SWASTIK ’S VERTICAL ROTATING BOTTLE DOUBLE SHRINK TUNNEL ... · •Individual bottle-holders are...
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SWASTIK ’ S VERTICAL ROTATING BOTTLE DOUBLE SHRINK TUNNEL. ( Suitable for glass/PET/plastic filled or empty bottle full & certain part of body shrink sleeve wrapping.) Product Before Shrink Product After Shrink Machine Operation Product After Shrink Place the printed labels on the bottle/jar/cup (product) and the product is to be placed on the individual holder, which will start rotating automatically as soon as they enter the 1 st tunnel (semi finish-heat shrink). Following process takes place in the 1 st tunnel:- WHEN THE BOTTLE/JAR/ CUP (PRODUCT) IS IN THE SEMI FINISH-HEAT SHRINK TUNNEL:- In this tunnel, there is a semi finish-heat shrink system in which hot air will act as a helping hand, and allow uniform and equal heat shrink wrapping of bottle/jar/cup (product). This tunnel uses a blower fan which runs at with the variable speed drive system that can be controlled by a controller, so as to supply air as per the product requirement while going through the semi finish-heat shrinking process. After the 1 st tunnel process, the product would head into the 2 nd tunnel, the operations that would take place in the 2 nd tunnel are as follows:- WHEN THE BOTTLE (PRODUCT) IS IN THE FINISH SHRINK TUNNEL:- Now the bottle/jar/cup (product) moves on to the finish shrink tunnel which, consists of high temperature & high air blowing power which enables the shrinking to get completed with an excellent result. There is also a cooling fan unit to cool down the shrinked product. With this all the operations are completed, pick-up the bottles manually from the conveyor tunnel, and keep it in a collecting box or a collecting table. Salient Features
Transcript of SWASTIK ’S VERTICAL ROTATING BOTTLE DOUBLE SHRINK TUNNEL ... · •Individual bottle-holders are...
SWASTIK’S VERTICAL ROTATING BOTTLE DOUBLE SHRINK TUNNEL.(Suitable for glass/PET/plastic filled or empty bottle full & certain part of body shrink sleeve wrapping.)
Product BeforeShrink
Product After Shrink
Machine Operation
Product After Shrink
Place the printed labels on the bottle/jar/cup(product) and the product is to be placed on theindividual holder, which will start rotatingautomatically as soon as they enter the 1 st tunnel(semi finish-heat shrink). Following processtakes place in the 1st tunnel:-WHEN THE BOTTLE/JAR/ CUP (PRODUCT) ISIN THE SEMI FINISH-HEAT SHRINK TUNNEL:-In this tunnel, there is a semi finish-heat shrinksystem in which hot air will act as a helpinghand, and allow uniform and equal heat shrinkwrapping of bottle/jar/cup (product). This tunneluses a blower fan which runs at with the variablespeed drive system that can be controlled by acontroller, so as to supply air as per the productrequirement while going through the semifinish-heat shrinking process. After the 1 st tunnelprocess, the product would head into the 2 nd
tunnel, the operations that would take place inthe 2nd tunnel are as follows:-WHEN THE BOTTLE (PRODUCT) IS IN THEFINISH SHRINK TUNNEL:-Now the bottle/jar/cup (product) moves on to thefinish shrink tunnel which, consists of hightemperature & high air blowing power whichenables the shrinking to get completed with anexcellent result. There is also a cooling fan unitto cool down the shrinked product. With this allthe operations are completed, pick-up the bottlesmanually from the conveyor tunnel, and keep itin a collecting box or a collecting table.
Salient Features
• Individual bottle-holders are provided which are self rotating.
• S.S. slate chain conveyor mounted with bearing cap & bottle mounting sprockets.Each heater is equipped with separated MCB.
• The semi finish-heat shrink tunnel and finish tunnel is specially designed for odd or ‘difficult’ shaped product.
• Both the tunnels have heaters on three the sides; each heater has individual control for flexibility.
• Both the tunnels are equipped with separate digital temperature control.
• Specially designed S.S tubular finned heaters for minimum power consumption and maximum heat transfer.
• Heavy duty turbo blower for effective and efficient hot air circulation.
• Class insulation provided with glass ceramic/glass wool and asbestos/calciumsilicate sheet for machine panel and silicon tubing forconveyor rods.
• Over backed heat resistant power coated used.
• Individual A.C. frequency drive controller is used to vary the speed of conveyor and blower individually.
• Auto Digital temperature control for each tunnel.
• Cooling fan specially provided to bring the finished product to optimum temperature.
(THIS IS A SPECIAL PURPOSE MODEL, DESIGNED FOR LABEL HEAT SHRINK WRAPPING OF ‘DIFFICULT’ SIZEAND SHAPE OF BOTTLE/ JAR/ CUP AND ANY OTHER PRODUCTS.)
Technical Specifications
MODELS VRSRK/1row/Double/Tunnel VRSRK/2row/Double/Tunnel
MACHINE Dim w x h x l (mm) 700 x 1500 x 5000 900 x 1500 x 5000
Semi Finish-Shrink tunnel Dim. w x h x l (mm) 120 x 300 x 1000 270 x 300 x 1000
Finish Shrink Tunnel Dim. w x h x l 120 x 300 x 1000 270 x 300 x 1000
Cooling Fan Tunnel 120 x 300 x 600 270 x 300 x 600
Max. bottle dia. & height (Acceptable) 90-dia x 280 90-dia x 280
Power For Heaters 12KW, 440v 20KW, 440v
Power For Conveyor and Blower 1.5 HP AC, 440V 2 HP AC, 440 V
Speed Of The Conveyor :- (2 – 5 mts/min) Variable by A.C control Variable by A.C control
Temperature 80-300 C 80-300 C
Production(depending on operator efficiency & nature of bottle ) 40BPM 80BPM
Man power required 2-4 person 4-8 person
NOTE:-1) THE ABOVE MACHINE IS A SPECIALLY DESIGNED MACHINE AND CHANGES WILL/ CAN BE MADE TO THEMACHINE TO SUIT THE REQUIREMENT OF THE PRODUCT, BUT IF THE CHANGES/ MODIFICATIONS ARE VAST, COST SHALLVARY.2) IF ANY KIND OF SEPARATE HOLDERS ARE REQUIRED, COST SHALL BE EXTRA.
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