Syed Zain Ali Mechanical Design Engineer (Static Process Equipment)

ContactCell: +92-321-5240275,Email: SyedZainAli7901@gmail.comAddress: House # 254, JECHS-Phase-3 (near EME Society) Multan Road, Lahore, Pakistan.

OBJECTIVETo pursue excellence in career, being part of a leading Corporate Sector; a career that will enable me to effectively utilize my strong technical, managerial and organizational skill by working in a challenging and progressive environment.

EDUCATIONAL BACKGROUND

SOFTWARE SKILLS INCLUDING COURSESSTAAD Pro Primavera P3/P6.Codeware Compress PV Elite Solidworks AutoCADMS Word & Power Point MS ExcelAUTODESK INVENTOR ANSYS Mechanical and ANSYS WorkbenchHTRI / HTFS (Heat exchanger design and rating Module)ASME BPVC, PD-5500 and Euro codes

TOTAL EXPERIENCE:04 Years and 04 months.

A. DESCON ENGINEERING LIMITED 06/2010 To Date Working as a ‘’Mechanical Design Engineer” in Manufacturing Business Area that covers three fabrication shops i.e. Lahore Manufacturing Works, Karachi Manufacturing Works Pakistan and Hamriyah Manufacturing Works Sharjah, U.A.E., therefore as a member of shared resources I am having a vast experience of working with both national and international contractors and clients and with an experience of designing as per codes standards and good engineering practices.Responsibilities

Development of design calculations and drawings of pressure vessels heat exchangers process columns etc. as per codes and client standards for both FEED and detailing phase of project.

Preparing and suggesting an optimistic way to fabricate critical parts of any equipment. Managing workload and prioritizing work by engaging workforce efficiently that assures productivity and least man-

hour wastage in project design phase. Coordination with quality control team and Authorized Inspector by ASME to ensure excellence in design

documentation for a smooth fabrication of equipment. Encourage creativity and skill development for team members. Compliance to SOPs and other standard documentation Procedures. Responsible to conduct internal audit for the department. Responsible to attend meetings with client and other vendors.

BE [Mechanical Engineering] Mehran UET, Jamshoro. Pakistan. 2005 - 2009

PROJECTS HANDLED

1) Client: Engro Fertilizers Limited Pakistan

Project: Wet Gas Filters For Ghotki Plant. Role: Design Engineer.

Working as design engineer, this equipment was a three phase separator, and was designed as per ASME Section VIII Div. 1, as well as U-Stamped by Authorized ASME Inspector.

2) Client: Fauji Fertilizers Corporation (FFC), Pakistan. Project: 4th Inter-stage Knockout Vessel for CO2 Compressor, For FFC-III.

Role: Design Engineer. This Vessel was designed as a high pressure moderate temperature, made of SS-304L and a BEU Type

Exchanger was coupled at the Inlet nozzle of this vessel, this Separator was designed as per ASME Section VIII Div. 1 and specifications of Snemprogetti.

Project: Distillation Column for FFC Goth Machi Plant. Role: Design Engineer.

The Design of this column was based on ASME Section VIII Div. 1 and as well as U-Stamped, and specifications of Snemprogetti was followed as supplementary requirement, total elevation of this column was 55 meters and inside diameter was 3500 mm approx. with having very complex internal support configuration for bubble cap trays.

Project: Slug Catcher for FFC. Role: Design Engineer.

01 No. of high pressure moderate temperature vessel working as slug catcher, material was NACE MR0175 compliant and was designed as per ASME Section VIII Div. 1 as well as design, drawings and Fabrication was reviewed by authorized inspector.

3) Client: MOL PAKISTAN OIL AND GAS CO. B.V. EPC. PDIL Pakistan.

Project: Makori Field Development Surface Facilities. Role: Design Engineer.

09 Nos. of code stamped vessel such as knock out drums, decanting vessels, slop vessels, LPG storage vessels

and oil storage vessels of CS material designed as per ASME Section VIII Div. 1, and specifications of PDIL. 03 Nos. LPG storage vessels were designed on ASME Section VIII Div. 1, and EEMUA 190 – 2000,

a saddle less mounded Design. FEA for the foundation saddles for finger type slug catcher.

Project: Makori East-III, Manzalai-10 Development Project. 03 Nos. of moderate pressure vessels designed as per ASME Section VIII Div. 1, such as Slop Oil Vessel

Instrument Gas Scrubbers, KO Drums etc., with having U-Stamped material of construction was NACE MR 0175 compliant.

4) Client: OMV, Pakistan. Role: Design Engineer.Project: Air Coolers, Analysis of Supports and Skids for Various Gas Fields.

24 Nos. pressure vessels of sour gas conditioning unit and corrosion inhibitor skids for LATIF 5,6,7,9 and SAQIB-3 wellheads were designed as per Section VIII Div. 1, and OMV Specifications also the material of construction was NACE MR 0175 Compliant.

Static load analysis of saddle support for finger type slug catcher using Ansys. 02 Nos. air coolers design as per Appendix-14 (Non circular pressure vessels) of Section VIII Div. 1 and the

material of construction was SS 304 L.

5) Client: Fatima Fertilizer, Pakistan. EPC: Descon Engineering Limited, Pakistan.Project: Design of 4 pass AES type Gas cooler. Role: Lead Design Engineer.

Mechanical design of 02 numbers of shell and tube heat exchanger shall be AES type complied on ASME Section VIII Div. 1 API 660 and TEMA 9th Edition

6) Client: MPCL, Pakistan. EPC. PDIL, Pakistan. Project: Sujjawal and Halini-X1 Gas Fields. Role: Design Engineer.

02 Nos. of high pressure and moderate temperature three phase separators designed as per ASME Section VIII Div. 1, material of construction was comply to NACE MR 0175, drawings design calculations, fabrication and hydro test was witnessed and reviewed by ASME Authorized Inspector.

01 Nos. of 2 phase separator designed according to ASME BPVC, and this vessel was inspected by client itself.

7) Client: Attock Refinery Limited, Pakistan. EPC: Hyundai Engineering Corporation, Korea. Project: Attock Refinery Up gradation Project. Role: Design Engineer.

10 Nos. of columns designed on the basis of ASME Section VIII Division 1, the main units includes AMU- amine sweetening unit, HDS- hydrodesulphurization, ISM- isomerization unit, and SRU sulphur recovery unit, all pressure vessels are U-Stamped and in sour service. the fabrication of this project has partially done in Hamriyah Manufacturing works, Sharjah UAE.

12 Nos. of vessels are under revamping project and therefore they are R-Stamped. 02 Nos. of high pressure vessels designed on ASME Section VIII Div. 2. With having shell thickness 110 mm.

8) Client: Pakistan Refinery Limited, Pakistan. EPC: UOP America.

Project: PRL Isomerization Project. Role: Lead Design Engineer. 16 Nos. of Pressure vessels and 04 No. of columns such as reactors, accumulators, injectors, sumps strippers,

Amine regenerators, Isomerization Unit and receivers of CS material with Hydrogen Service, Caustic and Cyclic service and high criticality in material selection.

10 Nos. of shell and tube Heat Exchangers for 5000 BPSD PANAX Unit ( UOP proprietary item), 05 of them were AEU type and 05 of them were BEU type designed as per ASME Section VIII Division 1, TEMA 9 th Edition and client specifications.

9) Client: Attock Refinery Limited, Pakistan. EPC: Hyundai Engineering Limited, Korea. Project: ARL UPGRADATION PROJECT. Role: Lead Design Engineer.

Total 47 Nos. of pressure vessels designed on the basis of ASME Section VIII Division 1 and 2, the main units includes AMU- Amine sweetening Unit, HDS- Hydrodesulphurization, ISM- Isomerization Unit, SRU- Sulphur Recovery Unit, All of the Pressure Vessels are U-Stamped and In Sour Service. Fabrication of this project was done in Sharjah shop.

10) Client: RAS Gas Company Limited, Qatar. EPC: Chiyoda Almana UAE.Project: Flow Assurance Project. Role: Lead Design Engineer. 03 Nos. of pressure vessels designed as per ASME BPVC Code (Division 1), for compressed Instrument air and

compressed nitrogen, and these equipments are U-Stamped.

11) Client Abu Dhabi Polymers Company Limited (Borouge) , Rawais UAEEPC: DESCON Engineering, UAE.Project: Borouge PO Flare Gas Recovery Project Role: Lead Design Engineer 08 Nos. of total vessels to be designed as per ASME codes and company standards, all of them are U-Stamped. 17 Nos. of shell and tube heat exchangers of both straight tubes with fixed tube sheets and U tubes type

exchangers and designed as per ASME Section VIII Division 1, TEMA 9th Edition, and API 660 as well as client specification.

02 Nos. of double pipe heat exchangers designed on ASME Section VIII Div. 1.

12) Client: Pakistan Petroleum Limited. EPC: Exterran UAE, PDIL Pakistan.Project: Adhi III Expansion Project. Role: Lead Design Engineer.

Mechanical design of 05 nos. of shell and tube heat exchangers, 02 of them are AES., 02 of them are BEU type exchanger all of them shall complied to API 660, TEMA 9th edition and ASME section VIII div. 1 as well as U-stamped. And 01 of them is DES type heat exchanger having a special mono bloc front channel.

13) Client: ADMA, UAE. EPCC: Technip-NPCC Consortium, UAE.Project: UMM LULU PHASE II FULL FIELD DEVELOPMENT PROJECT PACKAGE 2.

Role: Lead Design Engineer. Mechanical design and fabrication of 10 Nos. of pressure vessels as per ASME Section VIII Div. 1, client

specification and BP-Standards. All of these pressure vessels are to be installed on floating deck therefore a calculation been prepared for the weld joint between saddles and deck to withstand the loads of vessel in wind. Applicable wind loads are as per API 2 RP WSD therefore another calculation sheet was developed to calculate wind applicable pressure on the vessels.

B. Colgate Palmolive Pakistan Limited 07/2009 To 06/2010

Worked there as a Trainee (Static and Rotary Equipment Maintenance Engineer )In SULPHUREX Plant in Detergent Unit of Colgate Palmolive Pakistan with several duties like scheduling shutdowns for maintenance, planning maintenance during power breakdown, hands on experience of maintenance and cleaning of pumps, motors, piping, pressure vessels, heat exchangers, ECPs., and furnaces, etc.

PROFESSIONAL AFFLIATIONS Pakistan Engineering Council (PEC).

CO-CURRICULAR ACTIVITIES Blogging/Group. Debating. Software Development. Reading. Swimming.

REFERENCE References will be furnished if required.