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Oper

ating

Instr

uctions

Rotary Swather

T-Typ1Swadro 700

T-Typ2Swadro 800/26

T-Typ3Swadro 900

T-Typ4

T-Typ5

T-Typ6

T-Typ7

T-Typ8

T-Typ9

T-Typ10

(T-abMasch.-Nr.from serial no.: 770 633)

T-Bestell-Nr.Order no.: 150 000 028 01_US

B-Titelbild

19.08.2008

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Table of Contents

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1 Table of Contents

1 Table of Contents ................................................................................................................................... 32 Foreword ................................................................................................................................................. 63 Introduction ............................................................................................................................................. 7

3.1 Purpose of Use .................................................................................................................................. 73.2 Validity ............................................................................................................................................... 73.3 Identification Plate ............................................................................................................................. 73.4 Information Required for Questions and Orders................................................................................ 83.5 Intended Use ..................................................................................................................................... 93.6 Technical data ................................................................................................................................... 9

4 Safety ..................................................................................................................................................... 124.1 Introduction ...................................................................................................................................... 12

4.1.1 Re-Ordering the Adhesive Safety and Information Labels .......................................................... 134.1.2 Affixing the Adhesive Safety and Information Labels .................................................................. 134.1.3 Contact ......................................................................................................................................... 13

4.2 Position of the Adhesive Safety Stickers on the Machine ............................................................... 144.3 Position of the General Information Labels on the Machine ............................................................ 16

4.3.1 Identifying Symbols in the Operating Instructions ....................................................................... 184.4 Identification of Hazard Warnings .................................................................................................... 18

4.4.1 Personnel Qualification and Training ........................................................................................... 194.4.2 Dangers in Case of Non-compliance with the Safety Instructions ............................................... 194.4.3 Safety-conscious work practices ................................................................................................. 19

4.5 Safety Instructions and Accident Prevention Regulations ............................................................... 204.6 Hitched Implements ......................................................................................................................... 214.7 PTO operation ................................................................................................................................. 224.8 Hydraulic system ............................................................................................................................. 234.9 Tyres ................................................................................................................................................ 234.10 Maintenance .................................................................................................................................... 244.11 Working in the vicinity of power transmission lines ......................................................................... 254.12 Unauthorised Conversion/Modification and Spare Parts Production .............................................. 254.13 Inadmissible Modes of Operation .................................................................................................... 254.14 Safety Instructions on the Machine ................................................................................................. 25

5 Commissioning ..................................................................................................................................... 265.1 General ............................................................................................................................................ 265.2 First installation ................................................................................................................................ 275.3 Preparations on tractor .................................................................................................................... 27

5.3.1 Adjusting the lower suspension arms .......................................................................................... 275.4 PTO shaft ......................................................................................................................................... 29

5.4.1 Length adjustment ....................................................................................................................... 29

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5.5 Height of tractor lower suspension arms ......................................................................................... 306 Start-up .................................................................................................................................................. 31

6.1 Mounting onto the Tractor ................................................................................................................ 326.2

Hydraulics ........................................................................................................................................ 33

6.2.1 Special Safety Instructions .......................................................................................................... 336.2.2 Connecting the hydraulic lines ..................................................................................................... 34

6.3 Connecting the lighting .................................................................................................................... 356.4 Connecting the electrical controls .................................................................................................... 366.5 Install the PTO shaft ........................................................................................................................ 38

7 Driving and Transport .......................................................................................................................... 408 Operation ............................................................................................................................................... 42

8.1 Overload protection ......................................................................................................................... 428.2 From transport into working position ............................................................................................... 428.3 Removing the tine protections from the tine tips ............................................................................. 438.4 Lowering the rotor arms into working position (hydraulic single-rotor lifting mechanism) ............... 438.5 Lowering the rotor arms into working position (electrically, optional) .............................................. 448.6 Swivel tine arms to working position. ............................................................................................... 458.7 Move the hoop guards to the working position. ............................................................................... 478.8 Adjusting the working width - electrical / mechanical Swadro 800 / 900 ......................................... 488.9 Adjusting the raking height mechanically ........................................................................................ 49

8.9.1

Adjusting the raking height - electrically (optional) ...................................................................... 50

8.9.2 Function of the switches on the control unit ................................................................................ 508.10 Separate operation of left/right rotor ................................................................................................ 51

8.10.1 Hydraulic single-rotor lifting mechanism .................................................................................. 518.10.2 Electric single-rotor lifting mechanism ..................................................................................... 52

8.11 Travelling on an incline .................................................................................................................... 538.12 Travelling speed und drive speed .................................................................................................... 538.13 Switching from working position to transport position ..................................................................... 54

8.13.1 Retracting the width adjustment (working width) (Swadro 800/900) ....................................... 548.14 Move the hoop guards to transport position. ................................................................................... 558.15 Swivelling tine arms into transport position ..................................................................................... 568.16 Lifting the rotor arms to transport position (hydraulic single-rotor lifting mechanism) ..................... 588.17 Lifting the rotor arms to transport position (electrically, optional) .................................................... 598.18 Protecting the tine tips (transport position and rotary rake switched off) ........................................ 608.19 Parking ............................................................................................................................................. 61

9 Settings ................................................................................................................................................. 629.1 To adjust the rotor running gear ...................................................................................................... 629.2

Regulating direction of travel ........................................................................................................... 63

10 Maintenance .......................................................................................................................................... 64

10.1 Special Safety Instructions .............................................................................................................. 64

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10.2 Compensation Spring(s) .................................................................................................................. 6410.3 Test run. ........................................................................................................................................... 6510.4 Torques ............................................................................................................................................ 6610.5

Testing the screws on the tines ....................................................................................................... 66

10.6 Tyres ................................................................................................................................................ 67

10.6.1 Checking and maintaining tyres ............................................................................................... 6710.6.2 Torque of wheels on the running gear ..................................................................................... 6810.6.3 Tyre air pressure ...................................................................................................................... 68

10.7 Replacing the tine arms(in case of repair) ....................................................................................... 7010.8 Installation of the PTO shaft between transfer gearbox and rotor (Swadro 900) ............................ 72

11 Maintenance lubrication chart ......................................................................................................... 7311.1 Special Safety Instructions .............................................................................................................. 7311.2 PTO shaft ......................................................................................................................................... 73

12 Maintenance lubrication chart ......................................................................................................... 7412.1 Lubrication Chart ............................................................................................................................. 75

13 Maintenance - hydraulic system ......................................................................................................... 7614 Maintenance - Gearbox ........................................................................................................................ 77

14.1 Filling Quantities and Lubrication Designations for Gearboxes ....................................................... 7714.2 Rotor gear / rotor housing ................................................................................................................ 7714.3 Main gearbox ................................................................................................................................... 78

15 Special equipment ................................................................................................................................ 7915.1 Tine loss safeguard ......................................................................................................................... 7915.2 Chain for height restriction of suspension arms .............................................................................. 80

16 Placing in Storage ................................................................................................................................ 8116.1 Special Safety Instructions .............................................................................................................. 8116.2 At the End of the Harvest Season ................................................................................................... 8216.3 Before the Start of the New Season ................................................................................................ 8316.4 Special Safety Instructions .............................................................................................................. 83

17 Malfunctions - Causes and Remedies ................................................................................................ 8417.1 Special Safety Instructions .............................................................................................................. 84

18 Appendix ............................................................................................................................................... 86Pos:3/BA/-----Seitenumbruch------ @0\mod_1196175311226_0.doc @4165

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Foreword

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2 ForewordPos:4.2/BA/Vorwort/Schwader/Verehrter KundeSchwader @ 1\mod_1202129116819_78.doc @57456

Dear Customer,

By purchasing your rotary rake, you have acquired a quality product from KRONE.

We are grateful for the confidence you have invested in us in buying this machine.

It is important to read the operating instructions very carefully before you start operating themachine to allow you to use the rotary rake to its full capacity.

The contents of this manual are laid out in such a way that you should be able to perform anytask by following the instructions step by step. It contains extensive notes and information aboutmaintenance, how to use the machine safely, secure working methods, special precautionarymeasures and available accessories. This information and these instructions are essential,important and useful for the operational safety, reliability and durability of the rotary rake.

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Note

In the operating instructions which follow, the rotary rake will also be referredto as the "machine".

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Please note:

The operating instructions are part of your machine.

Only operate this machine after you have been trained to do so and according to theseinstructions.

It is essential to observe the safety instructions!It is also necessary to observe the relevant accident prevention regulations and other generallyrecognised regulations concerning safety, occupational health and road traffic.

All information, illustrations and technical data in these operating instructions correspond to thelatest state at the time of publication.

We reserve the right to make design changes at any time and without notification of reasons.Should you for any reason not be able to use these operating instructions either wholly orpartially, you can receive a replacement set of operating instructions for your machine byquoting the number supplied overleaf.

We hope that you will be satisfied with your KRONE machine.

Maschinenfabrik Bernard Krone GmbHSpelle


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Introduction

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3 Introduction

These operating instructions contain fundamental instructions. These must be observed inoperation and maintenance. For this reason, these operating instructions must be read by

operating personnel before commissioning and use, and must be available for easy reference.Follow both the general safety instructions contained in the section on safety and the specificsafety instructions contained in the other sections.

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3.1 Purpose of UsePos:6.3/BA/Einleitung/Sch wader/VerwendungszweckSchwader KAT IundKAT II amHeck.@ 1\mod_1202129727897_78.doc @ 57517

The rotary rake is used for swathing of cut crops. It is attached on the rear in the three-pointblock KAT I and KAT II.

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3.2 Validity

These operating instructions apply to rotary rakes of the series:

Swadro 700, Swadro 800/26, Swadro 900Pos:6.5/berschriften/berschriften2/K-O/Kennzeich nung @ 0\mod_1195564622099_78.doc @496

3.3 Identification PlatePos:6.6/BA/Einleitung/Ken nzeichnung/Schwader/Kennzeichnung Swadro@ 1\mod_1202130022522_78.doc@ 57558

SW9070001

1

Figure 1:

The machine data is located on the type plate (1).Pos:6.7/BA/-----Seitenumbruch------ @0\mod_1196175311226_0.doc @4165

Maschinenfabr ik Bernard Krone GmbHHeinrich-Krone-Str. 10 D-48480 Spelle

Made inGermany

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3.4 Information Required for Questions and Orders

Type

Year of manufacture

Vehicle ID number

Note

The entire identification plate represents a legal document and should not bealtered or rendered illegible!

When asking questions concerning the machine or ordering spare parts, be sure to provide type

designation, vehicle ID number and the year of manufacture : To ensure that these data arealways available, we recommend that you enter them in the fields above.

Note

Authentic KRONE spare parts and accessories authorised by themanufacturer help to ensure safety. The use of spare parts, accessories andother devices which are not manufactured, tested or approved by KRONE willresult in the revoking of the liability for damages resulting thereof.

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Introduction

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The rotary rake is built exclusively for conventionaluse in agricultural work (intended use).Pos:6.10.3/BA/Einleitung/ Bestimmungsgemer Gebrauch/Nichtbestimmungsgemss @ 0\mod_1196401324340_78.doc @7690

Any use of the machine for other purposes is deemed not to be in accordance with intended

use. The manufacturer shall not be liable for any resulting damage; the user alone shall bearthe risk.

Operation in accordance with intended use also includes observing the operating, maintenanceand service instructions specified by the manufacturer.

Unauthorised modifications to the machine may affect the properties of the machine or disruptproper operation. For this reason, unauthorised modifications shall exclude any liability of themanufacturer for consequential damage.

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3.6 Technical data

All information, illustrations and technical data in these operating instructions correspond to thelatest state at the time of publication. We reserve the right to make design changes at any time

and without notification of reasons.

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Road travel is only permitted with the swivelled rotary arms in transport position. The max.height of 4 m must not be exceeded.

Type Swadro700

Swadro 800 / 26 Swadro900

Understeering coupling Unit standard

Number of rotors Unit 2

Number of arms / rotors Unit 10 13 13

Number of double tines / arm Unit 4

Working width approx. mm 6800 6800-7600 7700-8800

Rotor diameter approx. mm 3300 3600

Height with tine arms/transportposition

approx. mm 4030 4250

Height of tine arms folded in /transport position approx. mm 3580 3750

Height in working position approx. mm 1600

Length approx. mm 5725 6350

Width in transport position approx. mm 2900 2995

Width in working position approx. mm 6800 6800-7600 7600-8800

Power consumption approx.kW/HP

37/50 40/55

PTO speed rpm max. 540

Equivalent continuous sound pressurelevel less than 70 d B(A)

Acreage approx./h 6.5-7 7.5 8-8.5

Tyres for rotor running gear

Tridem running gear 16x6.50-8 4PR

Main running gear 10.0/75-15.3 8 PR

Lighting voltage 12 Volt, 7-pin plug

12 Volt, 3-pin plug

Max. operating pressure of the

hydraulic system

bar 200

Required hydraulic connections 1x SA* 1x SA*

1x DA**

1x SA*

1x DA**

Max. permissible transport speed 40 km/h

Dead weight kg 1560 1700 2020

Permissible axle load kg 820 880

Permissible supporting load kg 740 820 860

*) SA= Single-action control unit

**) DA= Double-action control unitPos:6.14 /BA/Einleitung/TechnischeDaten/Schwader/TechnischeDaten Bild Swadro700_800_900 @4\mod_1211979921563_78.doc@ 84295

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B

SW700034

L

Fig. 2:


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4 SafetyPos:8.2/BA/Sicherheit/Schwader/Sicherheit Einfhrung Schwader @1\mod_1202219372123_78.doc@ 58050

4.1 Introduction

The rotary rake is equipped with all safety devices (protective devices). However, it is notpossible to eliminate all potential hazards on this machine as this would impair its full functionalcapability. Hazard warnings are attached to the machine in the relevant areas to warn againstany dangers. The safety instructions are provided in the form of so-called warning pictograms.Important information on the position of these safety signs and what they mean is given below!

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Danger!

Danger zone of the machineEffect: Danger to life or serious injuries.

Immediately replace damaged or illegible adhesive labels.

Following repair work, always attach appropriate adhesive safety

stickers to all the replaced, modified or repaired components.

Never clean areas carrying an adhesive safety label using a high-pressure cleaner.

Familiarise yourself with the statement of the warning pictograms. Theadjacent text and the selected location on the machine provideinformation on the special danger spots on the machine.


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Safety

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4.1.1 Re-Ordering the Adhesive Safety and Information Labels

Note

Every adhesive safety and information label is assigned an order number andcan be ordered directly from the manufacturer or from an authorized dealer(see Section "Contact").

4.1.2 Affixing the Adhesive Safety and Information Labels

Note

Affixing an adhesive labelEffect: Adhesion of the label

The surface for affixing the adhesive label must be clean and free ofdirt, oil and grease.

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4.1.3 ContactPos:8.7/Adressen/Adresse MaschinenfabrikKRONE Spelle@ 0\mod_1195568531083_78.doc @ 734

Maschinenfabrik Bernard Krone GmbH

Heinrich-Krone-Strasse 10

D-48480 Spelle (Germany)

Telephone: + 049 (0) 59 77/935-0 (Head Office)Fax.: + 049 (0) 59 77/935-339 (Head Office)

Fax.: + 049 (0) 59 77/935-239 (Spare parts - domestic)

Fax.: + 049 (0) 59 77/935-359 (Spare parts - export)

Email: [email protected]


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4.2 Position of the Adhesive Safety Stickers on the MachinePos:8.10 /BA/Sicherheit/Aufkleber/Schwader/Sicherheitsaufkleber Schwader 700/800/900US@5\mod_12136 90763188_78.doc@ 88688L

1

2 4

5

3

SW700051

6

7

8

Fig. 3:

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Safety

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1)

Before starting the machine, read andobserve the operating instructions andsafety instructions.

Read and understand operators manual beforeoperating equipment.Lower implement, stop tractor engine and

remove key before leaving operatorsplatform.Keep all shields and guards in place.Keep hands feet and clothing away frommoving parts.Keep riders off the machine.Make certain every one is clear of the machinebefore starting tractor engine and starting.

Do not allow unqualified operator to runequipment.Do not operate equipment in transportposition.Never lubricatem, adjust, unclog or servicethe equipment with tractor engine is running.Wait for all movement to stop beforeopening shield or servicing machine.Never work underneath equipment withoutsecurely supporting.

To avoid serious injury or death

942 019-1

CAUTION

Order No. 942 019-1 (1x)

2)

The PTO speeds must not exceed 540 rpm!939100-4

MAX.540/min

MAX.200 bar

Order No. 939 100-4 (1x)

Order No. 939 462-0 (1x)

3)

Before starting work, move thehoop guards to the protectiveposition (fold down).

Order No. 939 574 0 (2x)

4)

Danger in the area where rotors are turning -keep your distance!

939 472-2

Order No. 939 472-2 (2x)

5)

Do not stay in the swivel range of theoutrigger arms. Keep your distance!

Order No. 939 414-2 (1x)

6)

While parts are moving, neverreach into areas where there is

a risk of being crushed.

Order No. 942 196-1 (4x)

7)

Keep the stipulated safe distance from powertransmission lines.

Order No. 942 293-0 (1x)

8)

Order no. 949 228-0 Order no. 949 229-0

(1x) (1x)


939574-0

942 196 -1

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4.3 Position of the General Information Labels on the MachinePos:8.13 /BA/Sicherheit/Aufkleber/Schwader/Hinweisaufkleber Schwader 700_800_900@ 4\mod_1211984112156_78.doc @84402

4

5

6

7

SW700002

3 2

117

8

2

9

10

128

Fig. 4:1)

942 401 0 (2x) Swadro 700942 402 0 (2x) Swadro 800942 403 0 (2x) Swadro 900

2)

942 295-0 (3x)942 298-0 (2x)

3)

9394

86-2

939 468-2 (1x)4)

939 420 1 (1x)

5)

942085-0

D Schrauben anallen Zinken tglichauf festen Sitzprfen.

Comprobarcadadia el aprietede todoslostornillosde fijacinde dedos.

Vrifierquotidiennementle serragede toutes lesvis de

fixationde dents.Checktine fasteningscrewsdaily fortightness.

Controllareogni giorno ilserraggiodi tuttele vitidi fissaggiodeidenti.

E

F

GB

I

942 085 3 (1x)

6)

939 339 0 (1x)

Mechanical inthe Swadrodesign.

7)

1.0 bar

939 183 1 (2x) 1.0 bar

942339-0

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8)

924 569 0 (4x)

9)

942 105 0 (2x)

10)

939 443 1 (1x) withhydraulic single-rotorlifting mechanism

11)

942 480 0Swadro 700 (4x)Swadro 800/26 (6x)Swadro 900 (6x)

12)

X

11

2

2

270 030 810

27 003 081 0 (1x)


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4.3.1 Identifying Symbols in the Operating Instructions

The safety instructions contained in this manual which could result in personal injury if notfollowed are identified by the general danger sign:

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4.4 Identification of Hazard Warnings

Danger!

Danger!

Type and source of the hazardEffect: Danger to life or serious injuries.

Measures for hazard prevention

Warning sign

Warning!



Caution!

Caution!



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General function instructions are indicated as follows:

Note!

Note

Type and source of the noteEffect: Economic advantage of the machine

Actions to be taken

Instructions which are attached to the machine need to be followed and kept fully legible.Pos:8.18 /BA/-----Seitenumbruch------ @0\mod_1196175311226_0.d oc @4165

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4.4.1 Personnel Qualification and Training

The machine may be used, maintained and repaired only by persons who are familiar with itand have been instructed about the dangers connected with it. The operator must define areasof responsibility and monitoring of personnel. Should personnel lack the required knowledge,they must receive the required training and instruction. The operator must ensure that thecontents of these operating instructions have been fully understood by personnel.

Repair work not described in these operating instructions should only be performed byauthorised service centres.

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4.4.2 Dangers in Case of Non-compliance with the Safety Instructions

Failure to follow the safety instructions could result in personal injury and environmentalhazards as well as damage to the machine. If the safety instructions are not respected, thiscould result in the forfeiture of any claims for damages.

Failure to follow the safety instructions could result, for example, in the following hazards:

Endangering of persons due to not protected working areas. Breakdown of important machine functions Failure of prescribed methods for repair and maintenance Endangering of persons due to mechanical and chemical effects Damage to the environment due to leaking hydraulic oil

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4.4.3 Safety-conscious work practices

Always observe the safety instructions set out in these operating instructions, all existingaccident prevention rules and any internal work, operating and safety rules issued by theoperator.

The safety and accident prevention regulations of the responsible professional associations arebinding.

The safety instructions provided by the vehicle manufacturer should also be observed.

Observe the applicable traffic laws when using public roads.

Be prepared for emergencies. Keep the fire extinguisher and first aid box within reach. Keepemergency numbers for doctors and fire brigade close to the telephone.

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4.5 Safety Instructions and Accident Prevention Regulations

1 Please follow all generally applicable safety and accident prevention regulations inaddition to the safety instructions contained in these operating instructions!

2 The attached warning and safety signs provide important information for safe operation.Pay attention to these for your own safety!

3 When using public roads, make sure to observe the applicable traffic regulations!4 Make sure that you are familiar with all equipment and controls as well as with their

functions before you begin working with the machine. Whrend des Arbeitseinsatzes istes dazu zu spt!

5 The user should wear tight fitting clothes. Locker getragene Kleidung vermeiden.6 Keep the machine clean to prevent the danger of fire!7 Before starting or moving the machine, make certain that nobody is in the vicinity of the

machine! (Watch for children!) Make sure that you have a clear view!8 You may carry passengers during operation and transport on the working implement only

if they use the passenger seat provided.

9 Couple implements correctly! Attach and secure implements to specified devices only!10 When attaching or detaching implements, place the supporting devices in the correctpositions!

11 Use extreme caution when attaching or detaching implements onto or from the tractor!12 Always attach ballast weights properly to the fixing points provided!13 Observe permitted axle loads, gross weight and transport dimensions!14 Check and install transport equipment, such as lighting, warning devices and protective

equipment!15 Actuating mechanisms (cables, chains, linkages etc.) for remote controlled devices must

be positioned in such a way that no movements are unintentionally triggered in anytransport or working positions.

16 Ensure that implements are in the prescribed condition for on-road travel and lock them inplace in accordance with the manufacturer's instructions!

17 Never leave the driver's seat when the vehicle is moving!18 Always drive at the correct speed for the prevailing driving conditions! Avoid sudden

changes in direction when travelling uphill or downhill or across a gradient!19 Hitched implements and ballast weights effect the driving, steering and braking response

of the machine. Make sure that you are able to brake and steer the machine as required!20 Take into account the extension radius and/or inertia of an implement when turning

corners!21 Start up implements only when all safety devices have been attached and set in the

required position!22 Keep safety equipment in good condition. Replace missing or damaged parts.23 Keep clear of the working range of the machine at all times!24 Do not stand within the turning and swivel range of the implement!25 Never operate the hydraulic folding frames if anyone is inside the swivel range!

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26 Parts operated by external power (e.g. hydraulically) can cause crushing and shearinginjuries!

27 Before leaving the tractor, lower the implement onto the ground, apply the parking brake,switch off the engine and remove the ignition key!

28 No one should stand between the tractor and the implement unless the vehicle has beensecured against rolling by means of the parking brake and/or wheel chocks!

Pos:8.19.6/BA/Sicherheit/Gerte angehngt@ 0\mod_1199699679381_78.doc @ 33245

4.6 Hitched Implements

1 Secure implements against rolling.2 Observe the maximum supported load on the trailer coupling, swing drawbar or hitch!3 If a drawbar coupling is used, make certain that there is enough play at the coupling

point.Pos:8.19.7/BA/-----Seitenumbruch------ @0\mod_1196175311226_0.d oc@4165

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Pos:8.19.8/BA/Sicherheit/Zapfwellenbetrieb @0\mod_1199699899350_78 .doc@33264

4.7 PTO operation

1 Use only PTO shafts specified by the manufacturer!2 The guard tube and guard cone of the PTO shaft and the PTO guard must be attached

and in good working condition (on the implement side, too)!3 Make sure that the required tube covers are in place for PTO shafts in transport and

working position!4 Before installing or detaching PTO shafts, disengage the PTO, switch off the engine and

remove the ignition key!5 When using PTO shafts with an overload safety or free-running coupling which are not

shielded by the guard on the tractor, mount the overload safety or free-running couplingon the implement side!

6 Always make sure that the PTO shaft is properly installed and secured!7 Attach chains to prevent the PTO shaft guard from rotating with the shaft!8 Before switching on the PTO, make sure that the selected PTO speed of the tractor

matches the permissible implement speed!

9 Before switching on the PTO shaft make sure that no person is in the danger zone of thedevice!10 Never switch on the PTO if the engine is switched off!11 No one should be in the vicinity of the rotating PTO or PTO shaft when the PTO is in use.12 Always switch off the PTO shaft when the angle is too large or the PTO shaft is not

required!13 Caution! After disengaging the PTO danger due to the flywheel running on! Keep away

from the implement during this time. The machine may be worked on only if it iscompletely at standstill and if the flywheel is secured by the parking brake.

14 Cleaning, lubricating or adjusting PTO driven implements or the PTO shaft only with PTOdisengaged, engine switched off and ignition key withdrawn! Secure the fly-wheel with theparking brake.

15 Place the disconnected PTO shaft onto the support provided!16 After detaching the PTO shaft, attach the protective cover to the PTO end!17 If damage occurs, correct this immediately before using the implement!

Pos:8.19.9/BA/Sicherheit/Zapfwellenbetrieb Zusatz@ 2\mod_1203524761314_78.doc @66513

Note

The instructions of the manufacturer must be observed with regard to thePTO shaft. (separate operating instructions)

Pos:8.19.10/B A/-----Seitenumbruch------ @0\mod_1196175311226_0.doc @ 4165

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Pos:8.19.11/B A/Sicherheit/Hydraulikanlage@2\mod_1203503691986 _78.doc@ 66225

4.8 Hydraulic system

1 The hydraulic system is pressurised!2 When connecting hydraulic cylinders and motors, make sure the hydraulic hoses are

connected as specified!3 When connecting the hydraulic hoses to the tractor hydraulics, make sure that the

hydraulics of both the tractor and the implement have been depressurized!4 In the case of hydraulic connections between tractor and machine, the coupling sleeves

and plugs should be marked to ensure a proper connection! Bei Vertauschen derAnschlsse umgekehrte Funktion (z.B. Heben/Senken) - Unfallgefahr!

5 When searching for leaks, use suitable aids to avoid the risk of injury!6 Liquids escaping under high pressure (hydraulic oil) can penetrate the skin and cause

serious injury! Seek medical help immediately should injuries occur! Danger of infection!7 Before working on the hydraulic system, depressurise the system and switch off the

engine!

Pos:8.19.12/B A/Sicherheit/Reifen @0\mod_1195646435716_ 78.doc@1346

4.9 Tyres

1 When working on the tyres, make sure that the implement is safely lowered and securedagainst rolling (wheel chocks).

2 Installing wheels and tyres requires adequate knowledge and suitable tools!3 Repair work on the tyres and wheels should be done by specially trained personnel using

appropriate installation tools only!4 Check tyre pressure regularly! Inflate the tyres to the recommended pressures!5 Check the wheel nuts periodically! Missing wheel nuts can result in a wheel falling off and

the machine tipping over.Pos:8.19.13/B A/-----Seitenumbruch------ @0\mod_1196175311226_0.doc @ 4165

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Pos:8.19.14/B A/Sicherheit/Wartung Swadro @2\mod_1203504022126_78.d oc@66245

4.10 Maintenance

1 Always make certain that the drive and the engine are switched off before doing anyrepairs, maintenance or cleaning! - Remove the ignition key!

2 Regularly check that nuts and bolts are properly seated and tighten if necessary!3 When performing maintenance work with the machine raised, always secure it with

suitable supporting elements!4 Oils, greases and filters must be disposed of correctly!5 Always disconnect the power supply before working on the electrical system!6 If protective devices and guards are subject to wear, check them regularly and replace

them in good time!7 When performing electrical welding work on the vehicle and mounted devices, turn power

supply off at main battery switch or disconnect generator cable and battery!8 Replacement parts must at least comply with the technical requirements set by the

manufacturer of the implements! This is guaranteed by original KRONE spare parts!Pos:8.19.15/B A/-----Seitenumbruch------ @0\mod_1196175311226_0.doc @ 4165

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Pos:8.19.16/B A/Sicherheit/Arbeiten im BereichvonHochspannungsl eitungen@0\mod_11956 46829388_78.doc@ 1404

4.11 Working in the vicinity of power transmission lines

1 Always take great care when working under or in the vicinity of power transmission lines.2 Ensure that when in operation or being transported, the machine does not exceed a total

height of approx. 4m.3 If there is any need to travel under overhead lines, the machine operator must request

information on the rated voltage and the minimum height of the overhead lines from theoverhead line operator.

4 Always keep the safety distances according to the table.Rated voltage

kVSafe distance from overhead lines

mTo 1 1

Above 1 to 110 2Above 101 to 220 3Above 220 to 380 4

Pos:8.19.17/B A/Sicherheit/Eigenmchtiger Umbau und Ersatzteilherstellung @1\mod_1201937705539_78.doc@ 55745

4.12 Unauthorised Conversion/Modification and Spare Parts Production

Conversions or modifications of the machine are permitted only with prior consultation with themanufacturer. Original spare parts and accessories authorised by the manufacturer help toensure safety. Use of other parts may void liability for resulting damage.

Pos:8.19.18/B A/Sicherheit/UnzulssigeBetriebsweisen @1\mod_1201937775180_78 .doc@55764

4.13 Inadmissible Modes of Operation

The operating safety of the delivered machine is guaranteed only when it is used as intended incompliance with the section "General Aspects" of the operating instructions. The limit valueslisted in the data charts should not be exceeded under any circumstances.

Pos:8.19.19/B A/Sicherheit/Sicherheitshinweisean der Maschine@1\mod_1201 937861961_78.doc @ 55783

4.14 Safety Instructions on the Machine

The safety instructions on the machine warn of residual risks associated with the machine. Theyconsist of warning pictograms and a work safety symbol. All safety instructions must befollowed. Always keep the safety instructions clean and in clearly legible condition! If any safetyinstructions are damaged or missing, request them from your dealer and then put them in theplaces provided for them. Where these safety instructions are and what they mean will bedescribed in the following chapters.


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Pos:10.1 /berschriften/berschriften 1/A-E/Erstinbetriebnahme@0\mod_11 96314201498_78.doc@ 5855

5 CommissioningPos:10.2 /BA/Sicherheit/Gefahrenhinweise/Fehlerhafter Zusammenbau@1\mod_1202 224212591_78.doc@ 58171

Danger!

Incorrect assembly

Effect: Danger to life, serious injuries or serious damage to the machine.

Only authorised service centres may assemble the machine.

The machine must be assembled with special care.

Always heed the applicable accident prevention regulations.

Use only safe and sufficiently dimensioned lifting equipment and load-securing equipment.

The machine may be taken into operation only after all the safetydevices have been installed.

If unauthorised modifications are made to the machine, the

manufacturer is released from liability for any resulting damage.

Pos:10.3 /BA/Sicherheit/Gefahrenhinweise/EinstellarbeitengezogeneMaschinen@ 0\mod_1199717011038_78.doc @33980

Danger!

Unexpected movements of the machine

Effect: Danger to life or serious injuries.

Setting tasks must only be performed when the drive is switched offand the engine is at a standstill!

Switching off the engine

Remove the ignition key.

Secure the machine against the possibility of rolling back.

Pos:10.4 /BA/Erstinbetriebnahme/Schwader/Allgemein@4\mod_1213184450542_78.doc@ 87294

5.1 General

Prior to attaching or detaching devices to or from the 3-point suspension, move the loadingequipment to a position that excludes inadvertent lifting or lowering!Use extreme caution when attaching or detaching implements onto or from the tractor!In the vicinity of the 3-point linkage, there is risk of injury due to crushing and shearing points!


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Pos:10.6 /berschriften/berschriften 2/A-E/Erstmontage@1\mod_12022 26261982_78.doc@ 58270

5.2 First installationPos:10.7 /BA/Erstinbetriebnahme/Erstmontage@1\mod_1202 224111998_78.doc@ 58190

The document "Assembly Instructions" describes how to install the device for the first time.Pos:10.8.1/berschriften/berschriften2/U-Z/Vorbereitungen am Traktor @2\mod_1202363643678_ 78.doc@58694

5.3 Preparations on tractorPos:10.8.2/berschriften/berschriften3/U-Z/Unterlenker einstellen @6\mod_1214454896135_78.d oc@94186

5.3.1 Adjusting the lower suspension armsPos:10.8.3/BA/Erstinbetriebnah me/Schwader/Swadro 807_810_907/Bild_Aushubvorrichtung Traktor @ 2\mod_1202364384960_78.doc @ 58789

KS-0-030 Figure 5:

Pos:10.8.4/BA/Erstinbetriebnah me/Schwader/Swadro 807_810_907/Vorbereitung an Traktor_TextKAT IundII@2\mod_120 2363818163_78.doc@ 58732

The machine is equipped with Cat. I and II trunnions for three-point hydraulics.

Pos:10.8.5/BA/Erstinbetriebnah me/Schwader/Swadro 807_810_907/HinweisUnterlenker @ 2\mod_1202364126303_78.doc @58751

Note

The tractor lower suspension arms must always be installed so that the liftingpoints of the lower suspension arms are all at the same distance from the

ground. In order to prevent swivelling of the machine during transport oroperation, the lower suspension arms must be secured by limiting chains orbars.


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Pos:10.10/BA/Inb etriebnahme/Schwader/Anbauand en Traktor/Anbau anden Traktor angehngteSchwader @2\mod_1202389539585 _78.doc@ 59089

SW9070002

Figure 6:

Hitch double swather with steerable pinions onto tractor.

Place the machine onto the parking supports.Pos:10.11/BA/-----Seitenumbruch------ @0\mod_1196175311226_0.doc@ 4165

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Pos:10.12.1/berschriften/berschriften 2/F-J/Gelenkwelle@0\mod_1199781879794 _78.doc@ 34542

5.4 PTO shaftPos:10.12.2/berschriften/berschriften 3/K-O/Lngenanpassung @1\mod_1201687632810_78. doc@ 53589

5.4.1 Length adjustmentPos:10.12.3/B A/Erstinbetriebnahme/Schwader/Gelenkwelle/Schwader/Lngenanpassung BildSchwader @2\mod_1202364902991_7 8.doc@ 58848

32

SW9070007

1

Figure 7:Pos:10.12.4/B A/Erstinbetriebnahme/Schwader/Gelenkwelle/Schwader/Lngenanpassung_mitWeitwinkel Text_Schwader @ 2\mod_1202365111491_78.doc @58868

The PTO shaft (1) length must be adjusted.

Disassemble the PTO shaft. Install each half (1) and (2) on the tractor and machine side respectively.

(The wide-angle coupling must be installed onto the machine. Observe the marking onthe PTO shaft.)

Position rotary rake in the shortest PTO shaft position setting. (Completely the three-point frame inwards.)

For additional operating instructions refer to the operating instructions of the PTO shaftmanufacturer.

Note

Check the swivel range and clearance of the PTO shaft! Damage can becaused if the tractor or the machine touch the PTO shaft. (e.g. hitching device,hitching frame)

Pos:10.13/BA/-----Seitenumbruch------ @0\mod_1196175311226_0.doc@ 4165

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Pos:10.14/BA/Erstinbetriebna hme/Schwader/Swadro807_810_907/Hhe der Traktorunterlenker @2\mod_1202734685720_ 78.doc@60755

5.5 Height of tractor lower suspension arms

SW9070025

Figure 8:

Perform basic setting on a level surface.

The tractor lower suspension arms must be set at a height which ensures that the steerablepinions are at a height of H approx. 63 cm from the ground. Fix the lower suspension arms atthis height (see Chapter on special equipment "Chain for height restriction of lower suspensionarms").

Pos:11 /BA/-----Seitenumbruch------ @0\mod_1196175311226_0.doc@416 5

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Pos:12.1 /berschriften/berschriften 1/F-J/Inbetriebnahme@0\mod_1196327075811_78.doc @ 6375

6 Start-upPos:12.2 /BA/Sicherheit/Gefahrenhinweise/Schwader/An-/Abauder Maschinegezogene Schwader @2\mod_1202363265522_7 8.doc@58675

Danger!

Assembling / dismantling the machine


No persons may remain between the tractor and the machine.

Nobody should be within the swivel range of the rotary arms or of theworking range of the rotary rake!

Only perform jobs under or on the machine when it is raised if it issecurely supported.






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Pos:12.4 /berschriften/berschriften 2/A-E/Anbauan denTraktor @0\mod_1199717845194_78.doc@ 34039

6.1 Mounting onto the TractorPos:12.5 /BA/Sicherheit/Gefahrenhinweise/Ladewagen/Sttz- und Anhngelasten desSchleppersnichtb eachtet @0\mod_1199720048038_78.doc@ 34118

Danger!

Support and hitching loads of tractor not observed!Effect: Danger to life, injuries or damage to the machine.

Observe the maximum permissible support and hitching loads for thetractor!

Hitch and secure the machine to the tractor hitch in accordance withspecifications.

Pos:12.6 /BA/Inbetriebnahme/Schwader/HinweisMaschinebefindetsichi nTransportstellung @ 2\mod_1202388231928_78.doc @59050

Note

The description below assumes that the

swather is in transport position, following final assembly.

Pos:12.7 /BA/Inbetriebnahme/Schwader/Anbauan denTraktor/Anbauan denTraktor angehngteSchwader @2\mod_1202389539585_78.doc@590 89

SW9070002

Figure 9:

Hitch double swather with steerable pinions onto tractor. Place the machine onto the parking supports.


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Pos:12.9 /berschriften/berschriften 2/F-J/Hydraulik@ 0\mod_1199776034950_78.doc @342 05

6.2 HydraulicsPos:12.10/berschriften/berschriften3/ P-T/SpezielleSicherheitshinweise@ 0\mod_1197301069931_78.doc @17662

6.2.1 Special Safety InstructionsPos:12.11/BA/Sicherheit/Hydraulik/Anschluss der Hydraulikleitungen @ 0\mod_1199776548685_78.doc @34225

Warning

Connection of the hydraulic lineEffect: severe injuries due to penetration of hydraulic oil under the skin.

When connecting the hydraulic hoses to the hydraulic system of thetractor, the system must be relieved of the pressure on either side.

Due to the risk of injury when searching for leaks, always use suitabletools and wear protective goggles.

Seek medical help immediately should injuries occur! Danger ofinfection.

Depressurise prior to uncoupling the hydraulic hoses and working on

the hydraulic system!

Check the hydraulic hose lines at regular intervals and replace them ifdamaged or worn! The replacement hoses must fulfil the technicalrequirements set by the equipment manufacturer.

Pos:12.12/BA/Sicherheit/Hydraulik/Verschmutzung der Hydraulikanlage@ 2\mod_1202393336803_78.doc @59155

Caution!

Soiling of the hydraulic system

Effect: Damages to the machine

When connecting the quick couplings, ensure that these are clean and

dry. Note chafing areas or points of contact.


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Pos:12.14/berschriften/berschriften3/ A-E/Anschluss der Hydraulikleitungen@ 0\mod_1199777037794_78.doc @34244

6.2.2 Connecting the hydraulic linesPos:12.15/BA/Inb etriebnahme/Schwader/Hydraulikanschluss/Hydraulikanschluss Schwadro700_800_900 @4\mod_1212043762092_78.d oc@ 84497

SW9070003

1

2

Fig. 10:

The following control units are required on the tractor to operate the machine:

Swadro 700

The machine requires a single-action control unit on the tractor.

Connect the hydraulic hose as follows:

to the single-action control unit (1):

= raise/lower rotor arms

Swadro 800, Swadro 900

The machine requires a single-action and a double-action control unit on the tractor.

Connect the hydraulic hoses as follows:

to the double-action control unit (2):

red (2)= - working width setting + blue (2)= working width setting -

to the single-action control unit (1):

red (1)= - lift/lower rotor armsPos:12.16/BA/Inb etriebnahme/Hinweis Hydraulikaufkleber beachten@4\mod_121 3083577257_78.doc@ 86135

Note

Connect the hydraulic lines correctly

When connecting the hydraulic lines, observe the sticker for the tractor

hydraulics (see the "Safety" chapter: "Position of the generalinformation labels on the machine").


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Pos:12.18/BA/Inb etriebnahme/Schwader/Anschluss Beleuchtung/Anschluss Beleuchtung Swadro700_800_900 @4\mod_1212046815436_78. doc@ 84568

6.3 Connecting the lighting

SW700042

2

3

1

Fig. 11:

The lighting system is connected via the 7-pin connection cable (1).

To do this:

Insert the 7-pin plug of the connection cable (1) into the relevant socket (2) of the tractor. Insert the 7-pin connection cable plug (1) into the appropriate socket (3) of the machine. Position the cable so that it will not come in contact with the wheels.

Pos:12.19/BA/Inb etriebnahme/Schwader/HinweisSauberkeitder Stecker undSteckdosen@ 2\mod_1202399563131_78.doc @ 59273

Note

Before inserting the plugs, make certain the plugs and sockets are clean anddry. Dirt and moisture may result in short circuits!


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Pos:12.21/berschriften/berschriften2/ A-E/Anschlu der elektrischen Bedienung @2\mod_1202396974288_78.d oc@59195

6.4 Connecting the electrical controlsPos:12.22/BA/Inb etriebnahme/Schwader/Anschluss elektrischeBedienung/Anschluss elektrische Bedienung SW 700_800_900@ 4\mod_1212047344358_78.doc @84589

SW700043

2

3

1

4

Fig. 12:

The connection of the electrical controls is performed by means of the power supply cable (1)

Note

If necessary, the continuous power socket and support for the control unitmust be previously installed on the tractor.

To do this:

Insert the plug of the power supply cable (1) in the appropriate socket (2) of the tractor. Insert the plug of the power supply cable (1) in the appropriate socket (3) of the machine. Insert the plug of the control unit in the appropriate socket (4) of the machine. Position the cable so that it will not come in contact with the wheels.

Pos:12.23/BA/Inb etriebnahme/Schwader/HinweisSauberkeitder Stecker undSteckdosen@ 2\mod_1202399563131_78.doc @ 59273

Note

Before inserting the plugs, make certain the plugs and sockets are clean anddry. Dirt and moisture may result in short circuits!


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Pos:12.25/BA/Diese Seiteistbewusstfreigelassen worden. @1\mod_1201783680373 _78.doc@54443

This page has been left blank deliberately!!Pos:12.26/BA/-----Seitenumbruch------ @0\mod_1196175311226_0.doc@ 4165

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Pos:12.27/berschriften/berschriften2/F-J/Gelenkwelle montieren @2\mod_1202398342788_78.d oc@59253

6.5 Install the PTO shaftPos:12.28/BA/Sicherheit/Gelenkwelle/Sich drehendeGelenkwelle_2@ 0\mod_1199781692950_78.doc @34523

Danger!

Rotating PTO shaftEffect: Danger to life or serious injuries

Install or detach the PTO shaft only with the engine switched off and theignition key removed.

Secure the tractor against rolling.

Make sure that the PTO shaft is coupled properly (the lock of the PTOshaft must have snapped in).

Make sure that the protective devices are attached properly.

Never use a PTO shaft, the protective devices of which have not beenattached.

Replace damaged protective devices immediately

Attach the safety chain of the PTO shaft so that the guard tube does notrotate simultaneously with the PTO shaft.

Pos:12.29/BA/Sicherheit/Gelenkwelle/Antriebsdrehzahl 540beachten @3\mod_1205316518245_ 78.doc@73595

Danger!

Observe drive speed

Effect: Danger to life or serious injuries

This machine is driven at a maximum PTO speed of 540 rpm.


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Pos:12.31/BA/Inb etriebnahme/Schwader/AnbauGelenkwelle/AnbauGelen kwelle angehngteSchwader @2\mod_1202398077960 _78.doc@59233

5

4

2

SW9070008

3

3

6

1

Figure 13:

Switch off the engine and remove the ignition key.

Install the PTO shaft (1) on the machine side (wide angle on machine side). Rotate the PTO shaft support (2) upwards. Then slide PTO shaft onto the PTO of the tractor. In doing this, ensure that the sliding pin

is securely engaged. Secure the PTO shaft guard against turning with the retaining chain (3).

Pos:12.32/BA/Inb etriebnahme/Schwader/Maschineanhebenwenn Bedienseil @2\mod_1202826885966_7 8.doc@ 61845

Lifting the Machine

The actuator rope (6) must be routed in such a way that no movements areunintentionally triggered in any transport or working positions. The actuator rope must notcome into contact with the tractor tyres.

Lift the machine slightly. Rotate the parking support (4) back 90. Lock it in that position with the bracket (5) and

secure with spring cotter pin.Pos:13 /BA/-----Seitenumbruch------ @0\mod_1196175311226_0.doc@416 5

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Pos:14.1 /berschriften/berschriften 1/F-J/Fahren und Transport @ 0\mod_1196330049217_78.doc @6553

7 Driving and TransportPos:14.2 /BA/Sicherheit/Fahrenund Transport/Gefahr Straenfahrt,Mitfahrengezogen eSwadros@ 2\mod_1202456315526_78.doc @59426

Danger!

Road travel, carrying passengers, driving conduct

Effect: Danger to life, injuries or damage to the machine.

the machine must be fully and correctly hitched.

The side hoop guards of the machine must be attached.

The collapsible tine arms must be rotated.

The machine must be in transport position.

The tine guards must be installed on tines.

The control unit must be turned off.

Do not exceed the maximum permissible speed (see type plate).

Carrying passengers on the machine is not permitted.

When driving on public roads, the provisions of the Road TrafficLicensing Regulations must be adhered to (lighting, identification).

Before starting, ensure that you have perfect visibility on and aroundthe tractor as well as the machine.

Pos:14.3 /BA/Sicherheit/Fahrenund Transport/Gefahr Straenfahrt,MitfahrenSwadro zusatzSW700 _800_900@4\mod_12 12049598623_78.doc@ 84651

Danger!

Road travel, carrying passengers, driving conduct


Check to make certain the locks have engaged correctly.

Before each transport trip, charge the outrigger arm hydraulic cylinderswith pressure and then set the tractor hydraulics to "Neutral" so theoutrigger arm transport interlocks are not under any load.


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Pos:14.5 /BA/FahrenundTransport/Schwader/Vorbereitung fr den Transport Swadro700_800_900 @4\mod_12120496926 55_78.doc@846 72

SW7000522 SW700013

1

Fig. 14:

Switch off the control unit (optional). Fold over the folding tine arms (right and left side of machine) (see chapter on operation

"Swivelling the tine arms into transport position"). Lock rotors (See chapter on operation "Rotating tine arms to transport position"). Swing hoops. (See chapter on operation "Placing external guards into transport

position"). Lift the rotor until the right and left locks (1) engage in the retaining bolt (see chapter on

operation "Lifting the rotor arms to transport position").

Note

Make certain the transport locks engage correctly and the actuating rope isnot tight.

Perform a visual inspection to ensure the locks (1) have engaged correctly.

Move the hydraulic control unit to neutral position. Install tine guards (2) onto tines, which are in transport position below 2 m. (see chapter

on operation "Protecting the tine tips") Check the lighting system.

Pos:15 /BA/-----Seitenumbruch------ @0\mod_1196175311226_0.doc@416 5

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Pos:16.1 /berschriften/berschriften 1/A-E/Bedienung @ 0\mod_1199789505403_78.doc @34825

8 OperationPos:16.2.1/berschriften/berschriften2/U-Z/berlastsicherung @2\mod_1202465560433_78.doc@ 59567

8.1 Overload protectionPos:16.2.2/BA/Bedi enung /Schwader/berlastsicherung/berlastsicherung BildSwadro 700_800_900@ 4\mod_1212052836 436_78.doc @ 84778

SW700022

1

Fig. 15:

Pos:16.2.3/BA/Bedi enung /Schwader/berlastsicherung/berlastsicherung TextSW700 _800_900 @4\mod_1212052430795_ 78.doc@84735

Star ratchet couplings protect the machine against overloading. These star ratchets (1) arelocated on the side output shafts of the transfer gearbox under the swather frame opposite theside rotor gears. They emit a vibrating sound when the machine is overloaded. They transferthe related torque by pulsations. In order to avoid premature wear of the overload protection,turn the PTO shaft of immediately when the star ratchets respond to the overload.

Pos:16.2.4/BA/Bedi enung /Schwader/berlastsicherung/Hinweisberlastsicherung nichtverndern@ 2\mod_1202465626026_78.doc@ 59586

Note

The overload protection must not be changed. The guarantee becomes invalidif an overload protection is used other the protection provided!

Pos:16.3 /berschriften/berschriften 2/U-Z/VonTransport in Arbeitsstellung @2\mod_1202466185276_78.doc @59662

8.2 From transport into working positionPos:16.4 /BA/Sicherheit/Gefahrenhinweise/Schwader/Gefahr Maschineabsenken @5\mod_1213694805078_78.doc @88774

Danger!

Lowering the machine into working position


Lower the machine only when you are absolutely sure that neitherpersons, animals nor objects are in the swivel range of the machine.

Switch the PTO on only when the machine is in working position, the

collapsible tine arms are swivelled into the working position and thehoop guards are turned downwards.


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Pos:16.6 /BA/Bedienung /Schwader/Zinken/ZinkenschutzeentfernenSW 700_800_900@ 4\mod_1212061976998_78. doc @ 84929

8.3 Removing the tine protections from the tine tips

SW700044

3

12

Fig. 16:

Removing the tine protections (1). Insert the tine protections into the support (2) (right and left side of the machine) and

secure with the linch pins (3).

Pos:16.7 /BA/Bedienung /Schwader/Kreiselarmesenken/heben/Kreiselarmesenkenh ydraulische Einkreiselaushebung SW700_800_900@4\mod_12120 62567280_78.doc@ 84971

8.4 Lowering the rotor arms into working position (hydraulic single-rotor lifting mechanism)

2 1

Fig. 17:

Insert the switching valve (3) for the hydr. operation of the rotary rake on the tractor intothe holder.

Switch the switching valve (3) to the central position (II). Activate the single-action control valve on the tractor and apply pressure to the hydraulic

cylinders. This relieves the load on the lock (1). Pull on the actuating rope (2) to disengage the lock (1). Leave the rope under tension. Slowly lower the external rotor with the control valve until the wheels are resting on the

ground. Release the pull rope (2).

Note

Leave the control valve in "Lower" position when using the machine for work


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Pos:16.9 /BA/Bedienung /Schwader/Kreiselarmesenken/heben/Kreiselarmesenken-elektrisch SW700_800_900 @ 4\mod_1212064896420_78.doc @85042

8.5 Lowering the rotor arms into working position (electrically, optional)

2

1

3

5

SW700045

Fig. 18:

Switch on the controls (6) (0>1) Set switch (5) to the central position (II). Activate the single-action control valve on the tractor and apply pressure to the hydraulic

cylinders. This relieves the load on the lock (1). Pull on the actuating rope (2) to disengage the lock (1). Leave the rope under tension. Slowly lower the external rotor with the control valve until the wheels are resting on the

ground. Release the pull rope (2).

Note

Leave the control valve in "Lower" position when using the machine for work

Pos:16.10/BA/Be dienung /Schwader/Kreiselarmesenken/heben/Hinweis Kreselarme senken ohne einschhalten der Bedieneinheit@ 4\mod_1212065271530_78.doc @8 5064

Note

The changeover of the rotor arms from the transport into the working positioncan also be done without the electrical controls being switched on. In thiscase, both rotor arms are always activated at the same time.


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Pos:16.12/berschriften/berschriften2/U-Z/Zinkenarme inArbeitstellung @2\mod_1202709358751_78.doc@ 59873

8.6 Swivel tine arms to working position.Pos:16.13/BA/Sicherheit/Gefahren hinweise/EinstellarbeitengezogeneMaschinen @0\mod_1199717011038_ 78.doc@33980

Danger!







Pos:16.14/BA/Be dienung /Schwader/Kreiselarretierung lsen@ 2\mod_1202710257642_78.doc @ 59935

SW700036

123

3

1

Figure 19:

Move rotors from transport to working position (See Chapter on Operation "Fromtransport to working position").

Release rotor locking device, then detach the tension spring (1) from the fastening clamp(2) of the tines and attach to fastening hole (3).


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Pos:16.16/BA/Be dienung /Schwader/Zinken/Zinkenarmeindie Arbeitsstellung schwenken @2\mod_1202711544751_78.doc@59 954

3

2

1

21

SW9070017

Figure 20:

Pull out the linch pin (1). Remove the bolts (2). Swivel tine arms (3) to working position: the rotor must be turned so that the tine arms do

not collide with the protection when swivelling. Insert the bolts (2) and secure with the linch pin (1).

Note

Always insert bolts (2) from above when the tine arms are in front of therotors (tines touch the ground).Take care that the linch pin (1) is always properly engaged (the ring of thelinch pin must be inserted in the groove of the shaft).

Note

Swivel the right collapsible tine arm on the machine side in sequence frombehind forwards and the left collapsible tine arm on the machine side insequence from the front backwards to the working position.


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Pos:16.18.1/berschriften/berschriften 2/P-T/Schutzbgel in Arbeitsstellung bringen@ 2\mod_1202972231499_78.doc @63393

8.7 Move the hoop guards to the working position.Pos:16.18.2/B A/Sicherheit/Gefahrenhinweise/Quetschgefahr @2\mod_1202971999343_ 78.doc@63374

Warning

Crush hazard!

Effect: Injury to hands

Do not hold onto hoop guards to swivel within range of the rotating points.

Pos:16.18.3/B A/Bedienung /Schwader/Schutzbgel/Schutzbgel inArbeitsstellung bringenBildSW 700_800_900@ 4\mod_1212067538233_78.doc @ 85125

SW7000091

2

3

Fig. 21:Pos:16.18.4/B A/Bedienung /Schwader/Schutzbgel/Schutzbgel inArbeitsstellung bringenText@ 2\mod_1202712604095_78.doc @59973

Swivel the side hoop guard (1) on the front left and right of the machine outward in the workingposition and lock in place with a socket pin (2). Secure socket pin (2) with spring cotter pin (3).


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Pos:16.20/BA/Be dienung /Schwader/Einstellender ArbeitbreiteSW700_8 00_900@4\mod_12 12134001410_78.doc@ 85430

8.8 Adjusting the working width - electrical / mechanical Swadro 800 / 900

Caution!

Adjusting the working width

Effect: Damage to the machine

Before extending the rotors, make certain there is no one in the dangerzone of the rotors!

Never try to adjust the working width if the tractor is switched off andthe tines are in contact with the ground.

Only set the working width of the rotor arms when using the machinefor work.

Charge the double-action control hydraulics with pressure and extend or retract rotorslowly.

The distance between the rotors and the swath former:

high amount of forage = long distance

small amount of forage = short distance

Note

The travelling speed is based on the work image (orderly rake work with goodformation of swaths).


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Pos:16.22/BA/Be dienung /Schwader/Einstellender Arbeitstiefe - mechanisch@2\mod_1202735419033 _78.doc@60774

8.9 Adjusting the raking height mechanically

SW700015

1

Figure 22:The raking height is adjusted by means of a hand crank (1), located each time to the left andright of the rotary arm.

The raking height must be adjusted so that the tine tips lightly touch the ground. If necessary,this adjustment can be corrected during operation.

This means:

If the setting is too high, the forage is not completely taken up.

If the setting is too low, the danger exists of soiling the forage, damaging the sward and causingconsiderable wear of the double coil spring tines.


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Pos:16.24/BA/Inf o-Center/Schwader/Funktionen der Schalter an der Bedieneinheit SW700_800_900 @ 4\mod_1212069237967_78.doc @85167

8.9.1 Adjusting the raking height - electrically (optional)

The control unit can be used to directly control or preselect various functions of the swather.The following is generally applicable:

Danger!

Unexpected actions on the machine.

Effect: Danger to life, injuries or damage to the machine

The control unit must be turned off before driving on public roads.

Only one function may be actuated on the control unit at a time.

The switches for the other functions must be in neutral position.

To prevent functions from being triggered accidentally, the control unitmust be turned off after use.

8.9.2 Function of the switches on the control unit

SW700005

43

2

1

5

Fig. 23:

The following table explains the function of the individual switches.

Item Designation Function

1 Main switch Turns the control unit ON/OFF

2 Pilot lamp (green) Lit when the control unit is turned on

3 Rocker switch (key release = end

function)

Setting for the raking height left

4 Rocker switch (key release = endfunction)

Setting for the raking height right

5 Flip switch Selects the rotor arm that is to be raised orlowered. The actual movement is performed by thetractor hydraulics. In the central position, both rotorsare raised or lowered at the same time.


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Pos:16.26.1/berschriften/berschriften 2/F-J/Getrennte Bedienung linker/rechter Kreisel @4\mod_1212406775407_78.doc@ 86012

8.10 Separate operation of left/right rotorPos:16.26.2/B A/Sicherheit/Schwader/ArbeitenmitEinkreiselaushebung @ 4\mod_1212406874626_78.doc @ 86032

Danger!

Working with single-rotor lifting mechanism


Do not lift the rotor arm above the permissible working position intransport position while the tractor PTO is switched on.

Special care is required when using the swather with a raised rotor!

It must be ensured that there are no persons in the working range!

When lifting the rotor arms on the headland, always extend both rotorsuntil they reach the locking mechanism.

Pos:16.26.3/B A/Bedienung /Schwader/GetrennteBedienung linker/rechter Kreisel/HydraulischeEinkreiselaushebung SW700_800_900 @4\mod_1212401434548_78.doc@ 85971

8.10.1 Hydraulic single-rotor lifting mechanism

SW700048

Fig. 24:

Depending on the position of the switchover valve (1), it is possible to work with one rotor orwith both rotors by using the single-rotor lifting mechanism. Depending on the position (I, III) ofthe switchover valve (1), the right or left rotor can be raised. This way, you can swathe with onlyone rotor. After completion of the work with one rotor, return the switchover valve to the mid-position (II) in order to continue working with both rotors.

Position I = right rotor being used (left rotor in headland position)

Position II = both rotors being used

Position III = left rotor being used (right rotor in headland position)

Pos:16.26.4/B A/-----Seitenumbruch------ @0\mod_1196175311226_0.doc @ 4165

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Pos:16.26.5/B A/Bedienung /Schwader/GetrennteBedienung linker/rechter Kreisel/Elektrische Einkreiselaushebung SW700_800_900@ 4\mod_1212407527329_78.doc@ 86052

8.10.2 Electric single-rotor lifting mechanism

SW7000491

5

2

Fig. 25:

Depending on the position of the switch (5), it is possible to work with one rotor or with bothrotors by using the single-rotor lifting mechanism. Depending on the position (I, III) of the switch(5), the right or left rotor can be raised. This way, you can swathe with only one rotor. Aftercompletion of the work with one rotor, return the switch to the mid-position (II) in order tocontinue working with both rotors.

Position I = right rotor being used (left rotor in headland position)

Position II = both rotors being used

Position III = left rotor being used (right rotor in headland position)

Switch on the controls (1) (0 > 1), green lamp (2) lights up. Select the desired rotor with switch (5).

Actuate the tractor control valvePos:16.27/BA/-----Seitenumbruch------ @0\mod_1196175311226_0.doc@ 4165

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Pos:16.28/BA/Be dienung /Schwader/Fahrenim Hangbereich@2\mod_1202724671955_78.doc@ 60415

8.11 Travelling on an incline

Danger!

Travelling on an incline (danger of turning over!).


Never move the tine arms from working to transport position or fromtransport to working position when the machine is

positioned across an incline.

KS102325 Figure 26:

Pos:16.29/BA/Be dienung /Schwader/FahrgeschwindigkeitundAntriebsdrehzahl @ 2\mod_1202743688330_78.doc @ 60967

8.12 Travelling speed und drive speed

The travelling speed and drive speed while swathing depend on:

forage quantity ground degree of dryness

Use these as rough guidelines:

PTO speed approx. 450 rpm Travelling speed approx. 8 - 10 km/h

Drive speed and travel speed must be adapted to each individual operation.Pos:16.30/BA/-----Seitenumbruch------ @0\mod_1196175311226_0.doc@ 4165

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Pos:16.31/berschriften/berschriften2/U-Z/Von Arbeitsstellung inTransportstellung @ 2\mod_1202466246542_78.doc @59681

8.13 Switching from working position to transport positionPos:16.32/BA/Sicherheit/Gefahren hinweise/EinstellarbeitengezogeneMaschinen @0\mod_1199717011038_ 78.doc@33980

Danger!







Pos:16.33/BA/Sicherheit/Gefahren hinweise/Schwader/Aushebender Kreisel Zapfwelleabschalten @2\mod_1202717797986_78.doc@ 60142

Caution!

Before swivelling the mowing unit up into transport position, turn off the PTO.

Before lifting the rotors from the headland position, turn off PTO shaftand wait for rotors to come to a standstill.

Nobody should be in the swivel range of the rotors.

Pos:16.34/BA/Be dienung /Schwader/Breitenverstellung (Arbeitsbreite) einfahren(Swadro 800/900) @ 4\mod_1212410523454_78.doc @86076

8.13.1 Retracting the width adjustment (working width) (Swadro 800/900)

Note

Before switching from the working to the transport position, make sure thewidth adjustment (working width) is fully retracted.

To do this:

Slowly retract the rotors completely via the double-action control valve.Pos:16.35/BA/-----Seitenumbruch------ @0\mod_1196175311226_0.doc@ 4165

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Pos:16.36.1/berschriften/berschriften 2/P-T/Schutzbgel in Transportstellung bringen @2\mod_1202975248858_78.doc @63516

8.14 Move the hoop guards to transport position.Pos:16.36.2/B A/Sicherheit/Gefahrenhinweise/Quetschgefahr @2\mod_1202971999343_ 78.doc@63374

Warning

Crush hazard!

Effect: Injury to hands

Do not hold onto hoop guards to swivel within range of the rotating points.

Pos:16.36.3/B A/Bedienung /Schwader/Schutzbgel/Schutzbgel inTransportstellung bringen Bild SW 700_800_900@ 4\mod_1212125290416_78.doc @8532 6

SW700011

1

2

Fig. 27:Pos:16.36.4/B A/Bedienung /Schwader/Schutzbgel/Schutzbgel inTransportstellung bringen Text@2\mod_1202719 695986_78.doc@ 60180

Remove the bolt (1) that secures the outer hoop guard (2) and fold the hoop guard from workingposition into transport position. Re-insert the bolts into the hinge point of the outer hoop guard.


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Pos:16.43/BA/Be dienung /Schwader/Kreiselarmesenken/heben/Kreiselarmeheben Einkreiselaushebung SW 700_800_900@ 4\mod_1212070838045_78.doc @ 85228

8.16 Lifting the rotor arms to transport position (hydraulic single-rotor lifting mechanism)

SW700046

1 2

Fig. 29:

Note

Make certain the transport locks engage correctly and the actuating rope isnot tight. Perform a visual inspection to ensure the locks (1) have engagedcorrectly.

Set switchover valve (1) to the central position (II). Lift the lock (1) with the pull rope (2) and position the activation lever of the tractor

hydraulics to "Lift". Tighten the pull rope until the supporting bolt on the swath rake arm is guided up to the

locked setting for working position. Continue lifting the swath rake arm until the lock (1)engages in the transport position.


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Pos:16.45/BA/Be dienung /Schwader/Kreiselarmesenken/heben/Kreiselarmeheben elektrischSW 700_800_900@ 4\mod_1212071090467_78.doc @85249

8.17 Lifting the rotor arms to transport position (electrically, optional)

3

5

SW700047

1 2

Fig. 30:

Note

Make certain the transport locks engage correctly and the actuating rope isnot tight. Perform a visual inspection to ensure the locks (1) have engagedcorrectly.

Switch on the controls via switch (3) (0 > 1) Set switch (5) to the central position. Set switchover valve (1) to the central position (II). Lift the lock (1) with the pull rope (2) and position the activation lever of the tractor

hydraulics to "Lift". Tighten the pull rope until the supporting bolt on the swath rake arm is guided up to the

locked setting for working position. Co

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