SYS862-1/Autumn 2014 Practical project Group 3 Amir Keyvan Edalat Keivan Heydari Mahdi Masoumi 1 1.
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Transcript of SYS862-1/Autumn 2014 Practical project Group 3 Amir Keyvan Edalat Keivan Heydari Mahdi Masoumi 1 1.
SYS862-1/Autumn 2014
Practical project Group 3
Amir Keyvan Edalat
Keivan Heydari
Mahdi Masoumi
1
OutlineOverview of projectExperimental methodsExperimental results
Physical properties Chemical propertiesMetallography
Grain boundaryMicrostructure
Conclusion
2
Overview of Project
Material identificationMaterial propertiesMicrostructureManufacturing methodApplications
3
Experimental MethodsVisual observationPhysical properties Macro hardness Chemical composition
Energy dispersive X-ray spectroscopy (EDX)X-ray fluorescence (XRF)
Microstructure Optical microscopeScanning electron microscope(SEM)
4
Visual ObservationRectangular shape (75.7*43.7*19.1 mm)
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Code b4a2
Surface view
Side view
Effect of spark
Physical Properties Light gray color Density = 7,75 gr/cm3
No damping of noise Attracted by magnet
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Ferro alloy
Not a %100 Austenitic Steel
Steel
Macro Hardness
Top Side Height
Hardness(HRC)
33,6 33,4 32,6
33,5 33,5 34,9
32,9 32,8 33,2
Average 33,3 33,2 33,5
Standard deviation 0,309121 0,309121 0,974109
Same hardness value in all direction
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Chemical CompositionSEM – EDX
Confirms AISI P20 Steel
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Chemical CompositionXRF analysis
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The XRF result.
Si Ni Cu Mo V Mn Cr
1 0.1531 0.4316 0.1464 0.5077 0.1981 0.99 1.7965
2 0.1864 0.4409 0.1175 0.5122 0.1708 0.8857 1.8297
3 0.1616 0.4182 0.1532 0.5025 0.1459 1.0055 1.8177
Average 0.167033 0.430233 0.139033 0.507467 0.1716 0.9604 1.814633
Standard Deviation 0.014127 0.009317 0.015477 0.003963 0.021318 0.053199 0.013726
Suggested material based on derived composition ASTM A681
Grade AISI P20 Conventional P20 does not have Vanadium
MicrostructureOptical microscope
To be sure our observation consider grains in all dimensions
Different agents used to reveal the grains:Nital 3%PicralValeilaKallingSpecific agent (90 ml boiling distilled water, 10 g picric acid, Two drops of Zephiran
chloride) which proposed by “Mokhtar Ben Salah” Master student of ETS
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Side Top
Microstructure Nital, Picral, Valeila and Kalling are not reveal grains
boundary
The pictures below show sample that etched by Nital3%
11Etched by Nital3%
500X 1000X
MicrostructureSpecific agent Keep in 60 °C (to avoid crystallization
of picric) Etching time: 60s
No difference between grains in specimen Top and Side
Grains are not stretched
12Top Side
Conclusion In material composition vanadium added by manufacturer for
a special purpose.Precipitate the vanadium-rich carbides
Refining of grain growth austenite Further structure also will be fine Increase strength and toughness
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Etched by Kaling
ConclusionPossible applications:
Plastic injection molds(https://www.youtube.com/watch?v=eOr-lpny13U)Compression molds
RubbersFibre glass renforcementsComposites,…
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Grains are not stretched
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Conclusion
Cold roll Casting
Hot roll Forge
Conclusion
Sample hardness: 33HRCP20 Usually quenched and temperedProposed range for tempering of AISI P20 is 480MC to 595
Tempered in >600MC or long term(maybe sample part from core)
16
Ref:Chandler, H., Heat Treater's Guide: Practices and Procedures for Irons and Steels. 1994: ASM International
Thanks for all your attentions
Questions/Comments?17