Syloid FP Silica - Grace - High-Performance …...The porous nature of Syloid® 244 FP silica and...

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Materials for Pharmaceutical Manufacturing synthesis intermediates purification technologies formulation and delivery formulation and delivery Syloid ® FP Silica Pharmaceutical Excipient Flow Data Technical Note Evaluation of Syloid ® 244 FP Silica and Other Glidants to Improve Flow Characteristics for APIs and Diluents Introduction In this study, we compared the flow improvement provided by Syloid ® 244 FP silica against other glidants such as fumed silica, precipitated silica and magnesium aluminum silicate. Various APIs and diluents were used to evaluate the flow properties upon addition of Syloid ® 244 FP silica and the other glidants in different amounts. Syloid ® 244 FP silica provides better flow improvement for both APIs and diluents. Both fine powders and coarser materials were included in the evaluation, and Syloid ® 244 FP silica performed better as a glidant in all cases. A glidant improves the flow characteristics of a powder mixture Typically used at 0.25% - 2.0% levels Optimum concentration coincides with amount needed to build a layer around the bulk powder Allows for consistent feed from hopper Efficient filling of die cavity Benefits of improved flow: Decreased tablet weight variation Increased content uniformity Reduced friability and improved tablet hardness Enables use of direct compression process in place of granulation processes in some cases Methods and Materials: The following materials were used in this study: APIs: Aspirin, Ascorbic acid and Paracetamol Diluents: Mannitol, Dextrose, Isomaltose, MCC PH 101, and MCC powder (MCCP) Glidants: Syloid ® 244 FP silica, Fumed silica (FS), Precipitated silica (PS), and Magnesium Aluminium Silicate (MAS) The porous nature of Syloid ® 244 FP silica and reduced dust due to its high density provide optimum flow characteristics for direct compression. Improved flow also reduces friability, decreases tablet weight variation, improves content uniformity and tablet hardness.

Transcript of Syloid FP Silica - Grace - High-Performance …...The porous nature of Syloid® 244 FP silica and...

Materials forPharmaceuticalManufacturing

synthesisintermediates

purificationtechnologies

formulationand delivery

formulationand delivery

Syloid® FP SilicaPharmaceutical Excipient

Flow Data Technical Note

Evaluation of Syloid® 244 FP Silica and Other Glidants to Improve Flow Characteristics for APIs and Diluents

Introduction

In this study, we compared the flow improvement provided by Syloid® 244 FP silica against other glidants such as fumed silica, precipitated silica and magnesium aluminum silicate. Various APIs and diluents were used to evaluate the flow properties upon addition of Syloid® 244 FP silica and the other glidants in different amounts.

Syloid® 244 FP silica provides better flow improvement for both APIs and diluents. Both fine powders and coarser materials were included in the evaluation, and Syloid® 244 FP silica performed better as a glidant in all cases.

A glidant improves the flow characteristics of apowder mixture

■ Typically used at 0.25% - 2.0% levels

■ Optimum concentration coincides with amount needed to build a layer around the bulk powder

■ Allows for consistent feed from hopper

■ Efficient filling of die cavity

Benefits of improved flow:

■ Decreased tablet weight variation

■ Increased content uniformity

■ Reduced friability and improved tablet hardness

■ Enables use of direct compression process in place of granulation processes in some cases

Methods and Materials:

The following materials were used in this study:

APIs: Aspirin, Ascorbic acid and Paracetamol

Diluents: Mannitol, Dextrose, Isomaltose, MCC PH 101, and MCC powder (MCCP)

Glidants: Syloid® 244 FP silica, Fumed silica (FS), Precipitated silica (PS), and Magnesium Aluminium Silicate (MAS)

The porous nature of Syloid® 244 FP silica and reduced dust due to its high density provide optimum flow characteristics for direct compression. Improved flow also reduces friability, decreases tablet weight variation, improves content uniformity and tablet hardness.

API Flow Improvement

Initially, we tested flow improvement with different amounts of the glidant. For fine powders, 1% of glidant was found to provide optimal results. For coarse powders, 0.5% of glidant was found to be sufficient to provide flow improvement.

Figure A: Aspirin flow properties at different amounts of glidant (fine powder passed through #40 mesh, and coarse powder retained on #40 mesh)

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Aspirin (Fine Powder)

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Aspirin (Coarse Powder)

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Figure B: Ascorbic acid flow properties at different amounts of glidant (fine powder passed through #40 mesh, and coarse powder retained on #40 mesh). We then proceeded to test the different APIs and shown below are the angle of repose values at optimized percentage of glidants.

Ascorbic Acid (Fine Powder)

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Chart 1. Flow improvement in Aspirin (fine powder passed through #40 mesh, and coarse powder retained on #40 mesh)

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244 FPPS FS

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244 FPPS FS

Aspirin (Coarse Powder)

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Chart 2. Flow improvement in Ascorbic Acid(fine powder passed through #40 mesh, and coarse powder retained on #40 mesh)

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244 FPPS FS

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Chart 3. Flow improvement in Paracetamol (fine powder passed through #60 mesh, and coarse powder retained on #40 mesh)

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244 FPPS FS

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Diluents flow improvement

Figure C: Diluent flow properties at different amounts of glidant

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MCC PH 101 MCC Powder

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Want More Information on Syloid® FP Silica?

Visit: www.SyloidFP.com

Chart 4. Flow improvement in MannitolA

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Mannitol

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244 FPPS FS MAS

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244 FPPS FS MAS

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Chart 5. Flow improvement in Dextrose

Chart 6. Flow improvement in MCC pH 101 (DC grade) Chart 7. Flow improvement in Isomaltose

Chart 8. Flow improvement in MCC powder

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Conclusions

Porous silica gel, such as Syloid® 244 FP silica, is advantageous for flow improvement compared to other glidants because of its porous nature and reduced dust due to its high density. It is especially effective as it not only coats the particles in the bulk powder, but also adsorbs moisture from the API or from a humid environment, thus ensuring a free-flowing powder.

The information presented herein is derived from our testing and experience. It is offered for your consideration and verification. Since operating conditions vary significantly, and are not under our control, we disclaim all warranties on the results that may be obtained from the use of our products. W. R. Grace & Co.-Conn. and its subsidiaries can not be held responsible for any damage or injury occurring as a result of improper installation or use of its products. GRACE® and SYLOID® are trademarks, registered in the United States and/or other countries, of W. R. Grace & Co.-Conn. This trademark list has been compiled using available published information as of the publication date of this brochure and may not accurately reflect current trademark ownership or status. Alltech Associates, Inc. is a wholly owned subsidiary of W. R. Grace & Co.-Conn. Grace Materials Technologies is a business segment of W. R. Grace & Co.-Conn., which now includes all product lines formerly sold under the GRACE DAVISON brand. ©Copyright 2012 Alltech Associates, Inc. All rights reserved.