SystemTIVAR® Engineer ingTIVAR® 88 and TIVAR® 88-2 Lining Solutions for Bulk Material Flow Challenges

SystemTIVAR® EngineeringSolutions for Bulk Material Flow Challenges Mitsubishi Chemical Advanced Materials manufactures engineered lining solutions, to ensure that the handling of bulk goods is safer, easier, and more efficient. Almost any bulk material application profits from improved flow properties, thanks to the extensive product portfolio offerings from Mitsubishi Chemical Advanced Materials.

In addition to providing the manufactured solution, the SystemTIVAR® Engineering Team has several capabilities including on-site analysis, custom liner designs, the pre-fabrication of kits, and turnkey installation support, anywhere around the globe. From small, to large scale projects – our local SystemTIVAR® Engineering Teams are ready to provide guidance and a solution to your most difficult bulk material flow challenges!

Coal Receiving Hopper Liner Salt Hopper Liner Steel Plant Basins

2

3

45

6

7

8Installation

Fabrication

Design

Engineering

Project Management

Flow Issue

Analysis

Flow1

2

TIVAR® 88-2 lined receiving hopper provides reliable bulk material flow

TIVAR® 88 liners prevent plugging problems

Key Benefits• Promotes reliable and steady bulk material flow

• Abrasion, chemical and corrosion-resistant

• Low coefficient of friction (COF)

• No moisture absorption

• Reduces and/or eliminates plugging, arching, ratholing and erratic flow

• Ease of installation

• Can be welded and formed to meet exact dimensions

• UV Resistant prevents premature degradation of material

• In dusty or volatile environments, ESd protects against the build-up of electrical charges

Key Markets

Applications• Bins

• Hoppers

• Chutes

• Tubes

• Bunkers

• Conveyors

• Vibratory Pans

• Off-Road Truck Beds

• Stand Pipes

• Power Plants

• Cement

• Mining

• Steel Mills

• Product Manufacturing (Food, Litter, Fertilizer, etc.)

• Foundries

• Gypsum Wallboards

• Sand

• Food Processing and Packaging

Drop-In Liners Solve Flow Problems

32

TIVAR® 88-2: Silicone additives provide smooth surfaces for bulk materials to slide

Lining Materials Sticky bulk materials such as coal, bauxite, copper, concentrates, potash, clay, overburden and other cohesive materials require a surface that allows them to move from point A to point B, seamlessly. TIVAR® 88 and TIVAR® 88-2 have a low Coefficient of Friction (COF) that permits materials to move freely and discharge without hang-up.

TIVAR® 88 The TIVAR® 88 line of materials is considered the best linings materials in the bulk handling industry. As the original formulation in the TIVAR® 88 line, TIVAR® 88 is a premium glass-filled grade that offers low moisture absorption and chemical resistance. Designed specifically to combat flow stoppage, prevent dead volume, and frequent fillings in chutes and hoppers, TIVAR® 88 can tackle any challenge associated with material handling.

TIVAR® 88-2 TIVAR® 88-2 can be fabricated and welded for any application that requires a seamless drop-in liner, a framed-in liner, or a replacement liner. This TIVAR® grade is a premium lubricant-filled, and UV stabilized product that offers the lowest Coefficient of Friction (COF) of our TIVAR® 88 line of materials.

Electro Static Dissipative (ESd)In dusty or volatile environments, TIVAR® 88 ESd and TIVAR® 88-2 ESd grades prevent the build-up of electrical charges.

Product Application: Concrete Receiving HopperProblem: Flow of PRB coal was not possible in concrete receiving hoppers.

Solution: TIVAR® 88-2 UHMW-PE anti-static was used to line the hoppers and completely eliminate flow problems.

Benefits: Mass flow of coal now possible, eliminating sticking and “ratholing.”

Four outlet phosphate receiving hopper lined with TIVAR® 88-2

SystemTIVAR® Engineering Tip:Other common TIVAR® materials for bulk material handling applications include TIVAR® BurnGuard, TIVAR® H.O.T., and TIVAR® Cleanstat.

Product Application: TIVAR® 88-2 Receiving Bin LinerProblem: Original truck dump hopper liner was wearing, causing efficiency issues during production, prompting an immediate need for replacement

Solution: Replaced with ¾” TIVAR® 88-2 liner kit with oversized panels, corner profiles, and T profiles. This eliminated seams and ensured that the installation process was completed in a timely manner

Benefits: TIVAR® 88-2 liner resulted in increased life, and improved flow and plant efficiencies

4

Rail cars lined with TIVAR® 88-2 prevent sticking of sub-bitumi-nous and lignite coals

TIVAR® 88 and TIVAR® 88-2 liners can be designed to fit into a variety of structures with various geometries

A TIVAR® 88-2 tube liner inserted into a steel down comer or standpipe: eliminates sticking and bridging issues

TIVAR® 88 liners are sized specifically to your equipment & provide stress-free installation

4

Mitsubishi Chemical Advanced Materials has welding and fastening technologies, making it possible to offer oversized liner panels that can be installed with minimal fasteners. This includes custom drop-in liners, framed-in liners, or pre-fabricated liner kits.

Welding & Fastening Technologies

Fasteners Counterbore Tools Leading Edge Protector

TIVAR® Capped Elevator Bolt System• Eliminates bolt head wear

• Eliminates corrosion

• Eliminates material turbulence and hang-up

• Provides smooth surface

TIVAR® 88 Liner

TIVAR® Washer

Steel Washer

ANSI Standard UNC Hex Nut

TIVAR® Bolt Assembly

Substrate with Oversized Hole

TIVAR® Fastening SystemsFor a smooth and durable finish that promotes flow, Mitsubishi Chemical Advanced Materials recommends using one of System TIVAR® Engineering’s fastener systems. TIVAR® capped elevator bolts, weld washers, stud weld, and concrete expansion anchors, are all designed to:

• Ensure the fastener surface is flush with the liner

• Prevent leaks

• Resist corrosion and material abrasion

• Allow for liner expansion and contraction

• Eliminate vibration

• Eliminate bridging caused by material hang-up on regular fasteners

TIVAR® 88-2 Drop-In Liners

6

Stud Weld System• Eliminates drilling of substrate

• Eliminates need for multi-person installation

• Minimizes material turbulence and material hang-up when TIVAR® 88 plug is utilized

TIVAR® 88 Liner

Steel Spanner Nut

Stud

Ferrule

TIVAR® Plug

Substrate

Concrete Expansion System• Excellent grip strength

• Eliminates need for multi-person installation

• Minimizes material turbulence and material hang-up when TIVAR® 88 plug is utilized

TIVAR® 88 Liner

Flat Head Socket Head Cap Screw

Steel Weld Washer

Concrete Anchor

TIVAR® Plug

Concrete

Weld Washer System• Eliminates drilling of substrates

• Minimizes need for multi-person installation

• Provides smooth transition of material and minimizes material turbulence and material hang-up when TIVAR® plug is utilized

TIVAR® Plug

Steel Weld Washer

TIVAR® 88 Liner

Substrate

Leading Edge ProtectorsSystemTIVAR® Engineering’s leading edge protectors are the final touch for any lining installation. Manufactured from either mild steel or stainless steel, these particular edge protectors are installed over all TIVAR® 88 liner leading edges. This final step prevents the migration of materials between the liner and substrate, which could cause the liner to pull away from the substrate.

Correct Weld

Gap for Expansion

Substrate Substrate

TIVAR® 88 Liner Panel

TIVAR® 88 Liner Panel

Leading Edge Protector

Bulk Material

Bulk Material

Material migrating behind TIVAR® 88 liner, ripping liner away from substrate

Incorrect

6 7

M C A M . C O M

Europe Asia-PacificNorth AmericaMitsubishi Chemical Advanced Materials NV Galgenveldstraat 12 - I.P. Noord 8700 Tielt, BelgiumT +32 (0)51 423 511 F +32 (0)51 423 310contact@mcam.com

Mitsubishi Chemical Advanced Materials Inc. 2120 Fairmont Avenue PO Box 14235 - Reading, PA 19612-4235T 800 366 0300 | +1 610 320 6600 F 800 366 0301 | +1 610 320 6638contact@mcam.com

Mitsubishi Chemical Advanced Materials Asia Pacific Ltd. 60 Ha Mei San Tsuen, Ping Shan Yuen Long - NT Hong KongT +852 24702683 F +852 24789966contact@mcam.com

Belgium l Brazil l China l France l Germany l Hong Kong l Hungary l India l Italy l Japan l Korea l Mexico

Poland l South Africa l Switzerland l The Netherlands l United Kingdom l United States Of America

All statements, technical information and recommendations contained in this publication are presented in good faith and are, as a rule, based upon tests and such tests are believed to be reliable and practical field experience. The reader, however, is cautioned, that Mitsubishi Chemical Advanced Materials does not guarantee the accuracy or completeness of this information and it is the customer’s responsibility to determine the suitability of Mitsubishi Chemical Advanced Materials’ products in any given application. Acetron, Duratron, Ertalyte, Fluorosint, Ketron, Nylatron, Techtron, and TIVAR are registered trademarks of the Mitsubishi Chemical Advanced Materials group of companies.

Design and content created by Mitsubishi Chemical Advanced Materials and are protected by copyright law. Copyright © Mitsubishi Chemical Advanced Materials. All rights reserved. MCM-NA-60 | 2.3.19

Distributed by: