T-handy - Tanis Confectionery · 2019-01-17 · new plant as quick and efficient as possible. In...
13
T-HANDY
Transcript of T-handy - Tanis Confectionery · 2019-01-17 · new plant as quick and efficient as possible. In...
T-handy
Why Tanis Confectionery?• Totalsolutionsfromconcepttofinalproduct.• Craftmanship&Quality.• Morethan20yearsofexperienceintheconfectionery industryallovertheworld.• TheTanisCandyInnovationCentre.• Highlyqualified,enthusiastic,andprofessionalpersonnel.
Allthisrequiresbroadexpertiseandclosecooperation.Afterall,wecanonlygeneratesynergiesifwecanleverageeachanother’sknowledgeandexperience.
Todothis,weworkfromquestiontoanswer.Fromdoubttocertainty.Fromconcepttoreality.Everythingwedoisdirectedatcomingupwiththebestpossiblesolutionforyourquestion,yourobjectiveandyourproduct.That’showwedeliverthebestinstallationsfortheverybestsweetsintheworld.Let’s create together!
AtTanis,wedon’tjustdevelopmachines.Wedesignsolutions!Creativeandeffectivesolutionsthatimproveandenhanceyourproductionprocess,thecolourandflavourofyourconfectionery.Inshort,solutionsthatshapethefinalproduct.Yourproduct!
From concept......to final product
TheTanisCandyInnovationCentrecanalsohelpmakethestart-up,commissioningandinstructionprocessofyournewplantasquickandefficientaspossible.Inthecentre,customerscanruntestswithsupervisorsandoperatorstobecomefamiliarwiththeequipment.
Withauxiliaryprocessessuchassanding,oilingandenrobing,wecangivetheproductthatlittleextra;improvingitsappeal,makingiteasiertopack,increasingshelflife,etc.WiththeflexibilitywehaveincorporatedinourCandyInnovationCentre,thepossibilitiesforcombinationsareendless.
Challenge us to make the impossible possible!
TheTanisCandyInnovationCentreoffersahigh-techtestlabwhereTanisworkstogetherwithcustomerstocomeupwithcreativesolutionsandinnovations.
Thecentrehasbeenanenormoussuccesssinceitopened,welcomingawidevarietyofconfectioneryproducerstothefacilityinMade,theNetherlands.Ourlabstaffhaveanopportunitymindsetandboastplentyofexpertknow-howwhenitcomestothelatestindustrytechniquesandtrends.They’llgladlysharetheirknowledgetocreatethebestcandytogetherwithourcustomers.
TheTanisCandyInnovationCentremakesitpossibletodevelopandtestyourrecipesusingTanis-designedandproducedmachines.Wecanuseequipmentfromourstandardset-up,butequipmentcanalsobecombinedinnewconfigurationstocreatenewproductswithnewflavours,compositionsandshapes,tailoredtoyourparticularrequirements.
tanis Candy Innovation Centre
REMOTE I/O
VPN
MODULE FRAME
MODULE FRAME
MODULE FRAME
CONTROL PANEL
FIELDBUS
CONTROL PANEL
CONTROL PANEL
HMI
PLC
tanis in Control
TanisConfectioneryusesitsTanisinControlconceptonallitsequipment.RegardlessofwhetheryouneedanAllenBradleyoraSiemenscontrolplatformorULorCE-certification,theTanisinControlconceptguaranteesanintuitive,modularanduserfriendlyinterfacetoeverymoduleofyourTanisproductionline.
AttheheartoftheT-controlconceptisanintuitiveandconsistentHMIlayoutwithstandardfeatureslikedetailedalarmhandling,recipehandling,machinestatusandsystemsettingsincombinationwithawell-structuredanddocumentedPLCprogram.RemotemaintenancefromtheTanisConfectioneryheadofficeisavailablebymeansofabuilt-inVPNrouter..
BesidesthestandardfeaturesofT-Control,eachmoduleofyourTanisproductionlinehasitsowndetailedgraphicprocessviewontheHMI.Inautomaticmode,thisgraphicviewgivesyoudetailsonthestatusoftherunningprocess.Inmanualmode,thissamegraphicviewshowsyoutheactualstatusoftheprocessequipmentandletsyoucontrolitmanually.
ThefieldcomponentsineachmoduleofyourTanisproductionlinearewireddirectlytoacontrolpanelonthemodule’sframe.AllmodulesareinterconnectedtoeachotherbyanindustrialfieldbussuchasEthernet/IPorProfinet.
Whencentralizedsupervisorycontrol,recipemanagement,extendedreporting,extendedtrendingorchangelogsarerequired,anadditionalSCADAsystemcanbesuppliedtoprovidethesefeatures.
t-gel KITCHENPREPARATION
Clear,fresh,consistentflavour,colourandstructure:thetrickistousethepropertiesofalltheingredientstooptimallydevelopthestructure.ThepreparationandconditioningplantsforGumandJellymassesaresuitableforallhydrocolloidswhetherofvegetable(agar,pectin,starch,carrageenan,gumarabic)oranimal(gelatin)origin.TanisConfectioneryhasbeendevelopingideastomakeitsT-Gellinemoreeffective,effiecient,flexibleanddurable.
ThekITCHENistheheartofaT-Gelsystem;aproductionlineforcontinuouslymakingjelliesandmarshmallowmasses.Wetanddryingredientsarecombinedandmixedaccordingtoarecipeandthencooked.Coloursandflavoursarethenadded.
Capacities of T-Gel linesPilot-750–2000-4000-5000kg/hr
cooking skid
heavy suspensionskid
tanis ABS tanis AMS
t-gel t-gel KITCHEN
t-geL MOULDINGSTARCH
t-geL MOULDING PUMP
Features:• Robotsforstackingandde-stacking(R-models)• Tippingstationwithlinearsievesystem• Coarseandfinestarchfillingstation• Adoublefulltrayprintingstation(HC-models)• Doublefulltraypumpsystemalsosuitableforcentrein
shelldepositing(HC-models)• Doublelayerdepositing(HC-models)• Automaticondemandtrayejectfunctionwith
(optional)visionsystem• Transportunderneathmachine(Compactmodels)
Advantages:• Increasedplantoutput.• Reducedstarchcontamination.• Highdepositingaccuracy• Increasedefficiencyofstacker/feederstations
duetotheuseofproven(automotive/packaging)robottechnology
• LowerTotalCostsofOperation(TCO)throughenergysavingsandhighutilizationefficiencies
• Easiertocleanandmaintainthroughergonomicdesign
Executions of T-Gel MOULDING lines1200R-HC/1200R/1200Compact800R-HC/800R/800Compact400Compact
t-gel MOULDINGTheTANISapproachtostarchbasedGumsandJellydepositingincorporatedinT-GelMouldingisaculminationofinnovativeconceptsresultinginincreasedlineproductivityandimproveddosingaccuracy.
t-geL CONDITIONING ROOMS
T-Gel CONDITIONING TRACKSTanisalsoofferspallettransportationbetweentheT-GelMOULDINGstarchlineorexistinginstallationandtheT-GelConditioningroom.Thissystemprovidesaseamlessintegrationofallthecomponents.
Theusageoftracksreducestherequirementofmanuallabourandmakesitsafeasthereisnoriskoffallingstacksoftrays.Furthermore,thestackheightcanbehigher(upto60trays),makingitpossibletoreducethenecessarynumberofconditioningrooms,resultinginasmallerfootprintoftheproductionlineinyourfacility.
T-Gel CONDITIONING
TheTanisConditioningRoomssystemisamodularbuiltroomwithmultiplyAirHandlerUnitsthatdeliversanairflowacrosstheroom.TanisConfectioneryworkswithmultipleAirHandlingUnits(AHU’s)insteadofonelargeAHUoneachroomtodividetheroominseveral;‘airsections’.Theconstructionandsizeoftheroomandairhandlermakesiteasytotransportandinstall.Theroomscanbeextendedrelativelyeasy.
slitter/spreader
t-Bar FORMING
t-Bar KITCHEN BLENDING
t-Bar KITCHEN
ultrasonic cutter
t-BarCookers,Mixers-batchwiseorcontinuous-Slabformers,Slittingand(Ultrasonic)Cutting.AllTanisequipmentisdesignedtofityourproductandproductionrequirements.Flexibleandeasytomodifyforanytypeofbarwhethertobecooled,heatedorbaked;forproductsbasedonsugar,fatorcaramelbinder,nougat,etc...
Capacityinkgdependingonbarsizeandweight.Availableslabwidths:300-600-800-1.000mm
t-chew KITCHEN COOKING / AERATING
t-chew FORMING
t-chew KITCHEN / FORMING
T-ChewWedifferentiatebetweentwotypesofchewycandy:Thesocalled‘2phase’typewhichisformstablewithalongerstructureandlongershelflife.Thesecondaeratedtype,whichislessformandstructurestable,hasalowerdensity(morepiecesperweightunit).BothtypesaresupportedbytheTanisprocessequipment.
Capacityrangebetween400-1000kg/hr
t-creamCONDITIONING
t-cream KITCHEN COOKING
t-creamCOMPLETE LINE
t-cream COMPLETE LINE
t-cream
TheTCreamequipmentfullyincorporatesthecombinationof:weighing,cooking,crystallizingandmixingforfondants,creamsandicings.Themassesdonothavetomaturebeforebeingused.Extrastorageandhandlingisnolongerrequired.TCreamcanbeexecutedwithorwithoutin-linedosingofcolorsandflavorsor.....
Capacityrangebetween500-1000kg/hr
t-rock CONDITIONING
t-rockShiny, transparent, smooth and consistent flavor and color...thesecretofhardcandyisintheproductionprocess.Thetrickisheatingupandcoolingtheingredientsasquicklyaspossibleinordertokeepprocessinversionlowandreducecoloringtoaminimum.
Capacity(Standard):Milk 420kg/hrHardCandy 600kg/hr
Capacity(High):Milk 700kg/hrHardCandy 1000kg/hrLargercapacitiesareavailableondemand
t-BroWNCOMPLETE LINE[continuous]
t-BroWN KITCHENBLENDING
t-BroWN KITCHENCOOKINGt-BroWN
COMPLETE LINE[batch]
t-BrownTanishasdevelopedsystemswithseveralfunctions,requiredforthecontinuousandbatch-wiseprocessingofproteinmasseswithvaryingcapacities.TheTanisBatchCookersforbatchprocessingaredesignedforover-andunderpressure.ThecontinuousprocesswiththeTanisFilmCookerhasashortcookingtime,solessprocessinversion.
Tanis Confectionery
Distributieweg10
4906ADOosterhout
TheNetherlands
Tanis Confectionery australia
4PowdrillRoad,
PrestonsNSW2170
Australia
www.tanisconfectionery.eu
T:+61287835200
F:+61296075788
T:+31(0)885235400
F:+31(0)885235401
