Systematic innovation. · Systematic innovation. New Products 2012/ II – Work Bench System and MB...

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Systematic innovation. New Products 2012/ II – Work Bench System and MB Building Kit System

Transcript of Systematic innovation. · Systematic innovation. New Products 2012/ II – Work Bench System and MB...

Page 1: Systematic innovation. · Systematic innovation. New Products 2012/ II – Work Bench System and MB Building Kit System. 2 Experience innovation – the new item products for 2012

Systematic innovation.New Products 2012/ II – Work Bench System and MB Building Kit System

Page 2: Systematic innovation. · Systematic innovation. New Products 2012/ II – Work Bench System and MB Building Kit System. 2 Experience innovation – the new item products for 2012

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Experience innovation – the new item products for 2012/ II.

04 Work Bench SystemThe Work Bench System from item can now make your production operations even more productive. Our latest products bring tools closer to hand and enable users to position working materials where it suits them best. The new compact SystemMobile S can also be manoeuvred with exceptional ease in the tightest of spaces.The combination of spiral hose, Tool Balancer and the new Compound Slide Overhang makes it even easier to lay your hands on suspended tools. An electric or compressed-air screwdriver can be grabbed, used and then removed from the working area again with virtually no effort. All cables and hoses are carefully stowed with no risk of entanglement. Customised, high-strength Pivot Arms and special solutions for monitors and keyboards keep tools within easy reach. And when they’re no longer needed they take up very little space.That’s why these new products fit perfectly with the item Work Bench System. The working height of all our benches can be varied, if required via an electrical height-adjustment system. Because these systems can adapt to the needs of different employees and tasks, they offer ergonomic and cost-effective solutions with an exceptional service life.

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Experience innovation – the new item products for 2012/ II.

26 MB Building Kit SystemThe MB Building Kit System is taking it up a gear. Automatic Angle Bracket Sets and Automatic Flat Bracket Sets offer the fastest ever means of connecting two profiles. Insert, tighten, and that’s it! The fasteners are fully preassembled. All the screws automatically slot into the correct position in a Line 8 groove and simply need to be tightened, as there is no need for separate T-Slot Nuts or threads. The entire system requires no profile machining and can be reused and repositioned at any time. It doesn’t get any faster, or any more convenient.The new Protective Profiles made from impact-absorbing PE foam are another very practical solution. This flexible impact protection covers over profile edges and sides, preventing both damage and injuries.The new Friction Joints help boost the ergonomic credentials of factory equipment. They represent the building blocks for customised swivelling structures. The new joints are designed to carry heavy loads. Their dual screw connections mean structures can have twice the support width and carry heavy weights with ease.

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Compound Slide Overhang

Flyover.

Everything good comes from on high. The Compound Slide Overhang makes work easier with a smooth-running hanger that allows operators to position tools and feed lines anywhere over the table top and then park them close by when not in use.

The Compound Slide Overhang is mounted on an Upright fitted to an item work bench E or F. As a result, the height of the Overhang from the working surface can be adjusted to suit requirements. The groove running along the top of the Compound Slide Overhang can be used for installing accessories such as item Light Fitting 36W for lighting up the work area.

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s

182

≤ 1270

≤ 845

The following applies to all the products below:Runway Profile 8 40x40 Profile 8 40x40 light Diagonal strut 8 300x30, St, powder-coated white aluminium Runway Slide Set 8 40x40 Tool slide 8 40x40 Fastening elements

1200/150

0/1800

680

46

Compound Slide Overhang 1200

m = 9.7 kg 1 set 0.0.652.38

Compound Slide Overhang 1500

m = 10.6 kg 1 set 0.0.652.37

Compound Slide Overhang 1800

m = 11.4 kg 1 set 0.0.652.36

You can now plan your work bench online, too: workbench.item24.com

This improves ergonomics at the work bench and prevents constrained posture during repetitive activities. Tool Balancers and Spiral Hoses available from item offer versatile options for securing tools to the Compound Slide.

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⌀8.6

360

280

200

240240

Mini-Locker 360x240x240

Steel sheet, powder-coated white aluminium Combination lock Fastening elements Notes on Use and Installationm = 4.5 kg 1 set 0.0.652.90

Top secret.

Mini-Locker 360x240x240

TIPThe Mini-Locker features pre-punched mounting points that cannot be seen from outside. To fasten it to profiles or panel elements, simply pierce these points to create holes in the desired positions.

Safe and sound. The Mini-Locker keeps belongings away from prying eyes, with a combination lock to protect against theft. Privately owned tools, valuables, etc. can all be stowed discretely at the work bench. This roomy locker can be installed in various positions on a work bench.

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Lightning conductor.

Dynamic working environments need to be able to dissipate electrostatic charges, too. Because it doesn’t create cumbersome loops when lengthened and shortened, this spiral cable is ideal for use on movable parts. Versatile ring connectors enable quick connections, ensuring that ESD-sensitive environments enjoy uninterrupted protection.

⌀5.1

200 - 700

ESD Spiral Connection Cable - Ring Connector 5 mm

ESD Spiral Connection Cable with two 5 mm ring connectorsm = 40.0 g 1 pce. 0.0.650.54

ESD Spiral Connection Cable - Ring Connector 5 mm

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Keyboard Arm

Back and forth.

Pivot Arm and holder in one

Monitor Arm

For intelligent work benches. Pivot Arms ensure that monitor and keyboard are perfectly positioned when they’re being used and don’t take up valuable space when they’re not.

The Monitor Arm features a standardised holder that is compatible with virtually any monitor with VESA 75 or VESA 100 connection dimensions. The variety of pivot axes ensures that the display can always be manoeuvred into the ideal viewing angle. Precisely adjustable resistance makes it easy to move the monitor closer or further away and adjust the horizontal and vertical angle.

The keyboard arm combines a robust Pivot Arm with the innovative item Keyboard Shelf, which features a fold-out mouse rest that can be fitted to either the left or right of the keyboard.

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□100

□75

Ø4.3

525 300

□40

370

70

Keyboard Arm

Pivot Arm 8 370 light Profile 8 40x40 E, Al, anodized Keyboard Shelf 500x200, Al, powder-coated white aluminium 2 Caps 8 40x40, PA, grey 4 T-Slot Nuts 8 St M8, bright zinc-plated 4 Button-Head Screws M8x14, St, bright zinc-plated 3 Universal Holders 3 cable tiesm = 4.0 kg 1 set 0.0.649.43

18

□113 352

□40

114.5 Monitor Arm

Friction Joint 8, Standard Swivel Joint Profile 8 40x40 3N light, Al, anodized Monitor joint 8 VESA 75-100, pivotable and rotatable 3 Universal Holders 3 cable ties Notes on Use and Installationm = 1.3 kg 1 set 0.0.649.44

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3 variants for various tools

The hands-on solution.

Tool Holder D70Handy and ingenious – the Tool Holders made of polyurethane structural foam make it easy to organise your workspace.

Three different variants are available for a variety of purposes. The classic Container shape is ideal for pens and small objects. The inside of Tool Holder D70 Screwdriver is shaped like a funnel, making it easy for users to insert and remove screwdrivers and keys without a second thought. Tool Holder D70 Pliers has two integrated angle-adjustable surfaces that keep your pliers at the perfect angle. As a result, the tool automatically slides into the ideal position for removal, even if it is not put back in the holder carefully.

By ensuring tools can be removed and replaced with the greatest of ease, these holders cut assembly times and take the strain off personnel by eliminating unnecessary exertion in the arms and joints. The robust but flexible material also cuts noise levels.

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Ø22

Ø62.5 Ø65

Ø13

Ø60

92

5

⌀79

100

⌀70

Tool Holder D70 Container

Tool Holder D70 Container, PUR, blackm = 79.0 g 1 pce. 0.0.648.31

Tool Holder D70 Container ESD

Tool Holder D70 Container, PUR, blackm = 79.0 g 1 pce. 0.0.653.29

⌀79

100

5

⌀70

Tool Holder D70 Pliers

Tool Holder D70 Pliers, PUR, blackm = 120.0 g 1 pce. 0.0.648.30

Tool Holder D70 Pliers ESD

Tool Holder D70 Pliers, PUR, blackm = 120.0 g 1 pce. 0.0.653.28

100

⌀79

5

⌀70

Tool Holder D70 Screwdriver

Tool Holder D70 Screwdriver, PUR, blackm = 125.0 g 1 pce. 0.0.648.29

Tool Holder D70 Screwdriver ESD

Tool Holder D70 Screwdriver, PUR, blackm = 125.0 g 1 pce. 0.0.653.27

The internal shapes of the various Holders D70 have been optimised to accommodate different tools.

0.0.648.30 / 0.0.653.28 0.0.648.29 / 0.0.653.270.0.648.31 / 0.0.653.29

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Holder Console D70

Take three!

Holder Support D70

The Holder Console keeps tools and small parts within easy reach. This stable system can hold three Holders D70 at the same time. The incremental angle adjustment offers 10 different settings to make sure the Holders are in sync with the current working position (sitting or standing) and the ergonomic needs of the user. Regardless of the setting, the Holders are always held securely.

Made of stainless steel wire, Holder Support D70 is designed to accommodate a single Holder. Two variants are available – the classic vertical support and a support that positions a Holder at an ergonomic angle of 30°.

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30°

114

65□32

16

Ø7096 Holder Support D70

Wire, St, stainless Wire mount, PA-GF Hexagon Socket Head Cap Screw DIN 912-M6x20, St, bright zinc-plated Washer DIN 433-6.4, St, bright zinc-plated T-Slot Nut V 8 St M6, bright zinc-platedm = 65.0 g black, 1 set 0.0.648.36

⌀70

142Holder Support D70-30°

Wire, St, stainless Wire mount, PA-GF Hexagon Socket Head Cap Screw DIN 912-M6x20, St, bright zinc-plated Washer DIN 433-6.4, St, bright zinc-plated T-Slot Nut V 8 St M6, bright zinc-platedm = 70.0 g black, 1 set 0.0.648.40

10022.5° - 90°

190200

⌀70

7.5°

Holder Console D70

Holder Console D70, St, powder-coated white aluminiumm = 2.5 kg 1 pce. 0.0.649.26

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Flexible compressed-air conduit Keeping everything in its place The ideal accessory for Tool Balancers

Spiral Hose for Tool Balancers 2x10 mm

That’s me out of the way.

The compressed-air conduit – neat and tidy as standard. The Spiral Hose looks neat and stops you stepping on your hose at the work bench. When retracted, this space-saving compressed-air conduit measures just 170 mm in length, but can be easily pulled out to the ideal length.

The Spiral Hose is perfect for use with item Tool Balancers. It is attached directly to a Tool Balancer and can easily be retrofitted to existing systems. The support cable and pneumatic hose do not get in each others way. The return height of the tool can be adjusted as required. Depending on the tool and task at hand, Tool Balancers with load-carrying capacities of up to 1 kg (0.0.631.84), up to 2 kg (0.0.636.48) and up to 3 kg (0.0.649.96) are available. When used together, a Spiral Hose, Tool Balancer and Compound Slide Overhang make working with pneumatic tools exceptionally straightforward and convenient. Quick-action couplings at the ends of the hose ensure the system can be connected up in next to no time.

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170 -

1600

Ø20

76.7

Ø100

Ø10

Ø10

Spiral Hose for Tool Balancers 2 x D10 mm

Spiral hose D10, PA 12, grey 2 quick-action couplings D10 Fastening elementsm = 216.0 g 1 set 0.0.650.67

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1

2.5

16

40

72

72

a

40

Container Support E 1200 F

Container Profile 8 80x40, Al, anodized 4 Automatic-Fastening Sets 8 2 Automatic-Fastening Set Caps, PA-GF, greya = 1,080 mm m = 2.6 kg 1 set 0.0.650.35

Container Support E 1500 F

Container Profile 8 80x40 1380 mm, Al, anodized 4 Automatic-Fastening Sets 8 2 Automatic-Fastening Set Caps, PA-GF, greya = 1,380 mm m = 3.2 kg 1 set 0.0.650.40

Container Support

Hanging out.

You can now plan your work bench online, too: workbench.item24.com

The Container Support is the simplest way of fitting Parts Containers to a preconfigured work bench. The Container Profile has a lip that is compatible with all standard semi-open fronted boxes with mounting lugs. The ergonomic 7° or 15° inclination of the support makes it easy to remove small parts and keep an overview of the material in the containers. The Container Support is fastened to the vertical struts of the Upright either at a fixed right-angle (F) or at a variable angle (A).

Several material levels can be set up at a work bench by installing more than one Container Support.

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40

80

72

a

a-10

Container Support E 1200 W

Container Profile 8 80x40 1070 mm, Al, anodized Fastening Set for Container Profile 8 80x40a = 1,070 mm m = 2.7 kg 1 set 0.0.650.37

Container Support E 1800 F

Container Profile 8 80x40 1680 mm, Al, anodized 4 Automatic-Fastening Sets 8 2 Automatic-Fastening Set Caps, PA-GF, greya = 1,680 mm m = 4.0 kg 1 set 0.0.650.36

Container Support F 1200 F

Container Profile 8 80x40 1110 mm, Al, anodized 4 Automatic-Fastening Sets 8 2 Automatic-Fastening Set Caps, PA-GF, greya = 1,110 mm m = 2.7 kg 1 set 0.0.650.29

Container Support F 1500 F

Container Profile 8 80x40 1410 mm, Al, anodized 4 Automatic-Fastening Sets 8 2 Automatic-Fastening Set Caps, PA-GF, greya = 1,410 mm m = 3.3 kg 1 set 0.0.650.30

Container Support F 1800 F

Container Profile 8 80x40 1710 mm, Al, anodized 4 Automatic-Fastening Sets 8 2 Automatic-Fastening Set Caps, PA-GF, greya = 1,710 mm m = 4.0 kg 1 set 0.0.650.31

Container Support E 1500 W

Container Profile 8 80x40 1370 mm, Al, anodized Fastening Set for Container Profile 8 80x40a = 1,370 mm m = 3.4 kg 1 set 0.0.650.38

Container Support E 1800 W

Container Profile 8 80x40 1670 mm, Al, anodized Fastening Set for Container Profile 8 80x40a = 1,670 mm m = 4.0 kg 1 set 0.0.650.39

Container Support F 1200 W

Container Profile 8 80x40 1100 mm, Al, anodized Fastening Set for Container Profile 8 80x40a = 1,110 mm m = 2.8 kg 1 set 0.0.650.32

Container Support F 1500 W

Container Profile 8 80x40 1400 mm, Al, anodized Fastening Set for Container Profile 8 80x40a = 1,400 mm m = 3.5 kg 1 set 0.0.650.33

Container Support F 1800 W

Container Profile 8 80x40 1700 mm, Al, anodized Fastening Set for Container Profile 8 80x40a = 1,700 mm m = 4.2 kg 1 set 0.0.650.34

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325

185

80

370

Double Pivot Arm 8 80 695 heavy-duty

Profile 8 80x40 4N 180 E 2 Profiles 8 40x40 3N light End Swivel Joint 80 2 Double Swivel Joints 80 Mounting cover, PA, grey 3 mounting plates, Al, natural 3 Button-Head Screws M8x22, St, bright zinc-plated 3 T-Slot Nuts 8 St M8, bright zinc-plated Notes on Use and Installationm = 4.2 kg 1 set 0.0.651.33

Double Pivot Arm 8 80 695 heavy-duty

High-strength Double Pivot Arm

Might it be a little heavy?

When a long reach and high carrying capacity are called for, Double Pivot Arm 8 80 695 heavy-duty is the solution. Its reinforced joints can accommodate vertical loads of up to 250 N. They can be folded into virtually any position and then locked in place. As a result, tools and materials can always be kept in easy reach.

Note:The Friction Joints of the Pivot Arms are also available separately in the MB Building Kit System for use in customised solutions.

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360°

370

□40

185

Pivot Arm 8 80 370 heavy-duty

Profile 8 80x40 4N 180 E End Swivel Joint 80 Double Swivel Joint 80 Mounting cover, PA, grey 3 mounting plates, Al, natural 3 Button-Head Screws M8x22, St, bright zinc-plated 3 T-Slot Nuts 8 St M8, bright zinc-plated Notes on Use and Installationm = 2.2 kg 1 set 0.0.651.25

Strong arm.

Pivot Arm 8 80 370 heavy-duty

The connection can be made with either a horizontal or vertical profile groove. An end-face connection with Profiles is also possible. All the joints can be rotated through 360° and their frictional moment can be adjusted.

What might be a tough challenge for others is no problem for this solution – Pivot Arm 8 80 370 heavy-duty can be used to safely reposition loads of up to 400 N over the table top of a work bench. The strongest Pivot Arm available from item can be positioned and moved with exceptional precision. Its adjust-able frictional moment is consistent regardless of the direction of rotation. The grooves of the profile offer a whole range of fastening options for attachments and cable holders.

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M a r i u s ⇨ F O T O

F O T O N E U M I T B E W E G U N G

Reaching new heights.

Pivot Arm Height Adjusters 8Welcome to the third dimension. These Height Adjusters make the Pivot Arms from item even more versatile. Working height can be adjusted with ease, which is extremely useful when changing working positions or processing workpieces and products of various sizes. The work bench can also be adapted to suit the size and reach of different personnel.

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150 /

240 /

290

16 40 Pivot Arm Height Adjuster 8 150

m = 215.0 g 1 set 0.0.631.51

Pivot Arm Height Adjuster 8 240

m = 293.0 g 1 set 0.0.651.55

Pivot Arm Height Adjuster 8 290

m = 388.0 g 1 set 0.0.651.54

Pivot Arm Height Adjuster 8 150

Pivot Arm 8 370 light 0.0.631.17

Keyboard Arm 0.0.649.43

Monitor Arm 0.0.649.44

Pivot Arm Height Adjuster 8 240

Double Pivot Arm 8 695 0.0.631.19

Pivot Arm 8 80-370 heavy-duty 0.0.651.25

Double Pivot Arm 8 80-695 heavy-duty 0.0.651.33

Pivot Arm Height Adjuster 8 290

Double Pivot Arm 8 695 heavy-duty 0.0.631.20

Height Adjusters are available to suit all the various connection dimensions of the Pivot Arms.

The following applies to all the products below:Profile 8 40x16 2 Button-Head Screws M8x16, St, bright zinc-plated 2 Caps 8 40x16, PA-GF, grey 2 Washers DIN 433 8.4, St, bright zinc-plated 2 T-Slot Nuts V 8 St M8, bright zinc-plated

Page 22: Systematic innovation. · Systematic innovation. New Products 2012/ II – Work Bench System and MB Building Kit System. 2 Experience innovation – the new item products for 2012

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On a roll.

These rollers are tough. Roller Insert 4xD11 makes light work of moving even heavy loads. Each module comprises four solid rollers that distribute load more efficiently than a single castor. Their size means they can be used alongside all the other inserts designed for Castor Rail 8 40x40.

Roller Insert 4xD11

Page 23: Systematic innovation. · Systematic innovation. New Products 2012/ II – Work Bench System and MB Building Kit System. 2 Experience innovation – the new item products for 2012

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49.5

F

9.5

10

5033.3

22Ø11 Roller Insert 4xD11

m = 31.0 g black, similar to RAL 9005, 1 set 0.0.644.55

Roller Insert 4xD11 ESD

m = 30.0 g black, similar to RAL 9005, 1 set 0.0.648.98

Permissible load per Roller Insert: Fmax. = 250 N.

Customising Castor Rail 8 40x40 couldn’t be easier: Simply push the inserts into the rail to build your ideal roller conveyor. Caps secure the ends.

The following applies to all the products below:4 rollers D11, PA Housing, PA-GF, black 4 axles, St, stainless

The rollers can even cope well with crates that have awkward or irregular bases, since low rolling resistance keeps everything running smoothly and provides a high load-carrying capacity.

Page 24: Systematic innovation. · Systematic innovation. New Products 2012/ II – Work Bench System and MB Building Kit System. 2 Experience innovation – the new item products for 2012

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680

- 10

25≤3

All SystemMobiles are supplied fully assembled with the desired accessories. Configure your customised solution online now. systemmobile.item24.com

SystemMobiles S

Compact class.

Lightweight and manoeuvrable

SystemMobiles S are exceptionally compact. These manoeuvrable picking and provisioning trolleys get tools and small quantities of materials to where they are needed – fast. The single central column is also available in a height-adjustable version. The all-round edging on the tray makes sure everything stays put so that both standard storage boxes and individual items can be moved around as necessary.

The lightweight SystemMobiles S get spare parts and working materials directly to the place of work. Their fully adjustable tilt angle puts everything in easy reach. While the standard models feature a fixed working height (680 or 950 mm), the lifting column of SystemMobile S41T with its gas spring provides additional versatility. The load-carrying capacity of the tray is 300 N (the gas spring can lift a load of 200 N).

Four Swivel Castors with double-brakes deliver exceptional manoeuvrability while ensuring the system stays put when required. SystemMobiles S are also available in ESD-safe variants.

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S41M S41M-ESD 400 600 482 671 680 0.0.652.68S41H S41H-ESD 400 600 482 671 950 0.0.652.69S41T S41T-ESD 400 600 482 671 680-1,025 0.0.651.68

SystemMobile Usable depth (approx.) Usable width (approx.) Frame width Frame length Height Item No.a (mm) b (mm) c (mm) d (mm) h (mm) frame *

482

680/

950

671

610410 SystemMobile S41M

SystemMobile frame without Swivel Castors1 set 0.0.652.68

SystemMobile S41H

SystemMobile frame without Swivel Castors1 set 0.0.652.69

482

680

- 1025

671

610410 SystemMobile S41T

SystemMobile frame without Swivel Castors Lifting column with gas spring1 set 0.0.651.68

Castor D100 swivel with double-brake antistatic

m = 780.0 g 1 pce. 0.0.602.41

Castor D100 swivel with double-brake

m = 780.0 g 1 pce. 0.0.602.40

* The appropriate swivel castors are added automatically during the product configuration process!

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Ready for use thanks to preassembled components Automaticallyfitsintotheprofilegroove Installed in seconds

Automatic flat and angle bracket sets

High speed connection.

The fastest profile connection ever – automatic angle brackets and automatic flat brackets from item.

These innovative fasteners are fully preassembled and ready for use. Simply fit them in place and the screws slot into the correct position. Tighten the screws and that’s it, the profiles are held in place without the need for additional T-Slot Nuts. Automatic Flat Bracket Sets and Automatic Angle Bracket Sets virtually install themselves. No threads need to be tapped and profiles don’t need to be machined. The fasteners can be inserted at any point along a Line 8 groove and can be reused and repositioned whenever required. All you need to do is turn the screws.

Automatic Angle Bracket Sets make connections inside the frame contour and Automatic Flat Bracket Sets produce readily accessible connections on the outside of the frame. Unlike other profile fasteners, automatic flat brackets are installed on the profiles and can therefore be used to reinforce connections, since the large support width is extremely effective at compensating for torque loads.

Profile connections made with automatic flat and angle bracket sets can also compensate for inaccuracies and errors made when cutting profiles to length.

Automatic flat bracket and angle bracket sets are ideal whenever work needs to move fast. They are an ingenious innovation from item that further simplifies assembly work.

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4020

40

4020

8

Automatic Angle Bracket Set 8 40x40 Al

Automatic angle bracket 8 40x40, die-cast Al, white aluminium similar to RAL 9006 2 automatic T-slot screws M8x11, St, bright zinc-plated 2 countersunk nuts M8x6, St, bright zinc-platedm = 87.0 g 1 set 0.0.642.54

20

80

80

40

40

8

20 Automatic Angle Bracket Set 8 80x80 Al

Automatic angle bracket 8 80x80, die-cast Al, white aluminium similar to RAL 9006 4 automatic T-slot screws M8x11, St, bright zinc-plated 4 countersunk nuts M8x6, St, bright zinc-platedm = 208.0 g 1 set 0.0.642.56

When using Automatic Flat Bracket Sets, caps cover the nuts, which are located on the outside of the construction.

Simply slot the angle and flat brackets with preassembled automatic T-slot screws into a Line 8 groove. Tighten the nut and that’s it – the fastest profile connection ever. Recommended tightening torque: 20 Nm

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40

2080

207

8

40 Automatic Flat Bracket Set 8 80x40 Al

Automatic flat bracket 8 80x40, die-cast Al, white aluminium similar to RAL 9006 2 automatic T-slot screws M8x11, St, bright zinc-plated 2 countersunk nuts M8x6, St, bright zinc-plated 2 Caps 8 D20, PA-GF, grey similar to RAL 7042m = 88.0 g 1 set 0.0.642.53

7

40

20

20

4040120120

Automatic Flat Bracket Set 8 120x120 Al

Automatic flat bracket 8 120x120, die-cast Al, white aluminium similar to RAL 9006 4 automatic T-slot screws M8x11, St, bright zinc-plated 4 countersunk nuts M8x6, St, bright zinc-plated 4 Caps 8 D20, PA-GF, grey similar to RAL 7042m = 257.0 g 1 set 0.0.642.55

⌀22

4.5

⌀20

Cap 8 D20

PA-GFm = 1.0 g grey similar to RAL 7042, 1 pce. 0.0.651.65

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50

6

100

50 Flat Bracket 10 50

Stm = 204.0 g white aluminium, similar to RAL 9006, 1 pce. 0.0.632.45

50

6

50 50

25

Angle Bracket 10 50

Stm = 185.0 g white aluminium, similar to RAL 9006, 1 pce. 0.0.632.46

Firm hold.

Flat and angle brackets 10 50

Fastening Set 10 for Angle Bracket 10 50 / Flat Bracket 10 50

Countersunk Screw DIN 7991-M10x18, St, bright zinc-plated T-Slot Nut 10 St M10, bright zinc-platedm = 21.0 g 1 set 0.0.632.47

The simple and stable attachment fasteners are now also available for Line 10. Sturdy steel angle brackets and flat brackets with countersinks can be screwed to the grooves or core bores of Line 10 profiles. M10 screws ensure a firm hold for panel elements and shelves on a profile construction.

The compatible fastening set is designed for creating a screw attachment with a profile groove.

Page 30: Systematic innovation. · Systematic innovation. New Products 2012/ II – Work Bench System and MB Building Kit System. 2 Experience innovation – the new item products for 2012

30

20

40

8

Protective Profile 8 40x20 E

PE, foamedm = 22 g/m grey, 1 pce., length 2000 mm 0.0.645.03

6020

R16

8

20

Protective Profile 8 40x20-90° E

PE, foamedm = 57 g/m grey, 1 pce., length 2000 mm 0.0.649.32

Bodyguard.

Protective Profiles 8 40x20 EMaximum safety for minimum effort. The Protective Profiles made from impact-absorbing PE foam can be fitted in next to no time and give profile edges and sides robust protection against impacts. They are also ideal for use as transport packing.

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Heavyweight holders.

Friction Joints 8Looking for that little something extra? Friction Joints 8 80 are the answer, as they can be assembled and configured to build strong, custom-made swivelling structures. The joints can be used to span double the support width or carry double the load of Friction Joint 40. The dual screw connection provides additional strength.

The brake in the Friction Joint allows precise adjustment, ensuring pivot arms can be easily positioned without being difficult to move.

The preassembled sets are supplied with screws and are ready to connect. Screws can be connected to the end face of a Profile 8 80 via the core bore or to a groove. Press-fit anti-torsion features grip into the profile grooves to ensure play-free connections.

Page 32: Systematic innovation. · Systematic innovation. New Products 2012/ II – Work Bench System and MB Building Kit System. 2 Experience innovation – the new item products for 2012

32

M

360°80

185

43.5

□40

40

Friction Joint 8, Double Swivel Joint 80

3 Friction Joints 4 mounting plates, Al, natural 4 Button-Head Screws M8x22, St, bright zinc-plated Notes on Use and Installationm = 1005.0 g 1 pce. 0.0.651.16

80

43.5

40

Friction Joint 8, End Swivel Joint 80

Friction Joint 3 mounting plates, Al, natural 3 Button-Head Screws M8x22, St, bright zinc-plated Connection seal, PA, grey Notes on Use and Installationm = 471.0 g 1 pce. 0.0.651.24

The connection can be made with either a horizontal or vertical profile groove. An end-face connection with Profiles is also possible. All the joints can be rotated through 360° and their frictional moment can be adjusted.

The maximum torque load for an End Swivel Joint 80 is 45 Nm, while Double Swivel Joint 80 can withstand moments of up to 200 Nm.

Page 33: Systematic innovation. · Systematic innovation. New Products 2012/ II – Work Bench System and MB Building Kit System. 2 Experience innovation – the new item products for 2012

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The item Table Column Sets are the basis for customised, electrically height-adjustable work benches. The stable lifting columns support a range of working positions with a maxi-mum travel distance of 420 mm. The ability to swap easily between sitting and standing work takes a great deal of strain off the back.

Three different working heights can be saved to introduce ergonomics into everyday working life – whether different operators are using the same bench during different shifts, or users want to quickly change between typical working positions. The columns feature a lifting force of 2,000 N (Table Column Set 2 E) or 4,000 N (Table Column Set 4 E). They also exhibit a satisfying travelling speed of 25 mm/s across the entire load range. Fitted as standard for increased safety, a lock can be activated to prevent unintentional movement.

The base plates are pre-tapped with M10 threaded bores designed to accom-modate Adjustable Feet. The Line 8 grooves on the outer Telescope Profile can be used to attach load-bearing and connecting structures.

Note: On-time must not exceed 10%. The columns are designed exclusively for the occasional adjustment of tables and fixtures and are not intended for use in automation processes.

Table Column Sets 2 E and 4 E

Adjustment required.

Page 34: Systematic innovation. · Systematic innovation. New Products 2012/ II – Work Bench System and MB Building Kit System. 2 Experience innovation – the new item products for 2012

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160

146.6

M6

M

100

160

60

M8M10

45

680

- 1100

60 160

41

165

⌀3.5

227

60

119

⌀4

Table Column Set 2 E 230V

2 columns, Al, anodized, natural, with 2 m feed line Control unit with 5 m mains cable, Table switch panel, 3 positions storable, digital height gauge with 2 m feed line Rated voltage: 230V~ 50/60 Hz Total lifting force 2000 N Travelling speed: 25 mm/s On-time 10% Temperature range -5°C to 40°C Protection IP 30 Conformity: CE Notes on Use and Installationm = 18.7 kg 1 set 0.0.650.02

Table Column Set 2 E 120V

2 columns, Al, anodized, natural, with 2 m feed line Control unit with IEC 60320-C18 connector Table switch panel, 3 positions storable, digital height gauge with 2 m feed line Rated voltage: 120V~ 50/60 Hz Total lifting force 2000 N Travelling speed: 25 mm/s On-time 10% Temperature range -5°C to 40°C Protection IP 30 Notes on Use and Installationm = 17.6 kg 1 set 0.0.650.03

The M10 threaded bores in the base plates can be used to connect any Adjustable Feet.

The M6 threaded bores in the mounting plates can be used in combination with Automatic-Fastening Sets 8 to connect the columns to Profiles 8 160x60 4N E.

Work bench designs must take into account the maximum permissible torque load for the table columns of Mmax. = 140 Nm.

NoteIEC connector on control unit => all region-specific power lines can be used.

Profile 8 160x60 4N E can be used to build customised work bench solutions with the Table Column Sets.

Page 35: Systematic innovation. · Systematic innovation. New Products 2012/ II – Work Bench System and MB Building Kit System. 2 Experience innovation – the new item products for 2012

35

60

160

680

- 1100

60

119

227

⌀4

⌀3.5

165

41

Table Column Set 4 E 230V

4 columns, Al, anodized, natural, with 2 m feed line Control unit with 5 m mains cable, Table switch panel, 3 positions storable, digital height gauge with 2 m feed line Rated voltage: 230V~ 50/60 Hz Total lifting force 4000 N Travelling speed: 25 mm/s On-time 10% Temperature range -5°C to 40°C Protection IP 30 Conformity: CE Notes on Use and Installationm = 35.5 kg 1 set 0.0.650.04

Table Column Set 4 E 120V

4 columns, Al, anodized, natural, with 2 m feed line Control unit with IEC 60320-C18 connector Table switch panel, 3 positions storable, digital height gauge with 2 m feed line Rated voltage: 120V~ 50/60 Hz Total lifting force 4000 N Travelling speed: 25 mm/s On-time 10% Temperature range -5°C to 40°C Protection IP 30 Notes on Use and Installationm = 36.5 kg 1 set 0.0.650.05

Profile 8 160x60 4N EAl, anodizedA [cm2] m [kg/m] Ix [cm4] Iy [cm4] Wx [cm3] Wy [cm3]

19.98 5.54 102.60 703.60 34.20 87.95 natural, cut-off max. 6000 mm 0.0.644.15

natural, 1 pce., length 6000 mm 0.0.644.16

1.5

160

60

Cap 8 160x60

Metal plate, St, white aluminium similar to RAL 9006 4 Caps 5 D4.3, PA, grey similar to RAL 7042m = 113.0 g 1 set 0.0.653.80

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Alphabetical Register

A Angle Bracket 10 50 29Automatic Angle Bracket Sets 8 26Automatic Flat Bracket Sets 8 26C Cap 8 160x60 35Cap 8 D20 28Compound Slide Overhang 4Container Support for work benches E and F 16D Double Pivot Arm 8 80 695 heavy-duty 18E ESD Spiral Connection Cable – Ring Connector 5 mm 7F Fastening Set 10 for Angle Bracket 10 50 / Flat Bracket 10 50 flat

29

Flat Bracket 10 50 29Friction Joint 8, Double Swivel Joint 80 31Friction Joint 8, End Swivel Joint 80 31H Holder Console D70 12Holder Support D70 12

K Keyboard Arm 8M Mini-Locker 360x240x240 6Monitor Arm 8P Pivot Arm 8 80 370 heavy-duty 19Pivot Arm Height Adjusters 8 20Profile 8 160x60 4N E 35Protective Profiles 8 40x20 E 30R Roller Insert 4xD11 22S Spiral Hose for Tool Balancers 2x10 mm 14SystemMobiles S 24T Table Column Set 2 E 33Table Column Set 4 E 33Tool Holder D70 10

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37

Alphabetical Register

Up-to-date information is available online

www.item24.com

Technical modifications and errors reserved. All rights reserved. Use of texts and illustrations or reprints of any kind only permitted with our prior written consent. This applies in particular to reproduction, translation or use in electronic systems.

is a registered trademark of item Industrietechnik GmbH.

© item Industrietechnik GmbH 2012

Concept, design and realization item Industrietechnik GmbH, Technical Documentation Department

Photographs item Industrietechnik GmbH

If you require information material, please get in touch with your distribution and service contact. Or you can visit us at our website: www.item24.com

Patents Any copying of protected products is a violation of these rights and, as such, shall be liable to compensation. Data and illustrations in this catalogue do not discharge the user from the obligation to carry out his own checks to determine whether the industrial property rights of third parties are infringed.

Product liability item shall be liable, within the framework of the applicable legal provisions, for the promised characteristics of the products shown in this catalogue. Any claims for liability above and beyond such – in particular relating to products created by third parties using products included in this catalogue – are expressly excluded.

Conditions of use The products in the item MB Building Kit System are suitable for use in dry conditions and over the temperature range -20°C to +70°C, unless otherwise stated. item must be consulted where products are to be used for applications outside these limits.

Conformity with Directive 2002/95/EC (“RoHS”) item has made a voluntary undertaking to refrain from using hazard-ous substances as defined in Directive 2002/95/EC in the products it sells, irrespective of their subsequent purpose which, in the majority of cases, does not fall under this Directive.

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2

The ergonomic work bench system.Comprehensive Catalogue 2.1

3

2 Line D30 – the lean production system.Comprehensive Catalogue

2

Line XMS – the integrated machine conceptNew Products 2012/ II

Line XMS

Other item product catalogues

Work bench systems

Line D30MB8 Building Kit System

MB Building Kit System 8The Comprehensive Catalogue

Page 39: Systematic innovation. · Systematic innovation. New Products 2012/ II – Work Bench System and MB Building Kit System. 2 Experience innovation – the new item products for 2012
Page 40: Systematic innovation. · Systematic innovation. New Products 2012/ II – Work Bench System and MB Building Kit System. 2 Experience innovation – the new item products for 2012

Your ideas are worth it.

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item Industrietechnik GmbH Friedenstrasse 107-109 42699 Solingen Germany

Phone +49 212 6580 0 Fax +49 212 6580 310

[email protected] www.item24.com

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