SV SERIES CNC LATHES FANUC ELECTRICAL MANUAL 0008220iMTC_E A.pdf · sv series cnc lathes fanuc...

SV SERIES

CNC LATHES

FANUC

ELECTRICAL MANUAL

SV 0008220iMTC /E

Hardinge Taiwan Precision Machinery Ltd.

VersionA June, 2007

SV SERIES

ELECTRICAL MANUAL THIS MANUAL CONSISTS OF FOLLOWINGS: (FANUC)

ELECTRIC DIAGRAM SV 8220iMTCE

PARTS LIST . SV 8220iMTCP

PLC SETTING MANUAL SV 8220iMTCM

PMC MESSAGE DISPLAY SPECIFICATION SV 8220iMTCS

SV SERIES CNC LATHES

FANUC

ELECTRICAL DIAGRAM

SV 8220iMTCE


VersionA June, 2007

ELECTRICAL DIAGRAM

HARDINGE TAIWAN LIMITED

FOR:SV 150

SV 200

SV 200/66

SV 200/66L

SV 250 SV 250L

ELECTRIC DIAGRAM DWG NO. TITLE VERSIONSV 8220iMTC-E01 SYSTEM DIAGRAM (SV SERIES) A SV 8220iMTC-E02 SYSTEM DIAGRAM (SV SERIES) A SV 8220iMTC-E03 POWER DIAGRAM (SV SERIES) A SV 8220iMTC-E04 POWER DIAGRAM (SV SERIES) A SV 8220iMTC-E05 SYSTEM DIAGRAM (SV SERIES) A SV 8220iMTC-E06 SYSTEM DIAGRAM (SV SERIES) A SV 8220iMTC-E07 POWER SUPPLY UNIT (SV SERIES) A SV 8220iMTC-E08 POWER SUPPLY UNIT (SV SERIES) A SV 8220iMTC-E09 FUSE UNIT (SV SERIES) A SV 8220iMTC-E10 FANUC SUPPLY UNIT (SV SERIES) A SV 8220iMTC-E11 FANUC SPINDLE MOTOR & DRIVER (SV SERIES) A SV 8220iMTC-E12 SERVO SYSTEM (SV SERIES) A SV 8220iMTC-E13 HANDLE / M.P.G (SV SERIES) A SV 8220iMTC-E14 POWER DIAGRAM 8 (SV SERIES) A SV 8220iMTC-E15 POWER DIAGRAM 9(FOR OPTION CE) (SV SERIES) A SV 8220iMTC-E16 EM. STOP(FOR OPTION CE) (SV SERIES) A SV 8220iMTC-E17 DOOR SWITCH(FOR OPTION CE) (SV SERIES) A SV 8220iMTC-E18 POWER DIAGRAM 10 (SV SERIES) A SV 8220iMTC-E19 POWER DIAGRAM 11 (SV SERIES) A SV 8220iMTC-E20 POWER DIAGRAM 12 (SV SERIES) A SV 8220iMTC-E21 POWER DIAGRAM 13 (SV 250) A SV 8220iMTC-E22 AUTO DOOR (SV SERIES) A SV 8220iMTC-E23 SOLENOID & MS (SV SERIES) A SV 8220iMTC-E24 POWER DIAGRAM 14 (HYD. TURRET) (SV SERIES) A SV 8220iMTC-E25 POWER DIAGRAM 15 (SV 250) A SV 8220iMTC-E26 CHUCK & TOOL COMMAND (SV SERIES) A SV 8220iMTC-E27 CHUCK & TOOL COMMAND (SV 250) A SV 8220iMTC-E28 TOOL COMMAND DO (SV SERIES) A SV 8220iMTC-E29 DI INTERFACE (X0000.0~X0001.7) (SV SERIES) A SV 8220iMTC-E30 DI INTERFACE (X0002.0~X0003.7) (SV SERIES) A SV 8220iMTC-E31 DI INTERFACE (X0002.0~X0003.7) (SV 250) A SV 8220iMTC-E32 DI INTERFACE (X0004.0~X0005.7) (SV SERIES) A SV 8220iMTC-E33 DI INTERFACE (X0006.0~X0007.7) (SV SERIES) A SV 8220iMTC-E34 DI INTERFACE (X0006.0~X0007.7) (SV 250) A SV 8220iMTC-E35 DI INTERFACE (X0008.0~X0009.7) (SV SERIES) A SV 8220iMTC-E36 DI INTERFACE (X0010.0~X0011.7) (SV SERIES) A SV 8220iMTC-E37 AUTO DOOR DI INTERFACE (X0016.0~X0017.7) (SV SERIES) A SV 8220iMTC-E38 DO INTERFACE (Y0000.0~X0001.7) (SV SERIES) A SV 8220iMTC-E39 DO INTERFACE (Y0002.0~X0003.7) (SV SERIES) A SV 8220iMTC-E40 DO INTERFACE (Y0004.0~X0005.7) (SV SERIES) A

ELECTRIC DIAGRAM DWG NO. TITLE VERSIONSV 8220iMTC-E41 DO INTERFACE (Y0004.0~X0005.7) (SV 250) A SV 8220iMTC-E42 DO INTERFACE (Y0006.0~X0007.7) (SV SERIES) A SV 8220iMTC-E43 REST CENTER DO INTERFACE(Y0016.0~X0017.7) (SV SERIES) A SV 8220iMTC-E44 MEASURE UNIT (TSI3) (SV SERIES) A SV 8220iMTC-E45 MEASURE UNIT (TSI3) (SV SERIES) A SV 8220iMTC-E46 BAR FEEDER INTERFACE (V-65E) (SV SERIES) A SV 8220iMTC-E47 BAR FEEDER INTERFACE (SV SERIES) A


FANUC

PARTS LIST

SV 8220iMTCP


VersionA June, 2007

PARTS LIST DWG NO. TITLE VERSIONSV 8220iMTC-P01 X AXIS (SV 150/200) A SV 8220iMTC-P02 Z AXIS (SV 150/200) A SV 8220iMTC-P03 SPINDLE MOTOR/CHUCK SOLENOID (SV 150/200) A SV 8220iMTC-P04 FRONT VIEW (SV 150/200) A SV 8220iMTC-P05 REAR VIEW (SV 150/200) A SV 8220iMTC-P06 RIGHT SIDE (SV 150/200) A SV 8220iMTC-P07 TAILBODY_LIMIT SW. (SV 150/200) A SV 8220iMTC-P08 POWER CASE (SV 150/200) A SV 8220iMTC-P09 POWER CASE BOM (SV 150/200) A SV 8220iMTC-P10 POWER CASE BOM (SV 150/200) A SV 8220iMTC-P11 POWER CASE BOTTOM (SV 150/200) A SV 8220iMTC-P12 POWER CASE LEFT SIDE (SV 150/200) A SV 8220iMTC-P13 POWER CASE RIGHT SIDE (SV 150/200) A SV 8220iMTC-P14 POWER CASE DOOR (SV 150/200) A SV 8220iMTC-P15 X AXIS (SV 200/66,GS 250) A SV 8220iMTC-P16 Z AXIS (SV 200/66,GS 250) A SV 8220iMTC-P17 SPINDLE MOTOR/CHUCK SOLENOID (SV 200/66,GS 250) A SV 8220iMTC-P18 FRONT VIEW (SV 200/66,GS 250) A SV 8220iMTC-P19 REAR VIEW (SV 200/66,GS 250) A SV 8220iMTC-P20 RIGHT SIDE (SV 200/66,GS 250) A SV 8220iMTC-P21 TAILBODY_LIMIT SW. (SV 200/66,GS 250) A SV 8220iMTC-P22 POWER CASE (SV 200/66,GS 250) A SV 8220iMTC-P23 POWER CASE BOM (SV 200/66,GS 250) A SV 8220iMTC-P24 POWER CASE BOM (SV 200/66,GS 250) A SV 8220iMTC-P25 POWER CASE BOTTOM (SV 200/66,GS 250) A SV 8220iMTC-P26 POWER CASE LEFT SIDE (SV 200/66,GS 250) A SV 8220iMTC-P27 POWER CASE DOOR (SV 200/66,GS 250) A SV 8220iMTC-P28 LIO SHING HYDRAULIC TURRET (SV SERIES) A SV 8220iMTC-P29 POWER PANEL (SV SERIES) A SV 8220iMTC-P30 MAIN OPERATION PANEL (SV SERIES) A SV 8220iMTC-P31 SYSTEM DIAGRAM (SV SERIES) A SV 8220iMTC-P32 SYSTEM DIAGRAM (SV SERIES) A SV 8220iMTC-P33 CABLE DESCRIPTION BOM (SV SERIES) A SV 8220iMTC-P34 CABLE DESCRIPTION BOM (SV SERIES) A


FANUC

PLC SETTING MANUAL

SV 8220iMTCM


VersionA June, 2007

PLC SETTING MANUAL M CODE LIST

PLC SETTING

DGN FUNCTION SETING

SUB-PROGRAM

M CODE LIST DWG NO. TITLE VERSION

SV 8220iMTC-M01 M CODE (M00~M19) A






ECN: TBLE0106 DWG NO: SV 8220iMTC-M01 VERSION:A NC TYPE:H/F SV DATE:2007/06/01 PART NO: SV 8220iMTCM TITLE:M CODE MT TYPE:SV SERIES

M-CODE LIST M

M Code Description M00

PROGRAM STOP

M01 OPTIONAL PROGRAM STOP

M02 END OF PROGRAM

M03 SPINDLE FORWARD

M04 SPINDLE REVERSE

M05 SPINDLE STOP

M06

M07

M08 COOLANT ON

ON

M09 COOLANT OFF

OFF

M10 HIGH PRESSURE COOLANT ON

M11 HIGH PRESSURE COOLANT OFF

M12 BLOCK SKIP ON

ON

M13 SPINDLE FORWARD & COOLANT ON

M14 SPINDLE REVERSE & COOLANT ON

M15 M13/M14 COMMAND OFF

M13/M14

M16

M17

M18

M19 SPINDLE ORIENTATION ON


M-CODE LIST M


SPINDLE ORIENTATION OFF

M21 COLLET UNCLAMP

M22 COLLET CLAMP

M23

M24

M25 PART CATCHER RETRACT

M26 PART CATCHER EXTEND

M27 INTERNAL CHUCKING MODE

M28 EXTERNAL CHUCKING MODE

M29 RIGIT TAPPING

M30 PROGRAM END

M31

M32

M33 WORK LAMP ON

M34 WORK LAMP OFF

M35

M36 AIR BLOW ON

M37 AIR BLOW OFF

M38 AUTO DOOR OPEN

M39 AUTO DOOR CLOSE


M-CODE LIST M


M41

M42 ERROR DETECT ON

M43 ERROR DETECT OFF

M44

M45

M46 INTEGRATING METER START ON

M47 INTEGRATING METER START OFF

M48 OVERRIDE DISABLE

M49 OVERRIDE ENABLE

M50

M51

M52

M53

M54

M55

M56

M57

M58

M59


M-CODE LIST M


M61 BARFEED START

M62

M63

M64

M65

M66 SPINDLE CONSTAND SPEED IN CHUCK OPEN VALID

M67 SPINDLE CONSTAND SPEED IN CHUCK OPEN INVALID

M66

M68 CHIP CONVEYOR ON

M69 CHIP CONVEYOR OFF

M70

M71

M72 CHAMFERING OFF

M73 CHAMFERING ON

M74

M75

M76 TURRET UNCLAMP

M77 TURRET CLAMP

M78

M79


M-CODE LIST M

M Code Description

M80

M81

M82 TAILSTOCK BODYADVANCE (WITH 10" / 78E)

( 10" / 78E )

M83 TAILSTOCK BODY RETRACT TO HOME (WITH 10" / 78E)

(10" / 78E )

M84 TAILSTOCK BODY ADVANCE (WITH 6" / 45E & 8" / 52E)

TAILSTOCK QUILL ADVANCE (WITH 10" / 78E)

(6" / 45E & 8" / 52E ) / (10" / 78E )

M85 TAILSTOCK RETRACT TO HOME BY TIMER(LESS 1SEC) (WITH 6" / 45E & 8" / 52E) TAILSTOCK QUILL RETRACT TO HOME BY TIMER(LESS 1SEC) (WITH 10" / 78E) (10" / 78E )

M86 TAILSTOCK RETRACT TO HOME BY LIMIT SWITCH(WITH 6" / 45E & 8" / 52E)

TAILSTOCK QUILL RETRACT TO HOME BY LIMIT SWITCH(WITH 10" / 78E)

(10" / 78E )

M87

M88

M89

M90

M91

M92 TOOL PROBE ARM DOWNP6712PRESET VALUEP6711COUNT VALUE

M93 TOOL PROBE ARM UP

M94

M95

M96

M97 PART COUNTER COUNT P6700.0=1P6710=97

M98


M-CODE LIST M

M Code Description

M99

M100 SPARE M CODE 1 ON

1 ON

M101 SPARE M CODE 1 OFF

1 OFF

M102 SPARE M CODE 2 ON

2 ON

M103 SPARE M CODE 2 OFF

2 OFF

M104

M105

M106 OIL MIST COLLECTOR ON

M107 OIL MIST COLLECTOR OFF

M108

M109

M110

M111

M112

M113

M114

M115

M116

M117

M118

PLC SETTING DWG NO. TITLE VERSION

SV 8220iMTCT01 PLC TIMER A

SV 8220iMTCT02 PLC COUNTER A

ECN: TBLE0106 DWG NO: SV 8220iTC-T01 VERSION:A NC TYPE: H/F SV DATE:2007/06/01 PART NO: SV 8220iTCM TITLE: PLC TIMER MT TYPE:SV SERIES

PLC TIMER

NO SET VALUE SPECIFICATION

1 900000 LUBRICATION TIME SET

2

3 * 2000 TAILSTOCK BODY HOME TIME

4 2000 M21/M22 FINISH TIME

5 * 1000 PART CATCHER EXTEND DELAY TIME

ECN: TBLE0106 DWG NO: SV 8220iTC-T02 VERSION:A NC TYPE: H/F SV DATE:2007/06/01 PART NO: SV 8220iTCM TITLE: PLC COUNTER MT TYPE:SV SERIES

PLC COUNTER

NO EXPLAIN VALUE

TURRET PRESET VALUE 1 12 1

TURRET COUNTER VALUE 1 1~12

TURRET PRESET VALUE 2 12 2

TURRET COUNTER VALUE 2 1~12

3

4

5

LUB. PRESET VALUE 2400 6

LUB. COUNTER VALUE 1~2400

DGN FUNCTION SETING DWG NO. TITLE VERSION

SV 8220iMTCK00 K00 ADDRESS A










ECN: TBLE0106 DWG NO: SV 8220iMTC-K00 VERSION:A NC TYPE: H/F SV DATE:2007/06/01 PART NO: SV 8220iMTCM TITLE:ADDRESS MT TYPE:SV SERIES

DGN NO:K00 Bit No 7 6 5 4 3 2 1 0 Symbol BKDT2 #6 DRTR SPJ.A M61CF #2 #1 #0

0 #0

1

0 #1

1

0 #2

1

0 M61 finish used pulse M61

M61CF 1

M61 finish used X9.6 M61 X9.6

0 Spindle jog speed to adjust invalid

SPJ.A 1

Spindle jog speed to adjust valid

0 Door open turret turn by manual invalid

DRTR 1

Door open turret turn by manual valid

0 #6

1

0 Block delect 2 invalid

BKDT2 1

Block delect 2 valid


DGN NO:K01 Bit No 7 6 5 4 3 2 1 0 Symbol TAIL M61M 1 BAR PARTS BARFEED ZRNK SNARM M02BZ

0 M02/M30 command without buzzer on M02/M30

M02BZ 1

M02/M30 command with buzzer on M02/M30

0 Tool sensor function invalid

SNARM 1

Tool sensor function valid

0 Jog zero return signal keep invalid

ZRNK 1

Jog zero return signal keep valid

0 Barfeed enable signal invalid

BARFEED 1

Barfeed enable signal valid(use X9.4) ( X9.4)

0 Parts catcher function invalid

PARTS 1

Parts catcher function valid

0 1 BAR

1 Signal barfeed use

0 M61 output keep M61

M61M 1

M61 output without keep M61

0 Hydruic tailstock body function invalid

TAIL 1

Hydruic tailstock body function valid


DGN NO:K02 Bit No 7 6 5 4 3 2 1 0 Symbol DOORLK DRSPS M0/01SSP PARTSK M01COL M00COL M01STP M00STP

0 Spindle stop for M00 invalid M00

M00STP 1

Spindle stop for M00 valid M00

0 Spindle stop for M01 invalid M01

M01STP 1

Spindle stop for M01 valid M01

0 Coolant off for M00 invalid M00

M00COL 1

Coolant off for M00 nvalid M00

0 Coolant off for M01 invalid M01

M01COL 1

Coolant off for M01 nvalid M01

0 Parts counter detect invalid

PARTSK 1

Parts counter detect valid

0 M00/M01 command with M05 invalid M00 M01 ,M05

M0/01SSP 1

M00/M01 command with M05 valid M00 M01 ,M05

0 K2.7=1 , Spindle run after door open of SBK K2.7=1 ,

DRSPS 1

K2.7=1 , Spindle stop after door open of SBK K2.7=1 ,

0 Door interlock invalid (OP)

DOORLK 1

Door interlock valid (OP)


DGN NO:K03 Bit No 7 6 5 4 3 2 1 0 Symbol CHLK #6 MPGSET MSPOF MANSPF FASPOF HYD BAR TOVSET

0 Tailstock action overtime within 2 sec. 2

TOVSET 1

Tailstock action overtime by timer NO.21. timer NO.21

0 HYD BAR

1 RHINOBAR barfeed setting RHINOBAR

0 Spindle run for FEED HOLD of AUTO MODE

FASPOF 1

Spindle stop for FEED HOLD of AUTO MODE

0 Spindle stop for AUTO MODE chang to JOG MODE

MANSPF 1

Spindle RUN for AUTO MODE chang to JOG MODE

0 Manual spindle stop for AUTO MODE chang to JOG MODE invalid

MSPOF 1

Manual spindle stop for AUTO MODE chang to JOG MODE valid

0 MPG invalid in door open MPG

MPGSET 1

MPG valid in door open but *100 invalid MPG , * 100

0 #6

1

0 K2.7=1 , Chip conveyor run after door open K2.7=1

CHLK 1

K2.7=1 , Chip conveyor stop after door open K2.7=1


DGN NO:K04 Bit No 7 6 5 4 3 2 1 0 Symbol #7 #6 #5 DRCOL DROPMAN #2 XPOSW X.POS

0 Turret at x axis random pos. action invalid X

X.POS 1

Turret at x axis random pos. action valid X

0 Turret in position switch range action invalid X position switch

XPOSW 1

Turret in position switch range action valid X position switch

0 #2

1

0 Door Opened Spindle Control By Manual Invalid

DROPMAN 1

Door Opened Spindle Control By Manual Valid

0 Door open interlock coolant invalid

DRCOL 1

Door open interlock coolant valid .

0 #5

1

0 #6

1

0 #7

1


DGN NO:K05 Bit No 7 6 5 4 3 2 1 0 Symbol TUAX M05ST M09CO #4 LUBTK TAIHOM AMHM S8TL

0 Turret 8 tools invalid 8 .

S8TL 1

Turret 8 tools valid 8 .

0 Measure arm used tailstock need in home invalid .

AMHM 1

Measure arm used tailstock need in homevalid .

0 Tailstock body move measure arm need in home invalid .

TAIHOM 1

Tailstock body move measure arm need in home valid .

0 LUB. time over alarm after z axis zero return or x axis zero return. Z .

LUBTK 1

LUB. time over alarm after M02 OR M30 command. M02/M30 .

0 #4

1

0 M09 coolant off interlock after axis moving stop , (M09)

M09CO 1

M09 coolant off interlock without axis moving stop M09,

0 M05 spdindle stop interlock after axis moving stop , (M05)

M05ST 1

M05 spdindle stop interlock without axis moving stop M05,

0 Turret running interlock after axis moving stop ,

TUAX 1

Turret running interlock without axis moving stop ,


DGN NO:K06 Bit No 7 6 5 4 3 2 1 0 Symbol DSP #6 TAL178 RSTREW MREN ELEGR DRJOG DRCHR

0 Door open parts catcher auto return invalid ,

DRCHR 1

Door open parts catcher auto return valid ,

0 Door open JOG & ZERO mode invalid ,

DRJOG 1

Door open JOG & ZERO mode valid but RAPID invalid ,, RAPID

0 Electric gear invalid

ELEGR 1

Electric gear valid

0 Z axis zero return after X axis zero reurn X ,Z

MREN 1

X/Z axis zero return at the same time X ,Z

0 Reset & Rewind function in auto mode valid Reset Rewind

RSTREW 1

Reset & Rewind function in auto mode invalid Reset Rewind

0 GS 150,GS 200

TAL178 1

GS 200/66,GS 250

0 #6

1

0 Monitor display "DOOR OPEN" invalid "DOOR OPEN"

DSP 1

Monitor display "DOOR OPEN" valid "DOOR OPEN"


DGN NO:K07 Bit No 7 6 5 4 3 2 1 0 Symbol CHPM30 #6 #5 MODE #3 #2 DRSP50 DRREF

0 Door open with axis zero return invalid

DRREF 1

Door open with axis zero return valid

0 Door open spindle running below 50 rpm invalid , 50

DRSP50 1

Door open spindle running below 50 rpm valid , 50

0 #2

1

0 #3

1

0 Mode interlock set invalid

MODE 1

Mode interlock set valid

0 #5

1

0 #6

1

0 Chip convery M30 off vaild M30

CHPM30 1

Chip convery M30 off invaild M30


DGN NO:K08 Bit No 7 6 5 4 3 2 1 0 Symbol #7 #6 #5 ORIMOD ADRST DRCLKP M39SET AIRLK

0 Door open Air blast off off

AIRLK 1

Door open air blast on on

0 M39 auto door open invalid M39

M39SET 1

M39 auto door open valid M39

0 Auto door close keep invaild

DRCLKP 1

Auto door close keep vaild

0 Auto door invalid (OP)

ADRST 1

Auto door valid

0 Manual orientation only jog mode

ORIMOD 1

Manual Orientatin all mode

0 #5

1

0 #6

1

0 #7

1


DGN NO:K09 Bit No 7 6 5 4 3 2 1 0 Symbol #7 #6 #5 ALNOK ALNCK #2 #1 SBKSET

0 Manual mode output invalid

SBKSET 1

Manual mode output valid

0 #1

1

0 #2

1

0 ALNCK

1 Bar feeder alarm is normal close

0 ALNOK

1 Bar feeder alarm is normal open

0 #5

1

0 #6

1

0 #7

1

SUB-PROGRAM DWG NO. TITLE VERSION

SV 8220iMTCS01 O9021 TALIATOCK BODY MACRO (SV 250L) A

ECN: TBLE0115 DWG NO: SV 8220iMTC-S01 VERSION:B NC TYPE: 0i-TC

DATE:2007/08/20 PART NO: SV 8220iMTCM TITLE: TALIATOCK BODY MACRO MT TYPE:SV 250L

O9021 TALIATOCK BODY MACRO

M09

M131

N20 #1101=1

N40 #101=0

N50 #102=0

N60 #103=0

N70 #104=0

N80 #105=0

N85 #106=0

N90 #102=FIX[#7]

N95 IF[#102EQ0]GOTO500

N100 IF[#102LT0]GOTO280

N200 #1133=ABS[#102]

N250 M132

N253 G4X0.5

N255 M135

N260 M133

N270 GOTO500

N280 #1133=ABS[#102]

N285 M132

N288 G4X0.5

N290 M134

N300 M133

N500 #1133=0

N510 M130

N520 #1101=0

N530 M99

SV SERIES

CNC LATHES

FANUC

PMC MESSAGE DISPLAY

SPECIFICATION

SV 8220iMTCS


VersionA June, 2007

PMC MESSAGE DISPLAY SPECIFICATION DWG NO. TITLE VERSION

SV 8220iMTC W01 1000 X AXIS NO IN POSITION A

SV 8220iMTC W02 1002 TURRET POSITION NOT AS COMMANDED A

SV 8220iMTC W03 1003 T CODE OVER RANGE A

SV 8220iMTC W04 1004 T SEARCH TIME OUT A

SV 8220iMTC W05 1005 PARTS COUNTER REACHED A SV 8220iMTC W06 1006 TOOL MEASURE ARM OUT/HOME OVER TIME A

SV 8220iMTC W07 1007 X / Z / TAILSTOCK NO HOME A SV 8220iMTC W08 1008 HYD. /COOLANT MOTOR OVERLOAD A SV 8220iMTC W09 1009 CHUCK NO ENOUGH PRESSURE A SV 8220iMTC W10 1010 CHUCK CLAMP ERROR A SV 8220iMTC W11 1011 TAILSTOCK BODY NO PRESSURE A SV 8220iMTC W12 1012 TAILSTOCK BODY PRESSURE NO ENOUGH A SV 8220iMTC W13 1013 TAILSTOCK BODY ACTIVE OVER TIME A SV 8220iMTC W14 1014 TAILSTOCK BODY M85/M86 OVER TIME A SV 8220iMTC W15 1015 TURRET NO CLAMP A SV 8220iMTC W16 1016 PARTS CATCHER RETURN OVER TIME A

SV 8220iMTC W17 1017 BAR FAULT & END OF BAR ALARM A SV 8220iMTC W18 1018 BAR FEEDER DISABLE ALARM A SV 8220iMTC W19 1019 TORQUE OVER SETTING ALARM A

SV 8220iMTC W20 1020 E.O.B ALARM A

SV 8220iMTC W21 1021 TAILSTOCK FORWARD END A SV 8220iMTC W22 1023 SENSOR ARM SIGNAL ERROR A

SV 8220iMTC W23 1024 TAILSTOCK BODY FOR/RET OVER TIME A

SV 8220iMTC W24 1025 TAIL. BODY/SENSOR ARM NO IN HOME POS. A SV 8220iMTC W25 2000 LUBRICATION TIME OVER A SV 8220iMTC W26 2001 DOOR OPEN A SV 8220iMTC W27 2005 PLEASE OPEN THE DOOR A SV 8220iMTC W28 2006 CHUCK NO CHUCKING A SV 8220iMTC W29 2007 CHUCK OF FOOT SWITCH ALWAYS ON A SV 8220iMTC W30 2008 X AXIS NO PEFERENCE A SV 8220iMTC W31 2009 TOOL MEASURE I/O ERROR A SV 8220iMTC W32 2011 DOOR ACTION OVER TIME A SV 8220iMTC W33 2012 DOOR SENSOR ON A SV 8220iMTC W34 2013 JOG MODE REQUIRED A SV 8220iMTC W35 2014 MANUAL/AUTO MODE SWITCH NO ON A SV 8220iMTC W36 2023 TOOL LIFE END A

ECN:TBLE0106 DWG NO: SV 8220iMTC-W01 VERSION:A NC TYPE:H/F SV DATE:2007/06/01 PART NO: SV 8220iMTCS TITLE:MESSAGE MT TYPE:SV SERIES

1000 X AXIS NO IN POSITION REASON: Keep relay K4.0 or K4.1 set to 1 and X axis not in home position or set

Position before turret turn. PROCESS: After alarm reset and check keep relay , K4.0 = 1 X axis moving to home position , K4.1= 1 X axis moving to set position before turret turn.


1002 TURRET POSITION NOT AS COMMANDED (HYDRAULIE TURRET TYPE)

REASON: Turret select No. NE T command. PROCESS: After alarm reset then check X0005.0 ~ X0005.3 by table below.

X0005.0 X0005.1 X0005.2 X0005.3 TOOL NO. 1(0) 0(1) 0(0) 0(0) 1(1) 0(0) 0(0) 1(0) 0(1) 2(2) 0(1) 1(0) 0(0) 0(0) 3(3) 1(0) 0(0) 0(1) 1(0) 4(4) 1(1) 0(1) 1(1) 0(0) 5(5) 0(1) 1(0) 1(1) 0(1) 6(6) 1(1) 1(1) 0(0) 1(1) 7(7) 1(0) 0(1) 1(1) 1(1) 8(8)

1 1 1 0 9 0 1 1 1 10 0 1 0 1 11 0 0 0 1 12

( ) : FOR 8 TOOLS


1003 T CODE OVER RANGE REASON: T command error.

PROCESS: 1. Aftre reset then input new T command. 2. T command range : T0100 ~ T1200


1004 T SEARCH TIME OUT REASON: Turret rotation time over 4.5 sec.

PROCESS: 1. Check unclamp SOL. YVS8.

2. Check clamp / unclamp sensor. DGN . X0005.6.


1005 PARTS COUNT REACHED REASON: DGN K02.4 is set to 1, the programm execute M02 or M30 or M97 parts

counter is count 1, than count Value equal parameter NO:6700 set value the alarm is occur, program is stop.

PROCESS: Part count value clear to 0 of CRT setting 2, then drpess reset to clear alarm. (1000 PART REACH)

SETTING(TIMER) O0001 N0000

PARTS TOTAL = 14 PARTS REQUIRED = 0

PARTS COUNT = 23

POWER ON = 4H 31M OPERATING TIME = 0H 0M 0S CUTTING TIME = 0H 37M 5S FREE PURPOSE = 0H 0M 0S CYCLE TIME = 0H 0M 0S DATE = 2002/07/05

TIME= 11:32:52

>_ MDI **** *** *** 16:05:59

[OFFSET] [ SETING ] [ WORK ] [ ] [(OPRT)]


1006 TOOL MEASURE ARM OUT/HOME OVER TIME REASON: Tool meassure arm IN / OUT not finish in 10 sec.

PROCESS: 1. Tool meassrue arm not moving , check 659/660 voltage is +24V.

2. Tool meassure arm is moving , check X0006.4 / X0006.5.


1007 X / Z / TAILSTOCK NO HOME REASON: X/Z axis and tailstock not in home position before tool meassure arm out.

PROCESS: Alarm reset and X/Z axis and tailstock return to home position.


1008 HYD./COOLANT MOTOR OVERLOAD REASON: Hydraulic and coolant motor overload.

PROCESS: 1. Check Hydraulic and coolant motor.

2. Check overload unit FRT1/FRT2 . 3. Check signal X0003.5.


1009 CHUCK NO ENOUGH PRESSURE REASON: Chuck HYD. pressure too low during spindle running.

PROCESS: 1. Check chuck HYD. pressure.

2. Check pressure switch SPS1 setting position. 3. Check signal X0006.0


1010 CHUCK CLAMP ERROR REASON: Chuck SOL. YVS1 or YVS2 is ON. signal X0006.0 not chabge to 1 after 8

sec. PROCESS: 1. Check YVS1 or YVS2 is ON.

2. Check signal X0006.0 internal chuck mode.


1011 TAILSTOCK BODY NO PRESSURE REASON: Tailstock pressure too low during spindle running.

PROCESS: 1.Check tailstock HYD. pressure.

2.Check pressure switch SPS3 setting position. 3.Check signal X0003.2=1.


1012 TAILSTOCK BODY PRESSURE NO ENOUGH REASON: When manual start spindle.

Tailstock body pressure too low alarm. PROCESS: 1. Check tailstock HYD. pressure.

2. Check pressure switch SPS3 setting position. 3. Check signal X0003.2 = 1.


1013 TAILSTOCK BODY ACTIVE OVER TIME REASON: Tailstock action time over 20 sends.

PROCESS: 1. Check YVS3 or YVS4 is normal.

2. Check X0003.2 or X0003.4 is 1 when tailstock moving to end of travel.


1014 TAILSTOCK BODY M85/M86 OVER TIME REASON: M85/M86 command over 10 sec

PROCESS: 1. Check YVS4 action is normal.

2. Check signal X0003.4 is 1 when tailstock at end of travel.


1015 TURRET NO CLAMP REASON: Turret not in clamp position.

PROCESS: 1. Turn turret again by manual mode.

2. Check YVS12 action is normal. 3. Check clamp signal X0005.6=1.


1016 PARTS CATCHER RETURN OVER TIME REASON: Part catcher home command M25 not finish.

PROCESS: 1. Check air pressure.

2. Check position of home detect switch SQL16 . 3. Check signal X0008.7= 1.


1017 BAR FAULT & END OF BAR ALARM REASON: Bar feeder unit alarm.

PROCESS: Check alarm message of bar feeder amnual and trouble shooting.


1018 BAR FEEDER DISABLE ALARM REASON: Bar feeder unit alarm.

PROCESS: Check alarm message of bar feeder amnual and trouble shooting.


1019 TORQUE OVER SETTING ALARM REASON: Excess torque over setting vaule.

PROCESS: 1. Check the tool.

2. Check setting vaule.


1020 E.O.B ALARM REASON: End of bar signal appear.

PROCESS: 1. The machine stop operating.

2. Re-install new bar.


1021 TAILSTOCK FORWARD END REASON: Tailstock body over forward travel.

PROCESS: 1. Use manual returan tailstock body

2. Ceck X0003.1 active normal.


1023 SENSOR ARM SIGNAL ERROR REASON: 1. Spindle rotation.

2. Tool measure arm error. 3. Prats catcher no return.

PROCESS: 1. Reset it. 2. Check input X0006.4/X0006.5. 3. Parts catcher return.


1024 TAILSTOCK BODY FOR/RET OVER TIME REASON: M82/M83 OVER TIME

PROCESS: 1.Reset it.

2.Check Hydraulie and coil.


1025 TAIL. BODY/SENSOR ARM NO IN HOME POS. REASON: 1. When tailstock body active sensor arm no in home position

2. When sensor arm active tailstock body no in home position

PROCESS: 1. Reset it. 2. Sensor arm return home position or tailstock body return home position.


2000 LUBRICATION TIME OVER REASON: 1. C6 PRESET and "C6 CURRENT " coincide the massage "

LUBRICATION REQUIRED " is display. PROCESS: 1. Replenish LUB. Grease.

2. Simultaneity Depress RESET+FEED HOLD key

PLC COUNTER

NO EXPLAIN VALUE

LUB. PRESET VALUE 2400 C6

LUB. COUNTER VALUE 12400

* C6(LUB. PRESET VALUE) 15

UNIT: 15 min


2001 DOOR OPEN REASON: The message is display as DOOR OPEN

PROCESS: Close door.

DGN NO:K02 Bit No 7 6 5 4 3 2 1 0 Symbol DOORLK DRSPS

0 K2.7=1 , Spindle run after door open of SBK K2.7=1 ,

DRSPS 1

K2.7=1 , Spindle stop after door open of SBK K2.7=1 ,

0 Door interlock invalid

DOORLK 1

Door interlock valid


2005 PLEASE OPEN THE DOOR REASON: Door close and push the chuck foot switch.

PROCESS: Reset it. open the door push chuck foot switch again.


2006 CHUCK NO CHUCKING REASON: When start spindle but chuck no chucking (M27 or M28 setting ).

PROCESS: Reset it and chucking it.


2007 CHUCK OF FOOT SWITCH ALWAYS ON REASON: When spindle running. But chuck foot switch always on.

PROCESS: Stop spindle then check the foot switch and input point.


2008 X AXIS NO REFERENCE REASON: When Z axis reference. But X axis no in reference position.

PROCESS: Reset it. First X axis reference then Z axis reference.


2009 TOOL MEASURE I/O ERROR REASON: Tool measure input error

PROCESS: 1.Reset it.

2.Check input I/O.


2011 DOOR ACTION OVER TIME REASON: Door open active time.

PROCESS: 1. Push reset key.

2. Check air pressure. 3. Check X00016.0 / X00016.2 and Y00016.2 / Y00016.3


2012 DOOR SENSOR ON REASON: While execute M38 (DOOR OPEN) command,the door switch not active.

PROCESS: Spindle will stop before execute M38 (DOOR OPEN) command.


2013 JOG MODE REQUIRED REASON: When soft key "BAR FEED" set to on.the use foot switch to control the

chuck not in JOG MODE. PROCESS: Mode switch select to JOG MODE.


2014 MANUAL/AUTO MODE SWITCH NO ON REASON: The mode key switch no conform message.

PROCESS: 1.Push reset key.

2.Change the mode key switch


2023 TOOL LIFE END REASON: The tool group life end.

PROCESS: Change tools and push reset key.

Hardinge Taiwan Precision Machinery Limited.

Address4 Tzu Chiang 3rd Rd., Nan Tou City, 540 Taiwan

Tel886-49-2260-536

Fax886-49-2252-203 886-49-2254-167

E-mailwww.hardinge.com.tw

SV SERIES CNC LATHES FANUC ELECTRICAL MANUAL 0008220iMTC_E A.pdf · sv series cnc lathes fanuc...

Documents

Transcript of SV SERIES CNC LATHES FANUC ELECTRICAL MANUAL 0008220iMTC_E A.pdf · sv series cnc lathes fanuc...