Swash-plate Type Axial Piston Pump K3VL Series
Transcript of Swash-plate Type Axial Piston Pump K3VL Series
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Precision Machinery Company
Swash-plate Type Axial Piston Pump
K3VL SeriesFor use in potentially explosive atmosphere
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CONTENTS
Applications / Product Usage
Safety Precautions
Handling Precautions
Conversion Factors, Formula and Definition
General Description and Features
Specifications and Features
1. Ordering Code
1-1. Pump Options
2. Technical Information
2-1. Specifications
2-2. Technical Data
2-3. Performance Data
2-4. Radial Loading Capacity
2-5. Functional Description of Regulator
2-6. Torque Limiter Settings
2-7. Installation
3. Dimensions
3-1. K3VL28 Installation
3-2. K3VL45 Installation
3-3. K3VL80 Installation
3-4. K3VL112/140 Installation
3-5. K3VL200 Installation
3-6. K3VL200H Installation
3-7. Hydraulic Displacement Control Installation
3-8. Power Shift Control Installation
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4
5 - 8
9
11
12-14
15-17
18
19-25
26- 27
28
29-31
32-35
36-39
40-44
45-49
50-57
58-63
64-67
68
70
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Applications/Product Usage
The following must be taken into consideration before use.
The K3VL Series for use in Potentially Explosive Atmospheres
The ATEX directive 2014/34/EU specifies the necessary safety requirements for products
intended to be used in potentially explosive atmospheres.
The K3VL ATEX range meet the requirements as stated in BS EN ISO 80079-36:2016 to operate
within the areas and zones as indicated by the marking below.
II 2 G Ex h IIB T4 Gb
II 2 D Ex h IIIB T135°c Db
Please refer to document BS EN ISO 80079-36:2016 for details.
1. The operating condition of the products shown in this catalog varies depending upon each application. Therefore, the product suitability must be judged by the designer of the hydraulic system and/ or the person who finalizes the technical specifications of the machine after analysis and testing. The product specification shall be determined based on the latest catalog and technical documents. The system must be designed taking into account the possibility of machine failure to ensure that all safety, warning, and application requirements are met.
2. For the proper use of the products, descriptions given in the SAFETY PRECAUTIONS must be observed.
3. The technical information in this catalog represents typical characteristics and performance of the products as of the published date.
4. If the intended use of the products is included in the following, please consult with Kawasaki in advance. (1) Use of the product in operating conditions or environments other than those described in the technical documents. (2) Use of the product in the nuclear sector, aviation sector, medical sector, and/or food sector. (3) Use of the product in applications which may cause substantial harm to others and their property, and especially in applications where ensuring safety is a requirement.
5. The information described in this catalog is subject to change without notice. For the latest information, please contact Kawasaki or visit us at www.kpm-uk.co.uk
6. KPMUK shall not be held responsible for failing to correctly install or maintain the products supplied. It is the user’s responsibility to ensure that the products contained within this datasheet are installed correctly and only used within the environments stated on nameplate coding.
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Safety Precautions
Before using the product, you MUST read this catalog and MUST fully understand howto use the product. To use the product safely, you MUST carefully read all Warnings andCautions in this catalog.
1. Cautions related to operation
- Use the personal protective equipment toprevent injury when the product is in operation.
- Some components are heavy. Handle theproduct carefully not to hurt your hands andlower back.
- Do not step on, hit or drop , or apply strongforce to the product, as these actions maycause operation failure, product damage, or oilleakage.
- Wipe off any oil on the product or the floorcompletely, as oil can create slippery conditionsthat may cause drop of the product andpersonal injury.
2. Warnings and cautions related to installation and removal of the product
- Installation, removal, piping, and wiring mustbe done by a qualified technician.
- Make sure that the hydraulic power unitis turned off and that the electric motor orengine has completely stopped before startinginstallation or removal. You must also checkthat the system pressure has dropped to zero.
- Make sure that the power source is turned offbefore installing electric components to reducethe risk of electric shock.
- Clean the threads and the mounting surfaceto prevent damage or oil leakage. Inadequatecleaning may cause insufficient torque andbroken seals.
- Use the designated bolts and fasten them withprescribed torque when installing the product.Use of undesignated bolts, and excessive orinsufficient tightening torque may induceoperation failure, damage, or oil leakage.
- Ensure pump is earthed.
- System must be fitted with an Atex approved temperature sensor and cut out switch such that in catastrophic failure power unit is shut down. (Fitted by customer).
3. Warnings and cautions for operation
- Always equip the product with explosion orignition protection if it is used in potentiallyexplosive or combustible atmospheres.
- Shield rotary parts, such as the motor andpump shaft, to avoid injury.
- Stop operation immediately, and take propermeasures when the abnormality such asunusual noise, oil leakage, and smoke is found.Continuing operation under such condition maybring about damage, a fire hazard, or injury.
- Make sure that all pipes, hoses, andconnecting points with pipes or hoses, arecorrectly connected and tightened beforestarting operation.
- Use the product under the operatingconditions and limitations described in thecatalog, drawings, and specification sheets.
- Do not touch the product in operation. toreduce the risk of skin burn.
- Use the proper hydraulic oil and maintain thefiltration at the recommended level to preventpremature wear and damage.
- The pump unit is not intended to be used as a safety device for the system and an ATEX approved pressure relief valve should be fitted by the system designer.
- It is the users responsibility to ensure that suction pressure is mointored at all times.
4. Cautions related to maintenance
- Never modify the product without approvalfrom Kawasaki.
- Disassembly of the product may void thewarranty.
- Keep the product clean and dry when storingor transporting.
- The seals may need to be replaced if theproduct has been stored for an extended periodof time.
- Making adjustments of this product will resultin the warranty being null and void.
- A regular maintenance and overhaul schedule should be followed based on bearing life calculation.
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Handling Precautions
1. Operating Fluid and Temperature Range
1) Operating Fluid
Values shown in this catalog are based upon usingmineral oil based anti-wear hydraulic fluid. Toensure optimal performance use of mineral oilbased anti-wear hydraulic fluid is recommended.
2) Viscosity and temperature range
To minimize both oil and seal deterioration, amaximum operating temperature of 60°C shouldbe considered. Please note that the regulatormay become slow to respond when operatingat low temperatures (below 20°C) in extremecold environments. At such low temperature itis strongly suggested that a warm up cycle isintroduced until an operating temperature of 20°Cis achieved.
Normal operatingrange
Allowable range
Viscosity [mm2/s(cSt)] 10 to 200 10 to 1,000
Fluid temperature [°C (°F)]
-20 to +80 (-4 to +176)
2. Filtration and Contamination Control
1) Filtration of working oil
The most important means to prevent prematuredamage to the pump and associated equipmentand to extend its working life, is to ensure thathydraulic fluid contamination control of the systemis working effectively.
This begins by ensuring that at the time ofinstallation that all piping, tanks etc. are rigorouslycleaned in a sanitary way. Flushing should beprovided using an off line filtration systemand after flushing the filter elements should bereplaced.
2) Suggested acceptable contamination level
The relationship between contamination level andpump life is very difficult to predict as it dependson the type and nature of the contaminant presentin the system. Sand or Silica in particular, due toits abrasive nature, does significantly reduce theexpected life of a pump. Based on the preconditionthat there is no significant presence of Silica typesubstances then a minimum Cleanliness level of-/18/15 ISO 4406 or SAE AS 4059E Table 1 Class 9(NAS 1638 Class 9).
1000600400
200
1008060
40
20
10-20 20 40 600 80 95 100
)Normal operating range
kin
emat
ic v
isco
sity
(cS
t)
allowable temperature range
°C
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3. Drive Shaft CouplingAlignment between the prime mover and the pump shaft should be within 0.05 mm TIR*. In case the pump is
directly coupled to the engine flywheel, use a flexible coupling.
*TIR = Total Indicator Reading
datums
dial gauge (reading a)δ =a/2 0.025mm
δ
D
α
dial gauge (reading b)α=SIN-1 (b/D)
0.2°
datums
b
4. Oil Filling and Air Bleeding
5. Earthing
Be sure to fill the pump casing with oil through the drain port, filling only the suction line with oil is totally
in-sufficient. The pump contains bearings and high-speed sliding parts including pistons with shoes and a
spherical bush that need to be continuously lubricated. Part seizure or total premature failure will occur
very quickly if this procedure is not rIgidly followed.
It is the end users responsibility to ensure that for use in
explosive atmospheres the K3VL is earthed. A suitable
earthing point would be the eye bolt position.
1) Pump case filling
Run the pump unloaded for a period to ensure that all residual air within the system is released.
2) Air bleeding
It is undesirable to leave the pump out of use for a long period e.g. a year or more. In such a situation it is
recommended that the pump is run for a short period on a more frequent basis even if it is just unloaded.
With regard to a pump held in storage then rotating the shaft on a frequent basis is sufficient. If the pump is
left out for more than the suggested time it will require a service inspection.
3) Long term out of usage
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6. Drain Piping
It is the preferred option to mount the pump with the case drain piping initially rising above the pump
before continuing to the tank. Do not connect the drain line to the inlet line.
1) Installation of drain line
Cautions
A) Inlet and drain pipes must be immersed by
200 mm minimum from the lowest level under
operating conditions.
B) Height from the oil level to the centre of the
shaft must be within 1 meter maximum.
C) The oil in the pump case must be refilled when
the pump has not been operated for one month
or longer.
The uppermost drain port should be used and the drain piping must be larger in size than the drain port
to minimise pressure in the pump case. The pump case pressure must not exceed 1 bar as shown in the
illustration below. (Peak pressure must never exceed 4 bar.)
4 bar(peak)
1 bar(normal)
0.1 sec
P
The internal bore size of the drain hose or drain pipe must be larger than that of the drain port. Arrange the
drain line as short as possible.
2) Size of drain hose or drain pipe
7. Mounting the Pump Above the Tank
Suction line.
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8. Mounting the Pump Vertically (shaft up)
Note: Both the Tair and one case drain port must be used.
For applications requiring vertical installation (shaft up) please remove the Tair bleed plug and connect piping as
shown in the illustration below.
When installing the pump in the tank and submerged in the oil, open the drain port and Tair bleed port to provide
adequate lubrication to the internal components. See illustration [A]. If required pumps can be supplied unpainted to avoid
the risk of contaminating fluid. Please contact KPMUK.
The oil level in the tank should be higher than the pump-mounting flange as shown in illustration [A] below. If the
oil level in the tank is lower than the pump mounting flange then forced lubrication is required through the Tair
bleed port 1 ~ 2 l/min.
If the drain or Tair bleed piping rise above the level of oil (see illustration [B]). Fill the lines with oil before operation, then
confirm pump case pressure is within specification during commissioning. When installing the pump outside the tank, run
piping for the drain and Tair bleed ports to tank (see illustration [C])
Min. Oil level
Oil
Drain port DrDr
Tair
Pipe for air bleeding
Pipe for draining
Tair
DrDr
[A]
[B] [C]
OilTair bleedplug port
9. Shaft Loading and Bearing Life
10. Maintenance Schedule
11. Warning
Although K3VL pumps are equipped with bearings that can accept some external thrust and radial forces,
application of such loads will affect bearing life. Depending on the load magnitude , the load position, and
the load orientation, bearing life may be significantly reduced.
To prevent malfunction the bearing should be replaced at regular intervals based on pump duty. See page.... for
predicted bearing life.
System must be fitted with an Atex approved temperature sensor and cut out switch such that in catastrophic
failure power unit is shut down. (Fitted by customer).
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Conversion Factors, Formula and Definition
Conversion Factors
Formula
Definition
Formula Note
Displacement 1 cm3 = 0.061 in3
Pressure 1 MPa - 145 psi
Flow 1 L/min = 0.264 gpm US gallon
Torque 1 Nm = 0.74 lb ft
Power 1 kW = 1.341 hp
Weight 1 kg = 2.205 lb
Metric system Imperial system
Output flow Q = q x N x ηv / 1000 L/min Q = q x N x ηv / 231 gal/min
Input torque T = q x ∆P / 2∏ / ηm Nm T = q x ∆P / 24∏ / ηm lbf ft
Input power L = T x N / 9550 = Q x ∆P / 60 / η t kW L = T x N / 5252 = Q x ∆P / 1714 / η t hp
q = Pump displacement cm3 (in3)
L = Input power kW (hp)
N = Speed min-1 (rpm)
∆P = Pd - Ps MPa (psi)
Pd = Pump delivery pressure MPa (psi)
Ps = Pump suction pressure MPa (psi)
PL = Load sensing pressure MPa (psi)
Pdr = Pump case pressure MPa (psi)
Pf = Power shift pressure MPa (psi)
Psv = Servo pressure MPa (psi)
T = Input torque Nm (lbf-ft)
Tmax = Maximum input torque Nm (lbf-ft)
ηv = Pump volumetric efficiency
ηm = Pump mechanical efficiency
η t = Pump total efficiency
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MEMO
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K3VL SeriesSwash-plate Axial Piston Pump
General Descriptions
The K3VL series Swash Plate Type Axial Piston Pumps
are designed to satisfy the marine, mobile and industrial
markets where a medium/high pressure variable
displacement pump is required.
K3VL pumps are available in nominal displacements
ranging from 28 to 200 cm3/rev with various pressure,
torque limiter, and combination of load sensing control
options.
Pump TypeCapacity(cm3/rev)
Rated pressure
(bar)
Maximum self-priming
speed(rpm)
K3VL28 28 320 3,000
K3VL45 45 320 2,700
K3VL80 80 320 2,400
K3VL112 112 320 2,300
K3VL140 140 320 2,200
K3VL200 200 320 1,900
K3VL200H 200 320 2,200
Features
320 bar continuous pressure rating
350 bar peak pressure
High overall effciency (>90% peak)
Exceptional self priming capability
SAE and ISO mounting and shaft
Excellent reliability and very long service
life
High power to weight ratio
Numerous control options
Highly responsive controls
Low pulsation and noise emissions
High speed version with integral impeller
(K3VL200H)
For use in potentially explosive atmosphere
II 2 G Ex h IIB T4 Gb
II 2 D Ex h IIIB T135°c Db
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1 Ordering Code
1-1 Pump Options
1 2 3 4 5 6 7 8 9 10 11 12 13
K3VL 200 / B - 1 N R M M - LO /1 -H** L500
1. K3VL Series Pump Preferred product range
K3VL Series, Variable Displacement,Axial Piston, Open Loop Pump
AVAILABLE
NOT AVAILABLE IN COUNTER CLOCKWISE
PLEASE CONTACT KPM UK
- NOT AVAILABLE
2. Pump Size
Maximum Displacement cm3/rev (H-Impeller) 28 45 60 80 112 140 200 200H
3. Design Series
B Series -
C Series - - - - - - -
4. Hydraulic Fluid Type
- Mineral Oil, Nitrile seal + Viton Shaft Seal
V Viton Seal Throughout
W Water Glycol (Nitrile Seal & Nitrile Shaft Seal) *1 - - -
5. Circuit Type
1 Open Circuit
6. Through Drive & Porting
0 Without Through Drive -
A SAE-A Through Drive, Side Ported
B SAE-B Through Drive, Side Ported
BB SAE-BB Through Drive, Side Ported -
C SAE-C, 2 Bolt, Through Drive, Side Ported - - -
C4 SAE-C, 4 Bolt, Through Drive, Side Ported - - -
CC SAE-CC, 2 Bolt, Through Drive, Side Ported - - - -
D SAE-D Through Drive, Side Ported - - - -
E SAE-E Through Drive, Side Ported - - - - - -
R Single Pump, Rear Ported - - -
N Single Pump with Steel Cover, Side Ported
7. Direction of Rotation
R Clockwise Rotation
L Counter Clockwise Rotation
*1 : Non through drive only
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K3VL PUMPS
8. Mounting Flange & Shaft 28 45 60 80 112 140 200 200H
K SAE Key & Mount -
M ISO Key & Mount - - -
S SAE Spline & Mount
R SAE-C Spline & SAE-D Mount - - - - - -
C SAE-C Spline & SAE-C2 Mount - - - - - -
X SAE-C Key & SAE-C2 Mount - - - - - -
Y SAE-CC Key & SAE-C2 Mount - - - - - -
W SAE-CC Spline & SAE-C2 Mount - - - - - -
F SAE-F Spline & SAE-E Mount - - - - - -
TSAE-B Spline & SAE-B, 2 Bolt Mount - - - - - -
SAE-CC Spline & SAE-D, 4 Bolt Mount - - - - - -
9. Porting Threads
M Metric Threads
S UNC Thread (Not Available with ‘M’ ISO Key Shaft & Mount)
10. Regulator Type
L0 Load Sense + Pressure Cut-Off (With LS Bleed)
L1 Load Sense + Pressure Cut-Off (With LS Bleed Blocked)
P0 Pressure Cut-Off
1 2 3 4 5 6 7 8 9 10 11 12 13
K3VL 200 / B - 1 N R M M - L0 /1 -H** L500
1-1 Pump Options
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11. Additional Control Options
Blank Without Additional Control -
/1Torque Limiter (with provision for torque limiter or displacement control)
-
/2 Torque Limiter & Hydraulic Power Shift - - -
12. Torque Limiting & Displacement Control
Blank Without Additional Control -
-00 Blanking Plate (only for ‘/1’ type) -
-S# Low Setting Range (available for ‘/1’ type only) -
-L# Low Setting Range (available for ‘/1’ type only) -
-M# Medium Setting Range (available for ‘/1’ type only) -
-H# High Setting Range (available for all ‘/1’, ‘/2’ & ‘/3’ options) -
-Q0 Pilot Operated Displacement Control -
13. Special Suffix L500
All standard ATEX pumps will be given L500 suffix, a special suffix will be designated if any special settings required
1 2 3 4 5 6 7 8 9 10 11 12 13
K3VL 200 / B - 1 N R M M - LO /1 -H** L500
1-1 Pump Options
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K3VL PUMPS
2-1 Specifications
Pump Model K3VL28 K3VL45 K3VL80 K3VL112 K3VL140 K3VL200 K3VL200H
Capacity cc/rev 28 45 80 112 140 200 200
Pressureratings
Rated bar 320 320
Peak *1 bar 350 350
Speed ratings
Self prime *2 rpm 3,000 2,700 2,400 2,200 2,200 1,900 2,200
Max. boosted*3 rpm 3,600 3,250 3,000 2,700 2,500 2,200 *5 2,200
Minimum operating speed rpm 600
Case drainpressure
Max.continuous
bar 1
Peak bar 4
Weight kg 20 27 35 65 65 95 130
Case fill capacity L 0.6 0.6 0.8 1.5 1.5 3.0 3.2
Temperature range 0C -20 to 80
Viscosity range cSt 10 to 1,000 - viscosities greater than 200 will require a no load warm up
Maximum contamination level ISO 4406 18/15
Standard SAE mountingflange and shaft
Mounting2 - boltSAE B
2 - boltSAE C
4 - boltSAE D
4 - boltSAE E
ShaftSAE B
spline or key
SAE B-Bspline or
key
SAE Cspline or
key
SAE Dspline or key
SAE D
spline or key
spline
Optional SAE mounting flange and shaft
Mounting -2 - bolt SAE C
-
Shaft -SAE Bspline
-SAE C or C-Cspline or key
SAE F spline
Standard ISO mounting flange and shaft
Mounting -2 bolt ISO
1002 bolt ISO
1004 bolt
ISO 180-
Shaft -ISO 25mm
keyISO 25mm
keyISO 45mm
key-
Input shaft torque rating refer to table on page 16
Through drive torquerating (Nm)
SAE A 61 123
SAE B 155 290 340
SAE B-B - 290 550
SAE C - 400 700 990
SAE C-C - 700 990
SAE D - 700 990
SAE E *4 - 990
*1 : The instant allowable surge pressure as defined by DIN24312. Life and durability of the pump will be affected.
*2 : Steady state inlet pressure should be greater or equal to 0.9 bar absolute.
*3 : Steady state inlet pressure should be greater or equal to 1.3 bar absolute. The maximum boost pressure should not exceed 10 bar.
*4 : SAE E through drive uses the SAE D shaft.
*5 : Please contact KPM UK to operate at speeds of above 1900 rpm for design suffix to be created.
2 Technical Information
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2-1 Specifications (cont)
Input Shaft Torque Ratings
SAE Splined Shafts
Shaft Designation SAE B SAE B-B SAE C SAE C-C SAE D/E SAE F
Input Torque Rating (Nm) 171 272 552 925 1,470 1,950
SAE Keyed Shafts
Shaft Designation SAE B SAE B-B SAE C SAE C-C SAE D/E
Input Torque Rating (Nm) 145 230 430 700 1,250
ISO Keyed Shafts
Shaft Designation ISO 25mm ISO 32mm ISO 45 mm
Input Torque Rating (Nm) 230 430 980
Note:
The shaft surface will have a finite life due to wear unless adequate lubrication is provided.
#1 Maximum allowable shaft torques are based on achieving an infinite life for a coupling assembly that is
lubricated and completely clamped and utilises the full spline/key length as engagement.
The following points therefore need to be fully considered:-
i) Lubrication of shaft couplings should be in accordance with the coupling manufacturers instructions.
ii) The maximum allowable input shaft torque is based on ensuring an infinite life condition by limiting the
resultant combined shaft bending and torsional stress.
iii) This allowable input shaft torque can be further increased dependant on the resultant surface stress at the
spline interface which is highly dependant on coupling selection and the provision of adequate spline lubrication.
If you have an application that requires higher input torque please consult KPM UK.
#2 Allowable through drive torques are based on the achieving an infinite life for a fully lubricated coupling
and full spline engagement with a mineral oil based anti-wear hydraulic fluid.
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K3VL PUMPS
2-1 Specifications (cont)
Notes:
Rated PressurePressure at which life and durability will not be affected.
Peak PressureThe instant allowable surge pressure as defined by BS ISO 2944:2000. Life and durability however will be
shortened.
Maximum Self Priming SpeedValues are valid for an absolute suction pressure of 0.9 bar. If the flow is reduced and the inlet pressure is
increased the speed may also be increased.
Maximum Boosted SpeedValues stated are the absolute maximum permitted speed for which an increased inlet pressure will be required.
WeightApproximate dry weights, dependant on exact pump type.
Hydraulic FluidMineral anti wear hydraulic fluid - for other fluid types please consult KPM UK.
Viscosity RangeIf viscosity is in range 200 to 1,000 cSt, then warming up is necessary before commencing full scale running.
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2-2 Technical Data (cont)
Working Fluid Types
Anti-Wear Type Hydraulic fluid
It is generally recommended to use an anti-wear
hydraulic fluid like mineral oil when the operating
pressure exceeds 210 bar.
Fire-resistant Fluids
Some kind of fire-resistant fluids require special
materials for seals, paint and metal finishing. Please
consult KPM UK and provide details of the particular
fluid specification and the working conditions so that
any special requirements can be ascertained.
In general, fire-resistant fluids have a low viscosity
index and their viscosity also changes significantly
with operating temperature and service life. For
this reason, the circuit should be provided with an
adequately sized cooler or forced cooling so that
temperatures can be stabilised. Due to the inherent
water content of some of these fluids the minimum
allowable suction pressure will be higher than that
of an equivalent mineral oil and so needs to be fully
evaluated by KPM UK. The following table provides
an overview of the precautions and characteristics
that can be expected with these types of fluids.
Pump Start Up Precuations
Piping & Circuit Checking
Check to see that the piping and full hydraulic circuit is
completed and that any gate valves etc. are open.
Direction of Rotation
Check to ensure that direction of rotation is correct and that
the inlet and delivery lines are connected correctly.
Start Up
Jog start the motor and check once more for correct rotation.
Run the pump unloaded for a period to ensure that
all residual air within the system is released. Check for external
leakage, abnormal noise and vibrations.
End of Life
The pump unit, hydraulic fluid and packaging must be disposed
of carefully to avoid pollution to the environment. The pump
unit must be completely empty upon disposal, it must be
disposed of according to national regulations and you must
also follow safety information for disposal of the hydraulic
fluid.
All individual parts of the pump unit must be recycled. Separate
the pump unit parts according to: cast parts, steel, aluminium,
non-ferrous metal, electronic waste, plastic, and seals.
OilMineral Water
Glycol
320Maximum
Pressure (bar)210
Recommended TemperatureRange (deg C)
20 ~ 60 10 ~ 50
Cavitation susceptability
Expected life expectancy compared
to mineral oil
100% 20-80%
recommended usable (higher density)
Fluid Type
Parameter
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K3VL PUMPS
2-3 Performance Data
Pump Efficiency (%)
Self Priming Capability
K3VL28
Performance Note:All performance curves are based on the following conditions:
• 1,500 rpm
• ISO VG46 mineral oil
• 50ºC oil temperature
• Atmospheric inlet condition (0 bar)
Ratio of displacement
-0.2
-0.1
0.2
0
0.1
Inle
t p
ress
ure
(b
ar)
Noise Levels
1800 rpm
1500 rpm
q = 28 cc/rev
Noise level measured in an anechoic chamber where distance from
microphone to pump is 1 metre. Measurement accuracy +/- 2 dB(A)
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2-3 Performance Data (cont)
Pump Efficiency (%)
Self Priming Capability
K3VL45
0
25
50
75
100
0
0.25
0.5
0.75
1
0 50 100 300250 350
Dis
pla
cem
ent
rati
o (
q/q
max
)
150 200
Delivery pressure (bar)
1.00 0.75 0.50 0.25Ratio of displacement
60
7075
8083
86
88
89
90
0
-0.2
0.1
-0.1
0
0.2 3200
3000
2800
2600
2400
2200
29 31 33 41 43 45
Spee
d (
rpm
)
Inle
t p
ress
ure
(b
ar)
35 37 39
Displacement (cm3/rev)
Performance Note:All performance curves are based on the following conditions:
• 1,500 rpm
• ISO VG46 mineral oil
• 50ºC oil temperature
• Atmospheric inlet condition (0 bar)
Noise Levels
50
55
60
65
70
75
80
85
0 50 250 300 350
Noise level measured in an anechoic chamber where distance from
microphone to pump is 1 metre. Measurement accuracy +/- 2 dB(A)
Nois
e le
vel
[dB
(A)]
q = 45 cc/rev
100 150 200
Delivery pressure Pd [bar]
1500 rpm
1800 rpm
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2-3 Performance Data (cont)
Pump Efficiency (%)
Self Priming Capability
K3VL80
0
25
50
75
100
0
0.25
0.5
0.75
1
0 50 100 300250 350
Dis
pla
cem
ent
rati
o (
q/q
max
)
1.0 0.75 0.5
150 200
Delivery pressure (bar)
0.25 Ratio of displacement
7075
80
8385
87
89
91
92
-0.2
-0.1
0.1
0
0.2
3000
2800
2600
2400
2200
2000
50 55 60 70 7580 80
Spee
d (
rpm
)
Inle
t p
ress
ure
(b
ar)
Displacement (cm3/rev)
Noise Levels
Performance Note:All performance curves are based on the following conditions:
• 1,500 rpm
• ISO VG46 mineral oil
• 50ºC oil temperature
• Atmospheric inlet condition (0 bar)
50
55
60
65
70
75
80
85
0 50 250 300100
Delivery pressure Pd [bar]
Noise level measured in an anechoic chamber where distance from
microphone to pump is 1 metre. Measurement accuracy +/- 2 dB(A)
No
ise
lev
el
[dB
(A)]
q = 80 cc/rev
1800 rpm
1500 rpm
350200150
K3VL PUMPS
22
2-3 Performance Data (cont)
Pump Efficiency (%)
Self Priming Capability
K3VL112
0
25
50
75
100
0
0.25
0.5
0.75
1
0 50 100 300250 350
Dis
pla
cem
ent
rati
o (
q/q
max
)
1.0 0.75
150 200
Delivery pressure (bar)
0.5 0.25 Ratio of displacement
8380
7570
8587
89
91
92
-0.2
0.1
-0.1
0
2600 0.2
2400
2200
2000
1800
76 82 88 94 106100 112
Spee
d (
rpm
)
Inle
t p
ress
ure
(b
ar)
Displacement (cm3/rev)
Noise Levels
Performance Note:All performance curves are based on the following conditions:
• 1,500 rpm
• ISO VG46 mineral oil
• 50ºC oil temperature
• Atmospheric inlet condition (0 bar)
50
55
60
65
70
75
80
85
0 50 250 300 350
Noise level measured in an anechoic chamber where distance from
microphone to pump is 1 metre. Measurement accuracy +/- 2 dB(A)
No
ise
lev
el [
dB
(A)]
q = 112 cc/rev
1800 rpm
1500 rpm
100 150
Delivery pressure Pd [bar]
200
23
2-3 Performance Data (cont)
Pump Efficiency (%)
Self Priming Capability
K3VL140
0
25
50
75
100
0
0.25
0.5
0.75
1
0 50 100 250 300 350
Dis
pla
cem
ent
rati
o (
q/q
max
)
1.0 0.75 0.5
150 200
Delivery pressure (bar)
0.25 Ratio of displacement
91
89
878583807570
92
-0.2
0.1
-0.1
0
2400
2200
2000
1800
90 100 140130
Spee
d (
rpm
)
Inle
t p
ress
ure
(b
ar)
110 120
Displacement (cm3/rev)
Noise Levels
Performance Note:All performance curves are based on the following conditions:
• 1,500 rpm
• ISO VG46 mineral oil
• 50ºC oil temperature
• Atmospheric inlet condition (0 bar)
50
55
60
65
70
75
80
85
0 50 200 250100 150 300 350
No
ise
lev
el [d
B(A
)]
q = 140 cc/rev
Noise level measured in an anechoic chamber where distance from
microphone to pump is 1 metre. Measurement accuracy +/- 2 dB(A)
Delivery pressure Pd [bar]
1800rpm
1500rpm
K3VL PUMPS
24
2-3 Performance Data (cont)
Pump Efficiency (%)
Self Priming Capability
K3VL200
0
25
50
75
100
0
0.25
0.5
0.75
1
0 50 100 250 300 350
Dis
pla
cem
ent
rati
o (
q/q
max
)
1.0 0.75
150 200
Delivery pressure (bar)
0.5 0.25 Ratio of displacement
89
87
8583
80
7570
91
90
-0.2
0.1
-0.1
0.2
01900
2000
2100
2200
1800
1700
1600
120 130 140 180 190 200
Spee
d (
rpm
)
Inle
t p
ress
ure
(b
ar)
150 160 170
Displacement (cm3/rev)
Performance Note:All performance curves are based on the following conditions:
• 1,500 rpm
• ISO VG46 mineral oil
• 50ºC oil temperature
• Atmospheric inlet condition (0 bar)
Noise Levels
50
55
60
65
70
75
80
85
0 50 200 250100 150 300 350
No
ise
lev
el [d
B(A
)]
q = 200 cc/rev
Noise level measured in an anechoic chamber where distance from
microphone to pump is 1 metre. Measurement accuracy +/- 2 dB(A)
1800rpm
1500rpm
Delivery pressure Pd [bar]
25
K3VL PUMPS
2-3 Performance Data (cont)
Response times
Pressure Cut-off Dynamic Response
toff-stroketon-stroke
100%
50%
Tilti
ng A
ngle
(%)
0%
ton-stroketoff-stroke
0
100%
Tilti
ng A
ngle
(%)
50%
0%
Deliv
ery
Pres
sure
- ba
r
Time (ms)
ton-stroketoff-stroke
100%
Tilti
ng A
ngle
(%)
50%
0%
50
100
150
200
250
300
350
0
Deliv
ery
Pres
sure
- ba
r
50
100
150
200
250
300
350
Time (ms)
Time (ms)0
Deliv
ery
Pres
sure
- ba
r
50
100
150
200
250
300
350
Load Sensing Dynamic Response
50 to 280 bar
t off-stroke t on-stroke
Unit mS
K3VL28 20 40
K3VL45 60 100
K3VL80 95 170
K3VL112/140 90 140
K3VL200/H 110 210
220 to 280 bar
t off-stroke t on-stroke
Unit mS
K3VL28 20 40
K3VL45 60 70
K3VL80 100 110
K3VL112/140 100 120
K3VL200/H 110 220
Test conditions:Pump speed = 1800 rpmInlet Condition = 0 barOil Type = ISO VG46Oil Temperature = 50°CCompressed oil volume = 5 litres
Test conditions:Pump speed = 1800 rpmInlet Condition = 0 barOil Type = ISO VG46Oil Temperature = 50°CCompressed oil volume = 5 litres
20 to 280 bar
t off-stroke t on-stroke
Unit mS
K3VL28 20 70
K3VL45 20 115
K3VL80 55 155
K3VL112/140 55 195
K3VL200/H 65 190Test conditions:Pump speed = 1800 rpmInlet Condition = 0 barOil Type = ISO VG46Oil Temperature = 50°CCompressed oil volume = 5 litres
Note:The response values shown in the table above are typical of those experienced in the laboratory. Actual reposnse time will vary with different hydraulic circuits.
26
2-4 Bearing life calculation
The graphs below show the expected L10 life of the K3VL pump bearings.
These graphs are to be used to by the system designer to calculate a regular maintenance and overhaul schedule.
The graphs show theoretical bearing lives and do not consider adjustment factors, for example:- fluid cleanliness “x”, fluid
temperature “x” and fluid quality “x”. It is the system designer’s responsibility to apply adjustment factors to the L10 bearing
lives shown within the graphs in order to establish the required actual maintenance and overhaul schedules.
eg. L10 10000 hrs multiplied by adjustment factor “x” multiplied by adjustment factor “x” and so on……
Please note: These bearing lives relate to mineral oil only. Please see page 18 for Water Glycol adjustment factor.
K3VL28
K3VL45
!"#$%&
!"#$'(
!"#$)*
!"#$%&
!"#$'(
!"#$)*
27
K3VL PUMPS
K3VL140
K3VL200
!"#$&*
!"#$++%
!"#$+'*
!"#$%**
2-4 Bearing life calculation (cont)
K3VL80
K3VL112
!"#$&*
!"#$++%
!"#$+'*
!"#$&*
!"#$++%
!"#$+'*
28
*1
No axial shaft loading posible, radial loading is achievable but in specific orientation:-
Radial shaft loading can be allowed provided that its orientation is such that the front bearing takes the additional
load (see diagram below).
Note: In this case bearing life will be reduced.
acceptable
not acceptable
2-5 Radial Loading Capacity
29
2-6 Functional Description of Regulator
K3VL PUMPS
Key to Hydraulic Circuit Annotations
Annotations Description
A Main pump delivery
A1 Auxillary pump delivery
B1 Gear pump inlet
B Main pump inlet
Dr Drain
Pc Remote pilot port, Pressure compensator
Pl Pilot port displacement control
PL Load sense port
Tair Air bleed port
Pf Hydraulic power shift
Psv Servo assist
Regulator Code Control Curves Hydraulic Circuit
L0/L1 Load Sense and Pressure Cut-off
Pump displacement is controlled to match the flow requirement as a
function of the system differential pressure (load pressure vs delivery
pressure). In addition, there is a pressure cut off function
incorporated into the control with the L1 option, the bleed-off orifice
R4 is plugged.
Q
P
PL
A
Dr
Tair
R4
B
Regulator Code Control Curves Hydraulic Circuit
L0/1 Load Sense and PressureCut-off with Torque Limiting
In response toa rise in delivery pressure theswashplate angle is decreased,
restricting the input torque. Thisregulator prevents excessive load
against the prime mover.The torque limit control moduleis comprised of two springs that
oppose the spool force generated bythe system pressure. By turning anouter and inner spring adjustment
screw, the appropriate input torquelimit can be set.
Q
P
Dr B
A
PL
Tair
R4
3030
Regulator Code Control Curves Hydraulic Circuit
/2-** Hydraulic Power Shiftwith Load Sensing
This function, as with the /1 type can be used with Pressure compensation, Load sense and
additional control options such as unloader functions. The control
has the same function as standard torque limit option. In response to a rise in delivery pressure
the swashplate angle is reduced, restricting input torque.
However if a pilot pressure is applied to the Pf port on the
regulator, the torque setting can be further reduced proportionally
to the pilot pressure applied. The input torque can be reduced
by approximately 40% .
P0 Pressure Cut-off
As system pressure rises to the cutoff setting, the swashplate
de-strokes to prevent the system pressure from exceeding the
compensator setting. It is imperative that a safety relief
valve be installed in the system.
Note: By connecting the Pc port toa remote pressure control,
variable pump pressure control can be achieved.
2-6 Functional Description of Regulator (cont)
Q
P
Dr B
A
Pc
Tair
L
Power shifted value
Q
P
P
P
R4
A
T
Dr
air
B
L
f
*1
31
2-6 Functional Description of Regulator (cont)
Regulator Code Control Curves Hydraulic Circuit
P0/1 Pressure Cut-offwith Torque Limiting
P0/1 control functions aspreviously noted. In responseto a rise in delivery pressure
the swashplate angle is reduced,restricting the input torque. This
regulator prevents excessive loadagainst the prime mover.
Note: By connecting the Pc port toa remote pressure control, variable
pump pressure control canbe achieved.
/1-Q0 Pilot OperatedDisplacement Control
Varying the input pressure signal tothe Pi port allows the user to control
the pump displacement. As thepressure signal to the Pi increases,
the pump displacementincreases proportionally.
Note: A variable external pressure supply of
up to 40 bar is required at the PiPort (50 bar max).
K3VL PUMPS
31
Q
PDelivery Pressure
Pu
mp
Flo
w
Dr B
A
PC
Tair
Qmax
Qmin
Pu
mp
Flo
w R
ate
(Q)
9
Pilot Pressure (bar)
0 82
a
Pi
Pc
A
Dr B
SuppliedCustomer
B1
Tair A1
Regulator Code Control Curves Hydraulic Circuit
/2-** Hydraulic Power Shiftwith Pressure Compensation
This function, as with the /1 type can be used with Pressure compensation,
Load sense and additional control options such as unloader functions. The control has the same function as standard torque limit option. In response to a rise in delivery pres-
sure the swashplate angle is reduced, restricting input torque. However if a pilot pressure is applied to the Pf
port on the regulator, the torque set-ting can be further reduced propor-
tionally to the pilot pressure applied. The input torque can be reduced by
approximately 40% .
R1
R3
PL
A
Tair
Dr B
P sv
LM Normally open (L0/L1)/2 Hydraulic power shift (L0/L1)/3 Electrical power shift
PL
A
Tair
Dr B
P fPL
A
Tair
Dr B
Pc
A
Tair
Dr B
P sv
P0/2 Hydraulic power shift P0/3 Electrical power shift
Pc
A
Tair
Dr B
P f
With L1 option the bleed ori�ce R4 is Plugged
R1
R4 R4
a
a
L
Power shifted value
P
Q
32
2-7 Torque Limiter SettingsThe following tables show the power limitation at various electric motor speeds for a specific frame size
of pump. When selecting a control setting please ensure that the power limitation of a particularly sized electric
motor to your national standard is not exceeded.
K3VL45
KW 970 1150 1450 1750
3.7 S3 S4 - -
5.5 L3 S1 S3 S4
7.5 L1 L2 L4 S2
11 M1 M3 L1 L2
15 H3 H4 M2 M4
18.5 - H2 H4 M2
22 - - H3 H4
30 - - - H1
37 - - - -
45 - - - -
55 - - - -
75 - - - -
90 - - - -
110 - - - -
132 - - - -
K3VL80
KW 970 1150 1450 1750
3.7 - - - -
5.5 S2 S4 - -
7.5 L6 S1 S3 -
11 L2 L4 L6 S1
15 M4 L1 L3 L5
18.5 M1 M3 L1 L3
22 H3 M1 M4 L1
30 H1 H2 H4 M2
37 - - H2 H4
45 - - H1 H2
55 - - - H1
75 - - - -
90 - - - -
110 - - - -
132 - - - -
K3VL112
KW 970 1150 1450 1750
3.7 - - - -
5.5 - - - -
7.5 S5 S6 - -
11 S1 S3 S5 S6
15 L3 L4 S2 S4
18.5 M4 L2 L4 S2
22 M2 M4 L3 L4
30 H4 M1 M3 L1
37 H2 H3 M1 M3
45 - H2 H4 M1
55 - - H2 H4
75 - - - H1
90 - - - -
110 - - - -
132 - - - -
K3VL140
KW 970 1150 1450 1750
3.7 - - - -
5.5 - - - -
7.5 - - - -
11 S2 S4 - -
15 L6 S1 S3 -
18.5 L3 L5 S1 S3
22 L1 L3 L6 S1
30 M2 M3 L2 L4
37 H4 M1 M3 L2
45 H2 H4 M2 M3
55 - H2 H4 M2
75 - - H1 H3
90 - - - H1
110 - - - -
132 - - - -
K3VL200
KW 970 1150 1450 1750
3.7 - - - -
5.5 - - - -
7.5 - - - -
11 - - - -
15 - - - -
18.5 S1 - - -
22 L4 S1 - -
30 L2 L3 L5 S2
37 M3 L1 L3 L5
45 M1 M3 L2 L3
55 H5 M1 M3 L2
75 H1 H3 H6 M2
90 - H1 H4 H6
110 - - H2 H4
132 - - - H2
33
2-7 Torque Limiter Settings (cont)
K3VLframe size
Prime Mover Input Torque (Nm)
30 36 41 46 49 53 61 73 82 91 100 107 121 146 154 163 182 200 216 246 298 307 367 409 450 492 540 610 618 711 752
45 S4 S3 S2 S1 L4 L3 L2 L1 M4 M3 M2 M1 H4 H3 H2 H1 - - - - - - - - - - - - - - -
60 - - - S4 S3 S2 S1 L4 L3 L2 L1 M4 M3 M2 M1 H3 H2 H1 - - - - - - - - - - - - -
80 - - - S4 S3 S2 S1 L6 L5 L4 L3 L2 L1 M4 M3 M2 M1 H4 H3 H2 H1 - - - - - - - - - -
112 - - - - - - S6 S5 S4 S3 S2 S1 L4 L3 L2 L1 M4 M3 M2 M1 H4 H3 H2 H1 - - - - - - -
140 - - - - - - - - - S4 S3 S2 S1 L6 L5 L4 L3 L2 L1 M3 M2 M1 H4 H3 H2 H1 - - - - -
200& 200H
- - - - - - - - - - - - - - - S2 S1 L5 L4 L3 L2 L1 M3 M2 M1 H6 H5 H4 H3 H2 H1
/2 HydraulicSpring Setting
K3VL80 K3VL112 K3VL140 K3VL200(H)
H4 H3 H2 H1 H4 H3 H2 H1 H4 H3 H2 H1 H6 H5 H4 H3 H2 H1
PfPressure
(bar)
0 200 216 246 298 298 307 367 409 367 409 450 492 492 540 610 618 711 752
10 167 183 209 252 252 255 309 349 309 349 383 421 421 453 517 524 610 648
20 138 152 175 210 210 208 256 292 256 292 322 356 356 374 432 439 517 553
30 111 123 145 173 173 167 209 241 209 241 266 298 298 303 355 361 433 465
Note: Highlighted options show power shift
Torque Limiter Control - Setting Table
Power Shift Control - Setting Table
K3VL PUMPS
34
2-8 Installation
Frame SizeMoment of Inertia Torsional Stiffness
(N m/rad)I (kg.m2) GD2 (kgf.m2)
K3VL28 2.09x10-3 8.36-10-3 2.20 x 104
K3VL45 3.85x10-3 1.54-10-2 3.59 x 104
K3VL80 7.30x10-3 2.92-10-2 4.83 x 104
K3VL112 2.02x10-2 8.06-10-2 9.33 x 104
K3VL140 2.02x10-2 8.06-10-2 9.33 x 104
K3VL200 4.58x10-2 1.83-10-1 1.54 x 105
K3VL200H 4.58x10-2 1.83-10-1 1.54 x 105
Moment of Inertia and Torsional Stiffness
Pump over all length (LPX) (mm)
Frame size Single pump type N
K3VL28 219
K3VL45 244
K3VL80 272
K3VL112 307
K3VL140 307
K3VL200 359
K3VL200H 424
Frame sizeMaximum Permisable
Bending Moment
K3VL28 137
K3VL45 137
K3VL80 244
K3VL112 462
K3VL140 462
K3VL200 930
K3VL200H 930
Through Drive Limitations
35
2-8 Installation (cont)
Frame size
Pump approx weight (MPX)(Kg)
Single pump type N
WithoutTorque Limitor
With Torque Limitor
K3VL28 20 na
K3VL45 27 29
K3VL80 35 37
K3VL112 65 67
K3VL140 65 67
K3VL200 95 97
K3VL200H 130 132
Frame sizePump CofG from mount (Lx) (mm)
Single pump type N
K3VL28 115
K3VL45 120
K3VL80 130
K3VL112 150
K3VL140 150
K3VL200 190
K3VL200H 223
Adaptor Kits Weights (MAX) & Width (LAX)
FrameSize
Adaptor KitWeight
(MAX) KgWidth
(LAX) mm
K3VL28SAE ‘A’ 0 0
SAE ‘B’ 2 20
K3VL45SAE ‘A’ 0 0
SAE ‘B’ & ‘BB’ 2 20
K3VL80
SAE ‘A’ 0 0
SAE ‘B’ & ‘BB’ 3 20
SAE ‘C’, ‘CC’ & ‘C4’ 4 24.5
K3VL112& 140
SAE ‘A’ 0 0
SAE ‘B’ & ‘BB’ 3 25
SAE ‘C’, ‘CC’ & ‘C4’ 5 30
SAE ‘D’ 10 43
K3VL200
SAE ‘A’ 1 6
SAE ‘B’ & ‘BB’ 8 25
SAE ‘C’, ‘CC’ & ‘C4’ 8 30
SAE ‘D’ 10 38
SAE ‘E’ 15 38
Through Drive Limitations (cont)
Apart from predefined maximum throughput limitations, one must also ensure that to prevent a possible excessive
bending moment occurring that the maximum combined bending moment of the combination is not exceeded as
determined in the following expression.
MPX = mass of pump [kg]
LPX = length of pump [mm]
Lx = distance of CofG from pump mounting face [mm]
MAX = mass of adaptor kit [kg]
LAX = width of adaptor kit [mm]
Bending Moment = ((L1.mP1) + (LA1’.mA1) + (LP2’.mP2) +(LA2’.mA2) +LP3’.mP3) +…)/102[Nm] ((L1.mP1) + (LP1+(LA1/2)).mA1 + (LP1+LA1+L2).mP2 + (LP1+LA1+LP2(LA2/2)).mA2) + (LP1+LA1+LP2+LA2).mP3) +……)/102
LP1
L1LA1’
LA2’LP2’
LP3’
LA1LP2
MP2MP1 MP3
LA2L2
L2 L3
MA2MA1
K3VL PUMPS
36
K3VL PUMPS
3-1 K3VL28 Installation
K3VL28 with Cut-Off / Load Sense Control (Clockwise Rotation)
3 Dimensions
Inlet and outlet ports reversed for counter clockwise roation.
37
Des. Port Name Port SizeTightening
Torque (Nm)Flange
Threads
A Delivery Port SAE J518C Std pressure (code 61) 3/4” 40 4-3/8-16UNC-2B x 18mm
B Suction Port SAE J518C Std pressure (code 61) 1 1/4” 60 4-7/16-14UNC-2B x 24mm
A Delivery Port SAE J518C Std pressure (code 61) 3/4” 57 M10 x 17
B Suction Port SAE J518C Std pressure (code 61) 1 1/4” 57 M10 x 17
Des. Port Name Port SizeTightening
Torque (Nm)
Dr Drain Port (x2) 3/4-16UNF-2B-14.3 (ISO 11926-1:1995) 98
PL /PC
Load Sensing PortPressure Control Port
7/16-20UNF-2B-11 (ISO 11926-1:1995) 12
Tair Air Bleeder Port 7/16-20UNF-2B-11.5 (ISO 11926-1:1995) 12
a1 Gauge Port 7/16-20UNF-2B-11.5 (ISO 11926-1:1995) 12
Main SAE Flanged Ports
UNF Threaded Version (‘S’ in position 9 of model code)
Metric Version (‘M’ in position 9 of model code)
Auxillary Ports
SAE Version (‘S’ or ‘K’ in position 8 of model)
K3VL28 Porting Details
K3VL PUMPS
38
K3VL PUMPS
3-1 K3VL28 Installation (cont)
K3VL28 Shaft & Through Drive Options
Model Code Option ‘K’ Shaft Model Code Option ‘S’ Shaft
Through Drive SAE ‘A’
Through Drive SAE ‘B’
M8-1.5
6..3
5.Ø
22
.22
24
..
2833
125
SAE J744-22-1SAE B Straight Key
28
33
21
.8
SAE B 30° Involute Spline Shaft
106
45°
4 - M10Depth 1
SAE A 2 holeSAE J744-82-2
SAE A 30° Involute Spline
28
Ø8
2. .5
5
204
+0
.03
5
45°
146
4 - M12Depth 20
SAE B 2 holeSAE J744-101-2
224
8
48
SAE B 30° Involute Spline
Ø1
01
..6
+0
.03
5
41 41
39
3-1 K3VL28 Installation (cont)
K3VL28 Adaptor Kits
402
263
743
317
116
743
742
415
116
743
Cover Kit SAE “B” T/D KITSAE ‘A’ T/D Kit
Part Name Qty Cover KitSAE ‘A’T/D Kit
SAE ‘B’T/D Kit
T/D - 29L8TN 29L3TA 29L3TB
O-Ring 1 Item 743 Item 743 Item 743
O-Ring 1 - - Item 742
Screw Hex SHC 4 - - Item 415
Screw Hex SHC 2 Item 402 - -
Subplate 1 - - Item 317
Cover 1 Item 263 - -
Coupling 1 - Item 116 Item 116
K3VL PUMPS
40
K3VL PUMPS
3-2 K3VL45 Installation
K3VL45 with Cut-Off / Load Sense Control & Torque Limit Module(Clockwise Rotation)
See Torque Limit Detail
and Adjustment
See Max. Flow Adjustment Detail
Adjustment screw forhorsepower setting
See Port
Adjustment screw fordifferential pressure
Details
See PortDetails
Adjustment screwfor cut-off pressure
119
154
160
218
184
14.3
14.3
91
ø38ø25
A
91
184
26.2 ±0.2
52
.4 ±
0.2
13
35.7 ±0.2
69
.8 ±
0.2
73
16
6 70
70
ø9
0
14
440
40
80
80
9989
55
6.5
Pl/Pc
Pl/Pc
Pl/Pc
PL/PcPl/Pc
TairTair
45°
45° Dr
Dr
Dr
Dr
B
A
Dr
Dr
B
B
A
Note: for counter clockwise rotation, the inlet port ‘B’ and the delivery port ‘A’ are reversed.
41
3-2 K3VL45 Installation (cont)
K3VL45/60 Mounting Flange and Shaft Options
ø140
ø146
SAE "B" 2 holeSAE J744-101-2
ISO 3019/2-G25NShaft end
SAE "BB" 30° Involute Spline ShaftSAE J744-25-4 15T 16/32 DP
FlangeISO 3019/2-100A2HW
9.7
53
38
19
38
SAE "BB" Straight ShaftSAE J744-25-1
34
M8
25
42
36
M8
1925
33
ø2
4.9
81
46
ø1
01
.6h
70 -0
.03
5
ø1
00
h8
0 -0.0
54
ø2
5.4
0 -
6.3
28
.1 ±
0.1
3
+0
.03
0.0
5
0
09.7 +0.5
2
80 -0
.3
ø8
0 -0.0
36
ø2
5+0
.00
9-0
.00
4
2833
Ø2
1.8
06
SAE Type ISO Type
SAE “B” 30o Involute Spline ShaftSAE J744-22-4 13T 16/32 DP
SAE ‘BB’ Spline Shaft - Option 'S' SAE ‘BB’ Straight Shaft - Option 'K'
SAE ‘B’ Spline Shaft - Option 'T' ISO Straight Shaft - Option 'M'
K3VL PUMPS
42
K3VL PUMPS
3-2 K3VL45 Installation (cont)
K3VL45/60 Rear Port
PL/PC
ø25
ø38
PL/PC
SEE PORT DETAILS
K3VL45/B-1RR SIn case of
SK
119
24pump rotating direction 8
(UNC screw)
809058 44
BDr
Tair
7733
73
14
4
9.2
8899
222266
35.7±0.3
69
.8±
0.3
26
.2±
0.3
52.4±0.3
SEE PORT DETAILS
K3VL45 Porting Details
Des. Port Name Port SizeTightening
Torque (Nm)Flange
Threads
A Delivery Port SAE J518C Std pressure (code 61) 1” 57 ⅜-16UNC-2B x 18 mm
B Suction Port SAE J518C Std pressure (code 61) 1.5” 98 ½-13UNC-2B x 22 mm
A Delivery Port SAE J518C Std pressure (code 61) 1” 57 M10 x 17
B Suction Port SAE J518C Std pressure (code 61) 1.5” 98 M12 x 20
Des. Port Name Port SizeTightening
Torque (Nm)
Dr Drain Port (x2) 3/4-16UNF-2B-14.3 (ISO11926-1:1995) 98
PL /PC
Load Sensing PortPressure Control Port
7/16-20UNF-2B-14 (ISO11926-1:1995) 12
Tair Air Bleeder Port 7/16-20UNF-2B-14 (ISO11926-1:1995) 12
Dr Drain Port (x2) M22 x 1.5-14.5 DIN 3852 98
PL /PC
Load Sensing PortPressure Control Port
M14 x 1.5-12.5 DIN 3852 25
Tair Air Bleeder Port M14 x 1.5-12.5 DIN 3852 25
Main SAE Flanged Ports
UNF Threaded Version (‘S’ in position 9 of model code)
Metric Version (‘M’ in position 9 of model code)
Auxillary Ports
SAE Version (‘S’, ‘K’, or ‘T’ in position 8 of model)
ISO Version (‘M’ in position 8 of model code)
43
3-2 K3VL45 Installation (cont)
K3VL45 Through Drive Options
6 - M10
SAE "A" 2 holeSAE J744-82-2
Depth 17
Dr
BTair
ø8
2.5
5+0
.05
0+0
.02
0
24430
8
ø106
45°
SAE "A" 30° Involute SplineSAE J744-16-4 9T 16/32 DP
SAE "B" 2 holeSAE J744-101-2
4 - M12Depth 20
Dr
TairB
ø1
01
.6
264
+0
.03
50
4711
ø146
45°
SAE "BB" 2 hole
SAE "B" 30° Involute SplineSAE J744-22-2 13T 16/32 DP
4 - M12
SAE J744-101-2
Depth 20
Dr
BTair
ø1
01
.6
4711
+0
.03
50
ø146
45°
Through Drive ‘B’
Through Drive ‘A’
Through Drive ‘BB’
SAE "BB" 30°Involute SplineSAE J744-25-2 15T 16/32 DP
264
K3VL PUMPS
44
K3VL PUMPS
Note: for counter clockwise rotation, the suction port ‘B’ and the delivery port ‘A’ are reversed.
3-2 K3VL45 Installation (cont)
K3VL45 Adaptor Kits
402317
116
743
742
415
314
116
743743
SAE ‘A’ T/D KITCOVER KIT SAE ‘B’ & ‘BB’ T/D KIT
Part Name Qty Cover KitSAE ‘A’T/D Kit
SAE ‘B’T/D Kit
SAE ‘BB’T/D Kit
T/D - 29L8TN 29L4TA 29L4TB 29L4T2
O-Ring 1 Item 743 Item 743 Item 743 Item 743
O-Ring 1 - - Item 742 Item 742
Screw Hex SHC 4 - - Item 415 Item 415
Screw Hex SHC 2 Item 402 - - -
Subplate 1 - - Item 317 Item 317
Cover 1 Item 314 - -
Coupling 1 - Item 116 Item 116 Item 116
45
3-3 K3VL80 Installation
K3VL80 with Cut-Off / Load Sense Control & Torque Limit Module(Clockwise Rotation)
See Torque Limit Detailand Adjustment
See Max. Flow Adjustment Detail
Adjustment screw forhorsepower setting
Adjustment screw fordifferential pressure
See PortDetails
See Port
Adjustment screwfor cut-off pressure
Details
119
164
181
260217
17.5
17.5
95
ø50Lø25
A
95217
26.2 ±0.2
52
.4 ±
0.2
1842.9 ±0.3
77
.8 ±
0.3
91
18
2
79
79
ø1
14
15
5
35
35
85
85
9998
62
14
PLPC
PL/PC
TairTair
45°
45° Dr
DrDr
Dr
B
A
Dr
Dr
B
B
A
PL/PCPL/PC
PL/PC
K3VL PUMPS
46
K3VL PUMPS
3-3 K3VL80 Installation (cont)
K3VL80 Mounting Flange and Shaft Options
ø180
ø181
SAE "C" 2 hole
SAE J744-127-2
Flange
SAE "C" 30° Involute Spline Shaft
SAE J744-32-4 14T 12/24 DP
ISO 3019/2-125A2HW
12.7
M12
Shaft end – ISO 3019/2-G32N
68
48
19
48
44
M8
25
58
50
SAE "C" Straight ShaftSAE J744-32-1
4
28
38
43
ø3
1.2
24
56
0ø
12
7
0
-0.0
5
-0.5
0ø
12
5h
8-0
.06
3
0 3
5.2
+0
.00
2
ø3
1.7
5h
70 -0
.02
5
7.9
4+0
.00
20
9 +0.50
3
50
10
h9
0
-0.3
-0.0
36
SAE Type
ø3
2k6
+0
.01
8
ISO Type
-0.0
02
SAE ‘C’ Spline Shaft - Option 'S' SAE ‘C’ Straight Shaft - Option 'K'
ISO Straight Shaft - Option 'M'
47
3-3 K3VL80 Installation (cont)
K3VL80 Rear Port
8
24
56.5
95
18
2
54
90
91
239
Adapter tightening torque: 12Nm(Not attached but supply with pump)
SEE PORT DETAILS
for pump rotatingdirection
(UNC screw)
17
8
98
15
5
79
Dr
PL/PC
TairDr
A
PL/PC
B
ø25ø50
52.4 0.3 ± 42.9 0.3 ±
26
.20
.3 ± ±
0.3
77
.8
119
SEE PORT DETAILS
K3VL80 Porting Details
Des. Port Name Port SizeTightening
Torque (Nm)Flange
Threads
A Delivery Port SAE J518C Std pressure (code 61) 1” 57 ⅜-16UNC-2B x 18 mm
B Suction Port SAE J518C Std pressure (code 61) 2” 98 ½-13UNC-2B x 22 mm
A Delivery Port SAE J518C Std pressure (code 61) 1” 57 M10 x 17
B Suction Port SAE J518C Std pressure (code 61) 2” 98 M12 x 20
Des. Port Name Port SizeTightening
Torque (Nm)
Dr Drain Port (x2) 3/4-16UNF-2B-14.3 (ISO11926-1:1995) 98
PL /PC
Load Sensing PortPressure Control Port
7/16-20UNF-2B-14 (ISO11926-1:1995) 12
Tair Air Bleeder Port 7/16-20UNF-2B-14 (ISO11926-1:1995) 12
Dr Drain Port (x2) M22 x 1.5-14.5 DIN 3852 98
PL /PC
Load Sensing PortPressure Control Port
M14 x 1.5-12.5 DIN 3852 25
Tair Air Bleeder Port M14 x 1.5-12.5 DIN 3852 25
Main SAE Flanged Ports
UNF Threaded Version (‘S’ in position 9 of model code)
Metric Version (‘M’ in position 9 of model code)
Auxillary Ports
SAE Version (‘S’, ‘K’, or ‘T’ in position 8 of model)
ISO Version (‘M’ in position 8 of model code)
K3VL PUMPS
48
K3VL PUMPS
3-3 K3VL80 Installation (cont)
K3VL80 Through Drive Options
6 - M10
SAE J744-82-2SAE "A" 2 hole
Depth 17
Dr
BTair
ø8
2.5
5
272
+0
.03
50
33
8
ø106
45°
SAE "B" 2 holeSAE J744-101-2
4 - M12Depth 20
SAE "A" 30° Involute SplineSAE J744-16-4 9T 16/32 DP
Dr
Tair
ø1
01
.6292
+0
.03
50
47
11
ø146
45°
SAE J744-22-2 13T 16/32 DPSAE "B" 30° Involute Spline
SAE "BB" 2 holeSAE J744-101-2
SAE "C" 2 holeSAE J744-127-2
4 - M12Depth 20
4 - M16Depth 24.5
Dr
TairB
B
Dr
Tair
ø1
01
.6
ø1
27
+0
.03
50
292
+0
.03
50
296.5
4711
5314
ø146
ø181
45°
45°
SAE "BB" 30°Involute SplineSAE J744-25-4 15T 16/32 DP
SAE "C" 30°Involute Spline SAE J744-32-4 14T 12/24 DP
SAE "C" 2 holeSAE J744-127-4
4 - M12
B
Dr
Tair
ø1
27
29753
+0
.03
50
14
SAE "C" 30°Involute Spline SAE J744-33-4 14T 12/24 DP
Through Drive ‘A’
Through Drive ‘BB’
Through Drive ‘B’
Through Drive ‘C’
Through Drive ‘C4’
11
4.5
±0
.1
114.5±0.1
Depth 25
49
3-3 K3VL80 Installation (cont)
K3VL80 Adaptor Kits402
317
116
743
742
415
314
116
743743
Cover Kit SAE ‘B’, ‘BB’, ‘C’ & ‘C4’ T/D KitSAE ‘A’ T/D Kit
Part Name Qty Cover KitSAE ‘A’T/D Kit
SAE ‘B’T/D Kit
T/D - 29L8TN 29L8TA 29L8TB
O-Ring 1 Item 743 Item 743 Item 743
O-Ring 1 - - Item 742
Screw Hex SHC 4 - - Item 415
Screw Hex SHC 2 Item 402 - -
Subplate 1 - - Item 317
Cover 1 Item 314 - -
Coupling 1 - Item 116 Item 116
Part Name QtySAE ‘BB’T/D Kit
SAE ‘C’T/D Kit
SAE ‘C4’T/D Kit
T/D - 29L8T2 29L8TC 29L8TC4
O-Ring 1 Item 743 Item 743 Item 743
O-Ring 1 Item 742 Item 742 Item 742
Screw Hex SHC 4 Item 415 Item 415 Item 415
Screw Hex SHC 2 - - -
Subplate 1 Item 317 Item 317 Item 317
Cover 1 - - -
Coupling 1 Item 116 Item 116 Item 116
K3VL PUMPS
50
K3VL PUMPS
3-4 K3VL112/140 Installation
K3VL112/140 with Cut-Off / Load Sense Control & Torque LimitModule (Clockwise Rotation)
Max Flow Adjustment
Adjustment screw forhorsepower setting
See PortDetails
Adjustment screw fordifferential pressure
See PortDetails
19
ø64
Adjustment screwfor cut-off pressure
ø32
250
31.8 ±0.3
66
.7 ±
0.3
106.5
113.3 113.3
103103
98.523
106.5
250
50.8 ±0.3
88
.9 ±
0.3
22
4
ø1
40
30
20
0
30
12
5
12
4
10
01
00
77
152
188PL/PC
Dr
PL/PC
BTair
ADr
L
PL/PCPL/PC
Tair
Dr
TairDr
DrA
Dr
296
Note: for counter clockwise rotation, the suction port ‘B’ and the delivery port ‘A’ are reversed.
51
3-4 K3VL112/140 Installation (cont)
K3VL112/140 (SAE D 4 BOLT) Mounting Flange & Shaft Options
FlangeISO 3019/2-180B4HW
161.6
16
1.6
4-ø20 through SAE "D" 4 holeSAE J744-152-4
SAE J744-44-4 13T 8/16 DP
7/16-14UNC-2B
SAE "D" 30° Involute Spline Shaft
ø1
52
.4
ø4
4.4
47
Shaft end – ISO 3019/2-G45N
48
.5
0 -0.0
5
0ø
18
0h
8
49
.3 ±
0.1
3
-0.0
63
SAE "D" Straight Shaft
SAE J744-44-1
11
.11
+0
.03
0+0
.01
5
0ø
44
.45
ø4
5
-0.0
25
+0
.01
8+0
.00
2
1
40
ø12.7
75
+0
.04
3
9
92
4-ø18 through
67
3 75
45
36
M16
60
67
63
28
38
0-0.5
ø224
45
°
SAE ‘D’ Type ISO Type
SAE ‘D’ Spline Shaft - Option 'S' SAE ‘D’ Straight Shaft - Option 'K'
ISO Straight Shaft - Option ‘M’
0 -0.0
16
K3VL PUMPS
52
3-4 K3VL112/140 Installation (cont)
K3VL112/140 Rear Port
K3VL112/140 Porting Details
Des. Port Name Port SizeTightening
Torque (Nm)Flange
Threads
A Delivery Port SAE J518C High pressure (code 62) 1 ¼” 157 ½-13UNC-2B x 22 mm
B Suction Port SAE J518C Std pressure (code 61) 2 ½” 98 ½-13UNC-2B x 22 mm
A Delivery Port SAE J518C high pressure (code 62) 1 ¼” 157 M14 x 19 *
B Suction Port SAE J518C Std pressure (code 61) 2 ½” 98 M12 x 17
Des. Port Name Port SizeTightening
Torque (Nm)
Dr Drain Port (x2) 1 1/16-12UN-2B-19 (ISO11926-1:1995) 170
PL /PC
Load Sensing PortPressure Control Port
7/16-20UNF-2B-14 (ISO11926-1:1995) 12
Tair* Air Bleeder Port 7/16-20UNF-2B-14 (ISO11926-1:1995) 12
Dr Drain Port (x2) M27 x 2-16.5 DIN 3852 167
PL /PC
Load Sensing PortPressure Control Port
M14 x 1.5-12.5 DIN 3852 25
Tair Air Bleeder Port M14 x 1.5-12.5 DIN 3852 25
Main SAE Flanged Ports
UNF Threaded Version (‘S’ in position 9 of model code)
Metric Version (‘M’ in position 9 of model code)
Auxillary Ports
SAE Version (‘S’, ‘K’, ‘C’, ‘R’, ‘U’, ‘X’ or ‘T’ in position 8 of model)
ISO Version (‘M’ in position 8 of model code)
* Note: ISO 6162 quotes M12
Dr
See Port Details
103.5106.5
62 55
ø32
10
30
124
pump rotating direction
(Not attached but supply with pump)
152
ø64
DrTair
95
12
5
22
0
19
7.5
280
88
.9±
0.3
Adapter tightening torque:12N.m
31
.8±
0.3
66.7±0.350.8±0.3
PL/PC
See Port Details
53
3-4 K3VL112/140 Installation (cont)
K3VL112/140 (2 Bolt) Installation
17
.58
1
280136.5
17
.5
30
181
31.8±0.3
66
.7±
0.3
113.3113.3103103
15
7.5
13
4.5
124
ø32
91
See Port Details
(UNC screw)
A
326280
136.54820
88
.9±
0.3
50.8±0.3
1030
124
20
41
97
.5
20
81
25
30
ø64
22
4
152
100100
ABB
Tair
See Port Details
for pump rotating
218
direction
B
A
PL/PC
Dr
Dr
Dr
PL/PC
Dr
Dr
DrDr
Dr
Tair Tair
PL(PC)
PL/PC
K3VL140
PL/PC
K3VL PUMPS
54
K3VL PUMPS
3-4 K3VL112/140 Installation (cont)
K3VL112/140 Mounting Flange (2 Bolt) and Shaft Options
SAE "C" 2 hole
SAE J744-127-2
56
48
ø3
1.2
24 3
5.2
0
0
SAE "C" 30° Involute Spline Shaft
SAE J744-32-4 14T 12/24 DP
-0.3
ø3
1.7
5-0
.02
5
+0
.02
27
.94
0
19
M8
44
48
SAE "C" Straight Shaft
SAE J744-32-1
25
43
12.70-0.5
ø1
2 7
0 -0.0
5
ø181(17.5-2)
62
48
ø3
7.5
74
54
SAE J744-38-1
9.5
3
42
.92
54
ø3
8.1
50
28
SAE "CC" 30°
Involute Spline Shaft
SAE J744-38-4
17T 12/24 DP 3 8
SAE ‘C’ Type
SAE ‘C’ Spline Shaft - Option 'C'’ & ‘R’
SAE ‘CC’ Straight Shaft - Option ‘Y’
SAE ‘C’ Straight Shaft - Option 'X'
SAE ‘CC’ Spline Shaft - Option 'W’ & ’T'
7/16-14UNC-2B
SAE "CC" Straight Shaft
0 -0.1
27
0 -0.1
27
55
3-4 K3VL112/140 Installation (cont)
K3VL112/140 Through Drive Options
337.5
ø1
27
0
SAE "C4" 30° Involute Spline
+0
.03
5
6 - M16Depth 30
SAE "C" 2 holeSAE J744-127-2
45°
ø181
B
Tair Dr
14
58
Through Drive ‘C’Through Drive "C"
332.5
ø1
01
.60
+0
.03
5
6 - M12
SAE "BB" 30° Involute SplineSAE J744-25-4 15T DP
Depth 25
SAE "BB" 2 hole
B
SAE J744-101-2
Tair Dr
11
53
Through Drive ‘BB’
45°
ø146
Through Drive "BB"
SAE "B" 30° Involute Spline
332.5
ø1
01
.6
SAE J744-22-4 13T DP
+0
.03
50
6 - M12
Depth 25
SAE "B" 2 hole
45°
SAE J744-101-2
ø146
B
DrTair
11
53
Through Drive ‘B’Through Drive "B"
307.5
ø8
2.5
50
+0
.03
5
8 - M10Depth 17
SAE "A" 30° Involute Spline
SAE J744-82-2SAE "A" 2 hole
45°
ø106
B
DrTair
8
31
Through
Through Drive ‘A’
Drive "A"
SA
SA
K3VL PUMPS
10
10
55
55
56
K3VL PUMPS
3-4 K3VL112/140 Installation (cont)
K3VL112/140 Through Drive Options
350.5
ø1
52
.4
SAE "D" 30° Involute Spline
16
1.6
±0
.2
0+0
.03
5
161.6 ±0.2
4 - M16 Depth 43
SAE "D" 4 hole
B
SAE J744-152-4
DrTair
15
71
Through Drive ‘CC’Through Drive "CC"
337.5
ø1
27
0+0
.03
5
6 - M16
SAE "CC" 30° Involute SplineSA
Depth 30
SAE "CC" 2 holeSAE J744-127-2
45°
ø181
B
DrTair
14
59
SAE "C4" 30° Involute Spline
337.5
ø1
27
+0
.03
50
4 - M12
SAE "C4" 2 holeSAE J744-127-4
B
DrTair
14
59
Through Drive ‘C4’
Through Drive ‘D’
Through Drive "D"
SAE J744-38-4 14T 12/24 DP
11
4.5
±0
.2
114.5 ±0.2
Depth 30
57
3-4 K3VL112/140 Installation (cont)
K3VL112/140 Adaptor Kits
314
743
116
743
116
743
742
415
317 317 317 317
116
743
742
415
116
743
742
415
116
743
742
415
116
743
742
415
CovCOVER KIT
SSAE ‘BB’ T/D KI SAE "C" & “SAE ‘C’ & ‘C4’ T/D K SAE "CSAE ‘CC’ T/D KIT AE "DSSAE ‘D’ T/D KIT
SAE "B" T/D KiSAE ‘B’ T/D KITSAE "ASAE ‘A’ T/D KIT
T IT
440022 331177
Part Name Qty Cover KitSAE ‘A’T/D Kit
SAE ‘B’T/D Kit
SAE ‘BB’T/D Kit
T/D - 29L8TN 29LHTA 29LHTB 29LHT2
O-Ring 1 Item 743 Item 743 Item 743 Item 743
O-Ring 1 - - Item 742 Item 742
Screw Hex SHC 4 - - Item 415 Item 415
Screw Hex SHC 2 Item 402 - - -
Subplate 1 - - Item 317 Item 317
Cover 1 Item 314 - - -
Coupling 1 - Item 116 Item 116 Item 116
Part Name QtySAE ‘C’T/D Kit
SAE ‘C4’T/D Kit
SAE ‘CC’T/D Kit
SAE ‘D’T/D Kit
T/D - 29LHTC 29LHTC4 29LHT3 29LHTD
O-Ring 1 Item 743 Item 743 Item 743 Item 743
O-Ring 1 Item 742 Item 742 Item 742 Item 742
Screw Hex SHC 4 Item 415 Item 415 Item 415 Item 415
Screw Hex SHC 2 - - - -
Subplate 1 Item 317 Item 317 Item 317 Item 317
Cover 1 - - - -
Coupling 1 Item 116 Item 116 Item 116 Item 116
K3VL PUMPS
58
K3VL PUMPS
224.5
22
4.5
4-ø22 through
67
60
75
Ø4
4.4
47
SAE "D" 30° Involute Spline ShaftSAE J744-44-4 13T 8/16 DP
80
68Ø
50
.1
88
SAE J744-50-4 15T 8/16 DPSAE "F" 30° Involute Spline Shaft
SAE Type
SAE ‘D’ Spline Shaft - Option ‘S’
SAE ‘F’ Spline Shaft - Option ‘F’
7/16-14UNC-2B
49
.3 ±
0.1
3
SAE "D" Straight Shaft
SAE J744-44-1
11
.11
+0
.03
0+0
.01
5
0ø
44
.45
-0.0
25 67
63
28
38
SAE ‘D’ Straight Shaft - Option 'K'
0 -0.1
27
0 -0.1
27
3-5 K3VL200 Installation
K3VL200 with Cut-Off / Load Sense Control & Torque Limit Module(Clockwise Rotation)
Dr
Dr
345
11
51
15
221
16230
10
13
4
ø76
21
92
12
.523
9
pump rotating direction
14
0
10
6.4
±0
.3
61.9 ±0.3
292122
2617.5
79
.4±
0.3
ø38
36.5 ±0.3
292
53
122
26
4.5
22
4.5
264.5123.3123.3
224.5
134101
17
2.5
14
9.5
Dr
Dr
A
B
B
Dr
A
Tair
SEE PORT DETAILS
B A
Tair
Dr
1.6
K3VL200
K3
VL2
00
PL/PC
PL/PCPL/PC
PL/PC
PL/PC
SEE PORT DETAILS
59
3-5 K3VL200 Installation (cont)
K3VL200 Mounting Flange and Shaft Options
224.5
22
4.5
4-ø22 through
67
60
75
Ø4
4.4
47
SAE "D" 30° Involute Spline ShaftSAE J744-44-4 13T 8/16 DP
80
68
Ø5
0.1
88
SAE J744-50-4 15T 8/16 DPSAE "F" 30° Involute Spline Shaft
SAE Type
SAE ‘D’ Spline Shaft - Option ‘S’
SAE ‘F’ Spline Shaft - Option ‘F’
7/16-14UNC-2B
49
.3 ±
0.1
3
SAE "D" Straight Shaft
SAE J744-44-1
11
.11
+0
.03
0+0
.01
5
0ø
44
.45
-0.0
25 67
63
28
38
SAE ‘D’ Straight Shaft - Option 'K'
0 -0.1
27
0 -0.1
27
K3VL PUMPS
60
K3VL PUMPS
3-5 K3VL200 Installation (cont)
K3VL200 Through Drive Options
8-M16 Depth 25
SAE “A” 30 deg Involute Spline
SAE “B” 30 deg Involute Spline
SAE “BB” 30 deg Involute Spline
B
Tair
SAE “C” 2 holeSAE J744-127-2
B
SAE “C” 30 deg Involute Spline
Tair
SAE “B” 2 hole
B
SAE J744-101-2
Tair
SAE “B” 2 holeSAE J744-101-2
B
Tair
384
SAE “A” 2 holeSAE J744-82-2
ø181
45
859
3841100..555 88 .55
ø146
45
45
384856
ø146
45
45
8-M12 Depth 25
365
ø8
2.5
5 0
ø1
01
.6 0
+0
.03
5
+0
.03
5
ø1
01
.6 0
ø1
27
0
+0
.03
5
+0
.03
5
1039
106
4-M10 Depth 20
K3VL200
K3VL200
K3VL200
K3VL200
Dr
Dr
Dr
Dr
Through Drive ‘A’
Through Drive ‘B’
Through Drive ‘BB’
Through Drive ‘C’
10
6 8-M12 Depth 25
61
114.5±0.2
11
4.5
±0
.2
SAE “C” 30 deg Involute Spline
B
SAE “D” 30 deg Involute Spline
B
Tair
Tair
SAE “C” 4 holeSAE J744-127-4
SAE “D” 4 holeSAE J744-152-4
SAE “E” 4 holeSAE J744-165-4
B
Tair
SAE “C” 2 hole
B
SAE J744-127-2
Tair
3978
75 4-M20 depth 38
22
4.5
±0
.2
224.5 ±0.2
384
ø1
27
0+0
.03
5
ø1
27
0ø
16
5.1
0
+0
.03
5
ø1
52
.4 0
+0
.04
0
14
+0
.04
0
58
384
4-M12 Depth 25
1458
397875
K3VL200
K3VL200
4-M16 Depth 38
K3VL200
SAE “D” 30 deg Involute Spline
K3VL200
Dr
Dr
Dr
Dr
SAE “CC” 30 deg Involute Spline
Through Drive ‘CC’
Through Drive ‘E’
Through Drive ‘C4’
Through Drive ‘D’
8-M16 Depth 25
ø181
45
161.6 ±0.2
16
1.6
±0
.2
SAE J744-44-4 13T 8/16 DP
SAE J744-44-4 13T 8/16 DP
3-5 K3VL200 Installation (cont)
K3VL200 Through DriveOptions
K3VL PUMPS
62
K3VL PUMPS
3-5 K3VL200 Installation (cont)
Des. Port Name Port SizeTightening
Torque (Nm)Flange
Threads
A Delivery Port SAE J518C High pressure (code 62) 1½” 235 5/8 -11UNC-2B x 25mm
B Suction Port SAE J518C Std pressure (code 61) 3” 235 5/8 -11UNC-2B x 25mm
BK3VL200H Suction
PortSAE J518C Std pressure (code 61) 3 1/2” 235 5/8 -11UNC-2B x 25mm
A Delivery Port SAE J518C High pressure (code 62) 1½” 235 M16 x 24
B Suction Port SAE J518C Std pressure (code 61) 3” 235 M16 x 24
BK3VL200H Suction
PortSAE J518C Std pressure (code 61) 3 1/2” 235 M16 x 26
Des. Port Name Port SizeTightening
Torque (Nm)
Dr Drain Port (x2) 1 1/16 -12UN-2B-19 (ISO11926-1:1995) 167
PL /PC
Load Sensing PortPressure Control Port
7/16-20UNF-2B-14 (ISO11926-1:1995) 12
Tair Air Bleeder Port 7/16-20UNF-2B-14 (ISO11926-1:1995) 12
Main SAE Flanged Ports
UNC Threaded Version (‘S’ in position 9 of model code)
Metric Version (‘M’ in position 9 of model code)
Auxillary Ports
SAE Version (‘S’, ‘K’ or “F) in position 8 of model)
63
3-5 K3VL200 Installation (cont)
K3VL200 Through Drive Kits
402
314
743
SAE “A” T/D KitCOVER Kit SAE “B” T/D Kit SAE “BB” T/D Kit
SAE “C” & “C4” T/D Kit SAE “CC” T/D Kit SAE “D” T/D Kit SAE “E” T/D Kit
Part Name Qty SAE ‘A’ SAE ‘B’ SAE ‘BB’ SAE ‘C’
T/D Kit - 29LKTA 29LKTB 29LKT2 29LKTC
Coupling K3VL200 1 Item 116 Item 116 Item 116 Item 116
Sub Plate K3VL200 1 Item 317 Item 317 Item 317 Item 317
SHCS 8 Item 402 Item 415 Item 415 Item 415
O-Ring 1 Item 743 Item 743 Item 743 Item 743
O-Ring 1 Item 742 Item 742 Item 742 Item 742
Part Name Qty SAE ‘C4’ SAE ‘CC’ SAE ‘D’ SAE ‘E’
T/D Kit - 29LKTC4 29LKT3 29LKTD 29LKTE
Coupling K3VL200 1 Item 116 Item 116 Item 116 Item 116
Sub Plate K3VL200 1 Item 317 Item 317 Item 317 Item 317
SHCS 8 Item 415 Item 415 Item 415 Item 415
O-Ring 1 Item 743 Item 743 Item 743 Item 743
O-Ring 1 Item 742 Item 742 Item 742 Item 742
K3VL PUMPS
64
K3VL PUMPS
3-6 K3VL200H Installation
Adjustment screw for cut-off pressureApprox. pressure change per revolution of screw : 10MPa
Adjustment screw for differential pressureApprox. pressure change per revolution of screw : 1.4MPa
2-M8 the thread to remove seal cover.(The position of thread might be different.)
17
2.5
SEE K3VL200 PORT DETAILS
18
7.5
134
101
224.5
264.5
123.3 123.3
14
8.5
26
4.5
22
4.5
53
Dr
B
A
Dr
Dr
Tair
79
.4 ±
0.2
36.5 ±0.2 122
4-ø22 Through
RecommendTightening torque : 435.mfor M20 of strength class 10.9 of JISRecommend to use washers
276
PL PC
ø38
Bø90
SAE ‘E’ : 4 holeSAE J744-164-4
Approx. displacement change perrevolution of screw : 15.3cm3
26
SEE K3VL200 PORT DETAILS
Lock-nut tightening torque=235N.m
122
424
294
69
.9 ±
0.2
120.7 ±0.21
40
11
9
6.5
53ø1
65
.1 0 -0
.05
16 0-0.05
Dr
Dr A
Dr
N Type Through Drive
65
3-6 K3VL200H Installation (cont)
SAE ‘B’ : 2 holeSAE J744-101-2
SAE ‘B’ 30deg Involute SplineSAE J744-22-4 13T 16/32 DP
ø146 ±0.2
8-M12 Depth 25
476
11.7
Tair
60
+0
.04
0 ø
10
1.6
SAE ‘B’ : 2 hole
SAE ‘BB’ 30deg Involute SplineSAE J744-25-4 15T 16/32 DP
SAE J744-101-2
ø146 ±0.2
8-M12 Depth 25
476
Tair
11.7
60
+0
.04
+ø
10
1.6
0
45
01
±0
9
45
0 ±10
9
45
0 ±1
09
45
0 ±10
9
Dr
Dr
SAE 'B-B' Throughdrive
SAE 'B' Throughdrive
SAE 'A' Throughdrive
Please contact KPM UK for dimensions. l
Note: For K3VL200H shaft options please refer to page 62.
K3VL PUMPS
66
K3VL PUMPS
3-6 K3VL200H Installation (cont)
SAE ‘C’ 30deg Involute SplineSAE J744-32-4 14T 12/24 DP
114.5 ±0.24-M12 Depth 25
ø181 ±0.2
2-M16 Depth 25
SAE ‘C’ : 2 hole/4 holeSAE J744-127-2/J744-127-4
476
Tair
11.7
63
11
4.5
±0
.2
+0
.04
0 ø
12
7
SAE ‘CC’ 30deg Involute SplineSAE J744-32-4 17T 12/24 DP
114.5 ±0.2
ø181 ±0.2
4-M12 Depth 25
2-M16 Depth 25
SAE ‘C’ : 2 hole/4 holeSAE J744-127-2/J744-127-4
476
Tair
11.7
63
11
4.5
±0
.2
+0
.04
ø
12
7
0
Dr
Dr
SAE 'C-C' Throughdrive
SAE 'C' Throughdrive
SAE 'C4' Throughdrive -Please contact KPM UK for dimensions.
l
Shaft Options 224.5
22
4.5
4-ø22 through
67
60
75
Ø4
4.4
47
SAE "D" 30° Involute Spline ShaftSAE J744-44-4 13T 8/16 DP
80
68
Ø5
0.1
88
SAE J744-50-4 15T 8/16 DPSAE "F" 30° Involute Spline Shaft
SAE Type
SAE ‘D’ Spline Shaft - Option ‘S’
SAE ‘F’ Spline Shaft - Option ‘F’
7/16-14UNC-2B
49
.3 ±
0.1
3
SAE "D" Straight Shaft
SAE J744-44-1
11
.11
+0
.03
0+0
.01
5
0ø
44
.45
-0.0
25 67
63
28
38
SAE ‘D’ Straight Shaft - Option 'K'
0 -0.1
27
0 -0.1
27
224.5
22
4.5
4-ø22 through
67
60
75
Ø4
4.4
47
SAE "D" 30° Involute Spline ShaftSAE J744-44-4 13T 8/16 DP
80
68
Ø5
0.1
88
SAE J744-50-4 15T 8/16 DPSAE "F" 30° Involute Spline Shaft
SAE Type
SAE ‘D’ Spline Shaft - Option ‘S’
SAE ‘F’ Spline Shaft - Option ‘F’
7/16-14UNC-2B
49
.3 ±
0.1
3
SAE "D" Straight Shaft
SAE J744-44-1
11
.11
+0
.03
0+0
.01
5
0ø
44
.45
-0.0
25 67
63
28
38
SAE ‘D’ Straight Shaft - Option 'K'
0 -0.1
27
0 -0.1
27
67
3-6 K3VL200H Installation (cont)
Dr
SAE ‘D’ : 4 holeSAE J744-152-4
161.6 ±0.24-M16 Depth 38
SAE ‘D’ 30deg Involute SplineSAE J744-47-4 13T 8/16 DP489
11.7
Tair
79
16
1.6
±0
.2
+0
.04
ø
15
2.4
0
SAE ‘E’ : 4 holeSAE J744-165-4
SAE ‘D’ 30deg Involute SplineSAE J744-47-4 13T 8/16 DP
224.5 ±0.24-M20 Depth 40
22
4.5
±0
.2
489
11.7
79
+0
.04
ø
16
5.1
0Tair
Dr
SAE 'E' Throughdrive
SAE ‘D’ Throughdrive
Part Name Qty SAE ‘A’ SAE ‘B’ SAE ‘BB’ SAE ‘C’
Coupling K3VL200 1 Item 116 Item 116 Item 116 Item 116
Sub Plate K3VL200 1 Item 317 Item 317 Item 317 Item 317
SHCS 8 Item 407 Item 407 Item 407 Item 407
O-Ring 1 Item 743 Item 743 Item 743 Item 743
O-Ring 1 Item 742 Item 742 Item 742 Item 742
Part Name Qty SAE ‘C4’ SAE ‘CC’ SAE ‘D’ SAE ‘E’
Coupling K3VL200 1 Item 116 Item 116 Item 116 Item 116
Sub Plate K3VL200 1 Item 317 Item 317 Item 317 Item 317
SHCS 8 Item 407 Item 407 Item 407 Item 407
O-Ring 1 Item 743 Item 743 Item 743 Item 743
O-Ring 1 Item 742 Item 742 Item 742 Item 742
K3VL PUMPS
68
K3VL PUMPS
3-7 Hydraulic Displacement Control Installation (Type Q0)
Pump Size A B C D E F G
K3VL45 21 52 90 187 157 226 210
K3VL80 25 59 83 202 172 233 217
K3VL112/140 38 64 78 244 214 247 231
K3VL200(H) 57 61 80 258 229 257 249
Installation Dimensions (mm)
69
K3VL PUMPS
Pump Size A B C
K3VL80 182 59 5
K3VL112/140 224 594B 33.7
2B 63.7
K3VL200(H) 239 59 51.5
/2-** Hydraulic Power Shift
C
B (/3-** )
A
B (/2-**)
3-8 Power Shift Control Installation
70
71
Notes
72
HMF MOTORS
KAWASAKI PRECISION MACHINERY (UK) LTD Ernesettle, Plymouth Devon, PL5 2SA, England
Tel: +44 1752 364394 Fax: +44 1752 364816 Mail: [email protected] Website: www.kawasakihydraulics.com
OTHER GLOBAL SALES OFFICES
JAPAN Kawasaki Heavy Industry Ltd, Precision Machinery Ltd. Tokyo Office World Trade Center Bidg. 4-1 Hamamatsu-cho 2-chome, Minato-ku Tokyo 105-6116 Japan Tel: +81-3-3435-6862 Website: www.khi.co.jp/kpm
U.S.A Kawasaki Precision Machinery (U.S.A.), Inc. 3838 Broadmoor Avenue S.E. Grand Rapids Michigan 49512 U.S.A. Tel: +1-616-975-3101 Website: www.kpm-usa.com
CHINA Kawasaki Precision Machinery Trading (Shanghai) Co., Ltd. 17th Floor (Room 1701), The Headquarters Building No168 XiZang Road (M) Huangpu District Shanghai 200001 China Tel: +86-021-3366-3800
KOREA Flutek, Ltd. 192-11, Shinchon-dong Changwon Kyungnam 641-370 Korea Tel: +82-55-286-5551 Website: www.flutek.co.kr
The specified data is for product description purposes only and may not be deemed to be guaranteed unless expressly confirmed in the contract.
Data sheet: PDC021/01.2021