1

System of Insuring Compliance, Maintenance and Quality Products from Industry:

• Steel Tubes and Pipes in Russian Federation• Market, Technical requirements, Trends• Harmonization of national standards with International and

Internationally recognized

Igor PyshmintcevDeputy Chief Engineer for R&D of TMK,General Director of Russian Research Institute of the Tube and Pipe Industries

2014

Global Operation and Sales4,4 million tons of pipes were shipped in 2013 by TMK – globally biggest supplier of pipes for oil and gas industry

Source: TMK

Moscow

CologneZurich

Lecco

Resita

ArtromTagmet

VolzhskyKaztrubprom

Astana

Baku Ashgabat

Dubai

Sales

ProductionManagement

Oil and gas serviceR&D centers

OrskyCentral Pipe Yard

TruboplastSeversky Sinarsky

Pipe Maintenance Department

RosNITI

Beijing

Cape Town

Houston

BrookfieldKoppelAmbridge

BaytownBlytheville

Wilder

OdessaTulsa

GenevaCamanche

2

Calgary

SoharAbu Dhabi

Edmonton

Facilities, metric tons per year

Russia, SIS, Middle East

North America Europe Total

Steel casting 2 450 000 450 000 450 000 3 350 000

Seamless pipes 2 320 000 300 000 200 000 2 820 000

Welded pipes 2 000 000 1 150 000 3 150 000

Heat treatment 1 500 000 441 000 1 941 000

Connections (OCTG) 1 560 000 980 000 2 540 000

2

3

R&D Directions in TMK

R&D plan:Products and

Processing

Russian Research Institute for the Tube and Pipe

Industries (Chelyabinsk)

SteelTaganrogVolzhskySeverskyResica (Romania)

Seamless and Welded pipes

TaganrogSeverskyVolzhskySinarsky

Oil & Gas ServiceOrsk

NizhnevartovskEkaterinburg

Research Center (Houston)

SteelKoppel

Seamless and Welded pipes

Ambridge, Wilder,Baytown …

Research Institute for the Tube and Pipe Industries (RosNITI)

4

Established in 1961 In ТМК since 2007 Biggest in Russia research center focused to pipe making

technologies and new tubular products 6 departments, 18 laboratories Test Laboratory is Accredited by national accreditation

organization Certification Body Secretariat of national standard technical committee Steel

and Cast Iron Tubes and Pressure Vessels 100 engineers and technicians, 17 PhD degree, 3 Dr.Science

degree

Objectives: New Steels and Composition Design Corrosion Protection & Prevention Polymer Coating Product behavior Process Simulation, Design and Development; Welding; Forming; Pressing Finishing Tooling Testing

Standards in Innovation Chain

5

•Expectations of Customers•Regulations•Rules•Guidelines

Market demands

• Fundamental background

• Process Improvement• Control Methods and

Measurements

Research and Development • Investment

• Validation • Technical

Specifications• Wide Production

Industrial Application

• Development• Adoption• Revisions

Standardization

6

Russian Market: Production, Consumption and Export of Steel Pipes

2007 2008 2009 2010 2011 2012-4

-2

0

2

4

6

8

10

12

14

8.77.8

6.7

9.110 9.7

1.6

1

0.6

1.5

1.8

0.8

-1.4 -1.3 -1.6 -1 -1.3 -1.5

8.9

7.5

5.7

9.5

10.4

8.9

экспортимпортпроизводство, млн. т.потребление, млн. т.M

illio

ns to

ns ExportImportProductionInternal market

Production in Russia by sorts, thousands tons, %

Steel pipes 2011г. 2012г.

10017 9657

1. Large diameter for trunk lines2. Casing3. Tubing4. Drill5. For line pipes seamless6. For line pipes welded7. Hot rolled for general application8. Cold rolled and drawn for general application9. Thin wall welded10. For Gas and water distribution11. For other applications

32521091466357161070840891570584304

23801272497387561225833871786471312

25%

13%

5%0,4%

8%13%

9%

1%

18%

5% 3%2011 г. 2012 г.

32%

11%

5%0,3%7%

11%

8%

1%

16%

6% 3% 1

2

3

4

5

6

7

8

9

10

11

7

Leading Russian Producers of Pipes , thousand tons., %

Plant 2011 2012

Total 10017 9657

VyksumskyVolzhskyPervouralskySeverskySinarskyTaganrogskyChelyabinskyIzhorsky

171411477527515857311046500

13971016839771608753948331

Others small 39 mills 2791 2994

Portion of 39 small mills, % 27,9 31

Vyk-sunsky14,5

Volzhsky10,5

Per-vouralsky

8,7

Seversky8,0

Sinarsky6,3Taganrogsky

7,8

Chelyabinsky9,8

Izhorsky3,4

Others31,0

2012

Vyksunsky17,1

Volzhsky11,5

Seversky7,5

Seversky7,5Sinarsky

5,8Tagangorsky

7,3

Chelyabinsky

10,4

Izhorsky5,0

Others27,9

2011Biggest Russian Pipe-makingCompanies:TMKOMKChTPZ+ Severstal

8

Expected domestic market growth to 2020 basing on metallurgy development strategy

Oil and Gas Machining Construction Industry

Thou

sand

tons

9

TС 357 “Steel and Cast Iron Pipes and Pressure Vessels”

«Federal Agency on Technical Regulation and Metrology»

SC 5 «Cast iron pipes»

RosNITI

SC 6 «Pressure vessels»RosNITI

SC 7 «Pipes with threaded connections»

TMK

SC 8 «High strength alloy pipes»

RosNITI

SC 1 «Therminology, cassification and definitions»

RosNITI

SC 2 «Seamless pipes»

Chelyabinsky pipe rolling works

SC 3«Welded Pipes»

OMK

SK 4 «Pipes with corrosion protection coatings»

RosNITI

TС 357 Technical Committee for Standardization “Steel and Cast Iron

Pipes and Pressure Vessels”Secretariat in RosNITI

SC 9 «Technical delivery conditions for steel tubes for pressure

purposes» C&D

10%(8)

2,5%(2)

6,25%(5)

2,5%(2)

3,75%(3)

8,75%(7)

23,75%(19)

8,75%(7)

Profiles

Bearing pipesSemi

finishedPipes for machining

Threaded

Cast Iron pipes

80standards

Pressure vessels

11,25%(9)Corrosion resistant steel pipes

22,5%(18)

Standards widely used in Russian pipe industry

TC 357 «Steel and cast iron pipes and pressure vessels»

General application

Line pipes

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Трубные заводыPipe producing plants

Члены ТК 357Members of TC

ТК Нефтегазового комплекса и др. потребители трубThe ТС «Oil and gas industries», pipe customersetc.

НО«ФРТП»Foundation for the tube and pipe industries development

ТК 357 и егоПодкомитеты

TС 357 andsubcommittees

ОАО «РосНИТИ»

JSC “Russian Research Institute of

the Tube and Pipe Industries”

Перспективные планы по стандартизацииLong-term plans on

standardization

Трубные холдингиTube companies

Планы по стандартизации ISO, CEN и др.Plans on standardization ISO, CEN, etc.

РСПП (комитет по техническому регулированию, стандартизации и оценки соответствия)

RSPP (Committee for Technical Regulation, Standardization and Conformity Assessment )

Planning of work for TC 357

From 90 to 100% of Standardization in this field is funded by Business12

ТC 357(Steel and Cast Iron Pipes and

pressure vessels)

Main Harmonized Standards ISO Committee

SC 2 (Seamless pipes)SC 3 (Welded pipes)

SC 4 (Pipes with corrosion protection coatings)

ГОСТ ISO 3183-2012ISO ТC 67

(Materials, Equipment, Offshore constructions in oil, gas and refinery

industries)SC 2 (Pipelines)

SC 7 (Pipes with thread connections)

ГОСТ 31446-2012 (ISO 11960) ГОСТ Р 53365-2009

(ISO 11961), ГОСТ Р ISO 13680-2011

(ISO 13680)

ISO ТC 67(Materials, Equipment, Offshore

constructions in oil, gas and refinery industries)

SC 5 (Casing, tubing and drill pipes)

SC 9 (Technical delivery conditions for steel tubes for pressure purposes)

In progress ГОСТ Р ISO based on ISO 10893

(12 parts)

ISO TC 17 «Steel», SC 19 (Technical delivery conditions for steel tubes for pressure

purposes)

Correspondence of ТC 357 activity (Russia) and ISO Committees

13

Harmonization level of existing standards

Currently in process new standards to be revised and implemented as national 10 %

15 %

100%

Planned for next three years to be revised and implemented ISO as national

National TC 357 «Steel and cast iron pipes and pressure vessels»

Harmonization (in modified or identical form) of standards for oil and gas industries with ISO standards

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Basic Measurements Standards in Industrial Practice

Properties Standards

Chemical Composition GOST, GOST R, ISO, ASTM,…

Mechanical GOST, GOST R, ISO, ASTM, API, BS,…

Corrosion Resistance GOST, GOST R, ISO, NACE, ASTM,…

Microstructure GOST, GOST R, ISO, ASTM,…

Protective Coating GOST, GOST R, ISO, ASTM, NACE,…

Size Control GOST, GOST R, ISO, ASTM,…

NDT GOST, GOST R, ISO,…

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Thank you for attention!

For more information: www.rosniti.ru; www.tc357.ru

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