SYNCHRONOUS MOTOR POLARIZATION INDEX (PI) TEST ... MACHINERY.pdfA 1 T1 GND T2, T3 25 2 2 T1 GND T2,...

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°C MOTOR TEMPERATURE CONNECTED EQUIPMENT 32450, REVISED 5/1/2013 COPYRIGHT © 2002-2014 POWERDB, INC. www.powerdb.com TESTED BY: TEST EQUIPMENT USED: Default Administrator SYNCHRONOUS MOTOR POLARIZATION INDEX (PI) TEST - ARMATURE 1 ROTATING MACHINER 10/13/2014 ROTATING MACHINERY PLANT AUTOMATED °F Example Plant Example Owner OWNER % ASSET ID HUMIDITY AMBIENT TEMP. JOB # DATE PAGE POSITION SUBSTATION NAMEPLATE DATA INSULATION CLASS POWER FACTOR FULL LOAD CURRENT VOLTAGE TYPE LISTING TEMPERATURE RISE SHAFT DIAMETER DATE MANUFACTURED SERVICE FACTOR AMPS AMPS HZ UL CSA OTHER °C LOCKED ROTOR CURRENT PHASE FRAME MANUFACTURER OTHER INFORMATION SERIAL NO. HORSEPOWER FREQUENCY RPM NEMA DESIGN THERMALLY PROTECTED WEIGHT °C TYPE VOLTAGE OTHER POWER FACTOR TEMPERATURE RISE SERIAL NO. AMPS CURRENT RATING VDC FIELD INFORMATION kVDC TEST VOLTAGE: TEMPERATURE CORRECTION FACTOR T0 20°C, TCF Enter TCF Manually: Use Instrument PI Value: 0.25 0.50 0.75 1.00 20°C ARMATURE WINDING TO GROUND MINUTES TEMP. CORR. FACTOR READING (megohms) 2.00 3.00 4.00 5.00 6.00 7.00 8.00 9.00 10.00 P. I.

Transcript of SYNCHRONOUS MOTOR POLARIZATION INDEX (PI) TEST ... MACHINERY.pdfA 1 T1 GND T2, T3 25 2 2 T1 GND T2,...

  • °CMOTOR TEMPERATURECONNECTED EQUIPMENT

    32450, REVISED 5/1/2013COPYRIGHT © 2002-2014 POWERDB, INC. www.powerdb.com

    TESTED BY:TEST EQUIPMENT USED: Default Administrator

    SYNCHRONOUS MOTOR POLARIZATION INDEX (PI) TEST - ARMATURE

    1

    ROTATING MACHINERY

    10/13/2014

    ROTATING MACHINERY

    PLANT

    AUTOMATED

    °FExample Plant

    Example OwnerOWNER

    %

    ASSET ID

    HUMIDITY

    AMBIENT TEMP.

    JOB #

    DATE

    PAGE

    POSITION

    SUBSTATION

    NAMEPLATE DATA

    INSULATION CLASS

    POWER FACTOR

    FULL LOAD CURRENT

    VOLTAGE

    TYPE

    LISTING

    TEMPERATURE RISE

    SHAFT DIAMETER

    DATE MANUFACTURED

    SERVICE FACTOR

    AMPS

    AMPSHZ

    UL CSA OTHER

    °C

    LOCKED ROTOR CURRENT

    PHASE

    FRAME

    MANUFACTURER

    OTHER INFORMATION

    SERIAL NO.

    HORSEPOWER

    FREQUENCY

    RPM

    NEMA DESIGN

    THERMALLY PROTECTED

    WEIGHT

    °C

    TYPE VOLTAGE

    OTHER

    POWER FACTORTEMPERATURE RISE

    SERIAL NO.

    AMPSCURRENT RATING

    VDC

    FIELD INFORMATION

    kVDCTEST VOLTAGE: TEMPERATURE CORRECTION FACTOR T0 20°C, TCFEnter TCF Manually:

    Use Instrument PI Value:

    0.25

    0.50

    0.75

    1.00

    20°C

    ARMATURE WINDING TO GROUND

    MINUTES TEMP. CORR.FACTOR

    READING (megohms)

    2.00

    3.00

    4.00

    5.00

    6.00

    7.00

    8.00

    9.00

    10.00

    P. I.

  • SYNCHRONOUS MOTOR POLARIZATION INDEX (PI) TEST - ARMATURE

    2PAGE

    POLARIZATION CURVE

    Armature: Red Square

    32450, REVISED 5/1/2013COPYRIGHT © 2002-2014 POWERDB, INC. www.powerdb.com

    COMMENTS:

    DEFICIENCIES:

  • Current

    ROTATING MACHINERY INSULATION TEST

    STEP VOLTAGE TEST

    3

    ROTATING MACHINERY

    10/13/2014

    ROTATING MACHINERY

    PLANT

    AUTOMATED

    °FExample Plant

    Example OwnerOWNER

    %

    ASSET ID

    HUMIDITY

    AMBIENT TEMP.

    JOB #

    DATE

    PAGE

    POSITION

    SUBSTATION

    98500, REVISED 10/17/2013COPYRIGHT © 2002-2014 POWERDB, INC. www.powerdb.com

    TESTED BY:TEST EQUIPMENT USED: Default Administrator

    1.00

    2.00

    3.00

    4.00

    °C

    minutes

    STEP VOLT.

    TEST

    WINDING 2

    5.00

    1.0

    2.0

    3.0

    4.0

    5.0KVDC

    1.00

    2.00

    3.00

    4.00

    5.00

    1.0

    2.0

    3.0

    4.0

    5.0

    1.00

    2.00

    3.00

    4.00

    5.00

    1.0

    2.0

    3.0

    4.0

    5.0

    KVDC

    TEMPERATURE

    KVDC

    STEP VOLT.

    TEST

    WINDING 1

    TO FRAME

    Current

    Current

    IR

    IR

    IR

    KVDCEnter TCF Manually: TEMP. CORR. FACTOR (TCF) TO 20°C MAX. TEST VOLTAGE

    TEST TIME

    WIN

    DIN

    G 3

    TO

    FR

    AM

    E

    CURRENT (microamps)

    IR (megohms)

    STEP VOLT. (kVDC)

    IR 20ºC (megohms)

    TIME(minutes)

    WIN

    DIN

    G 2

    TO

    FR

    AM

    E

    CURRENT (microamps)

    IR (megohms)

    STEP VOLT. (kVDC)

    IR 20ºC (megohms)

    TIME(minutes)

    WIN

    DIN

    G 1

    TO

    FR

    AM

    E

    CURRENT (microamps)

    IR (megohms)

    STEP VOLT. (kVDC)

    IR 20ºC (megohms)

    TIME(minutes)

    STEP VOLT.

    TEST

    WINDING 3

    TO FRAME

    8

    EXCITER S/N

    EXCITER DESIGN

    EXCITER VOLTS

    EXCITER AMPS

    EXCITER kW

    EXCITER DRWG

    EXCITER rpm

    EXCITER TYPE

    RES S/N

    GLOBAL VPI

    EXCITER MFR

    SEMI-CON COAT

    ºC

    CONFIGURATION

    SERIAL NO.

    SPECIAL ID

    CIRCUIT

    MFR

    MFR YEAR

    REASON

    WEATHER

    TANK TEMP

    YR RWND

    STATOR kV

    FREQ Hz

    TYPE

    VOLTS

    AMPS

    MACHINE

    TYPE

    INS TYPE

    COOLING

    INS NAME

    kVA 1

    kVA 2

    PWR FACTOR

    CREW SIZE

    STA AMP 1

    STA AMP 2

    POLES

    hp/kw

    SPEED/rpm

    H2 PRESS

    H2 PRESS

    YR SERVICE

    VOLT GRADING APPLIED

    COMMENTS:

    DEFICIENCIES:

  • °CMOTOR TEMPERATURECONNECTED EQUIPMENT

    32400, REVISED 1/8/2013COPYRIGHT © 2002-2014 POWERDB, INC. www.powerdb.com

    TESTED BY:TEST EQUIPMENT USED: Default Administrator

    SYNCHRONOUS MOTOR POLARIZATION INDEX (PI) TEST

    4

    ROTATING MACHINERY

    10/13/2014

    ROTATING MACHINERY

    PLANT

    AUTOMATED

    °FExample Plant

    Example OwnerOWNER

    %

    ASSET ID

    HUMIDITY

    AMBIENT TEMP.

    JOB #

    DATE

    PAGE

    POSITION

    SUBSTATION

    NAMEPLATE DATA

    INSULATION CLASS

    POWER FACTOR

    FULL LOAD CURRENT

    VOLTAGE

    TYPE

    LISTING

    TEMPERATURE RISE

    SHAFT DIAMETER

    DATE MANUFACTURED

    SERVICE FACTOR

    AMPS

    AMPSHZ

    UL CSA OTHER

    °C

    LOCKED ROTOR CURRENT

    PHASE

    FRAME

    MANUFACTURER

    OTHER INFORMATION

    SERIAL NO.

    HORSEPOWER

    FREQUENCY

    RPM

    NEMA DESIGN

    THERMALLY PROTECTED

    WEIGHT

    °C

    TYPE VOLTAGE

    OTHER

    POWER FACTORTEMPERATURE RISE

    SERIAL NO.

    AMPSCURRENT RATING

    VDC

    FIELD INFORMATION

    kVDC

    TEST VOLTAGE: STATOR kVDC

    ROTOR

    20 °C

    READING (megohms)

    TEMP. CORR.FACTOR

    MINUTES TEMP. CORR.FACTOR

    STATOR TO FRAME - ROTOR GUARDED ROTOR TO FRAME - STATOR GUARDED

    READING (megohms)

    0.25

    0.50

    0.75

    1.00

    20°C READING(megohms)

    20°C READING(megohms)

    2.00

    3.00

    4.00

    5.00

    6.00

    7.00

    8.00

    9.00

    10.00

    P. I.

    TEMPERATURE CORRECTION FACTOR TOEnter TCF Manually:

    Use Instrument PI Value:

  • SYNCHRONOUS MOTOR POLARIZATION INDEX (PI) TEST

    5PAGE

    POLARIZATION CURVE

    Stator: Red Square

    Rotor: Blue Circle

    32400, REVISED 1/8/2013COPYRIGHT © 2002-2014 POWERDB, INC. www.powerdb.com

    COMMENTS:

    DEFICIENCIES:

  • Default Administrator

    98006, REVISED 1/6/2014COPYRIGHT © 2002-2014 POWERDB, INC. www.powerdb.com

    Serial Number: Calibration Date:Firmware Information:

    TESTED BY:TEST EQUIPMENT USED:

    6

    ROTATING MACHINERY

    10/13/2014

    ROTATING MACHINERY

    PLANT

    AUTOMATED

    Example Plant

    Example OwnerOWNER

    %

    ASSET ID

    HUMIDITY

    AMBIENT TEMP.

    JOB #

    DATE

    PAGE

    POSITION

    SUBSTATION

    STATOR COIL

    TIP UP TEST

    °F

    8

    EXCITER S/N

    EXCITER DESIGN

    EXCITER VOLTS

    EXCITER AMPS

    EXCITER kW

    EXCITER DRWG

    EXCITER rpm

    EXCITER TYPE

    RES S/N

    GLOBAL VPI

    EXCITER MFR

    SEMI-CON COAT

    ºC

    CONFIGURATION

    SERIAL NO.

    SPECIAL ID

    CIRCUIT

    MFR

    MFR YEAR

    REASON

    WEATHER

    TANK TEMP

    YR RWND

    STATOR kV

    FREQ Hz

    TYPE

    VOLTS

    AMPS

    MACHINE

    TYPE

    INS TYPE

    COOLING

    INS NAME

    kVA 1

    kVA 2

    PWR FACTOR

    CREW SIZE

    STA AMP 1

    STA AMP 2

    POLES

    hp/kw

    SPEED/rpm

    H2 PRESS

    H2 PRESS

    YR SERVICE

    VOLT GRADING APPLIED

    60TEST FREQUENCY:

    kV %

    TEST kV

    % TIP UP

    WATTSmAMEAS.

    DIRECTP.F. %Capacitance C (pF)TEST TYPE

    STEPNUMBERCOIL ID

    1 UST-B 2251

    UST-B 4502

    UST-B 6753

    UST-B 81004

  • STATOR COIL

    TIP UP TEST

    7PAGE

    98006, REVISED 1/6/2014COPYRIGHT © 2002-2014 POWERDB, INC. www.powerdb.com

    PO

    WE

    R F

    AC

    TO

    R %

    1-Blue Circle

  • STATOR COIL

    TIP UP TEST

    8PAGE

    98006, REVISED 1/6/2014COPYRIGHT © 2002-2014 POWERDB, INC. www.powerdb.com

    MULTIPLE QUICK TESTS

    mA

    POWER FACTOR %

    MEAS.

    TESTMODE

    Test Freq

    TEST kV IR%VDF

    WATTS

    DIRECT

    @ 20°C CORR.

    L(H)CAP.(pF)SUPPRESS.

    TEST

    NO

    INSULATION TESTED

    UST-R Off 1.0001

    COMMENTS:

    DEFICIENCIES:

  • MOTOR TEMPERATURECONNECTED EQUIPMENT

    32000, REVISED 1/8/2013COPYRIGHT © 2002-2014 POWERDB, INC. www.powerdb.com

    TESTED BY:TEST EQUIPMENT USED: Default Administrator

    MOTOR POLARIZATION INDEX (PI) TEST

    9

    ROTATING MACHINERY

    10/13/2014

    ROTATING MACHINERY

    PLANT

    AUTOMATED

    °FExample Plant

    Example OwnerOWNER

    %

    ASSET ID

    HUMIDITY

    AMBIENT TEMP.

    JOB #

    DATE

    PAGE

    POSITION

    SUBSTATION

    NAMEPLATE DATA

    INSULATION CLASS

    POWER FACTOR

    FULL LOAD CURRENT

    VOLTAGE

    TYPE

    LISTING

    TEMPERATURE RISE

    SHAFT DIAMETER

    DATE MANUFACTURED

    SERVICE FACTOR

    AMPS

    AMPSHZ

    UL CSA OTHER

    °C

    LOCKED ROTOR CURRENT

    PHASE

    FRAME

    MANUFACTURER

    OTHER INFORMATION

    SERIAL NO.

    HORSEPOWER

    FREQUENCY

    RPM

    NEMA DESIGN

    THERMALLY PROTECTED

    WEIGHT

    °C

    kVDC

    * POLARIZATION INDEX = 10 MINUTE READING / 1 MINUTE READING

    20°C READING(megohms)

    0.25

    0.50

    0.75

    1.00

    1.25

    1.50

    1.75

    2.00

    2.50

    3.00

    4.00

    5.00

    6.00

    7.00

    8.00

    9.00

    10.00

    P.I. NO.*

    MINUTES 20°C READING(megohms)

    20°C READING(megohms)

    READING (megohms)

    READING (megohms)

    READING (megohms)

    TEMP. CORR.FACTOR

    TEMP. CORR.FACTOR

    TEMP. CORR.FACTOR

    WINDING 1 TO FRAME - MEGOHMS WINDING 2 TO FRAME - MEGOHMS WINDING 3 TO FRAME - MEGOHMS

    TEMPERATURE CORRECTION FACTOR TO 20°C, TCFEnter TCF Manually:

    Use Instrument PI Value:

    TEST VOLTAGE

  • MOTOR POLARIZATION INDEX (PI) TEST

    10PAGE

    POLARIZATION CURVE

    Winding 1: Red Square

    Winding 2: Blue Circle

    Winding 3: Green Triangle

    32000, REVISED 1/8/2013COPYRIGHT © 2002-2014 POWERDB, INC. www.powerdb.com

    COMMENTS:

    DEFICIENCIES:

  • Default Administrator

    98005, REVISED 2/12/2014COPYRIGHT © 2002-2014 POWERDB, INC. www.powerdb.com

    Serial Number: Calibration Date:Firmware Information:

    TESTED BY:TEST EQUIPMENT USED:

    11

    ROTATING MACHINERY

    10/13/2014

    ROTATING MACHINERY

    PLANT

    AUTOMATED

    Example Plant

    Example OwnerOWNER

    %

    ASSET ID

    HUMIDITY

    AMBIENT TEMP.

    JOB #

    DATE

    PAGE

    POSITION

    SUBSTATION

    ROTATING MACHINES

    TIP UP TEST

    °F

    EXCITER S/N

    EXCITER DESIGN

    EXCITER VOLTS

    EXCITER AMPS

    EXCITER kW

    EXCITER DRWG

    EXCITER rpm

    EXCITER TYPE

    RES S/N

    GLOBAL VPI

    EXCITER MFR

    SEMI-CON COAT

    ºC

    CONFIGURATION

    SERIAL NO.

    SPECIAL ID

    CIRCUIT

    MFR

    MFR YEAR

    REASON

    WEATHER

    TANK TEMP

    YR RWND

    STATOR kV

    FREQ Hz

    TYPE

    VOLTS

    AMPS

    MACHINE

    TYPE

    INS TYPE

    COOLING

    INS NAME

    kVA 1

    kVA 2

    PWR FACTOR

    CREW SIZE

    STA AMP 1

    STA AMP 2

    POLES

    hp/kw

    SPEED/rpm

    H2 PRESS

    H2 PRESS

    YR SERVICE

    VOLT GRADING APPLIED

    60TEST FREQUENCY:

    kV %

    CIRCUIT DESCRIPTIONTEST ID

    TEST kV

    % TIP UP

    WATTSmAMEAS.

    DIRECTP.F. %Capacitance C (pF)

    GROUNDED TIP UP TEST

    PHASE

    2A 251 T1 GND T2, T3

    4502 T1 GND T2, T3

    6753 T1 GND T2, T3

    81004 T1 GND T2, T3

    2B 255 T2 GND T3, T1

    4506 T2 GND T3, T1

    6757 T2 GND T3, T1

    81008 T2 GND T3, T1

    2C 259 T3 GND T1, T2

    45010 T3 GND T1, T2

    67511 T3 GND T1, T2

    810012 T3 GND T1, T2

  • ROTATING MACHINES

    TIP UP TEST

    12PAGE

    98005, REVISED 2/12/2014COPYRIGHT © 2002-2014 POWERDB, INC. www.powerdb.com

    PO

    WE

    R F

    AC

    TO

    R %

    Phase C - Green TrianglePhase A - Blue Circle

    GND - Purple Square

    Phase B - Red Triangle

    kV %

    CIRCUIT DESCRIPTIONTEST ID

    TEST kV

    % TIP UP

    WATTSmAMEAS.

    DIRECTP.F. %Capacitance C (pF)

    UNGROUNDED TIP UP TEST

    PHASE

    2A 251 T1 MES T2 GND T3

    4502 T1 MES T2 GND T3

    6753 T1 MES T2 GND T3

    81004 T1 MES T2 GND T3

    2B 255 T2 MES T3 GND T1

    4506 T2 MES T3 GND T1

    6757 T2 MES T3 GND T1

    81008 T2 MES T3 GND T1

    2C 259 T3 MES T1 GND T2

    45010 T3 MES T1 GND T2

    67511 T3 MES T1 GND T2

    810012 T3 MES T1 GND T2

  • ROTATING MACHINES

    TIP UP TEST

    13PAGE

    98005, REVISED 2/12/2014COPYRIGHT © 2002-2014 POWERDB, INC. www.powerdb.com

    PO

    WE

    R F

    AC

    TO

    R %

    Phase C - Green TrianglePhase A - Blue Circle Phase B - Red Triangle

  • ROTATING MACHINES

    TIP UP TEST

    14PAGE

    98005, REVISED 2/12/2014COPYRIGHT © 2002-2014 POWERDB, INC. www.powerdb.com

    MULTIPLE QUICK TESTS

    mA

    POWER FACTOR %

    MEAS.

    TESTMODE

    Test Freq

    TEST kV IR%VDF

    WATTS

    DIRECT

    @ 20°C CORR.

    L(H)CAP.(pF)SUPPRESS.

    TEST

    NO

    INSULATION TESTED

    UST-R Off 1.0001

    COMMENTS:

    DEFICIENCIES:

  • ROTATING MACHINERYPOLARIZATION INDEX (PI) TEST

    15

    ROTATING MACHINERY

    10/13/2014

    ROTATING MACHINERY

    PLANT

    AUTOMATED

    °FExample Plant

    Example OwnerOWNER

    %

    ASSET ID

    HUMIDITY

    AMBIENT TEMP.

    JOB #

    DATE

    PAGE

    POSITION

    SUBSTATION

    Default Administrator

    97560, REVISED 10/10/2013COPYRIGHT © 2002-2014 POWERDB, INC. www.powerdb.com

    Serial Number: Calibration Date:Firmware Information:

    TESTED BY:TEST EQUIPMENT USED:

    kVDC

    MOTOR TEMPERATURE TEMPERATURE CORRECTION FACTOR TO 20°C, TCF

    EXCELLENT

    < 1

    1.0 - 1.25

    1.4 - 1.6

    > 1.6

    < 1

    1.0 - 2

    2 - 4

    > 4

    DAR60/30 SEC

    POLARIZATION INDEX (PI)

    INSULATION CONDITION

    CONNECTED EQUIPMENT TEST VOLTAGE

    POOR

    QUESTIONABLE

    0.50

    MINUTES CORR. VALUE (megohms)

    CORR. VALUE (megohms)

    READING(megohms)

    CORR. VALUE (megohms)

    READING(megohms)

    P. I.

    A B C

    ...CLICK HERE TO SELECT DEVICE

    0.25

    1.00

    2.00

    3.00

    4.00

    5.00

    6.00

    7.00

    8.00

    9.00

    10.00

    READING (megohms)

    D. A. R.

    0.75

    Enter TCF Manually:

    GOOD

    °C

    Use Instrument PI / DAR Value:

    EXCITER S/N

    EXCITER DESIGN

    EXCITER VOLTS

    EXCITER AMPS

    EXCITER kW

    EXCITER DRWG

    EXCITER rpm

    EXCITER TYPE

    RES S/N

    GLOBAL VPI

    EXCITER MFR

    SEMI-CON COAT

    ºC

    CONFIGURATION

    SERIAL NO.

    SPECIAL ID

    CIRCUIT

    MFR

    MFR YEAR

    REASON

    WEATHER

    TANK TEMP

    YR RWND

    STATOR kV

    FREQ Hz

    TYPE

    VOLTS

    AMPS

    MACHINE

    TYPE

    INS TYPE

    COOLING

    INS NAME

    kVA 1

    kVA 2

    PWR FACTOR

    CREW SIZE

    STA AMP 1

    STA AMP 2

    POLES

    hp/kw

    SPEED/rpm

    H2 PRESS

    H2 PRESS

    YR SERVICE

    VOLT GRADING APPLIED

  • ROTATING MACHINERYPOLARIZATION INDEX (PI) TEST

    16PAGE

    97560, REVISED 10/10/2013COPYRIGHT © 2002-2014 POWERDB, INC. www.powerdb.com

    POLARIZATION CURVE

    A B C

    DATE

    SUBSTATION

    10/13/2014

    ROTATING MACHINERY

    TEMPERATURE °F HUMIDITY % EQPT. LOCATION

    POSITION AUTOMATED

    : Blue Circle : Green Triangle: Red Square

    COMMENTS:

    DEFICIENCIES:

  • AC, 180HZAC, 60HZTEST VOLTAGE UTILIZED:MOTOR TEMPERATURE

    CONNECTED EQUIPMENT

    MOTOR HIGH POTENTIAL TEST

    17

    ROTATING MACHINERY

    10/13/2014

    ROTATING MACHINERY

    PLANT

    GENERAL

    °FExample Plant

    Example OwnerOWNER

    %

    ASSET ID

    HUMIDITY

    AMBIENT TEMP.

    JOB #

    DATE

    PAGE

    POSITION

    SUBSTATION

    32200, REVISED 4/22/2009COPYRIGHT © 2002-2014 POWERDB, INC. www.powerdb.com

    TESTED BY:TEST EQUIPMENT USED: Default Administrator

    NAMEPLATE DATA

    INSULATION CLASS

    POWER FACTOR

    FULL LOAD CURRENT

    VOLTAGE

    TYPE

    LISTING

    TEMPERATURE RISE

    SHAFT DIAMETER

    DATE MANUFACTURED

    SERVICE FACTOR

    AMPS

    AMPSHZ

    UL CSA OTHER

    °C

    LOCKED ROTOR CURRENT

    PHASE

    FRAME

    MANUFACTURER

    OTHER INFORMATION

    SERIAL NO.

    HORSEPOWER

    FREQUENCY

    RPM

    NEMA DESIGN

    THERMALLY PROTECTED

    WEIGHT

    0.25

    0.50

    0.75

    1.00

    1.25

    1.50

    1.75

    2.00

    3.00

    4.00

    5.00

    6.00

    7.00

    8.00

    9.00

    10.00

    11.00

    12.00

    13.00

    14.00

    15.00

    16.00

    17.00

    18.00

    19.00

    20.00

    Winding 1 Winding 3Winding 2

    °C DC

    PHASE IDENTIFICATION

    TIME MINUTES

    TEST VOLTAGE

    (volts)

    WINDING 1

    WINDING 2

    WINDING 3

    COMMENTS:

    DEFICIENCIES:

  • MOTOR TEMPERATURE °C

    DELTACONNECTED CONFIGURATION:

    SYNCHRONOUS MOTOR

    WINDING RESISTANCE

    18

    ROTATING MACHINERY

    10/13/2014

    ROTATING MACHINERY

    PLANT

    GENERAL

    °FExample Plant

    Example OwnerOWNER

    %

    ASSET ID

    HUMIDITY

    AMBIENT TEMP.

    JOB #

    DATE

    PAGE

    POSITION

    SUBSTATION

    COPPER

    MEASURED RESISTANCE

    OHMS

    RESISTANCE CORRECTED TO

    85 °C, OHMS

    TOTAL WINDING RESISTANCE

    R

    RM

    S

    KT

    M

    T

    T

    T

    WYE WINDING MULTIPLIER = 3X

    COPPER

    MEASURED RESISTANCECALCULATED RESITANCE

    CORRECTED TO 85°C

    OHMS OHMS

    WYE

    NAMEPLATE VALUE MEASURED RESISTANCECALCULATED RESISTANCE

    CORRECTED TO 85°C

    OHMS OHMS OHMS

    M + T

    + T

    T

    T S

    K

    K

    M = RTR

    NAMEPLATE DATA

    INSULATION CLASS

    POWER FACTOR

    FULL LOAD CURRENT

    VOLTAGE

    TYPE

    LISTING

    TEMPERATURE RISE

    SHAFT DIAMETER

    DATE MANUFACTURED

    SERVICE FACTOR

    AMPS

    AMPSHZ

    UL CSA OTHER

    °C

    LOCKED ROTOR CURRENT

    PHASE

    FRAME

    MANUFACTURER

    OTHER INFORMATION

    SERIAL NO.

    HORSEPOWER

    FREQUENCY

    RPM

    NEMA DESIGN

    THERMALLY PROTECTED

    WEIGHT

    °C

    TYPE VOLTAGE

    OTHER

    POWER FACTORTEMPERATURE RISE

    SERIAL NO.

    AMPSCURRENT RATING

    VDC

    FIELD INFORMATION

    32700, REVISED 4/22/2009COPYRIGHT © 2002-2014 POWERDB, INC. www.powerdb.com

    TESTED BY:TEST EQUIPMENT USED: Default Administrator

    DELTA WINDING MULTIPLIER = 3/2X

    = TEMPERATURE RESISTANCE CONSTANT (°C)

    = TEMPERATURE FOR DESIRED RESISTANCE (85°C)

    = TOTAL WINDING RESISTANCE AT TEST TEMPERATURE

    STATOR WINDING

    ROTOR WINDING

    FIELD RESISTOR

    WINDING MATERIAL:

    WINDING MATERIAL:

    = TOTAL WINDING RESISTANCE AT 85°C

    = AMBIENT TEMPERATURE

    COPPER = 234.5°CPHASE A -

    PHASE B -

    PHASE C -

    COMMENTS:

    DEFICIENCIES:

  • 1 + DF

    °CMOTOR TEMPERATURECONNECTED EQUIPMENT

    32500, REVISED 4/22/2009COPYRIGHT © 2002-2014 POWERDB, INC. www.powerdb.com

    TESTED BY:TEST EQUIPMENT USED: Default Administrator

    SYNCHRONOUS MOTOR

    DISSIPATION FACTOR TEST

    19

    ROTATING MACHINERY

    10/13/2014

    ROTATING MACHINERY

    PLANT

    GENERAL

    °FExample Plant

    Example OwnerOWNER

    %

    ASSET ID

    HUMIDITY

    AMBIENT TEMP.

    JOB #

    DATE

    PAGE

    POSITION

    SUBSTATION

    25% GST=STATOR-GND; RTR GND

    100% GST=STATOR-GND; RTR GND

    25% UST=STATOR-ROTOR

    100% UST=STATOR-ROTOR

    NORM. REV. NORM. REV.

    25% UST=ROTOR-STATOR

    100% UST=ROTOR-STATOR

    25% GST=RTR-GND; STATOR GND

    TEST

    kV

    SW.

    POS.

    CALC.

    %

    P.F.

    % DISSIPATION FACTOR

    20°C

    %

    MEAS.

    %

    MULTI-

    PLIER

    CALC.

    AVG.

    DIAL READING

    CAPACITANCE

    PICO

    FARADS

    MULTI-

    PLIER

    CALC.

    AVG.

    DIAL READING

    NAMEPLATE DATA

    INSULATION CLASS

    POWER FACTOR

    FULL LOAD CURRENT

    VOLTAGE

    TYPE

    LISTING

    TEMPERATURE RISE

    SHAFT DIAMETER

    DATE MANUFACTURED

    SERVICE FACTOR

    AMPS

    AMPSHZ

    UL CSA OTHER

    °C

    LOCKED ROTOR CURRENT

    PHASE

    FRAME

    MANUFACTURER

    OTHER INFORMATION

    SERIAL NO.

    HORSEPOWER

    FREQUENCY

    RPM

    NEMA DESIGN

    THERMALLY PROTECTED

    WEIGHT

    100% GST=RTR-GND; STATOR GND

    25% GST=STATOR-GND; RTR GND

    °C

    TYPE VOLTAGE

    OTHER

    POWER FACTORTEMPERATURE RISE

    SERIAL NO.

    AMPSCURRENT RATING

    VDC

    FIELD INFORMATION

    TYPE OF TEST

    2

    100% GST=STATOR-GND; RTR GND

    25% GST=RTR-GND; STATOR GND

    100% GST=RTR-GND; STATOR GND

    PF =

    STATOR WINDING TEST

    ROTOR WINDING TEST

    TEMPERATURE CORRECTION FACTOR TO 20°C, TCF

    DF

    COMMENTS:

    DEFICIENCIES:

  • APPLIED TEST VOLTAGE

    32800, REVISED 4/22/2009COPYRIGHT © 2002-2014 POWERDB, INC. www.powerdb.com

    TESTED BY:TEST EQUIPMENT USED: Default Administrator

    SYNCHRONOUS MOTOR

    ROTOR WINDING VOLTAGE DROP TEST

    20

    ROTATING MACHINERY

    10/13/2014

    ROTATING MACHINERY

    PLANT

    GENERAL

    °FExample Plant

    Example OwnerOWNER

    %

    ASSET ID

    HUMIDITY

    AMBIENT TEMP.

    JOB #

    DATE

    PAGE

    POSITION

    SUBSTATION

    NAMEPLATE DATA

    INSULATION CLASS

    POWER FACTOR

    FULL LOAD CURRENT

    VOLTAGE

    TYPE

    LISTING

    TEMPERATURE RISE

    SHAFT DIAMETER

    DATE MANUFACTURED

    SERVICE FACTOR

    AMPS

    AMPSHZ

    UL CSA OTHER

    °C

    LOCKED ROTOR CURRENT

    PHASE

    FRAME

    MANUFACTURER

    OTHER INFORMATION

    SERIAL NO.

    HORSEPOWER

    FREQUENCY

    RPM

    NEMA DESIGN

    THERMALLY PROTECTED

    WEIGHT

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    13

    14

    15

    16

    17

    18

    19

    20

    VOLTAGE READINGCOIL NO.

    °C

    TYPE VOLTAGE

    OTHER

    POWER FACTORTEMPERATURE RISE

    SERIAL NO.

    AMPSCURRENT RATING

    VDC

    FIELD INFORMATION

    VOLTAGE READING (volts) COIL NO.

    21

    22

    23

    24

    25

    26

    27

    28

    29

    30

    31

    32

    33

    34

    35

    36

    37

    38

    39

    40

    VOLTAGE READING COIL NO.

    41

    42

    43

    44

    45

    46

    47

    48

    49

    50

    51

    52

    53

    54

    55

    56

    57

    58

    59

    60

    VAC

    COMMENTS:

    DEFICIENCIES:

  • ACDCkV

    °C

    TEST VOLTAGE

    MOTOR TEMPERATURECONNECTED EQUIPMENT

    32600, REVISED 4/22/2009COPYRIGHT © 2002-2014 POWERDB, INC. www.powerdb.com

    TESTED BY:TEST EQUIPMENT USED: Default Administrator

    SYNCHRONOUS MOTOR

    HIGH POTENTIAL TEST

    21

    ROTATING MACHINERY

    10/13/2014

    ROTATING MACHINERY

    PLANT

    GENERAL

    °FExample Plant

    Example OwnerOWNER

    %

    ASSET ID

    HUMIDITY

    AMBIENT TEMP.

    JOB #

    DATE

    PAGE

    POSITION

    SUBSTATION

    NAMEPLATE DATA

    INSULATION CLASS

    POWER FACTOR

    FULL LOAD CURRENT

    VOLTAGE

    TYPE

    LISTING

    TEMPERATURE RISE

    SHAFT DIAMETER

    DATE MANUFACTURED

    SERVICE FACTOR

    AMPS

    AMPSHZ

    UL CSA OTHER

    °C

    LOCKED ROTOR CURRENT

    PHASE

    FRAME

    MANUFACTURER

    OTHER INFORMATION

    SERIAL NO.

    HORSEPOWER

    FREQUENCY

    RPM

    NEMA DESIGN

    THERMALLY PROTECTED

    WEIGHT

    °C

    TYPE VOLTAGE

    OTHER

    POWER FACTORTEMPERATURE RISE

    SERIAL NO.

    AMPSCURRENT RATING

    VDC

    FIELD INFORMATION

    TEST VOLTAGE (kV) µΑ

    0.25

    0.50

    0.75

    1.00

    1.25

    1.50

    1.75

    2.00

    3.00

    4.00

    5.00

    6.00

    7.00

    8.00

    9.00

    10.00

    TIME MINUTES

    STATOR HIGH POTENTIAL TEST

    COMMENTS:

    DEFICIENCIES:

  • MOTOR TEMPERATURE

    CONNECTED CONFIGURATION

    M + T

    + T

    T

    T S

    K

    KM = RTR

    32300, REVISED 4/22/2009COPYRIGHT © 2002-2014 POWERDB, INC. www.powerdb.com

    TESTED BY:TEST EQUIPMENT USED: Default Administrator

    MOTOR STATOR

    WINDING RESISTANCE TEST

    22

    ROTATING MACHINERY

    10/13/2014

    ROTATING MACHINERY

    PLANT

    GENERAL

    °FExample Plant

    Example OwnerOWNER

    %

    ASSET ID

    HUMIDITY

    AMBIENT TEMP.

    JOB #

    DATE

    PAGE

    POSITION

    SUBSTATION

    R

    RM

    S

    KT

    M

    T

    T

    T

    DELTA WINDING MULTIPLIER = 3/2X

    WYE

    PHASE A - T1 - T2

    PHASE B - T3 - T4

    PHASE C - T5 - T6

    MEASURED RESISTANCE

    OHMS

    RESISTANCE CORRECTED TO

    85 °C, OHMS

    TOTAL RESISTANCE

    NAMEPLATE DATA

    INSULATION CLASS

    POWER FACTOR

    FULL LOAD CURRENT

    VOLTAGE

    TYPE

    LISTING

    TEMPERATURE RISE

    SHAFT DIAMETER

    DATE MANUFACTURED

    SERVICE FACTOR

    AMPS

    AMPSHZ

    UL CSA OTHER

    °C

    LOCKED ROTOR CURRENT

    PHASE

    FRAME

    MANUFACTURER

    OTHER INFORMATION

    SERIAL NO.

    HORSEPOWER

    FREQUENCY

    RPM

    NEMA DESIGN

    THERMALLY PROTECTED

    WEIGHT

    WYE WINDING MULTIPLIER = 3X

    = TEMPERATURE RESISTANCE CONSTANT (°C)

    = TEMPERATURE FOR DESIRED RESISTANCE (85°C)

    = TOTAL WINDING RESISTANCE AT TEST TEMPERATURE°C

    DELTA = TOTAL WINDING RESISTANCE AT 85°C

    = AMBIENT TEMPERATURE

    COPPER = 234.5°C

    COMMENTS:

    DEFICIENCIES:

  • °CMOTOR TEMPERATURECONNECTED EQUIPMENT

    32100, REVISED 4/22/2009COPYRIGHT © 2002-2014 POWERDB, INC. www.powerdb.com

    TESTED BY:TEST EQUIPMENT USED: Default Administrator

    MOTOR DISSIPATION FACTOR TEST

    23

    ROTATING MACHINERY

    10/13/2014

    ROTATING MACHINERY

    PLANT

    GENERAL

    °FExample Plant

    Example OwnerOWNER

    %

    ASSET ID

    HUMIDITY

    AMBIENT TEMP.

    JOB #

    DATE

    PAGE

    POSITION

    SUBSTATION

    CAPACITANCE % DISSIPATION FACTOR

    WINDING TIP UP TESTS

    PF =

    NAMEPLATE DATA

    INSULATION CLASS

    POWER FACTOR

    FULL LOAD CURRENT

    VOLTAGE

    TYPE

    LISTING

    TEMPERATURE RISE

    SHAFT DIAMETER

    DATE MANUFACTURED

    SERVICE FACTOR

    AMPS

    AMPSHZ

    UL CSA OTHER

    °C

    LOCKED ROTOR CURRENT

    PHASE

    FRAME

    MANUFACTURER

    OTHER INFORMATION

    SERIAL NO.

    HORSEPOWER

    FREQUENCY

    RPM

    NEMA DESIGN

    THERMALLY PROTECTED

    WEIGHT

    1. GST - WINDING 1 - GROUND @ 25% TEST VOLTAGE

    2. GST - WINDING 1 - GROUND @100% TEST VOLTAGE

    3. GST - WINDING 2 - GROUND @ 25% TEST VOLTAGE

    4. GST - WINDING 2 - GROUND @ 100% TEST VOLTAGE

    5. GST - WINDING 3 - GROUND @ 25% TEST VOLTAGE

    6. GST - WINDING 3 - GROUND @ 100% TEST VOLTAGE

    DIAL READING

    REV.NORM.

    DIAL READING

    NORM. REV.

    CAP. pF

    MULTI- PLIER

    CALC. AVG.

    SW. POS.

    TEST kVTYPE OF TESTTEST CALC.

    AVG.MULTI- PLIER

    MEAS. %

    20° %

    CALC. %

    P.F. 20°C

    TEMPERATURE CORRECTION FACTOR TO 20°C, TCF

    1

    2

    3

    4

    5

    6

    1 + DF2

    DF

    COMMENTS:

    DEFICIENCIES: