System manual Industrial PC System structure and …download.lenze.com/TD/Industrial PC System...

EDSIPCx7.N+_

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System Manual

Industrial PC

�

Embedded Line (EL), Command Station (CS), Cabinet PC (CPC), L−forceController 3241 C

System structure and configuration

L−force Controls

0Fig. 0Tab. 0

Contents i

� 3EDSIPCx7 EN 4.1

1 About this documentation 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 Document history 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2 Conventions used 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3 Terminology used 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.4 Notes used 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 Safety instructions 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 General safety information 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 Product description 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 Application as directed 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2 "Industrial PC" system 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3 Overview of designs 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3.1 Embedded Line 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3.2 Command Station 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3.3 Cabinet PC 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.4 Embedded Line (EL, MP) design 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.5 Command Station (CS) design 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.6 Cabinet PC (CPC) design 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.6.1 3241 C 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.6.2 CPC 2800 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.6.3 CPC 5100 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.6.4 CPC 9100 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.7 Options 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.7.1 Overview 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.7.2 ACU UPS control unit 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.8 Accessories 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.8.1 Overview 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.9 Software 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.9.1 Operating system (accessories) 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.9.2 Other software types 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.9.3 Fan monitoring with "Smart Cool" and "FAN Service" (option) 31. . . . . . .

4 Index 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

About this documentationDocument history

1

� 4 EDSIPCx7 EN 4.1

1 About this documentation

Contents

This documentation provides you with information about the intended use of theIndustrial PC.

The present manual is part of the "PC−based automation" manual collection which you canfind on the DVDs of the same name.

Target group

This documentation is directed at qualified skilled personnel according to IEC 60364.

Qualified skilled personnel are persons who have the required qualifications to carry outall activities involved in installing, mounting, commissioning, and operating the product.

Validity

These instructions are valid for

ƒ Embedded Line EL 1800 − EL 9800 (TC)

ƒ Monitor Panel MP 800 − 9000 DVI

ƒ Command Station CS 5800 − 9800 (TC)

ƒ Command Station CS 5000 − 9000 DVI

ƒ Cabinet PC CPC 2800, CPC 5100, CPC 9100

ƒ Cabinet PC 3241 C

1.1 Document history

Material number Version Description

.N+_ 4.1 11/2013 TD29 Description of MC cards moved in separateoperating instruction

13433000 4.0 03/2013 TD29 General revision

13370131 3.0 02/2011 TD29 Amended by description of MC−ISI communicationcard

13348653 2.0 10/2010 TD31 Change of generation from x700 series to x800series

13300002 1.0 06/2009 TD14 First edition

� Tip!

Information and auxiliary devices related to the Lenze products can be foundin the download area at

http://www.Lenze.com

About this documentationConventions used

1


1.2 Conventions used

This documentation uses the following conventions to distinguish between differenttypes of information:

Spelling of numbers

Decimal separator Point In general, the decimal point is used.For instance: 1234.56

Text

Program name » « PC softwareFor example: »Engineer«, »Global DriveControl« (GDC)

Icons

Page reference � Reference to another page with additionalinformationFor instance: � 16 = see page 16

Documentation reference � Reference to another documentation withadditional informationFor example: � EDKxxx = seedocumentation EDKxxx

1.3 Terminology used

Term Meaning

IPC Industrial PC

CPC Cabinet PC; control cabinet PC with decentraliseddisplay/operating unit (MP, Thin Client)

CS Command Station; stand−alone operator station

EL Embedded Line PC; for installation in control cabinets, machinepanelling, or other mounting cutouts

MP Monitor panel; external display

Thin Client Device for representing and operating applications which arelocated on a remote host computer (e.g. CPC).

PLC Programmable Logic Controller

About this documentationNotes used

1


1.4 Notes used

The following pictographs and signal words are used in this documentation to indicatedangers and important information:

Safety instructions

Structure of safety instructions:

� Danger!

(characterises the type and severity of danger)

Note

(describes the danger and gives information about how to prevent dangeroussituations)

Pictograph and signal word Meaning

� Danger!

Danger of personal injury through dangerous electrical voltage.Reference to an imminent danger that may result in death orserious personal injury if the corresponding measures are nottaken.

� Danger!

Danger of personal injury through a general source of danger.Reference to an imminent danger that may result in death orserious personal injury if the corresponding measures are nottaken.

� Stop!Danger of property damage.Reference to a possible danger that may result in propertydamage if the corresponding measures are not taken.

Application notes

Pictograph and signal word Meaning

Note! Important note to ensure troublefree operation

� Tip! Useful tip for simple handling

� Reference to another documentation

Safety instructionsGeneral safety information

2


2 Safety instructions

2.1 General safety information

Scope

The following general safety instructions apply to all Lenze drive and automationcomponents.

The product−specific safety and application notes given in this documentation must beobserved!

For your own safety

� Danger!

Disregarding the following basic safety measures may lead to severe personalinjury and damage to material assets!

ƒ Lenze drive and automation components ...

... must only be used for the intended purpose.

... must never be operated if damaged.

... must never be subjected to technical modifications.

... must never be operated unless completely assembled.

... must never be operated without the covers/guards.

... can − depending on their degree of protection − have live, movable or rotating partsduring or after operation. Surfaces can be hot.

ƒ All specifications of the corresponding enclosed documentation must be observed.

This is vital for a safe and trouble−free operation and for achieving the specified productfeatures.

The procedural notes and circuit details provided in this document are proposals whichthe user must check for suitability for his application. The manufacturer does notaccept any liability for the suitability of the specified procedures and circuit proposals.

ƒ Only qualified skilled personnel are permitted to work with or on Lenze drive andautomation components.

According to IEC 60364 or CENELEC HD 384, these are persons ...

... who are familiar with the installation, assembly, commissioning and operation ofthe product,

... possess the appropriate qualifications for their work,

... and are acquainted with and can apply all the accident prevent regulations, directivesand laws applicable at the place of use.

Transport, storage

ƒ Transport and storage in a dry, low−vibration environment without aggressiveatmosphere; preferably in the packaging provided by the manufacturer.

– Protect against dust and shocks.

– Comply with climatic conditions according to the technical data.


2


Mechanical installation

ƒ Install the product according to the regulations of the correspondingdocumentation. In particular observe the section "Operating conditions" in thechapter "Technical data".

ƒ Provide for a careful handling and avoid mechanical overload. During handlingneither bend components, nor change the insulation distances.

ƒ The product contains electrostatic sensitive devices which can easily be damaged byshort circuit or static discharge (ESD). Thus, electronic components and contactsmust not be touched unless ESD measures are taken beforehand.

Electrical installation

ƒ Carry out the electrical installation according to the relevant regulations (e. g. cablecross−sections, fusing, connection to the PE conductor). Additional notes areincluded in the documentation.

ƒ When working on live products, observe the applicable national regulations for theprevention of accidents (e.g. BGV 3).

ƒ The documentation contains notes for the EMC−compliant installation (shielding,earthing, arrangement of filters and installation of the cables). The manufacturer ofthe system or machine is responsible for the compliance with the limit valuesrequired in connection with EMC legislation.

ƒ For compliance with the limit values for radio interference emission at the site ofinstallation, the components − if specified in the technical data − have to be mountedin housings (e. g. control cabinets). The housings have to enable an EMC−compliantinstallation. In particular observe that for example control cabinet doors preferablyhave a circumferential metallic connection to the housing. Reduce openings orcutouts through the housing to a minimum.

ƒ Only plug in or remove pluggable terminals in the deenergised state!

Commissioning

ƒ If required, you have to equip the system with additional monitoring and protectivedevices in accordance with the respective valid safety regulations (e. g. law ontechnical equipment, regulations for the prevention of accidents).

Maintenance and servicing

ƒ The components are maintenance−free if the required operating conditions areobserved.

ƒ If the cooling air is polluted, the cooling surfaces may be contaminated or the airvents may be blocked. Under these operating conditions, the cooling surfaces and airvents must be cleaned at regular intervals. Never use sharp objects for this purpose!

ƒ After the system has been disconnected from the supply voltage, live componentsand power connections must not be touched immediately because capacitors maybe charged. Please observe the corresponding notes on the device.


2


Disposal

ƒ Recycle metals and plastic materials. Ensure professional disposal of assembledPCBs.

ƒ This device contains a battery. According to European legislation you are obliged todispose of batteries separately via the take−back systems specified.

Product descriptionApplication as directed

3


3 Product description

3.1 Application as directed

Lenze Industrial PCs (IPCs) are used as directed if they are exclusively used for theimplementation of operator concepts or the presentation of information in commonindustrial and commercial areas. A different use, or one beyond these purposes, is notpermissible.

A use that is not intended also includes a use harbouring fatal risks or dangers which,without the provision of exceptionally high safety measures, may result in death, injury ordamage to material assets.

Lenze Industrial PCs must not be used ...

ƒ in private areas.

ƒ in potentially explosive atmospheres.

ƒ in areas with harmful gases, oils, acids, radiation, etc.

ƒ in applications where vibration and impact loads occur, exceeding the requirementsof EN 50178.

ƒ for performing safety functions, for instance

– in air traffic control / in flight−control systems

– for the monitoring/control of nuclear reactions

– for the monitoring/control of means of mass transport

– for the monitoring/control of medical systems

– for the monitoring/control of weapon systems

Higher−level safety systems must be used to guarantee the protection of persons andmaterial assets!

Product description"Industrial PC" system

3


3.2 "Industrial PC" system

The "Industrial PC" system by Lenze offers a broad platform for the creation of devicesconfigured in a customised manner providing corresponding hardware components forthe respective application case. For the corresponding hardware components like CPU,ROM, RAM, etc. please refer to the current IPC catalogue.

According to the requirements of the customer application, the operator devices can beselected from a variety of possibilities (screen size/operator panels). The consistentlyimplemented platform strategy with defined interfaces with regard to electronics andmechanics allows for various combinations of the modules. Like this, the suitable systemcan be implemented for virtually every application.

Apart from the standard devices there is a number of accessory components which providefor the integration of the individually adapted Industrial PC into a variety of differentsystem environments.

For the Industrial PCs as component also the following complete automation systems areoffered:

ƒ Control technology

Logic & Motion with CANopen and EtherCAT (� "Control technology" system manual)

ƒ Visualisation technology

Scalable visualisation system with CANopen, PROFIBUS, PROFINET, and Ethernet (�"Visualisation technology" system manual)

The IPC platform is complemented by cost−optimised HMIs which are offered in fixedconfigurations and which, to a limited extent, also perform automation functions. ThisEL100 series is designed for the installation in control cabinet doors and is solely differentwith regard to the design of the touch−sensitive touchscreen (see operating instructionsfor the HMI EL100/EL100−ECO).


3


Centralised and decentralised solutions

Depending on the requirements with regard to the installation of the Industrial PC, bothcentralised Panel PC solutions and decentralised (separate) solutions can be selected.

Centralised solutions:The Panel PCs of the "Embedded Line (EL)" and "Command Station(CS)" series are compact devices and combine display, operation, and electronics in acommon housing.

Fig. 3−1 Centralised Panel PC solution

Decentralised solutions:The decentralised solutions comprise separate units: theIndustrial PC of the "Cabinet PC (CPC)" series, which is preferably placed in a protectedmanner in the control cabinet, and the operating unit on site (monitor panel MP or CS−DVI).This solution has advantages with regard to cabling, operating conditions, andaccessibility.

Fig. 3−2 Decentralised Panel PC solution


3


Customised solutions

Different industry sectors and ambient conditions bring about extremely differingrequirements with regard to the design of IPCs and operator panels, which due to theircomplexity cannot always be implemented by means of standard components. In thesecases Lenze is the solution partner for customised developments.

Typical developments are:

ƒ Customised decoration foil for a consistent Corporate Design

ƒ Extension with components (mouse−pad, RFID, speakers, scanner,�)

ƒ Individual software adaptations

ƒ Stainless steel operator devices with minimised clearances in IP65, IP66 or IP69K.

Product descriptionOverview of designs

3


3.3 Overview of designs

By a consequently implemented platform strategy Industrial PCs can be individuallyassembled and nearly optionally scaled with regard to power, display size, and function. Bythis, three different designs are provided from which the customised platform for theautomation solution can be selected in each case.

In the Embedded Line and Command Station types apart from the Industrial PCs also ThinClients (EL 1800 − 9800 TC, CS 5800 − 9800 TC) and monitor panels (MP 800 − 9000 DVI,CS 5000 − 9000 DVI) are available.

Design Embedded Line Command Station Cabinet PC Cabinet PC

Type EL 1800 − 9800EL 1800 − 9800 TC

MP 800 − 9000 DVI

CS 5800 − 9800CS 5800 − 9800 TC

CS 5000 − 9000 DVI

CPC 2800CPC 5100CPC 9100

3241 C

Mounting /installation

In mounting cutoutof machine

panelling / controlcabinets

Stand−alone on a supportarm or wall

In the controlcabinet on a wall

In the controlcabinet on DIN rail

Enclosure Front: IP65, rearside: IP20

IP65 IP20 IP20

Screen TFT display with touch sensors Externally Externally

26.4 cm ... 48.3 cm(10.4" ... 19")

38.1 cm ... 48.3 cm(15" ... 19")

Product benefits � Compact,mechanicallyrobust panel PC

� Fanlessoperation ispossible as anoption

� Decentraliseddesign possible

� Expansible viaMC card

� Stand−alone, robust,command stationprotected against dustand splash water to allsides

� Flat design housingwith rear mountingframe

� Support arm mountingor wall mounting

� Decentralised designpossible

� Expansible via MC card

� Compact,mechanicallyrobust controlcabinet PC

� Decentraliseddesign


� Compact,mechanicallyrobust controlcabinet PC

� Decentraliseddesign


� Expansible viaI/O compoundmodules


Embedded Line

3


3.3.1 Embedded Line

Industrial PCs of the "Embedded Line (EL)" type are panel PCs for the installation in controlcabinets, machine panelling, or other mounting cutouts. They are provided with bolts andclamping screws on the rear side for easy mounting and a safe sealing also in roughindustrial environments.

Apart from the Industrial PCs 1800 − EL 9800, also mere displays (monitor panels and ThinClients) are available in this design, which can be connected as a monitor to a Cabinet PC.

Thin Clients (TC): A Thin Client terminal serves to represent and operate applications on aremotely installed host computer via a network connection. For data transmission theMicrosoft® RDP (Remote Desktop Protocol) is used. As host computer a Windows® XPsystem for an operating section or a Windows® server operating system for severaloperating sections is used. All processes are carried out on the connected server, the ThinClient only providing for the display of the graphics or of the input systems for operatingthe application. The computing power of the client can therefore be kept accordingly low.

Monitor panel (MP): A monitor panel is an operator terminal to use remote Industrial PCsas a built−in variant or stand−alone terminal. Like the Embedded Line devices, they featurecorresponding front modules.

Type EL 1800 − 9800 EL 1800 − 9800 TC MP 800 − 9000 DVI

Function IPC Thin Client Monitor panel

Screen diagonal26.4 cm (10.4"), 30.5 cm (12.1"), 38.1 cm (15") or

48.3 cm (19" inches)

20.3 cm (8"), 26.4 cm(10.4"), 30.5 cm (12.1"),38.1 cm (15") or 48.3 cm

(19" inches)

Current supply DC24 V ±25%

Uninterruptible powersystem (UPS)

Optionally via ACU UPS control unit −

Cooling With or without fan Without fan

MC card slots 2 2 −

MC card � 29 − −

Configurable Yes No No

Interfaces

3 x USB type A1 x USB type A front panel (opt.)

1 x PS/21 x RS232

1 x LAN (10/100 Mbps)

2 x USB type A1 x USB type A front panel

(opt.)1 x USB type B

1 x DVI

EnclosureFront

Rear sideIP65IP20

BackupIf Windows® CE 6.0 is

used: backup and restoretool V2

− −

Product descriptionOverview of designsCommand Station

3


3.3.2 Command Station

A Command Station (CS) is a stand−alone operator station which is protected against dustand splash water at each side. The flat housing features a mounting frame on the rear side,which can be mounted on a support arm or a wall. For the flexible implementation ofindividual operating concepts the system offers numerous options and extensionconsoles.

Apart from the Industrial PCs CS 5800 − 9800, also mere monitor panels and Thin Clientsare available in this design, which can be connected as a monitor to a Cabinet PC.

Thin Clients (TC): A Thin Client terminal serves to represent and operate applications on aremotely installed host computer via a network connection. For data transmission theMicrosoft® RDP (Remote Desktop Protocol) is used. As host computer a Windows® XPsystem for an operating section or a Windows® server operating system for severaloperating sections is used. All processes are carried out on the connected server, the ThinClient only providing for the display of the graphics or of the input systems for operatingthe application. The computing power of the client can therefore be kept accordingly low.

Monitor panel (DVI): A monitor panel is an operator terminal to use remote Industrial PCsas a built−in variant or stand−alone terminal. Like the command station devices, theyfeature corresponding front modules and add−on components.

Type CS 5800 − 9800 CS 5800 − 9800 TC CS 5000 − 9000 DVI

Function IPC Thin Client Monitor panel

Screen diagonal 38.1 cm (15") or 48.3 cm (19")

Current supply DC 24 V ±25%

Uninterruptible powersystem (UPS)

Optionally via ACU UPS control unit −

Cooling With fan


MC card � 29 − −

Configurable Yes No No

Interfaces

3 x USB type A1 x USB type A front panel (opt.)

1 x/2 x USB type A in mounting frame (opt.)1 x PS/2

1 x RS2321 x LAN (10/100 Mbps)

2 x USB type A1 x USB type A front panel

(opt.)1 x USB type B

1 x DVI1 x LAN (10/100 Mbps)

Enclosure IP65

BackupIf Windows® CE 6.0 is

used: backup and restoretool V2

− −


Cabinet PC

3


3.3.3 Cabinet PC

The decentralised solutions comprise separate units, the Industrial PC which is preferablyplaced in a protected manner in the control cabinet, and the operating unit on site. Thissolution has advantages with regard to cabling, operating conditions, and accessibility.The following can be used as a screen:

ƒ A standard monitor.

ƒ A Monitor panel of the "Command Station" or "Embedded Line" type.

With the DVI/USB extender accessories the distance between the IPC and the monitorpanel can be up to 35 m.

ƒ A Thin Client Panel of the "Command Station" or "Embedded Line" type forrepresenting and operating applications which are located on a remotely installedhost computer (IPC).

The Thin Client and host computer communicate via an Ethernet connection. Like thisgreater distances can be covered than with an external monitor panel. Since allprocesses run on the host computer and the Thin Client solely serves to displayinformation and to transfer entries, the CPU performance can be selected accordinglylow.

Type 3241 C CPC 2800 CPC 5100 CPC 9100

Function IPC

Current supply DC 24 V ±25% AC 115 V ... 230 V

Uninterruptiblepower system (UPS)

Optionally via ACU UPS control unit Optionally via UPS−331

MountingWithin control

cabinet on DIN railWithin control cabinet on a wall

Within 19"mounting rack

Cooling Without fan With or without fan With fan


MC card � 29 � 29 −

Configurable No Yes

Interfaces

3 x USB type A1 x DVI (no VGA)

2 x LAN(10/100 Mbps)

1 x LAN (1 Gbps)

3 x USB type A1 x PS/2

1 x RS2321 x DVI1 x LAN

(10/100 Mbps)



(10/100 Mbps)



(10/100 Mbps)

Enclosure IP20 IP20 (front IP54)

BackupIf Windows® CE isused: backup and

restore tool V3

If Windows® CE isused: backup and

restore tool V2RAID 0, 1, 5, 10

Product descriptionEmbedded Line (EL, MP) design

3


3.4 Embedded Line (EL, MP) design

Elements

-F3

Fail

Power

F1

+F2

Status

��

� �

�

�

�

�

�

PS/2

LAN

RS232

ACU UPS

24 V DC

CF Card

MC Card

Reset

USB

ELx7xx−001

Pos. Description

Panel PC / Thin Client / monitor panel (here EL 5800 Panel PC)

� Front face USB port (option)

� Screw clamp fixings

DVD drive (option); not for monitor panel (MP 800− 9000 DVI)

� PC or monitor control for the monitor panel (MP 800− 9000 DVI)

� Front face control and display elements

Overview

Panel PC EL EL 1800 / EL 1800s / EL 2800 / EL 5800 / EL 9800Thin Client EL EL 1800 TC / EL 1800s TC / EL 2800 TC / EL 5800 TC / EL 9800 TCMonitor Panel MP 800 DVI / MP 1000 DVI / MP 1000s DVI / MP 2000 DVI / MP 5000 DVI / MP 9000 DVI

-F3

Fail

Power

F1

+

F2

Status

� EL 1800 (TC): VGA touchscreen 26.4 cm (10,4")EL 1800s (TC): SVGA touchscreen 26.4 cm (10,4")EL 2800 (TC): SVGA touchscreen 30.5 cm (12,1")EL 5800 (TC): XGA touchscreen 38.1 cm (15")EL 9800 (TC): SXGA touchscreen 48.3 cm (19")

� MP 800 DVI: VGA touchscreen 20.3 cm (8")MP 10000 DVI: VGA touchscreen 26.4 cm (10,4")MP 1000s0 DVI: SVGA touchscreen 26.4 cm (10,4")MP 20000 DVI: SVGA touchscreen 30.5 cm (12,1")MP 50000 DVI: XGA touchscreen 38.1 cm (15")MP 90000 DVI: SXGA touchscreen 48.3 cm (19")

� 3 freely assignable function keys

CS57x0−026

Product descriptionEmbedded Line (EL, MP) design

3


Panel PC EL 5820Thin Client EL 5820 TCMonitor Panel MP 5020 DVI

S13

S14

S11

S10

S12

S6

S7

F3F2

+ -

F4Status

Power

Fail

F1Esc EnterF11 F12F6F5 F7 F8 F9 F10

S1

S4

S2

S3

S5

S8

S9

� XGA touchscreen 38.1 cm (15")� 12 freely assignable function keys� 14 freely assignable special keys

ELx7xx−002

Panel PC EL 1850 / EL 1850s / EL 2850 / EL 5850Thin Client EL 1850 TC / EL 1850s TC / EL 2850 TC / EL 5850 TCMonitor Panel MP 1050 DVI / MP 1050s DVI / MP 2050 DVI / MP 5050 DVI

Q + R

F1 F2 F5

- S T

F3 F4

@\Z

F11F10

YX

F9F8 F12

WVU

F7F6

Shift

Alpha

Bs

Space

Enter

EscDelIns

MenuAltCtrl

Home

1

I

0M

4E

7A

Pg Dn

*3

J K L

/,N O P

Pg Up

End

Status

Power

Fail

2

.

+6F G H

-9B C D

5

8

� EL 1850 (TC): VGA touchscreen 26.4 cm (10.4")EL 1750s (TC): SVGA touchscreen 26.4 cm (10.4")EL 2850 (TC): SVGA touchscreen 30.5 cm (12.1")EL 5850 (TC): XGA touchscreen 38.1 cm (15")

� MP 1050 DVI: VGA touchscreen 26.4 cm (10.4")MP 1050s DVI: SVGA touchscreen 26.4 cm (10.4")MP 2050 DVI: SVGA touchscreen 30.5 cm (12.1")MP 5050 DVI: XGA touchscreen 38.1 cm (15")

� 12 freely assignable function keys� Keypad, control keys, Alpha level switch−over

CS57x0−028

Panel PC EL 5870Thin Client EL 5870 TCMonitor Panel MP 5070 DVI

"

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87 9

1 2 3

<0

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*+

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F4

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D

EWQ

XY

SA

@

F3F1 F2

R

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F

F5

G H J

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F9F8F6 F7 F10

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LK

NB Space

Enter

\?ß

~

F12 EscF11

Pos 1

Einfg

Ende

Entf

Bs

Alt Gr

Fail

Status

Power

Bild

Bild

� XGA touchscreen 38.1 cm (15")� 12 freely assignable function keys� MF2 keyboard

CS57x0−029

Product descriptionCommand Station (CS) design

3


3.5 Command Station (CS) design

Elements

Status

F1

Fail

+

-F3

F2

Power

�

�

�

�

�

PS/2

LAN

RS232

ACU UPS

24 V DC

CF Card

MC Card

Reset

USB

� �

�

CS57x0−001

Pos. Description

Command Station (IPC, here CS 5800)Command Station TC (Thin Client)Command Station DVI (monitor panel)

� Mounting frame with VESA−100 adapter surface

� PC or monitor control for the monitor panel

Screen

� Front face control and display elements

� Front face USB port (option)

� Mounting frame connecting plate (option)

Overview

Command Station CS 5800 / CS 9800Command Station CS 5800 TC / CS 9800 TCCommand Station CS 5000 DVI / CS 9000 DVI

-F3

Fail

Power

F1

+

F2

Status

� CS 5800 (TC): XGA touchscreen 38.1 cm (15")CS 9800 (TC): SXGA touchscreen 48.3 cm (19")

� CS 5000 DVI: XGA touchscreen 38.1 cm (15")CS 9000 DVI: SXGA touchscreen 48.3 cm (19")

� 3 freely assignable function keys

CS57x0−026


3


Command Station CS 5810Command Station CS 5810 TCCommand Station CS 5010 DVI

Status

Fail

F1

+

-

F2

F3

Power

� XGA touchscreen 38.1 cm (15")� 3 freely assignable function keys� Up to 7 freely assignable switching elements

(� LEERER MERKER)� Emergency−off switch

CS57x0−027


Q + R

F1 F2 F5

- S T

F3 F4

@\Z

F11F10

YX

F9F8 F12

WVU

F7F6

Shift

Alpha

Bs

Space

Enter

EscDelIns

MenuAltCtrl

Home

1

I

0M

4E

7A

Pg Dn

*3

J K L

/,N O P

Pg Up

End

Status

Power

Fail

2

.

+6F G H

-9B C D

5

8

� XGA touchscreen 38.1 cm (15")� 12 freely assignable function keys� Keypad, control keys, Alpha level switch−over

CS57x0−028


"

(

§

&

)

=

/

$

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87 9

1 2 3

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F

F5

G H J

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Ä

F9F8F6 F7 F10

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Ö

;,

:Mμ .

LK

NB Space

Enter

\?ß

~

F12 EscF11

Pos 1

Einfg

Ende

Entf

Bs

Alt Gr

Fail

Status

Power

Bild

Bild

� XGA touchscreen 38.1 cm (15")� 12 freely assignable function keys� MF2 keyboard

CS57x0−029


3


Add−on components (accessories)

Operator console CSB 7

� Up to 7 freely assignable switching elements thatcan be used in any combination

� Emergency−off switch� Internal cabling for Command Station with

Combicon plug

CS57x0−030

Operator console CSB 14

� Up to 14 freely assignable switching elements thatcan be used in any combination

� Emergency−off switch� Internal cabling for Command Station with

Combicon plug

CS57x0−031

Keyboard CSB MF2 E

StrgStrg AltAlt

|<>

N

HG

BV

SA

Y X

FD

C

KJ

M_-

; :, .

'#

AltGrAltGr StrgStrg

ÖL Ä

Q@ €E I

/[ ]

)

^° $ &!

6541" §

98{73 ³3 ³2 ²2 ²

F6 F7F4F3F3 F5EscEsc F1F1 F2F2

(

ZTRW U

RollenRollenDruckDruck

EntfEntf

Pos.Pos.`= ?´\ß}0

F8 F9 F12F12F10F10 F11F11

~+*

EinfgEinfg

PO Ü

� MF2 keyboard with long−throw keys in stainlesssteel finish

� Internal cabling for Command Station with USBplug

� Design types:– with NUM block– with touch pad

� Available languages:– German, English, French– Others on request

CS57x0−033

Add−on components with combinations of operator console and keyboard are available.

The operator consoles can be assembled with RAFI control/display elements of the RAFIX22 FS type (printed circuit board mounting). The design is adapted to the visual appearanceof the Command Station.

Control/Display elements of type RAFIX 22 FS� Square−law flange, dark grey� Flat front ring, silver metallic� Lighting by very bright LED� Colour of fascia panel white, yellow, green, red, or blue� Key−operated switch with two keys; different versions available� Emergengy stop pushbutton

– With potential−free contacts– With unlabelled yellow sticker (�60 mm, in accordance with DIN EN ISO

13850)CSB−002

Product descriptionCabinet PC (CPC) design

3241 C

3


3.6 Cabinet PC (CPC) design

3.6.1 3241 C

System overview

I/O System 1000

EPM-S701

IPC 3241 C

32xxC_005

Fig. 3−3 IPC 3241 C with connected I/O system 1000 (grey)

� For information on the I/O system 1000, please refer to the system manual"I/O system 1000".

Product descriptionCabinet PC (CPC) design3241 C

3


Elements

�

�

�

�

�

�

�

32xxC−001

Pos. Description

IPC 3241 C

� Locking lever (DIN rail)

� Backplane bus contacts

Guide for DIN rail with thermal connection via GapPad strips

� Status LEDs

� Reset button

� Contact cover


CPC 2800

3


3.6.2 CPC 2800

Elements

�

�

�

�

�

�

�

�

�

�

CPC2700−001

Pos. Description

Control cabinet PC

� DVD drive (optional)

� PS/2

LAN (Ethernet)

� Status LEDsError (red):� Is lit if a power supply failure has occurred;HD (yellow):� Indicates access to a storage medium.Power (green):� Is lit when the supply voltage is present.� Flashes (−−−

−−−−

−) in the case of a hardware error.� Is blinking (−−

−−−

−) when the ACU UPS (optional) is being charged.� Is blinking (−−

−−−−

−−) when there is a supply voltage failure and the device is being supplied by the ACUUPS.

� Is blinking (−−−−) when the supply voltage of the ACU UPS is too low (e.g. rechargeable battery is

empty or missing).� Blinks 4 x per second if the ACCU−PACK causes a short circuit or if the CAPS−PACK is completely

discharged.

� USB

� RS 232

� CF Card

� MC Card

� ACU UPS

� 24 V DC

� DVI

Product descriptionCabinet PC (CPC) designCPC 5100

3


3.6.3 CPC 5100

Elements

AUDIO

VGA

MIC

USB

USB

INOUT

LAN

MOUSE

COM1

KEYB

X 2X 2

X 1X 1

POWERSTANDBY

HD

RESETCTRL

SL

OT

AB

CD

EF

G

I 0

��

��

�

�

�

�

�

�

�

�

�

�

CPC5100−001

Pos. Description

Control cabinet PC

� Mains connection 115 ... 230 V AC

� Mains switch

From left to right:� Keyboard connection (PS/2)� Mouse connection (PS/2)

� From left to right:� Analog monitor connection (VGA)� Serial interface (COM1)

� 8 x USB−A2 x Ethernet (RJ45)

� From left to right:� Microphone� Audio line−out� Audio line−in

� Digital monitor connection (DVI on PCIe expansion card)

� 5 x PCI slot

� PCIe x4 slot (in x16 socket)

� Optionally assigned interfaces

� DVD drive (option)

� Stand−by pushbutton

� Reset pushbutton

� From the top to the bottom:� Power LED (is lit if mains voltage is applied)� HD−LED (is lit if the hard disk is accessed)� CTRL−LED (green: housing fan in operation; red: housing fan out of service)

� PE terminal screw (protective conductor)

� Labelling field for the terminal and slot assignment


CPC 9100

3


3.6.4 CPC 9100

Elements

AU

DIO

VG

A

MIC

US

B

US

B

INO

UTL

AN

MO

US

E

CO

M1

KE

YB

I

0

� � � � � � � �

��

�

CPC9100−001

Pos. Description

Control cabinet PC

� Mains connection 115 ... 230 V AC

� Mains switch

UPS control cable (only for power supply unit with integrated UPS)

� from bottom to top:� Keyboard connection (PS/2)� Mouse connection (PS/2)

� from bottom to top:� Analog monitor connection (VGA)� Serial interface (COM1)

� 8 x USB−A2 x Ethernet (RJ45)

� from bottom to top:� Microphone� Audio line−out� Audio line−in

� Digital monitor connection (DVI to PCIe expansion card)

� 5 x PCI slot

� 1 x optional PCIe x4 slot (in x16 socket)

� 3 x optionally assigned 5.25" bays (e.g. for DVD drives, hard disks in removable rack, battery packs forUPS)

� 2 x USB−A

� No function

� from left to right:� Power LED (is illuminated when mains voltage is applied)� HD−LED (is illuminated when hard disk is accessed)� Fan−LED (no function)

� Reset pushbutton

� Power pushbutton

� Device fan (hot−swappable)

Product descriptionOptionsOverview

3


3.7 Options

3.7.1 Overview

Option For the use with Function

ACU UPS control unit � CS 5800 ... CS 9800� EL 1800 ... EL 9800� CPC 2800� 3241 C

For expansion of the IPC byUPS functionality

3.7.2 ACU UPS control unit

Description

The optional ACU UPS control unit in connection with a battery or capacitor pack adds aUPS functionality to the Industrial PC of the EL 1800−9800, CS 5800−9800, CPC 2800, and3241 C series.

The ACU UPS control unit is either pre−equipped by the factory or can be refitted by theLenze Service staff.

Features of the ACU UPS control unit

with battery pack (ACCU PACK) with capacitor pack (CAPS PACK)

� Bridges a short−term mains failure or mainsfluctuations and shuts down the PC.

� Software−based configuration� � Documentation for the battery pack

� Data backup in the event of mains failure.� Not suitable for Windows XP and Windows

Embedded Standard 2009.� Software−based configuration� � Documentation for the capacitor pack

POWER

EPC50

FAN2

FAN3

RESET

US

B-μ

CO

N

BLIG

HT

ACCU

CR2450

12

19

20

F1 T4A

ACU

�

USV

S

ACCU-Pack

Beforeopening,

readthe

instructionmanual.

� ��

�

CS57x0−042

2700 battery pack or 2701 capacitor pack (accessories)� Connection cable (included in delivery of battery pack/capacitor pack)� Port on industrial PC ACU UPS control unit � Baseboard

Product descriptionAccessories

Overview

3


3.8 Accessories

3.8.1 Overview

Accessories Function For the use with

MC−CAN2 For connection to a CAN fieldbus;the card features 2 independentCAN interfaces

� IPC 3241 C� IPC CPC 2800� IPC CS 5800 − 9800� IPC EL 1800 − 9800

MC−ETC For connection to a EtherCATnetwork


MC−ETH For connection to a Ethernetnetwork


MC−ISI For the connection to RS 232,RS 422, or RS 485; the card has 2independent serial interfaces


MC−PBM For connection to a PROFIBUSsystem as master


MC−PBS For connection to a PROFIBUSsystem as slave


MC−PNC For connection to a PROFINETsystem as control system (controllerinterface connection)


MC−PND For connection to a PROFINETsystem as device (device interfaceconnection)


DVI/USB extender For the decentralised configurationbetween the computer unit and theoperating/display unit

� Monitor panel MP 800 − 9000 DVI� Monitor panel CS 5000 − 9000 DVI� IPC 3241 C� IPC CPC 2800� IPC CPC 5100� IPC CPC 9100

� For further information please see the corresponding separate manuals.

Product descriptionSoftwareOperating system (accessories)

3


3.9 Software

3.9.1 Operating system (accessories)

Industrial PC Operatingsystem

Description Storage medium

EL 1800 − 9800CS 5800 − 9800CPC 2800, CPC 5100,CPC 9100

Windows XP��

Multilanguage� Professional with SP3� Pre−installed languages: English, German,

French, Spanish, Portuguese (Brazil),Chinese (P.R. of China)

� Hard disk 1)

EL 1800 − 9800CS 5800 − 98003241 C

Windows�

EmbeddedStandard 2009

� Component version of Windows XP�

Professional, where the necessarysoftware components and drivers arefactory−set.

� Pre−installed languages: English, German� For the different processor types adapted

image files are available.

� Hard disk� Compact Flash

card� Only 3241 C: on

flash memory ofthe device

EL 1800 − 9800CS 5800 − 9800CPC 2800

Windows CE� 6Prof.

� Real−time capable operating system withlow resource requirements

� For the different processor types adaptedinstallations are available (not for Core�Duo).

� Compact Flashcard

1) The Industrial PC must be equipped with a hard disk.


3.9.2 Other software types

Industrial PC Software Description

EL 1800 − 9800 TCCS 5800 − 9800 TC

Thin Client connectionmanager

� Terminal Client Manager for configuring theconnection to the server and the desired programs.

3241 C Backup and restoretool V3

� These tools provide the possibility of copying the flashmemory to a USB stick. A restore can be carried out byinserting the USB stick and switching on the voltage, orby means of a tool. An option to manage the archivescan be configured.

� By carrying out a restore as described above, thereplacement device can be set to a state identical tothe one the original device had during the backup.

� For further information please refer to the backup andrestore tool manual

Devices with Windows CE�

6.0:EL 1800 − 9800CS 5800 − 9800CPC 2800

Backup and restoretool V2


Product description

Fan monitoring with "Smart Cool" and "FAN Service" (option)

3


3.9.3 Fan monitoring with "Smart Cool" and "FAN Service" (option)

The "Smart Cool" and "Fan service" softwares can be used for the following IPCs:

ƒ EL 1800 − 9800

ƒ CS 5800 − 9800

ƒ CPC 2800

"Smart Cool"

Forced−ventilated industrial PCs are always provided with a temperature monitoringsystem which is controlled via the "Smart Cool" software.

A thermal sensor measures the temperature inside the housing of the industrial PC. Whena preset temperature is exceeded, the fans of the industrial PC are switched on by "SmartCool". When the temperature has dropped again, "Smart Cool" switches off the fans.

A default setting depending on the installed PC components determines which fans in theindustrial PC are to be controlled by the software and at which temperature the fans areto be switched on.

The software starts automatically together with the operating system and runs in thebackground.

You can open the user interface of "Smart Cool" via the identically−named entry in thesystem control. The user interface provides option boxes for selecting one of the followingstates:

"Smart Cool" state: Temperature monitoring is active and operates as described above(default setting).

"FAN on" state: All fans of the industrial PC are running continuously.

The assigned state remains selected even after a restart.

"FAN service"

The "FAN service" is installed together with "Smart Cool". It monitors the fans of theIndustrial PC and reports (Windows window) or logs (log file) the following system states:

ƒ Fan failure

ƒ Defective or empty buffer battery

The "FAN service" runs in the background and has no user interface.

Location of the "LogFanService.txt" log file:

ƒ Windows Embedded Standard 2009 and Windows XP Multilanguage in the "SmartCool" program folder (e.g. "x:\Programs\Lenze\SmartCool\)

ƒ For Windows CE in the folder "x:\Storage\DeviceScanner\"

Note!

In order to prevent the log file size from getting too large, its data aretransferred to the "LogFanService.bak" file as soon as the file size exceeds100 kB.

Index4

�32 EDSIPCx7 EN 4.1

4 Index

3241 C, 23

AACU UPS control unit, 28

Application as directed, 10

BBattery pack, 28

CCabinet PC

− 3241 C, 23

− CPC 2800, 25

− CPC 5100, 26

− CPC 9100, 27

− design, 17

− features, 14

Capacitor pack, 28

Command Station, 20, 23

− design, 16

− features, 14

Control elements, CSB 7/14, 22

CPC 2800, 25

CPC 5100, 26

CPC 9100, 27

DDefinition of notes used, 6

Definitions, 5

Design

− Command Station, 20, 23

− Embedded Line, 18

− overview, 14

Designs

− Cabinet PC, 17

− Command Station, 16

− Embedded Line, 15

Device

− control/display elements, CSB 7/14, 22

− Overview, 24

− overview, 18, 20, 25, 26, 27

Display elements, CSB 7/14, 22

Disposal, 9

EEmbedded Line, 18

− design, 15

− features, 14

FFan monitoring, 31

FAN Service, 31

II/O system 1000, 23

Industrial PC system, 11

MMonitor panel, 17

NNotes, definition, 6

OOperating system, 30

Overview, 18, 20, 24, 25, 26, 27

PProduct description, 10

− application as directed, 10

SSafety instructions, 7

− application as directed, 10

− definition, 6

− layout, 6

Smart Cool, 31

Software

− fan monitoring, 31

− Operating system, 30

TThin Client Panel, 17

UUPS, 28

Index 4


VValidity, documentation, 4

�© 11/2013

� Lenze Automation GmbHHans−Lenze−Str. 1D−31855 AerzenGermany

Service Lenze Service GmbHBreslauer Straße 3D−32699 ExtertalGermany

� +49�(0)51 54 /�82−0 � 00�80�00�/ 24�4�68�77 (24 h helpline)

� +49�(0)51 54 /�82 − 28 00 � +49�(0)51�54�/ 82−11 12

� [email protected] � [email protected]

� www.Lenze.com

EDSIPCx7 � .N+_ � EN � 4.1 � TD29

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