System 800xA 5.1 What’s New – System Improvements · System 800xA Extended Automation ... All...
Transcript of System 800xA 5.1 What’s New – System Improvements · System 800xA Extended Automation ... All...
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© ABB Group February 2, 2012 | Slide 1
System 800xA 5.1 What’s New – System Improvements
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© ABB Group February 2, 2012 | Slide 2
System 800xA Extended AutomationThe Power of Integration
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© ABB Group February 2, 2012 | Slide 3
System 800xA Extended AutomationWhat’s new in 5.1?
Windows 7/2008 Server New, more powerful
AC 800M Controller
FFImprovements
Alarm Management
ProfiNetDeviceNet
Engineering Improvements
Virtualization
IEC61850Improvements WirelessHART
Application Improvements
System Maintenance
AF100 Interface
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© ABB Group February 2, 2012 | Slide 4
Aligns with PC deliveries
Ready for the future
Online Upgrade supported from System 800xA 5.0 SP2
Now 64 bit compatible.
What’s new in System 800xA 5.1? – Base SystemNew Operating System
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© ABB Group February 2, 2012 | Slide 5
What’s new in System 800xA 5.1? – Base SystemSystem Size Increased
Double !! Dos !! Deux !! Dva!! Zwei!! Due !! 二
Number of tags in one system is increased to 120,000 objects from 60,000
5.1
5.0
120,000
60,000
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© ABB Group February 2, 2012 | Slide 6
What’s new in System Version 5.1? – Base SystemMore intuitive system administration interface
System Configuration Console with improved user interface:
Appearance and personalization
Client and server load balancing
Maintenance configurations
Security configurations
User administrations Explanations on various features.
Intuitive based onworkflow
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© ABB Group February 2, 2012 | Slide 7
What’s new in System Version 5.1? – Base SystemVirtualization
Now you see them
Now you don’t !
First released in June 2009 as Server Virtualization
Supports Virtualization of System 800xA Servers
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© ABB Group February 2, 2012 | Slide 8
What’s new in System Version 5.1? – Base SystemReduced Footprint – Virtualization Improvements
VMware ESX/ESXi 4.0
Support for almost all server node types
Additional hardware choices available
USB Anywhere for license dongle
Still managed for now
What’s next in the future?
Investigating technologies such as high availability, external storage, vCenter support, additional node types
See the product guide for details
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© ABB Group February 2, 2012 | Slide 9
What’s new in System Version 5.1? – Base SystemReduced Hardware Footprint
Up to four FF OPC Servers running on one Connectivity Server
Each FF OPC Server is connected to separate HSE subnet
4000 FF (from 1000 in 5.0) devices per Connectivity Server
FF H1 devices
AC 800Mwith CI860
FF H1 devices
OPC Servers- FF- AC 800M
Client/Server Network
FF HSE #1
Linking Device
Linking Device
FF H1 devices
Linking Device
FF HSE #2
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© ABB Group February 2, 2012 | Slide 10
System 800xA 5.1 What’s New - Operations
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© ABB Group February 2, 2012 | Slide 11
Improving Operator Effectiveness…through integrated information
System 800xA lets you monitor, control, optimize, and maintain from one powerful interface.
Seamless integration of actionable information through Aspect Object Technology
Relevant, filtered information based on user’s role and responsibility
One click to all Information you need…
Control
Faceplates
Trend
Graphics
Video
Asset Health
Reports
Documentation ERP/ CMMS
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© ABB Group February 2, 2012 | Slide 12
What’s new in System 800xA 5.1? - OperationsOverview
Standard large screen console offering EOW-x3 and EOW-x2
Improved control room collaboration Point of Control
Helping customers comply to alarm management standards and guidelines Alarm Management
Improved visibility into plant status information Snap-shot reporting SFC Viewer Enhancements
Improved consistency when operating 3rd party controllers PLC Connect Library
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System 800xA OperationsNew EOW and EEMUA201
System 800xA with the EOW-x3 can help operators achieve:
A good common overview of the plant operation
All information available in onecommon easy-to-use environment
Context sensitive navigation forquick and accurate access to data
An ergonomic environment for the operators based on the latest study in human factors
Support for multiple monitors and large screens (all common resolutions)
Tested and verified integrated solutions Public Address Live Video
© ABB / PA / Control Systems3BSE062981 enFebruary 2, 2012 | Slide 13
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© ABB Group February 2, 2012 | Slide 14
What’s new in System 800xA 5.1? - Operations Control room collaboration today
Multiple control rooms able to control and operate the same equipment
Multiple operators being able to control the same area
Inefficient use of operations expertise between control rooms
Expert user should be able to be given operational rights regardless of location
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© ABB Group February 2, 2012 | Slide 15
What’s new in System 800xA 5.1? - OperationsPoint of Control
New option : Point of Control Responsibility for a process section
is assigned to a location and a user One and only one user can be
responsible i.e. be at the “Point of Control”
Operator information is filtered based on the current responsibility
Responsibility can be transferred between users and locations
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© ABB Group February 2, 2012 | Slide 16
The operator in black hat has control over both areas
The operator in blue shirt wants control over Area 21
Demonstrated features:
Request responsibility
Check status
Point of ControlOperation Demo
Area 21
Area 44
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© ABB Group February 2, 2012 | Slide 17
Transfer ResponsibilityDemonstration
Area 21
Area 44Area 21
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© ABB Group February 2, 2012 | Slide 18
What’s new in System 800xA 5.1? - OperationsReal-time status checking Today
Operators requires current plant status quickly especially during transitions such as shift change over
Typically, graphics are built requiring maintenance over time
Engineering and Maintenance requires current plant and application status
Must browse through various views to find system abnormalities
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What’s new in System 800xA? - OperationsSnap-shot Reports
New option: Snap-shot Reports
Provides online report aspect that finds and presents data matching configured criteria
Examples:
New or changed operator notes MV, OUT and SP values for all
loops
All loops in manual All updated aspects in last hour All forced signals IP addresses on system nodes
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© ABB Group February 2, 2012 | Slide 20
What’s new in System 800xA 5.1? - Operation Snap-shot report – “PIDs in Manual Mode”
List of objects meeting criteria
Aspect menu available
directly from list for fast access
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© ABB Group February 2, 2012 | Slide 21
What’s new in System 800xA 5.1? - Operation Alarm Management - Today
Many plants are running with high peak load and high alarm rate
Too many alarms configured, alarms should only be generated when action is required
Nuisance alarms degrade alarm system’s effectiveness
Alarm bursts in certain plant conditions
How do you achieve good alarm management?
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© ABB Group February 2, 2012 | Slide 22
What’s new in System 800xA 5.1? - Operation Alarm Management
New option: Alarm Management Alarm Hiding (previously released) Alarm Shelving
Operator temporarily removes alarms from alarm list
Alarm Analysis Alarm Key Performance
Indicators for alarm system performance
Acknowledge Visible Alarms Operator acknowledges all
alarms for all objects in a graphic display
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© ABB Group February 2, 2012 | Slide 23
What’s new in System 800xA 5.1? - Operation Alarm Shelving
Shelve Alarm
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© ABB Group February 2, 2012 | Slide 24
What’s new in System 800xA 5.1? - Operation Alarm Analysis
No of: Active, Unacknowledged, Hidden, and Shelved alarms
Alarm rates and Average, Max number of alarms per hour
Average time to acknowledge alarms
Percentages of alarms above Acceptability level (user defined)
Percentages of alarms above Intense level (user defined)
20 most frequent alarms 20 alarms that were active for the
longest time 20 still active alarms that were
active for the longest time Runtime distribution of alarm
priorities
Top 20 AlarmsTop 20 Longest in
Alarm Alarm Priority Distribution
Active alarms over time
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© ABB Group February 2, 2012 | Slide 25
Transition logic animated with line color
Object navigation to the main Faceplate utilizing variable name rules
What’s new in System 800xA 5.1? - OperationsSFC Viewer Improvements
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© ABB Group February 2, 2012 | Slide 26
SFC Viewer – Object navigation functionalityDemonstration
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© ABB Group February 2, 2012 | Slide 28
What’s new in System 800xA 5.1? - OperationsPLC Device Library
For use with PLC Connect
General purpose library for PLCs and controllers
Process Object types
Graphical elements
Faceplates
User documentation
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© ABB Group February 2, 2012 | Slide 29
New options for 5.1:
Point of Control
Alarm management
Snap-shot reporting
SFC Viewer enhancements
PLC Connect Library
What’s new in System 800xA 5.1? - OperationsSummary
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© ABB Group February 2, 2012 | Slide 30
System 800xA 5.1 What’s New - Engineering
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© ABB Group February 2, 2012 | Slide 31
System 800xA - The Power of IntegrationGenerating Cost Effective Solutions
System 800xA’s integrated engineering environment allows you to engineer “extended” solutions. Control strategy Operator Interface History and trending Asset optimization Links to external systems
Made for Re-use:
Object oriented, reusable solutions (libraries)
Process Engineering Tool integration
Bulk data management
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© ABB Group February 2, 2012 | Slide 32
Integrated Engineering
Control Logic
Operator Interface
Trend Configuration
Alarm / Event Configuration
History Log Configuration
Link to Documentation
Tag Object
Object types can be pre-configured to include the
entire solution so when you add a “tag” you get a lot
more with the same effort!
Each tag object includes aspects for…
FIC100
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© ABB Group February 2, 2012 | Slide 33
What’s new in System 800xA 5.1? - EngineeringOverview
Improved change management
Detailed Difference Report
Improved Usability and Performance
Function Designer Improvements
Foundation Fieldbus Engineering Improvements
New Batch Procedure Editor
Simplified Engineering
Inter-application Communication
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© ABB Group February 2, 2012 | Slide 35
What’s new in System 800xA 5.1? - EngineeringDetailed Difference Report
Difference Report provides more detailed information on configuration changes Process Graphics 2 Control Logic
Enhanced readability by color indication
Filter to see changes only Supports Save & print
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© ABB Group February 2, 2012 | Slide 36
What’s new in System 800xA 5.1? - EngineeringDetailed Difference Report
Compare export files
Tree view and Text view view
with color coding
Tree view and Text view with color coding Print options
available for manage of
change records
Simplified view only showing
changes
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© ABB Group February 2, 2012 | Slide 37
What’s new in System 800xA 5.1? - EngineeringFunction Designer Improvements
Improved call up time for large diagrams and code generation > 50% faster
Reduced context menu Double click actions
e.g. “connect to” on empty reference Color change on boolean lines
while subscribing for online values Improved connection routing Commonly used functions in Toolbar
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© ABB Group February 2, 2012 | Slide 38
What’s new in System 800xA 5.1? - EngineeringFunction Designer Improvements - Toolbar
Insert blockApplication Allocation
IO Allocation Generate code(Delta and Full)
Go Online
Code Sorting
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© ABB Group February 2, 2012 | Slide 39
AC 800M
FF HSE
Linking Device
FF OPC Server
Engineering Workplaces
= User access
Linking Device
What’s new in System 800xA 5.1? - Engineering Foundation Fieldbus Multi-user support
CommissionFF Installations
Faster!
Multiple users can have access to multiple H1 Links in parallel at planning and commissioning
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© ABB Group February 2, 2012 | Slide 40
What’s new in System 800xA 5.1? - Engineering FF Engineering with Plant Explorer
FF topology configuration done through Plant Explorer
No more “FF Uploading”!
Copy/Rename function enables intelligent renaming of FF data like H1 links, devices, signals, function blocks, etc.
For easy copying complete FF structures incl. renaming
More efficient, integrated engineering Improved engineering quality
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© ABB Group February 2, 2012 | Slide 41
What’s new in System 800xA 5.1? - Engineering Foundation Fieldbus - Bulk Data Management
Creation of FF topology based on an I/O list using Bulk Data Manager
Checking and correction of parameters between FF configuration and an I/O list
I/O list from customer
System 800xA
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© ABB Group February 2, 2012 | Slide 43
What’s new in System 800xA 5.1? - Engineering Inter-application-Communication
MMSRead
MMSWrite
Access Variable 1
Access Variable 2Enable 2
Enable 1
MMSConnect
Status
Application today
Declarations today:
Access Variable 1 => Local variable
Access Variable 2 => Local variable
Enable 1
Enable 2
Destination
Status
Destination
Application in 5.1
Declarations in 5.1:
Communication Variable => Local variable
IAC No code or function blocks!Not needed in 5.1!
Less declarations in 5.1!
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© ABB Group February 2, 2012 | Slide 44
What’s new in System 800xA 5.1? - EngineeringSummary
Detailed Difference Report
Function Designer Improvements
Foundation Fieldbus Engineering Improvements
New Batch Procedure Editor
Inter-application Communication
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© ABB Group February 2, 2012 | Slide 45
System 800xA 5.1 What’s New – Control & I/O
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© ABB Group February 2, 2012 | Slide 46
What’s new in System 800xA 5.1? – Control & I/OTask Analysis Tool
The Task Analysis tool is used to detect problems in Control Builder already before downloading to the controller
The tool provides a visual representation of how the tasks will execute in the controller after the download
The tool can be helpful for example during modifications of task settings that can affect the execution in a way that causes problems
It will stop downloads before they fail due to e.g. task latency problems
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© ABB Group February 2, 2012 | Slide 47
What’s new in System 800xA 5.1? – Control & I/OEasier Maintenance
Improvements of the Alarm messages from the controller
The Alarm messages from the controller are displayed in clear text instead of in codes
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© ABB Group February 2, 2012 | Slide 48
What’s new in System 800xA 5.1? – Control & I/ONew Processor Module – PM891
NEW high performance PM891 Controller
Several AC 800M controllers can be replaced by a SINGLE PM891 controller
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© ABB Group February 2, 2012 | Slide 50
What's New in System 800xA 5.1? – Control & I/OAC 800M Controllers - Capacity OverviewPerformance
Capacity
PM866
PM891
256 MB64 MB32 MB
1.0
1.4
3.1
PM864A
PM851
8 MB
0.3
PM856PM860PM861
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© ABB Group February 2, 2012 | Slide 51
What's New in System 800xA 5.1? – Control & I/O Summary
ISA–S71.04 G3 compliant hardware
Task Analysis Tool
Improved Controller Messages
New high performance CPU, PM891
More applications per controllers
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© ABB Group February 2, 2012 | Slide 52
System 800xA 5.1 What’s New – Communications
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© ABB Group February 2, 2012 | Slide 53
System 800xA Extended AutomationPower of Integration
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© ABB Group February 2, 2012 | Slide 54
Substation Automation
IEC 61850
System 800xA Extended AutomationPower of Integration
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© ABB Group February 2, 2012 | Slide 55
800xA – Aspect Integrator Platform
Electrical Integration
IEC61850
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Power of IntegrationElectrical Integration – Traditional Approach
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Electrical Integration Based on Open Standards
Full Plant Integration with System 800xA
Power of IntegrationElectrical Integration – via IEC61850
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Control network
Client/Server network
IEDs for Bay Protection, Generator Protection, Transformer Protection,Motor Protection…
IEC61850 network
IEC61850 GOOSE
IEC61850MMS
Workplace
Operator Workstation
Integrated Process and Power AutomationElectrical Integration – IEC61850
Up to 80 Per Network
Engineer Workstation Firewall to Enterprise Layer
System 800xA
AC 800M “IED”HorizontalIntegration
IEC61850 OPC server
VerticalIntegration
PMS Application
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© ABB Group
February 2, 2012 | Slide 59
What does the PMS offer
Network Determination
Load Shedding (as fast as 40ms)
Peak Shaving
Re-Acceleration
Power Control
Generator Control
Synchronisation
Breaker Control
Motor Control
Tap Changer Control
1ms Resolution on system events
Integrated Process and Power AutomationElectrical Integration – Power Management Solution
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Vertical Communications
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Vertical/Horizontal Communications
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Load Shedding
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Integrated Asset Management
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Access to Disturbance Records
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Access to Disturbance Records
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Parameterise the IED
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© ABB Group February 2, 2012 | Slide 67
System 800xA Extended AutomationPower of Integration
Process Electrification Modulebus
PROFIBUS DP
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Process Instrumentation Modulebus HART
PROFIBUS DP/PA FOUNDATION Fieldbus
H1/HSE
System 800xA Extended AutomationPower of Integration
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Safety applications
Modulebus for S800 HI I/O
All other communication for non-SIL applications
System 800xA Extended AutomationPower of Integration
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© ABB Group February 2, 2012 | Slide 70
Traditional DCS 800xA connectivity's Traditional I/Os
AC 800M – TRIO I/O AC 800M – S100 I/O AC 800M – Satt I/O PLC connectivity PLC Connect
OPC
System 800xA Extended AutomationPower of Integration
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© ABB Group February 2, 2012 | Slide 71
What's New in System 800xA 5.1? – Communications IEC 61850 Enhancements
Main Features: Increased number of supported IEDs
from 50 to 80 per OPC server instance Max 160 IEDs per OPC server Enhanced device objects Documented engineering workflow 4 days training T333 available
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© ABB Group February 2, 2012 | Slide 72