 1/2

312

0.200.250.300.350.400.500.602.40

2525293029312629

3231373737383236

0.250.310.380.440.500.630.753.00

3837444544463943

0.300.380.450.530.600.750.903.60

6051586466655466

0.470.510.590.750.911.061.265.51

1/2 9/32

24.018.916.714.011.28.67.56.51.6

9 - 0804 - HE9 - 0805 - HE9 - 0806 - HE9 - 0807 - HE9 - 0808 - HE9 - 0810 - HE9 - 0812 - HE9 - 0814 - HE9 - 0848 - HE

11 1/41 1/21 3/4

22 1/2

33 1/2

12

484750494543454638

0.200.250.300.350.400.500.600.702.40

605963615654575748

0.250.310.380.440.500.630.750.883.00

727175746764686858

0.300.380.450.530.600.750.901.053.60

11411913212211010111010882

0.470.630.790.870.981.181.461.655.12

5/8 11/32

43.230.127.724.421.217.314.712.411.04.1

9 - 1004 - HE9 - 1005 - HE9 - 1006 - HE9 - 1007 - HE9 - 1008 - HE9 - 1010 - HE9 - 1012 - HE9 - 1014 - HE9 - 1016 - HE9 - 1048 - HE

86758385858688878897

0.200.250.300.350.400.500.600.700.802.40

10894

104107106108110108110122

0.250.310.380.440.500.630.750.881.003.00

130113125128127130132130132146

0.300.380.450.530.600.750.901.051.203.60

170154185202192197196190195185

0.390.510.670.830.911.141.341.541.774.57

11 1/41 1/21 3/4

22 1/2

33 1/2

412

Rectangular Wire Construct ion

SuperSprings®

Page 9: T INNOVATOR OF O INDUSTRYSM SuperSprings · 2002-11-21 · increases. Spring life can often be improved by drilling the spring pockets deeper and selecting the next longer spring.

INCH

9

Sizes: 1 1/4” to 2”, Rectangular Wire ConstructionSizes: 3/8” to 5/8”, Round Wire Construction Color: Red

HoleDia.in .

A B

RodDia.in .

FreeLength

in .C ATA L O GN U M B E R

RATEPounds

Requiredto

Deflect1/10 in.C

To ta l Def lec t ionRecommendedfor Long L i fe(20% of C )

Total DeflectionRecommended

for Average Life(25% of C)

MaximumOperat ingDef lec t ion(30% of C )

Total Travelto Solid

Loadlbs.

Deflectioninches

Loadlbs.

Deflectioninches

Loadlbs.

Deflectioninches

Loadlbs.

Deflectioninches

L O A D - D E F L E C T I O N TA B L E

1 1/4 5/8

21517715011794.780.269.160.854.749.344.938.133.026.421.8

9 - 2006 - H9 - 2007 - H9 - 2008 - H9 - 2010 - H9 - 2012 - H9 - 2014 - H9 - 2016 - H9 - 2018 - H9 - 2020 - H9 - 2022 - H9 - 2024 - H9 - 2028 - H9 - 2032 - H9 - 2040 - H9 - 2048 - H

1 1/21 3/4

22 1/2

33 1/2

44 1/2

55 1/2

6781012

644618601584568561553547547542539533529529523

0.300.350.400.500.600.700.800.901.001.101.201.401.602.002.40

805773751730711701691684683678674666661661654

0.380.440.500.630.750.881.001.131.251.381.501.752.002.503.00

966928902876853842829820820814809800793793784

0.450.530.600.750.901.051.201.351.501.651.802.102.403.003.60

1014974947965970947952957969971955945937957944

0.470.550.630.831.021.181.381.571.771.972.132.482.833.624.33

1 1/2 3/4

20115312510590.780.471.564.359.150.343.834.528.7

9 - 2408 - H9 - 2410 - H9 - 2412 - H9 - 2414 - H9 - 2416 - H9 - 2418 - H9 - 2420 - H9 - 2422 - H9 - 2424 - H9 - 2428 - H9 - 2432 - H9 - 2440 - H9 - 2448 - H

22 1/2

33 1/2

44 1/2

55 1/2

6781012

804766750738726724715708709704700691688

0.400.500.600.700.800.901.001.101.201.401.602.002.40

1006957938923907905893884886880876863860

0.500.630.750.881.001.131.251.381.501.752.002.503.00

1207114911251107108810861072106110631056105110361031

0.600.750.901.051.201.351.501.651.802.102.403.003.60

1346132713291329132113301322131713261326131013191308

0.670.871.061.261.461.651.852.052.242.642.993.824.57

2 1

24219316114012310896.588.175.165.851.642.6

9 - 3210 - H9 - 3212 - H9 - 3214 - H9 - 3216 - H9 - 3218 - H9 - 3220 - H9 - 3222 - H9 - 3224 - H9 - 3228 - H9 - 3232 - H9 - 3240 - H9 - 3248 - H

2 1/23

3 1/24

4 1/25

5 1/26781012

120911581124111911041080106110571051105310321023

0.500.600.700.800.901.001.101.201.401.602.002.40

151214481405139813801351132613211314131612901279

0.630.750.881.001.131.251.381.501.752.002.503.00

181417371686167816571621159215851576157915481535

0.750.901.051.201.351.501.651.802.102.403.003.60

200019761896192719321914189918721891186518691880

0.831.021.181.381.571.771.972.132.522.833.624.41

3/8 3/16

12.29.47.66.75.64.43.60.9

9 - 0604 - H9 - 0605 - H9 - 0606 - H9 - 0607 - H9 - 0608 - H9 - 0610 - H9 - 0612 - H9 - 0648 - H

11 1/41 1/21 3/4

22 1/2

312

2423232322222221

0.200.250.300.350.400.500.602.40

3029282928272726

0.250.310.380.440.500.630.753.00

3735343534333231

0.300.380.450.530.600.750.903.60

4344424542434141

0.350.470.550.670.750.981.144.72

1/2 9/32

22.517.213.811.510.17.96.55.51.5

9 - 0804 - H9 - 0805 - H9 - 0806 - H9 - 0807 - H9 - 0808 - H9 - 0810 - H9 - 0812 - H9 - 0814 - H9 - 0848 - H

11 1/41 1/21 3/4

22 1/2

33 1/2

12

454341404039393837

0.200.250.300.350.400.500.600.702.40

565452505049494846

0.250.310.380.440.500.630.750.883.00

676462606159585855

0.300.380.450.530.600.750.901.053.60

807471727675747172

0.350.430.510.630.750.941.141.304.72

5/8 11/32

49.636.429.524.020.916.213.211.29.83.1

9 - 1004 - H9 - 1005 - H9 - 1006 - H9 - 1007 - H9 - 1008 - H9 - 1010 - H9 - 1012 - H9 - 1014 - H9 - 1016 - H9 - 1048 - H

99918984848179797874

0.200.250.300.350.400.500.600.700.802.40

12411411110510410199989893

0.250.310.380.440.500.630.750.881.003.00

149136133126125121119118118112

0.300.380.450.530.600.750.901.051.203.60

176157163151148146151151154149

0.350.430.550.630.710.911.141.341.574.80

11 1/41 1/21 3/4

22 1/2

33 1/2

412

Round Wire Construct ion

Page 10: T INNOVATOR OF O INDUSTRYSM SuperSprings · 2002-11-21 · increases. Spring life can often be improved by drilling the spring pockets deeper and selecting the next longer spring.

EXTEXTRA HRA H EAEAVVYY LLOOADADVacuum degassed,valve spring quality alloy steel

Sizes: 3/8” to 1”, Rectangular Wire Construction Color: Yellow

10

SuperSprings®

Page 11: T INNOVATOR OF O INDUSTRYSM SuperSprings · 2002-11-21 · increases. Spring life can often be improved by drilling the spring pockets deeper and selecting the next longer spring.

INC

HIN

CH

SPRING

RETAINERS

Sizes: 1 1/4” to 2”, Rectangular Wire Construction Color: Yellow

11

READY® Spring Retainers locate and provide alight pre-load to each spring. This allows foreasy assembly and disassembly of strippers in adie even while in the press. Broken springs caneasily be replaced without long downtime.

Shoulder bolts or spools must be used inconjunction with the READY Spring Retainer.

• all steel construction, zinc-plated finish• compatible with 3/4” and 1”, 20 and 25 mm diameter spring rods • use with any length that allows clearance

Spring Retainers

Page 12: T INNOVATOR OF O INDUSTRYSM SuperSprings · 2002-11-21 · increases. Spring life can often be improved by drilling the spring pockets deeper and selecting the next longer spring.

Total Travelto Solid

L O A D - D E F L E C T I O N TA B L E

A B

RodDia.mm

FreeLength

mm C ATA L O GN U M B E R

RATEDeka-

newtons(daN)

Requiredto

Deflect1 mmC

Total DeflectionRecommendedfor Long Life(25% of C)

Total DeflectionRecommended

for Average Life(30% of C)

MaximumOperatingDeflection(40% of C)

LoaddaN

Deflectionmm

LoaddaN

Deflectionmm

LoaddaN

Deflectionmm

LoaddaN

Deflectionmm

10 5

1.000.850.680.600.500.430.320.11

9 - 0604 - LE9 - 0605 - LE9 - 0606 - LE9 - 0607 - LE9 - 0608 - LE9 - 0610 - LE9 - 0612 - LE9 - 0648 - LE

6.36.86.56.66.46.96.18.4

7.58.27.87.97.78.37.310.1

10.010.910.310.610.211.0

9.713.4

15.016.215.616.215.517.615.420.6

15192327314148

187

12.5 6.3

1.791.641.361.211.140.930.710.540.440.370.260.200.14

9 - 0804 - LE9 - 0805 - LE9 - 0806 - LE9 - 0807 - LE9 - 0808 - LE9 - 0810 - LE9 - 0812 - LE9 - 0814 - LE9 - 0818 - LE9 - 0822 - LE9 - 0826 - LE9 - 0830 - LE9 - 0848 - LE

11.213.112.913.314.514.913.512.012.513.010.79.510.7

13.415.715.516.017.417.916.214.415.015.512.911.412.8

17.921.020.721.323.323.821.619.220.120.717.215.217.1

23.327.929.930.333.134.433.429.231.733.725.722.225.8

1317222529374754729199

111184

8

2.342.291.931.711.571.071.000.860.780.25

9 - 1004 - LE9 - 1005 - LE9 - 1006 - LE9 - 1007 - LE9 - 1008 - LE9 - 1010 - LE9 - 1012 - LE9 - 1014 - LE9 - 1016 - LE9 - 1048 - LE

14.618.318.318.820.017.119.019.119.919.1

17.622.022.022.624.020.522.823.023.922.9

23.429.329.330.132.027.430.430.631.830.5

25.738.938.641.045.539.642.043.948.445.3

111720242937425162

181

16

HoleDia.mm

6.38.09.5

1113161976

6.38.09.5

11131619222935414876

6.38.09.5

11131619222676

25323844516476

305

2532384451647689

114140165190305

2532384451647689

102305

7.59.6

111315192392

7.59.6

1113151923273442505792

7.59.6

1113151923273192

10131518202630

122

101315182026303641

122

101315182026303646566676

122

10.008.066.485.334.623.572.922.482.121.871.671.521.391.191.050.70

9 - 1604 - L9 - 1605 - L9 - 1606 - L9 - 1607 - L9 - 1608 - L9 - 1610 - L9 - 1612 - L9 - 1614 - L9 - 1616 - L9 - 1618 - L9 - 1620 - L9 - 1622 - L9 - 1624 - L9 - 1628 - L9 - 1632 - L9 - 1648 - L

2532384451647689

102115127140152178203305

62.564.461.658.658.957.255.655.254.053.953.253.252.853.053.453.3

6.38.09.5

11131619222629323538455176

75.077.373.970.470.768.666.766.264.864.663.863.863.463.564.163.9

7.59.6

1113151923273135384246536192

10010398.593.894.291.588.988.386.586.285.185.184.584.785.585.3

101315182026303641465156617181

122

130129123123116111114114110111111112111111113112

1316192325313946525966748093

107160

20 10

5.564.273.392.852.471.931.611.351.181.040.940.850.790.38

9 - 1204 - L9 - 1205 - L9 - 1206 - L9 - 1207 - L9 - 1208 - L9 - 1210 - L9 - 1212 - L9 - 1214 - L9 - 1216 - L9 - 1218 - L9 - 1220 - L9 - 1222 - L9 - 1224 - L9 - 1248 - L

2532384451647689

102115127140152305

34.834.232.231.431.530.830.629.930.129.929.829.729.928.8

6.38.09.5

1113161922262932353876

41.741.038.637.637.837.036.735.936.235.835.835.735.934.6

7.59.6

111315192327313538424692

55.654.751.550.250.449.348.947.948.247.847.847.647.946.2

10131518202630364146515661

122

72.368.464.465.664.261.664.461.962.762.363.062.063.861.3

13161923263240465360677381

162

25 12.5

Rectangular Wire Construct ion

12

LIGHT LOADVacuum degassed,valve spring quality alloy steel

Sizes: 10 to 25 mm, Rectangular Wire Construction Color: Green

1 da

N =

2.2

4 lb

s.1

mm

= .0

394

in.

SuperSprings®

RodDiameter

Free Length

HoleDiameterB

C

A

Page 13: T INNOVATOR OF O INDUSTRYSM SuperSprings · 2002-11-21 · increases. Spring life can often be improved by drilling the spring pockets deeper and selecting the next longer spring.

13

Total Travelto Solid

A B

C ATA L O GN U M B E R

RATEDeka-

newtons(daN)

Requiredto

Deflect1 mmC

Tota l Def lec t ionRecommendedfor Long L i fe(25% of C )

To ta l Def lec t ionRecommendedfor Average

L i fe (30% of C )

MaximumOperatingDeflection(40% of C)

LoaddaN

Deflectionmm

LoaddaN

Deflectionmm

LoaddaN

Deflectionmm

LoaddaN

Deflectionmm

L O A D - D E F L E C T I O N TA B L EHoleDia.mm

RodDia.mm

FreeLength

mm

38445057647689

102126152

25323845515865717892

105131157

9.407.956.705.504.603.723.202.962.502.352.151.821.591.261.04

9 - 2006 - L9 - 2007 - L9 - 2008 - L9 - 2010 - L9 - 2012 - L9 - 2014 - L9 - 2016 - L9 - 2018 - L9 - 2020 - L9 - 2022 - L9 - 2024 - L9 - 2028 - L9 - 2032 - L9 - 2040 - L9 - 2048 - L

384451647689

102115127140152178203254305

89.387.585.488.087.482.881.685.179.482.381.981.180.580.079.1

9.51113161922262932353845516476

10710510310610599.397.9

10295.398.798.297.396.696.094.9

111315192327313538424653617692

143140137141140132131136127132131130129128126

15182026303641465156617181

102122

179175168176179167166172163169168160165164161

192225323945525865727888

104130155

9.207.296.305.104.303.963.703.202.802.522.271.701.48

9 - 2408 - L9 - 2410 - L9 - 2412 - L9 - 2414 - L9 - 2416 - L9 - 2418 - L9 - 2420 - L9 - 2422 - L9 - 2424 - L9 - 2428 - L9 - 2432 - L9 - 2440 - L9 - 2448 - L

51647689

102115127140152178203254305

117117120113110114117112106112115108113

13161922262932353845516476

141140144136132137141134128135138130136

15192327313538424653617692

188187192182175182188179170179184173181

2026303641465156617181

102122

230233239230219230241227218232238223233

15.712.610.58.987.677.016.305.744.874.153.292.71

9 - 3210 - L9 - 3212 - L9 - 3214 - L9 - 3216 - L9 - 3218 - L9 - 3220 - L9 - 3222 - L9 - 3224 - L9 - 3228 - L9 - 3232 - L9 - 3240 - L9 - 3248 - L

647689

102115127140152178203254305

251240234229221222221218217211209207

161922262932353845516476

302287281275265267265262260253251248

192327313538424653617692

402383375366353356353349347337335331

26303641465156617181

102122

503492473467445455454448448432428423

323945525865727892

104130156

19.315.813.411.610.28.367.026.044.693.87

9 - 4012 - L9 - 4014 - L9 - 4016 - L9 - 4018 - L9 - 4020 - L9 - 4024 - L9 - 4028 - L9 - 4032 - L9 - 4040 - L9 - 4048 - L

7689

102115127152178203254305

366351341333323318313307298295

19222629323845516476

439422409400387381375368358354

23273135384653617692

586562546533516508500491477472

3036414651617181

102122

732695669661650635625616591588

32 16

40 20

50 25

63 38

10 5

0.460.350.280.240.210.170.130.03

9 - 0604 - L9 - 0605 - L9 - 0606 - L9 - 0607 - L9 - 0608 - L9 - 0610 - L9 - 0612 - L9 - 0648 - L

25323844516476

305

2.92.82.72.62.72.72.52.4

6.38.09.5

1113161976

3.53.43.23.13.23.33.02.9

7.59.6

111315192392

4.64.54.34.24.34.44.03.8

10131518202630

122

6.05.65.75.55.75.85.35.1

13162023273440

163

12.5 6.3

0.900.670.540.460.390.300.250.210.06

9 - 0804 - L9 - 0805 - L9 - 0806 - L9 - 0807 - L9 - 0808 - L9 - 0810 - L9 - 0812 - L9 - 0814 - L9 - 0848 - L

2532384451647689

305

5.65.45.15.04.94.84.84.74.5

6.38.09.5

111316192276

6.86.56.26.05.95.75.85.65.4

7.59.6

11131519232792

9.08.68.28.07.97.77.77.57.3

1013151820263036

122

11.711.410.810.510.510.510.410.39.9

1317202327354149

166

8

1.781.341.060.870.760.590.480.410.350.11

9 - 1004 - L9 - 1005 - L9 - 1006 - L9 - 1007 - L9 - 1008 - L9 - 1010 - L9 - 1012 - L9 - 1014 - L9 - 1016 - L9 - 1048 - L

11.110.710.09.69.79.59.19.19.08.5

6.38.09.5

11131619222676

13.412.912.011.511.611.410.910.910.810.3

7.59.6

1113151923273192

17.817.216.115.315.515.214.514.614.413.7

101315182026303641

122

23.121.421.120.020.520.119.620.119.719.1

131620232734414956

170

2532384451647689

102305

16

Round Wire Construct ion

METRIC

1 daN = 2.24 lbs.

1 mm

= .0394 in.

Sizes: 32 to 63 mm, Rectangular Wire Construction Sizes: 10 to 16 mm, Round Wire Construction Color: Green

Page 14: T INNOVATOR OF O INDUSTRYSM SuperSprings · 2002-11-21 · increases. Spring life can often be improved by drilling the spring pockets deeper and selecting the next longer spring.

MEDIUM LOADVacuum degassed,valve spring quality alloy steel

Sizes: 10 to 25 mm, Rectangular Wire Construction Color: Blue

14

SuperSprings®

1 da

N =

2.2

4 lb

s.1

mm

= .0

394

in.

Page 15: T INNOVATOR OF O INDUSTRYSM SuperSprings · 2002-11-21 · increases. Spring life can often be improved by drilling the spring pockets deeper and selecting the next longer spring.

15

METRIC

1 daN = 2.24 lbs.

1 mm

= .0394 in.

Sizes: 32 to 63 mm, Rectangular Wire ConstructionSizes: 10 to 16 mm, Round Wire Construction Color: Blue

Page 16: T INNOVATOR OF O INDUSTRYSM SuperSprings · 2002-11-21 · increases. Spring life can often be improved by drilling the spring pockets deeper and selecting the next longer spring.

16

HEAVY LOADVacuum degassed,valve spring quality alloy steel

Sizes: 10 to 25 mm, Rectangular Wire Construction Color: Red

L O A D - D E F L E C T I O N TA B L EHoleDia.mm

A B

RodDia.mm

FreeLength

mmC ATA L O GN U M B E R

C

Tota l Def lec t ionRecommendedfor Long L i fe(20% of C )

Total DeflectionRecommended

for Average Life(25% of C)

MaximumOperatingDeflection(30% of C)

LoaddaN

Deflectionmm

LoaddaN

Deflectionmm

LoaddaN

Deflectionmm

LoaddaN

Deflectionmm

10 5

2.211.751.711.501.281.070.750.21

9 - 0604 - HE9 - 0605 - HE9 - 0606 - HE9 - 0607 - HE9 - 0608 - HE9 - 0610 - HE9 - 0612 - HE9 - 0648 - HE

25323844516476

305

11.111.213.013.213.113.711.412.8

5.06.47.68.8

10131561

13.814.016.216.516.317.114.316.0

6.38.09.5

1113161976

16.616.819.519.819.620.517.119.2

7.59.6

111315192392

26.522.825.728.529.428.924.029.4

12.5 6.3

4.213.322.932.461.961.501.321.140.28

9 - 0804 - HE9 - 0805 - HE9 - 0806 - HE9 - 0807 - HE9 - 0808 - HE9 - 0810 - HE9 - 0812 - HE9 - 0814 - HE9 - 0848 - HE

2532384451647689

305

21.121.222.321.620.019.220.120.317.1

5.06.47.68.8

1013151861

26.326.627.827.125.024.025.125.421.4

6.38.09.5

111316192276

31.631.933.432.530.028.830.130.425.6

7.59.6

11131519232792

50.553.158.654.149.045.048.847.936.4

16 8

7.575.284.854.283.713.032.572.171.930.71

9 - 1004 - HE9 - 1005 - HE9 - 1006 - HE9 - 1007 - HE9 - 1008 - HE9 - 1010 - HE9 - 1012 - HE9 - 1014 - HE9 - 1016 - HE9 - 1048 - HE

37.933.836.937.737.838.839.138.639.443.3

5.06.47.68.8

101315182061

47.342.246.147.147.348.548.848.349.254.1

6.38.09.5

11131619222676

56.850.755.356.556.858.258.657.959.165.0

7.59.6

1113151923273192

76698290858887858782

101317212329343945

116

2532384451647689

102305

25 12.5

38.027.622.018.515.712.210.08.447.356.525.755.214.804.093.572.29

9 - 1604 - H9 - 1605 - H9 - 1606 - H9 - 1607 - H9 - 1608 - H9 - 1610 - H9 - 1612 - H9 - 1614 - H9 - 1616 - H9 - 1618 - H9 - 1620 - H9 - 1622 - H9 - 1624 - H9 - 1628 - H9 - 1632 - H9 - 1648 - H

2532384451647689

102115127140152178203305

190177167162160156152150150150146146146146145140

5.06.47.68.8

101315182023252830364161

238221209203201195190188187187183182182182181175

6.38.09.5

11131619222629323538455176

285265250244241233228225225225219219219218217210

7.59.6

1113151923273135384246536192

304276286277283268270279272280270271274278275263

81013151822273337434752576877

115

20 10

21.616.812.911.29.407.215.975.054.423.843.413.102.821.50

9 - 1204 - H9 - 1205 - H9 - 1206 - H9 - 1207 - H9 - 1208 - H9 - 1210 - H9 - 1212 - H9 - 1214 - H9 - 1216 - H9 - 1218 - H9 - 1220 - H9 - 1222 - H9 - 1224 - H9 - 1248 - H

2532384451647689

102115127140152305

10810898.098.695.992.390.789.990.288.386.686.885.791.5

5.06.47.68.8

10131518202325283061

135134123123120115113112113110108109107114

6.38.09.5

1113161922262932353876

162161147148144138136135135132130130129137

7.59.6

111315192327313538424692

173168155157150151155152155154150152149162

8101214162126303540444953

108

RATEDeka-

newtons(daN)

Requiredto

Deflect1 mm

Tota l Trave lto So l id

12131519232732

140

1216202225303742

130

Rectangular Wire Construct ion

1 da

N =

2.2

4 lb

s.1

mm

= .0

394

in.

SuperSprings®

Page 17: T INNOVATOR OF O INDUSTRYSM SuperSprings · 2002-11-21 · increases. Spring life can often be improved by drilling the spring pockets deeper and selecting the next longer spring.

17

METRIC

HoleDia.mm

A B

RodDia.mm

FreeLength

mmC ATA L O GN U M B E R

RATEDeka-

newtons(daN)

Requiredto

Deflect1 mmC

Total DeflectionRecommendedfor Long Life(20% of C)

Total DeflectionRecommended

for Average Life(25% of C)

MaximumOperatingDeflection(30% of C)

Total Travelto Solid

LoaddaN

Deflectionmm

LoaddaN

Deflectionmm

LoaddaN

Deflectionimm

LoaddaN

Deflectionmm

L O A D - D E F L E C T I O N TA B L E

32 16

37.631.026.320.516.614.012.110.69.588.647.876.675.794.633.82

9 - 2006 - H9 - 2007 - H9 - 2008 - H9 - 2010 - H9 - 2012 - H9 - 2014 - H9 - 2016 - H9 - 2018 - H9 - 2020 - H9 - 2022 - H9 - 2024 - H9 - 2028 - H9 - 2032 - H9 - 2040 - H9 - 2048 - H

384451647689

102115127140152178203254305

286272269262252250247245243242239238235235233

7.68.8

10131518202325283036415161

357341336327315313309306304302299297294294291

9.51113161922262932353845516476

429409403393378375370367365363359356352353349

111315192327313538424653617692

451433421430432421424426431432425420417426420

1214162126303540455054637292

110

40 20

35.226.821.918.515.914.112.511.310.48.817.676.055.02

9 - 2408 - H9 - 2410 - H9 - 2412 - H9 - 2414 - H9 - 2416 - H9 - 2418 - H9 - 2420 - H9 - 2422 - H9 - 2424 - H9 - 2428 - H9 - 2432 - H9 - 2440 - H9 - 2448 - H

51647689

102115127140152178203254305

359344333329324324318316315314311307306

10131518202325283036415161

449429416411405405398394393392389384383

13161922262932353845516476

539515500493486486477473472470467461459

15192327313538424653617692

599590592591588592589586590590583587582

172227323742475257677697

116

50 25

42.433.828.124.521.518.916.915.413.211.59.047.47

9 - 3210 - H9 - 3212 - H9 - 3214 - H9 - 3216 - H9 - 3218 - H9 - 3220 - H9 - 3222 - H9 - 3224 - H9 - 3228 - H9 - 3232 - H9 - 3240 - H9 - 3248 - H

647689

102115127140152178203254305

542514501500495481473469468468459456

131518202325283036415161

678643626625618601592586585585574570

161922262932353845516476

814771751750742721710704702702689684

192327313538424653617692

890879844858860852845833842830832837

2126303540455054647292

112

10 5

2.141.651.331.170.980.770.630.15

9 - 0604 - H9 - 0605 - H9 - 0606 - H9 - 0607 - H9 - 0608 - H9 - 0610 - H9 - 0612 - H9 - 0648 - H

25323844516476

305

10.710.510.110.310.09.99.69.3

5.06.47.68.8

10131561

13.413.212.612.912.512.312.011.6

6.38.09.5

1113161976

16.015.815.215.415.014.814.413.9

7.59.6

111315192392

19.219.818.619.918.619.318.318.3

9121417192529

120

12.5 6.3

3.943.012.422.011.771.381.140.960.27

9 - 0804 - H9 - 0805 - H9 - 0806 - H9 - 0807 - H9 - 0808 - H9 - 0810 - H9 - 0812 - H9 - 0814 - H9 - 0848 - H

2532384451647689

305

19.719.318.417.718.017.717.317.116.3

5.06.47.68.8

1013151861

24.624.123.022.222.622.121.621.420.4

6.38.09.5

111316192276

29.628.927.626.627.126.626.025.724.5

7.59.6

11131519232792

35.333.131.432.233.633.233.031.832.2

911131619242933

120

16 8

8.696.375.174.203.662.832.311.971.720.54

9 - 1004 - H9 - 1005 - H9 - 1006 - H9 - 1007 - H9 - 1008 - H9 - 1010 - H9 - 1012 - H9 - 1014 - H9 - 1016 - H9 - 1048 - H

43.540.839.337.037.336.235.135.135.033.1

5.06.47.68.8

101315182061

54.351.049.146.246.745.343.943.843.841.4

6.38.09.5

11131619222676

65.261.258.955.556.054.352.752.652.549.7

7.59.6

1113151923273192

78.270.172.467.365.965.167.067.068.766.2

91114161823293440

122

2532384451647689

102305

Round Wire Construct ion

Sizes: 32 to 50 mm, Rectangular Wire ConstructionSizes: 10 to 16 mm, Round Wire Construction Color: Red

1 daN = 2.24 lbs. 1 mm = .0394 in.

Page 18: T INNOVATOR OF O INDUSTRYSM SuperSprings · 2002-11-21 · increases. Spring life can often be improved by drilling the spring pockets deeper and selecting the next longer spring.

18

EXTEXTRARA HH EAEAVVYY LLOOADADVacuum degassed,valve spring quality alloy steel

Sizes: 10 to 25 mm, Rectangular Wire Construction Color: Yellow

1 da

N =

2.2

4 lb

s.1

mm

= .0

394

in.

SuperSprings®

Page 19: T INNOVATOR OF O INDUSTRYSM SuperSprings · 2002-11-21 · increases. Spring life can often be improved by drilling the spring pockets deeper and selecting the next longer spring.

Sizes : 32 to 50 mm, Rec tangular Wire Cons t ruc t ion Co lor : Ye l low

1 daN = 2.24 lbs. 1 mm = .0394 in.

19

METR

ICM

ETRIC

• black oxide finish• made of rolled, cold steelSpring Cages

SPRING

CAGES

Page 20: T INNOVATOR OF O INDUSTRYSM SuperSprings · 2002-11-21 · increases. Spring life can often be improved by drilling the spring pockets deeper and selecting the next longer spring.

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CATALOG # 0899

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