Suzuki DT90 (89-97) DT100 (89-00) - Browns Point89-97)DT100(89-00).pdf · 2016-01-21 · When it...

DT 90 (1989-1997)DT 100 (1989-2000)

OREFACE 3. INNER PARTS OF ASSEMBLY

the component o f the assembly also available individually. Part name with a dot (.) i n f ron t as shown i n the description column indicates

When i t becomes necessary t o replace parts on SUZUKI OUTBOARD MOTORS, always use SUZUKI GENUINE PARTS which have passed a s t r i c t inspection which guarantees qua1 i t y and performance.

This parts catalogue covers the l i s t o f a l l service parts f o r SUZUKI DT90 ' 89--' 97 MODEL, DT100 ' 89-' 00 MODEL.

INSTRUCTIONS FOR QUOTING THE CATALOGUE

1. DIMENSIONS Dimensions of the parts i n t h i s catalogue are indicated in un i t m i 11 i meters.

2 . ABBREVIATIONS Abbreviations used i n th i s catalogue are as follows: AR : As required NT : Number o f teeth ASSY : Assembly OPT : Optional E.No. : Engine number 0s : Over size F.No. : Frame number STD : Standard d : Diameter o f material T : Thickness I D : Inside diameter OD : Outside diameter W : Width L : Length S I L UL LL : Transom Type LH(P0RT) : Left hand side 00 : MODEL:2000 RH(ST6D) : Right hand side -123456 : Up t o F.No.09001-123456 123456- : From F. No. 09001 -1 23456 12 x 34 x 5.6---..- Figures i n the description column

show the dimensions o f parts. I D OD T(or W,L)

us : Under size

I l l

-312345-56781 (Parts No.) : indicates that the parts number was changed to 12345-56781 and the new parts are interchangeable with the former ones but the former ones are not interchangeable with new ones.

tl2345-56781 (Parts No.) : indicates that the former and new parts are interchangeable with each other and both are usable.

0 2000 American Suzuki Motor Corporation

4. MODIFICATION NOTICE A parts bu l l e t i n w i l l be sent t o you on a l l occasions when changes i n parts

occur, including interchangeable modifications between new parts and o ld ones.

5. NOTE 5-1. -

There are some d i f ferent parts from those o f production models among spare parts for the administrative reasons and c o m n use o f them with other models.

5-2. I n respect o f rubber hoses and v iny l tubes, please be sure t o use them by cutt ing o f f according t o the length mentioned on parts catalogue o r what i s actually required on the vehicle.

5-3. Note that the drawings on the i l l us t ra t i on page are fo r ready reference o f spare parts number, not t o be used as an assembly manual. When assembling, use "SUZUKI SERVICE MANUAL".

6. ENGINE NUMBER

DTSOTC '89 MODEL : 09001-901008- DTSOTC '90 MODEL : 09001-011001- DTSOTC '91 MODEL : 09001-131001- DTSOTC '92 MODEL : 09001-231001- DTSOTC '93 MODEL : 09001-351001- DTSOTC '94 MODEL : 09001-461001- DTSOTC '95 MODEL : 09001-581001- DT9OTC '96 MODEL : 09001-651001- DT9OTC '97 MODEL : 09001-751001- >

DTlOOTC '89 MODEL : 10001-901086- DTIOOSTC ' 89 MODEL : 10001-901086- DTlOOTC '90 MODEL : 10001-011001- DT100STC ' 90 MODEL : 10001-011001- DTlOOTC '91 MODEL : 10001-131001- DTlOOTC '92 MODEL : 10001-231001- DT1 OOTC ' 93 MODEL : 10001 -351 001 - DT100TC '94 MODEL : 10001-461001- DT100TC '95 MODEL : 10001-581001- DTlOOTC '96 MODEL : 10001-651001- DT100TC '97 MODEL : 10001-751001- DT1 OOTC ' 98 MODEL : 10001-861 001- DTlOOTC ' 9 9 MODEL : 10001-971001- DTlOOTC '00 MODEL : 10001-030001-

FIG.1

28

CYLINDER HEAD FIG.1 ( B-2) Q' m

REFNO. PART NO. DESCRIPTION REMARKS

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21-1 21-2 22 23 24 25 26 27 28 29

l l l l l -87El0-OED HEAD, CYLINDER 11 130-%6OO ZINC, PROTECTION

1 1 141 -87E20 GASKET, ZINC GASKET, CYLINDER HEAD

GASKET, CYLINDER HEAD COVER

1 1 132-87E10

11 161-87E00-OED COVER, CYLINDER HEAD 1 1 162-87E20 11261-87E00-OED COVER, PROTECTION ANODE 1 1265-87E10 GASKET, PROTECTION ANODE 09116-08109 BOLT (8x75) 01 550-06307 BOLT (6x30) 01 550-06407 BOLT (6x40)

01 550-08207 BOLT 11210-87EVO-OED CYLINDER, STBD

1 1228-87E10 GASKET, CYLINDER 17670-87DlO THERMOSTAT 17681-87DOO-OED COVER, THERMOSTAT 17685-87D10 GASKET, THERMOSTAT COVER 01 550-06407 BOLT 34870-94630 SENSOR, COOLING WATER R 34870-87D10 SENSOR, COOLING WATER R 34870-87D10 SENSOR, COOLING WATER L 0321 2-051 63 SCREW 34820-94600 SENSOR, ENGINE TEMP 1 4 1 31 -87E00

11291-87D00-OED HOOK, ENGINE

1 1220-87E03-OED CYLINDER, PORT

PLATE, EXHAUST

GASKET, EXHAUST COVER 14 141 -87E00-OED COVER, EXHAUST 141 51 -87E10 01 550-06357 BOLT 09352-50903-600 HOSE

COLOR : OED (GRAY)

2 2 2 2 2 2 2 2

28 4 4 1 1 1 1 2 2 2 2 8 1 1 1 4 1 2 2 4

26 1

1

SEAL TYPE

MODEL:89,90 MODEL:91 MODEL:89,90

MODEL:89,90

L:600+150

1 B2

FIG.l

28

\

24 3'8

FIG.l ( 5 3 ) CYLINDER HEAD Q'TY

REF.NO. PART NO. DESCRIPTION REMARKS

30 31 32 33 34 35 36-1 36-2 37 38-1 38-2

38-3

38-4 39 40 41-1 41-2 42-1 42-2 43

09401-08411 09106-10053 09108-10102 09116-08100 09246-04005 0831 6-1 01 07 34876-92E00 34876-92E00 34820-95020 34850-95DOO 34850-95D10

34830-92E10

34830-92E20 34851-87E00 34853-94700 09125-06069 09125-06069 09404-06432 09404-08205 0321 2-051 63

CLIP BOLT (1 0x35) STUD BOLT BOLT (8!!!4) PLUG NUT PLUG, WATER SENSOR HOLE PLUG, WATER SENSOR HOLE SENSOR, CYLINDER TEMP SENSOR, HEAT SENSOR, HEAT

SENSOR, CYLINDER TEMP

SENSOR, CYLINDER TEMP LEAD, HEAT SNSR SUPPORTER, HEAT SNSR SCREW SCREW CLAMP (L:80) CLAMP (L:62) SCREW

2 6 6 2 1 6 1 2 1 1 2

1

1 1 1 1 2 2 2 4

MODEL:91-97 MODEL:98-00 MODEL:92-97 MODEL:92-94 DT90:581101- DT100:581108- MODEL:95-97 MODEL:98-00 WlSUPPORTER MODEL:98-00 MODEL:95-97 MODEL:95-00 -MODEL:94 MODEL:95-00 MODEL:95-00 MODEL:95-00 MODEL:98-00

2 6 3

7 I/l 10

I

FIG.2 ( B-4) CRANK CASE Q'TY

REENO. PART NO. DESCRIPTION REMARKS

1 2 3 4 5 6 7- 1 7-2 8 9 10 11 12 13-1 13-2 14 15 16 17 18 19-1 19-2

11431-87EOO-OED 11433-87E30 091 16-08097 091 16-08098 091 16-08099 0928040002 1 1300-87E22-OED 11 300-87E11-OED 01 550-06507 01 550-08357 01 550-1 0507 01 550-10757 04211-11129 16710-87001 16721-87E00 1671 0-95D10 09355-25705-600 09401-06405 09404-08207 61 1 13-87E00 16710-87E10 16710-87E10

HOUSING, UNDER OIL SEAL GASKET, UNDER OIL SEAL HSG BOLT (L:50) BOLT (L:40) BOLT (L:30) 0 RING (D3.1 lD:74.8) CRANKCASE ASSY CRANKCASE ASSY .BOLT .BOLT .BOLT .BOLT .PIN .VALVE, CHECK .NIPPLE, OIL HOSE .VALVE, CHECK HOSE, LUBRICATION CLIP CLAMP (L:97) SEAL, LOWER COVER LOWER VALVE, CHECK VALVE, CHECK

1 1 7 4 3 1 1 1 2 8 2 4 2 4 4 1 1 2 1 1 2 1

-MODEL:95 MODEL:96-00

-MODEL:94 MODEL:95

L:600+380

-MODEL:98

MODEL:98-00

COLOR : OED (GRAY)

3 B 4

'p I

16

I Ip\

.

FIG.3 ( B-5) CRANKSHAFT Q'm

REF-NO. PART NO. DESCRIPTION REMARKS

1 2 3 4 5 6 7 8 9- 1 9-2 1G 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

09282-22003 09283-35030 121 1 O-87E02 121 2O-87E02 12140-87DO2 121 51 -87E01 09263-20072 09381 -20003 0821 1-20341 091 81-20251 12200-87E01 16321 -87E00 09262-40003 091 81 -351 67 08331 -31356 12323-87E00 09269-40004 0926940005 09283-40020 09390-80002 04221 -04089 121 00-87E02-025 12140-95320-025 121 00-87E02-050 12140-95320-050 121 90-87E02-025 12140-95320-025 121 90-87E02-050

SEAL SEAL PISTON, STBD PISTON, PORT RING SET, PISTON PIN, PISTON BEARING, PISTON PIN ClRCLlP WASHER WASHER (20X34Xl.O) CRANKSHAFT ASSY .GEAR, OIL PUMP DRIVE .BEARING, CRANKSHAFT UPPER .WASHER .CIRCLIP RING, CRANKSHAFT SEAT BEARING BEARING SEAL C RING PIN PISTON SET, STBD (0S:C 25) .RING SET, PISTON (OS:0.25) PISTON SET, STBD (OD:0.50) .RING SET, PISTON (0S:OSO) PISTON SET, PORT (OS:0.25) .RING SET, PISTON (OS:0.25) PISTON SET, PORT (OS:0.50)

12140-95320-050 .RING SET, PISTON (0S:OSO)

2 1 2 2 4 4 4 8 8 8 MODEL:96-00 1 1 1 1 1

6 1 1 1 1 2 2 OPT 2 OPT 2 OPT 2 OPT 2 OPT 2 OPT 2 OPT 2 OPT

4 B5

FIG.4 ( B-6) INLET CASE Q'm


FIG.4

1 10 I

1 2 3 4 5 6- 1 6-2 6-3 7 8

9 10-1 10-2 11 12 13 14 15

131 50-87E01 1315287E01 131 53-87E00 021 12-33063 091 25-05075 131 10-87ElO-OED 131 10-87E20-OED 131 11-87E20-OED 131 21-87E10 09352-50903-600

09401-08411 01421-06307 01421-06357 01 550-06357 0831 6-1 0067 1381 1 -87E02 1381 2-87E00 02142-06257

VALVE ASSY, REED .STOPPER, REED VALVE .VALVE, REED .SCREW SCREW CASE, INLET CASE, INLET CASE, INLET GASKET, INLET CASE HOSE

CLIP STUD BOLT STUD BOLT BOLT NUT CASE, SILENCER COVER, SILENCER SCREW

4 8 8

24 8 2 2 2 1 2

4 4 4 8 4 1 1 6

MODEL:89-95 MODEL:96.97 MODEL:98-00

L:600+170 -MODEL:97 -MODEL:97

MODEL:96-00

COLOR : OED (GRAY)

5

FlG.5

27 1 1

-3

FIG5 ( 8-7) CARBURETOR (DTW -MODEL97) Q' m


1 2 3 4 5 6-1 6-2 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21-1 21 -2 22 23 24 25 26

13125-87E00 13201 -87EW 13202-87EW 3781087013 13691-87000 09492-90004 09492-85001 13392-58600 13370-87DOO 13254-87DOO 13250-87000 13251-87D20 13235-87D20 0949 1 -260 1 3 13247-87D00 13246-8701 0 13268-961 1 1 13279-90000 13249-95520 13245-8701 0 13245-87000 13224-87000 13224-87010 191 31 -95502 191 36-95300 1351 0-87EOO 091 03-081 88 09 140-05005

GASKET, CARBURETOR CARBURETOR, TOP CARBURETOR, 2ND .SENSOR, THROTTLE VALVE SCREW .JET, PILOT (#90) .JET, PILOT (#85) .GASKET, NEEDLE VALVE .NEEDLE VALVE ASSY .PIN .FLOAT ASSY .GASKET .MAIN NOZZLE .JET, MAIN (#132.5) .O RING, HOLDER .JET HOLDER ASSY .SPRING .ADJUSTER .SCREW .FLOAT BOWL ASSY .FLOAT BOWL ASSY .PLATE .PLATE CONNECTOR,CARBURETOR ROD, CARBURETOR ROD, THROTTLE (CARB TO CARB) BOLT (8x1 15) NUT

REFER TO FIG.6(B-9) FOR DTlOO

2 1 1 1 3 4 4 2 2 2 2 2 4 4 4

4 1 4 8 1 1 2 2 2 1 1 6 2

MODEL:96.97

# I #2

MODEL:94-97 MODEL:89-91 MODEL:89-91 MODEL:92-97

MODEL:89-91

6 1 7

27 1 I

-3

FIGS ( B-8) CARBURETOR (DT90 -MODEL:97) Q'm


27 28 29-1

29-2

30

31-1

31-2

32 33 34-1 34-2 34-3 35

09355-40805-600 09355-40805-600 0935540805-600

09355-40805-600

1691 1-92E20

1691 1 -92E20

1691 1-92E20

09401-07403 378 1 5-87D 1 0 09491 -25014 0949 1-2601 6 09491 -27007 1391 0-87WO

HOSE (START TO 1 ST CARB) HOSE (CARB TO CARB) HOSE

HOSE (OVER FLOW)

PROTECTOR

PROTECTOR

PROTECTOR

CLIP COVER, THROTTLE VALVE SNSR JET, MAIN (#125) JET, MAIN (#130) JET, MAIN (#137.5) REPAIR KIT, CARBURETOR

1

1 1

1

1

1

1

6 1 1 1 1 1

L:600+120 L:600+220 L:600+380 -MODEL:95 L:600440 MODEL:97 L:540+80 -MODEL:95 1-:540+90 -MODEL:95 L:540+65 MODEL:97

OPT OPT OPT OPT NOT SHOWN

7 B8

FIG.6

-3

FIG.6 ( 8-9) CARBURETOR (DT100) Q' m


1-1 1-2 2- 1 2-2 3- 1 3-2 4 5 6- 1 6-2 6-3 6-4 7 8 9 10 11 12-1 12-2 12-3 124 13-1 13-2 13-3 134 13-5 14 15 16 17

131 25-87EOO 1312587DlO 13201 -87E80 13201 87EAO 13202-87E80 13202-87EAO 3781 0-87D13 13691-87000 09492-77001 09492-72004 09492-67004 09492-72004 13392-58600 13370-87W0 132%-87WO 13250-87WO 13251-87D20 13235437E00 1323M7E10 13235-87E20 13235-87E00 09491 -33004 09491-32013 094S1-33011 09491-32013 09491 -3001 0 13247437000 13246-87D10 13268-961 1 1 13279-90000

GASKET, CARBURETOR GASKET,CARBURETOR CARBURETOR. TOP CARBURETOR, TOP CARBURETOR. 2ND CARBURETOR. 2ND SENSOR, THROTTLE VALVE SCREW .JET, PILOT (#77.5) .JET, PILOT (#72.5) .JET, PILOT (t67.5) .JET, PILOT (#72.5) .GASKET, NEEDLE VALVE .NEEDLE VALVE ASSY .PIN .FLOAT ASSY .GASKET .MAIN NOZZLE .MAIN NOZZLE .MAIN NOZZLE .MAIN NOZZLE .JET, MAIN (#165) .JET, MAIN (#160) ,JET, MAIN (#165) .JET, MAIN (#160) .JET, MAIN (#150) .O RING, HOLDER .JET HOLDER ASSY .SPRING .ADJUSTER

2 2 1 1 1

1 1 3 4

4

2 2 2 2 2 2 2 4 2 1 1 4 1 1

1 1 4 4 4

4

MODEL:98-00

MODEL:98-OC)

MODEL:S840 t 2

hlODEL:96,97 #1,#2 RH,MODEL:98-00 #1.#2 LH,M03EL:98-00

-MODEL:97 #1,#2 RH MODEL:98-00 #1 LH.MODEL:98-00 #2 LH.MODEL:98-00 -MOOEL:97 #1 RH,MODEL:98-00 #1 LH.MODEL:98-OO W2 RH.MODEL:98-00 #2 LH,MODEL:98-00

8 B9

FIG.6

- 3

- 14

FIG.6 ( B-10) CARBURETOR (DTlOO) Q' n


18-1 18-2 18-3 18-4 19 20 21 -1

21 -2 22 23 24 25 26 27 28 29-1

29-2

30

31-1

31-2

32 33 34

13249-95520 13249-95520 021 12-75207 13249-95520 13245-87D10 13245-87DOO 13224-87DOO 13224-87D10 19131-95502 19136-95300 1351 0-87E00 09103-08 1 88 09140-05005 09355-40805-600 09355-40805-600 09355-40805-600

0935540805-600

1691 1 -92E20

1691 1 -92E20

169 1 1 -92E20

C9401-07403 378 1 5-870 1 0 13910-87WO

SCREW SCREW .SCREW (5x20) SCREW .FLOAT BOWL ASSY .FLOAT BOWL ASSY .PLATE .PLATE CONNECTOR, CARBURETOR ROD, CARBURETOR ROD, THROTTLE (CARB TO CARB) BOLT (8x1 15) NUT HOSE (START TO 1ST CARB) HOSE (CARB TO CARB) HOSE (OVER FLOW)

HOSE (OVER FLOW)

PROTECTOR

PROTECTOR

PROTECTOR

CLIP COVER, THROTTLE VALVE SNSR REPAIR KIT, CARBURETOR

8 4 2 2 1

1

2 2 2 1

1

6 2 1 1 1

1

1

1

1

6 1 1

-MODEL:97 #1 ,MODEL:98-00 #2,MODEL:98-00 #2,MODEL:98-00 #1 #2

MODEL:94-00 MODEL:89-91 MODEL:89-91 MODEL:92-00

MODEL:89-91

L:600+220 L:600+380 -MODEL:95 L : 6 0 0 4 4 0 MODEL:96-00 L:540+80 -MODEL:95 L:540+90 -MODEL:95 L:540+65 MODEL:96-00

L:6OO-+120

OPT NOT SHOWN

9 B 10

FIG.7

I I-”

FIG.7 ( Ell) VALVE STARTER Q’TY


1 2 3 4

5 6 7- 1 7-2 8-1 8-2 9- 1 9-2 10-1 10-2 11 12 13 14 15 16 17 18

13400-87D12 13254-984 10 13265-94360 13270-94350 13282-94350 1337 1-98300 13425-87000 13425-87DlO 13422-87WO 13268-961 1 1 13421-87000 13421 -8701 0 13278-02340 1 %34 14-87DOO 13428-87D20 13434-8701 0 13435-87WO 09280-08014 13249-93900 02162-06207 09352-50903-600

VALVE ASSY, STARTER .PIN .GASKET .FLOAT .ARM .NEEDLE ASSY .ADJUSTER .ADJUSTER .SPRING .SPRING .WASHER .WASHER .O RING .O RING SOLENOID .PLATE .SCREW .O RING (D:1.5 ID:8.5) .SCREW BOLT HOSE (PUMP TO STARTER)

1 1 1 1 1 1

1 1

1 1 1 1

1 1 1 2 2 1 4 2 1

09401-0841 1 CLIP 2

MODEL:93-00

MODEL:93-00

MODEL:93-00

MODEL:93-00

L:600-+110

14 v 12

10 B 11

FIG.8

- 15

17

FIG.8 ( C-2) FUEL PUMP (-MODEL:95)

REF.NO. PART NO. DESCRIPTION REMARKS Q'm

1 2 3 4 5 6- 1 6-2

7-1 7-2 7A 8 11 12 13 14 15 16 17 18 19 20 21 22 23 24

1510087D10 PUMP ASSY, FUEL 151 00-72812 .DIAPHRAGM SET 1 51 42-6801 0 15182-68011 ..SPRING 15165-93010 .O RING 1541 0-95530 FILTER, FUEL 15410-95531 FILTER, FUEL

..GASKET, FUEL PUMP

15430-93410 15430-9341 1 154 1 5-93400 1541 3-93400 09352-50903-600 09352-50903-600 09355-701 25-600 09355-701 25-600 09355-701 25-600 09367-06003 09401-08411 09401-1 1407 01 550-06207 0831 0-00067 08322-01087 1541 0-95540 15430-87010 15413-87D10

.STRAINER SET

.STRAINER SET

..O RING

.CUP HOSE (1 ST TO 3 WAY) HOSE (2ND TO 3 WAY) HOSE (FILTER TO PUMP) HOSE (CONN TO FLTR) HOSE (PUMP TO 3 WAY) 3 WAY CLIP CLIP BOLT NUT WASHER FILTER, FUEL .STRAINER SET .CUP

REFER TO FIG.8A(C-3) FOR MODEL:96-00

1 1 1 1

- 1 . 1 ' 1

1 1

1 ' 1

1 1 1

1 1 1 6 4 2 1 1 1 1 1

-1 5410-95531 MODEL:% + 1541 0-95540 FOR 15410-95530 FOR 15410-95531

L:600-+70 L:600+150 L:600-+220 L:600+220 L:600+320

11 c 2

FlG.8A

I

18

12

@-- 20

@- 21

6

FIG.8A ( C- 3) FUEL PUMP (MODEL96-00)

REF.NO. PART NO. DESCRIPTION REMARKS Q'TY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

15100-87D10 151 00-7281 2 151 42-6801 0 15182-68011 15165-93010 1541 0-95540 1543O-87D10 1 541 3-87D10 09352-50903-600 09352-50903-600 09355-701 25-600 09355-701 25-600 09355-70125-600 09355-i 01 25-600 09367-06003 09367-08005 09401 -0841 1 09401-1 1407 021 62-06207 08310-00087 08322-01087

PUMP ASSY. FUEL .DIAPHRAGM SET ..GASKET, FUEL PUMP ..SPRING .O RING FILTER, FUEL .ELEMENT SET .CUP HOSE, FUEL (IST TO 3 WAY) HOSE, FUEL (2ND TO 3 WAY) HOSE, FUEL (FILTER TO 3 WAY) HOSE, FUEL (3 WAY TO PUMP) HOSE, FUEL (CONN TO FLTR) HOSE, FUEL (PUMP TO CARB) 3 WAY (PUMP TO CARB) 3 WAY (FLTR TO PUMP) CLIP CLIP BOLT NUT WASHER

1 1 1

1 1 1 1

1 L:600+70 1 L : 6 0 0 4 50 1

1 L:600+50 L:600+70 1 L:600+220 1

1 L:600+320 1

1 4 8 2 1 1

12 6 3

FIG.9

5--. 23 - 18

- 14

FIG.9 ( C-4) OIL PUMP (-MODEL:95) Q' Ty

REF-NO. PART NO. DESCRIPTION REMARKS

1 1A 1B 1c 1D 1E 2 3 4

6 7 8 9 10 11 12 13 14 15 16-1 16-2 17-1 17-2 18-1 18-2 19-1 19-2 20-1 20-2

161 OO-87E11 13432-33100 1619587wO 161 98-87000 16091-94900 16092-92440 16250-9471 0 16331-87Wl 16340-87E00 16731-95520 191 31-95502 19136-95300 091 19-06067 09140-05005 08322-01067 1671 0-92E01 16710-94641 1691 1-92E20 09351 -25703-600 09351 -25703-600 09355-25705-600 09351-25703-600 09355-25705-600 09351 -25703-600 09355-25705-600 09351 -25703-600 09355-25705-600 09351 -50803-600 09352-50903-600

PUMP ASSY, OIL 1 .WASHER 1 .PIN 1 .O RING 1 .BOLT 1 .GASKET 1 SENSOR, OIL 1 GEAR, OIL PUMP 1 RETAINER, OIL PUMP 1 GASKET , RETAINER 1

CONNECTOR, OIL PUMP CONTROL 2 ROD, OIL PUMP CONTROL 1 BOLT (6x30) 2 NUT 2 WASHER 2 VALVE, CHECK (SINGLE) 2 VALVE, CHECK (DOUBLE) 2 PROTECTOR 9 HOSE (VALVE TO NOZZLE) 4 HOSE, OIL PUMP OUT #1 1 HOSE, OIL PUMP OUT #1 1 HOSE, OIL PUMP OUT #2 1 HOSE, OIL PUMP OUT #2 1 HOSE, OIL PUMP OUT #3 1 HOSE, OIL PUMP OUT #3 1 HOSE, OIL PUMP OUT #4 1 HOSE, OIL PUMP OUT #4 1 HOSE (SENSOR TO PUMP) 1 HOSE (SENSOR TO PUMP) 1

L:600+60 L:600+100 L:600+1 00,MODEL:91-95 L:600+120 L:600+120,MODEL:91-95 L:600+230 L:600+230,MODEL:91-95 L:600+260 L:600+260,MODEL:91-95 L:600+50 L:600+50,MODEL:91-95

REFER TO FIG.gA(C-6) FOR MODEL:96-00

13 c 4

FIG.9

23

FIG.9 ( C-5) OIL PUMP (-MODEL:95) Q' m


21-1 09351-50803-600 HOSE (TANK TO SENSOR) 1 L:600+210 21-2 09352-50903-600 HOSE (TANK TO SENSOR) 1 L:600+210,MODEL:91-95 22 09352-50903-600 HOSE 4 L:600+90

23 09401 -06405 CLIP 16 MODEL:90 24 os401-08409 CLIP 4

8 MODEL:90 25 09401 -0841 1 CLIP 12 MODEL:91-95 26 09401-0841 1 CLIP

27 09404-08206 CLAMP 1

- 18

- 14

14 c 5

20 25 I

FIG.9A ( C- 6) OIL PUMP (MODEL96-00) Q’ Ty

REMARKS -.NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17-1 17-2 i a 19

20-1 20-2

21-1 21-2

22-1 22-2

23

161 00-87E20 13432.331 00 16195-87DOO 161 98-87WO 161 91 -94400 161 92-9441 0 16250-9471 0 16331-87W1 16340-87020 1641 1-94701 16731 -9531 0 191 31 -95502 09140-05005 071 30-05307 07 130-05407 08322-0 105T 16710-94641 16710-92E01 1691 1-92E20 1691 1-92E20

0935 1-50803-600 09351-50803-600

09352-50903-600 09352-50903-600

09352-50903-600 09352-50903-600

PUMP ASSY, OIL .WASHER .PIN .O RING SCREW, BLEED .GASKET SENSOR, OIL GEAR, OIL PUMP RETAINER, OIL PUMP ROD, OIL PUMP GASKET, OIL PUMP CONNECTOR, OIL PUMP CONT NUT BOLT BOLT WASHER VALVE, CHECK (DOUBLE) VALVE, CHECK (SINGLE) PROTECTOR PROTECTOR

HOSE, OIL (VALVE TO 3 WAY) HOSE, OIL (VALVE TO 3 WAY)

HOSE, OIL (SENSOR TO PUMP) HOSE, OIL (SENSOR TO PUMP)

HOSE, OIL (TANK TO SENSOR) HOSE, OIL (TANK TO SENSOR)

09355-25705-600 HOSE, OIL (PUMP TO VALVE)

1 1 1 1 1 1 1 1 1 1 1

2 2 1 1 2 1 1 1 1

1 1

1 1

1

1

1

M0DEL:OO L:540+90 L:540+180 -MODEL:96 L:600+55 L:600+70 M0DEL:OO L:600+100 L:600+120 DT90:651184- DT100:651127- L:600+210 L:600+ 120 DT90:651184- DT100:651127- L:600-+260

15 C6

%I2 @-- 13

FIG.9A ! C- 7) OIL PUMP (MODEL:96-00)

REF.NO. PART NO. DESCRIPTION REMARKS Q’TY

24 09401-06405 CLIP 2 25 09401-07403 CLIP 2 26 09401-0841 1 CLIP 4 27 09404-08206 CLAMP 1 28 09408-00021 CLIP 1

20 25 I

22 19

16 c 7

F1G.10

@-8 1 6

il

11

FIG.10 ( C 8) WATER PUMP

DESCRlPTlON Q' Ty

REMARKS REF.NO. PART NO. 1 2 3 4 5 6-1 6-2 6-3 6-4 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

174 1 1 -87EOO 17461-87E10 17471 -87E01 17472-87E10 17521 -87E01 17561-87E00 1756187EO1 1756187E10 17561-87E11 1761 1 -8iWO 17562-87WO 17563-87D00 17564-87000 17565-87DO1 17566-87D00 17567-87D00 1761 2-87000 091 17-08057 17400-87E02 09202-06031 09420-04009 55332-87000 55333-87W2 091 6 1-1 6008

CASE, WATER PUMP 1 IMPELLER, WATER PUMP 1 PANEL, PUMP CASE UNDER 1 GASKET, PUMP CASE 1 TUBE. WATER SUB 1 TUBE, WATER (L) 1 TUBE, WATER (L) . TUBE, WATER (XL) 1

TUBE, WATER (XL) 1 SPACER, WATER TUBE UPPER (XL) 1

BUSH, WATER TUBE UPPER 1 BUSH, WATER TUBE LOWER 1

BUSH, WATER PUMP CASE 1

BUSH. SUR WATER TUBE 1

GROMMET 1 GROMMET 1

SPACER, WATER TUBE 1 BOLT 4

KIT, WATER PUMP REPAIR 1

PIN 2 KEY 1 RUBBER, EXHAUST SEAL 1

PLATE, EXHAUST SEAL 1

WASHER, WATER TUBE LOWER 1

MODEL:96-00

MODEL:96-00

OPT

19

17

FIG.ll FIG.11 ( C- 9) THROlTiiE LINK

Q' m REMARKS DESCRIlPTION REF.NO. PART NO.

1 2 3 4 5 6 7 8 9 10 11

12-1 12-2 13 14-1 14-2 15 16 17 18 19 20

191 21 -87wO 19122-87DOO 19131 -95502 19136-87EOO 1918587000 091 16-061 27 09140-05005 67466-95200 67467-94402 09 1 19-06047 21 11 1-87E01

19136-94301 231 15-87EOO 67467-94402 09 140-05005 6747 1 -99EOO 21 11 1-87E10 09119-05010 191 35-87EOO 191 31 -95502 19132-96300 09140-05005

LEVER, THROTTLE CONTROL LEVER, INTERLINK THROTTLE CONNECTOR, THROTTLE ROD, THROTTLE SPRING BOLT NUT CONNECTOR, REMOCON CABLE CONNECTOR, REMOCON CABLE PIVOT, BALL LEVER, CLUTCH

ROD, CLUTCH LEVER (L:60) ROD, CLUTCH LEVER CONNECTOR, CLUTCH LEVER ROD NUT NUT LEVER, CLUTCH PIVOT, CLUTCH LEVER ROD, CLUTCH FAST IDLE CONNECTOR RETAINER NUT

1 1

2 1 1 1 2 1 1 1

1

1

1 2 2 2 1 1 1

1 1 1

DT90 DT100 -MODEL:97

M0DEL:OO

M0DEL:OO DT100 MODEL:98-00 DT100 MODEL:98-00 DT100 MODEL:98-00 DT100 MODEL:98-00 DT100 MODEL:98-00 DT100 MODEL:98-00

17 96 18 c 9

FIG.12 ( C-10) CLUTCH FIG.12

19 -

\

w3

4 -+ Q’m

REENO. PART NO. DESCRIPTION REMARKS 1 2 3 4 5 5D 6 7 8 9- 1 9-2 9-3 9-4 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 24C

25 26 26A 268

21210-8T003 2131 1-87000 231 1 1 -87E02 23131-87000 09103-061 80 08322-01 067 23313-87MK) 25231-87E00 25232-94300 26100-87E05 26100-87E13 26100-87E14 26100-87E15 251 21 -87E00 25131-87E00 2531 1 -87E00 2541 1-87E00 25421-87E00 2551 1-87E01 25521-87E01 25531-87E00 2561 1-87E10 26 1 10-87E03 2521 1-87E00 09280-08008 09280-20004 09284-08005 09381 -22009 09381-24003

0821 1-08222 2514 1-87E01 251 51-87E00 09 140-060 1 1

SHAFT, CLUTCH 1 HOLDER, CLUTCH SHAFT 4

ROD, CLUTCH 1 BOOT, CLUTCH ROD 1 BOLT 4

WASHER 4

PIN 1 HOLDER, MAGNET 1 MAGNET, GEAR CASE 1 HOUSING ASSY, SHIFT ACCEL (L) 1 HOUSING ASSY, SHIFT ACCEL (XL) 1

MODEL:96.97 HOUSING ASSY. SHIFT ACCEL (XL) 1 HOUSING ASSY, SHIFT ACCEL (XL) 1 MODEL:98-00 .ROD, SHIFT PLUNGER CONNECTING 1 .YOKE, SHIFTER .SLIDER, SHIFT VERTICAL .PLUNGER, SHIFT SPRG LOCK REV .PLUNGER, SHIFT SPRG LOCK FWD .SLEEVE. SHIFT ACCEL SPRG FWD .SLEEVE, SHIFT ACCEL SPRG REV .SLEEVE. SHIFT SPRING LOCK .CONNECTOR, CLUTCH ROD .HOUSING, SHIFT ACCEL SLV ..GUIDE, SHIFT ROD CONNECTOR ..O RING (D:3.5 ID:7.8) ..O RING (D:2.4 ID:19.8) ..SEAL ..SNAP RING (00:23) ..SNAP RING (0D:25.9)

..WASHER

..SHAFT, SHIFTER YOKE PIVOT

..ROD, SHIFTER YOKE PIVOT

..NUT

1 1 1 1 1 1 1 1 1 1 1 1 1 1 REVERSE SIDE 1 DT90:901248-

DT100:901396- DUST SEAL

1 1 1

1

19 C 10

FlG.12

,h--

3

w

19 -

\

2 2 1

FIG.12( C-11) CLUTCH Q'm

27 091 344801 0 .SCREW 2 28 09135-06016 .BOLT 1 29 09 14O-06020 .NUT 1 30 09261 -0501 0 .PIN 1 31 0928G-14011 .O RING (D:2.5.1D:l3.8) 1 32 09280-69001 .O RING (D:3.1.ID:68.5) 1 33 09440-05034 .SPRING 2 34 09440-1 0035 .SPRING 2 35 06111-05004 .BALL 6 36 0611 1-07004 .BALL 2

1 37-1 25613-87E00 37-2 25614-87E 10 .ROD ASSY. SHIFT CONNECTOR 1

38 09209-0801 9 KNOCK PIN 1


.ROD ASSY, SHIFT CONNECTOR (L)

( X U

39 09204-0 1002 COTTER PIN 40 091 17-06031 BOLT (6x20)

1

3

2 0 c 11

FIG.13

1 I

8,' g$J

9

27

.12

elg 7 20 l 8

FIG.13 ( D- 2) STARTING MOTOR Q' m


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

31100-87010 31173-95310 31 131 -9531 0 31131-95241 31135-95310 31281 -87D10 31 31 0-94600 31312-94601 31 320-87DOO 31360-87000 31916-94500 3191 7-94500 091 17-08087 091 60-08062 091 80-08097 31 91 1 -87E00-OED 01 550-08257 3 1 9 1 2-9470 1 31918-94701 01 550481 67 33820-87E00 11291-87E00-OED 01 550-081 67 071 30-08407 09160-081 24 08321 -01 087 01 550-08207

MOTOR ASSY, STARTING 1 +31100-92EOO .HOLDER ASSY, MOTOR BRUSH 1 ..BRUSH (+) 2 ..BRUSH (-) 1

..SPRING, BRUSH 3

.THROUGH BOLT 2

.ARMATURE 1

.STOPPER SET, PINION 1

.PINION ASSY

.WASHER, KIT 1

1

DAMPER, STARTER MOTOR UPPER 2 DAMPER, STARTER MOTOR MIDDLE 1 BOLT (8x40) 2 -MODEL:93 WASHER (8.7X22X2) 2 -MODEL193 SPACER 2 BRACKET, STARTER MOTOR 1 BOLT 4 BAND, STARTER MOTOR 1

DAMPER, STARTER MOTOR 1 BOLT 2 CABLE ASSY, STARTER MOTOR SUB 1 HOOK, ENGINE 1 BOLT 1 BOLT 2 MODEL:93-99

2 MODEL:93-99 WASHER (8.5UOX1.6) WASHER, LOCK 2 MODEL:93-99 BOLT 1

COLOR : OED (GRAY)

REFER TO FIG.13A(D-3) FOR M0DEL:OO

21 D 2

FIG.13A 20 I

7

8

- 1 22

11

FIG.I3A( D- 3) STARTING MOTOR (M0DEL:OO) Q'm

REENO. PART NO. DESCRIPTION REmm

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

31 1 OO-92EOO 31131-99E00 31 135-99E00 31 173-99E00 31 28 1-945 10 3131 0-99E00 31 31 2-87JOO 31 320-87JOO 31 360-99E10 3 1 9 1 6-94500 3191 7-94500 09160-081 24 091 80-08097 071 30-08407 3191 1-87E00-OED 0 1 550-08257 31912-94701 3 1 91 8-9470 1 01 550-081 67 33820-87E00 1 1291 -87E00-OED 01 550-08207

MOTOR ASSY, STARTING

.SPRING

.HOLDER, BRUSH

.BOLT, HOUSING

.ARMATURE

.PINION STOP SET

.PINION ASSY

.WASHER SET DAMPER, UPPER DAMPER, MIDDLE WASHER (8.5X20X1.6) SPACER BOLT BRACKET, STARTER MOTOR BOLT BAND, STARTER MOTOR DAMPER, STARTER MOTOR BOLT CABLE, STARTER MOTOR SUB HOOK, ENGINE BOLT

.BRUSH (+)

COLOR : OED(GRAY)

1 1 4 1 2 1 1 1 1 2 1 2 2 2 1 4 1 1 2 1 1 1

D 3

FIG.14

FIG.14 ( D- 4) MAGNETO (MODEL:89) Q* TY

REF.NO. PART NO. DESCRIPTION RElUARKS

1 2 3 4 5 6 7 8 9 10 11 12 14 15 16 17 18 19 20 21 22

1151 187EW 01 550-06257 32101-87E00 321 50-87E20 021 12-351 27 32140-87E00 021 12-36207 321 20-87E10 32120-87E10 02 1 12-06357 32160-8701 1 021 12-751 23 09140-18007 09160-1801 1 08341 -31059 38423-95510 09160-06052 09180-06250 09320-08044 09404-06432 01 570-06257

COVER, MAGNETO BOLT STATOR ASSY .COIL, GEAR COUNTING .SCREW .COIL, MAGNETO PRIMARY .SCREW .COIL. BATTERY CHARGING NO.l .COIL. BATTERY CHARGING N0.2 .SCREW .COIL, IGN TIMING SCREW NUT WASHER KEY TUBE WASHER SPACER CUSHION CLAMP BOLT

REFER TO FIG.15 (D-5) FOR MODEL:90-00 -3

1 3 1

1 2 1 2 1 1 4 4 8 1 1 1 1 4 4 4 1 4

23

FIG.15

2 3 4

21 -@ 1 9 4

20 A I,

- 3

FIG.15 ( 0- 5) MAGNETO ( M 0 D E L : M )

REF.NO. PART NO. DESCRIPTION REMARKS Q'm

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

25

11511-87EOO 021 62-06257 321 01 -87E10 32140-87E00 32140-87020 021 12-36207 32120-87E10 32120-87E10 021 12-36353 32160-8701 1 021 12-751 27 321 50-87E20 021 12-351 27 321 02-87E10 09140-18007 09160-1801 1 08341-31059 38423-95510 091 60-06052 091 80-06250 09320-08044 09404-06432 01570-06253 6191 1-87E00

6971 1-93E00

COVER, MAGNETO BOLT (6x25) STATOR ASSY .COIL, MAGNETO PRIMARY .COIL, MAGNETO PRIMARY .SCREW .COIL, BATTERY CHARGING NO.l .COIL, BATTERY CHARGING N0.2 .SCREW .COIL, IGN TIMING SCREW COIL, GEAR COUNTING SCREW FLYWHEEL NUT WASHER KEY TUBE (L:150) WASHER SPACER CUSHION CLAMP BOLT MARK, EMERGENCY STARTING

LABEL, CAUTION INSTRUCTIONS

1 3 1 1 1 4

1 1 4

2 4 1 2 1 1 1 1 1 4 4 4 1 4

1

1

FlG.16

16 27

l$Q

21

FIG.16 ( 0- 6) IGNITION COIL Q'TY


1-1 1-2 1-3 1-4 2 3 4 5 6 7 8 9- 1 9-2 10 11 12 13 14 15 16 17 18-1 18-2 19-1 19-2 20 21 23- 1 23-2 24 25 26 27

3290087E00 3290087E22 32900-87E40 3290087E30 01 550-06253 0831 0-00063 32950-87E00 091 60-06052 09 180-06248 09320-08001 091 28-06069 32951 -87EOO 32951-87E01 032 12-05203 334 10-87070 38423-9551 0 09309-06007 09404-08206 03242-05253 3351087D20 09407- 14407 09482-00464 09482-00370 32800-87WO 32800-9461 0 01 550-06207 01 550-06307 36620-87020 36620-95302 3663 1-94300 36620-92E00 33446-98E20 32803-87E!?!

UNIT, CDI UNIT, CDI UNIT, CDI UNIT, CDI BOLT NUT HOLDER, ELECTRIC PARTS WASHER SPACER CUSHION BOLT COVER, ELECTRIC PARTS HOLDER COVER, ELECTRIC PARTS HOLDER SCREW COIL, IGNITION TUBE, 150 GROMMET CLAMP SCREW CAP, SPARK PLUG CLAMP PLUG, SPARK (BR8HCS) PLUG, SPARK (BR8HS) RECTIFIER & REGULATOR ASSY RECTIFIER & REGULATOR ASSY BOLT BOLT (6x30) HARNESS, REMOCON BOX EXT HARNESS, REMOCON BOX EXT .CAP WIRE ASSY, REMOCON BOX EXT TUBE, HIGH TENSION CORD LABEL, REGULATOR WARNING

1 1 1 1 2 4 1 4 4 4 4

1 1 4 4 2 4 2 4 4 4

4 4 1 1 1 1 1 1 1 1 4 1

MODEL:89 MODEL:90-97 MODEL:98-00 lOOS,MODEL:90

MODEL:95-00

L:l50+50

MODEL:96-00

MODEL:94-00

OPT.L:5000 OPT.L:2000 OPT MODEL:93-00 L:500+60

25

FIG.17 FIG.17 ( D- 7) RELAY

Q'm REF.NO. PART NO. DESCRIPTION REMARKS

1 2 3 4 5 6 7-1 7-2 8 9 10 11 12 13 14 15-1 15-2 16-1 16-2 17 18 19 20 21 22 23 24 25 26 27 28 29 30

38423-95510 38423-95510 36895-92DlO 09404-06432 3383487E00 36645-87E00 33831 -87EW 33832-94601 09404-10205 36896-87000 36740-94771 0948 1-25001 3679 1 -87E00 09408-00043 09408-00021 09407-25402 09407-1 2402 3841 0-94540 38410-94551 3841 2-94500 01550-06167 37721-87002 37725-95300 37726-87E00 36630-87000 31800-94401 38422-94520 31810-87E00 021 12-06407 01580-06167 37721 -99E00 3725-95600 37726-87E00

TUBE, 150 1 TUBE, 150 1

1 LEAD, ENGINE GROUND CLAMP (L:45) 2 TUBE 1 LEAD, RECTIFIER 1

CABLE ASSY, FTT RELAY 1 CABLE ASSY, PTT RELAY GROUND 1 CLAMP (L:65) 2 LEAD, CDI 8 RECTIFIER GROUND CASE ASSY. FUSE 1 .FUSE, 25A 1

HOLDER, FUSE CASE 1

HOLDER, FUSE CASE 1

CLIP, FUSE READ 1 CLAMP, TILT SWITCH 1

CLAMP 1 TRIM RELAY ASSY 2 TRIM RELAY ASSY 2 BRACKET, TRIM RELAY 3 BOLT 3 SWITCH, NEUTRAL 1

ACTUATOR, NEUTRAL SW 1

BRACKET, NEUTRAL SW 1

HARNESS ASSY, METER EXTENSION 1 RELAY, STARTER MOTOR 1

DAMPER 1

SCREW (6x40) 2 BOLT 1 SWITCH, NEUTRAL 1 ACTUATOR, NEUTRAL SW 1 BRACKET, NEUTRAL SW 1

1

COVER, STARTER MOTOR RELAY 1

L:l 50+100 L:150+50

MODEL:89-00 MODEL:90-00

-MODEL:93 MOOEL:94-00

MODEL:89 MODEL:90-00

MODEL:89,90 MODEL:89,90 MODEL:89,90 OPT

MODEL:98-00 MODEL:98-00 MODEL:98-00

I 22

26 D 7

F16.18 1 9

FIG.18 ( D- 8) HARNESS Q'm

REF.NO. PART NO. DESCUIPTION REMARKS

1 2-1 2-2 3 4

5 6 7 8- 1 8-2 9- 1 9-2 10 11 12 13 14 15 16 17 18 19 20 21-1 21-2 21-3 21 4

22 23

08319-31062 34701-92x50 34700-92E11 33810-87E01 01 550-08167 33815-87DOO 02142-06257 36658-94701 366 10-87~30 3661 0-87E40 09404-06434 09404-06432 03212-05163 09404-08205 09404-08206 3661 8-87000 02142-06207 36616437000 01 550-061 27 36656-87Dl1 09403-1 7304 09407-14407 02162-06127 36660-87D20 36660-87E20 36660-95610 36660-92E90

36664-87000 36641-94710

NUT, EARTH TERMINAL GAUGE SET, MONITORING GAUGE ASSY, MONITORING CABLE ASSY, STARTING MOTOR BOLT STOPFER, CABLES SCREW GROMMET HARNESS ASSY. WIRING HARNESS ASSY, WIRING CLAMP (L:95) CLAMP (L:80) SCREW CLAMP (L:62) CLAMP (L:82) STOPPER, WIRING HARNESS SCREW HOLDER,HARNESSCONNECTOR BOLT GROMMET CLAMP BAND BOLT WIRE ASSY, EXT METER WIRE ASSY, EXT METER WIRE ASSY, MONITOR GAUGE EXT WIRE ASSY, MONITOR GAUGE EXT

GROMMET, EYT WIRE STOPPER, WIRING HARNESS 1

1 1 1 1 1 1 1

1 1 1 1 1 1 1

2 2 2 1 2 1 1

2 1 1 1 1 1

1 n

MODEL:89-92 MODEL:93-00

MOOEL.98-00

MODEL:96-00

MODEL:89.90 MODEL:91,92 MODEL:93-00 OPT MODEL:93-00 MODEL:93-00

27 0 8

FIG.18 1 9

FIG.18( D-9) HARNESS Q' m

DESCRIPTION REMARKS REF.NO. PART NO. 24- 1 24-2 25 26 27 28 29 30 31 32 33 34 35 36 37 38

37850-95602 37850-99E00 37930-956 12 37935-95601 37920-95wO 3792595000 0321 2-05253 09160-05024 09404-06432 366 15-96300 37940-87001 03242-051 03 02162-061 27 36630-92E00 36682-92E00 37801 -98300

SWITCH ASSY, TILT SWITCH ASSY, TILT SWITCH ASSY, OIL WARNING LABEL, LOW OIL WRN SWITCH ASSY. TIMING CUSHION, IGN TIMING SW SCREW WASHER (5.5X16Xl 5 ) CLAMP TERMINAL, RESIN RESISTOR, IGN TIMING SCREW BOLT WIRE ASSY, INSTRUMENT WIRE, TRIM GAUGE EXT LEAD, GROUND

1 1 1 1 1 1 1

1 1

2 1

1 2 1

1

1

MODEL:98-00

MODEL:89,90 MODEL:89,90 MODEL:89.90 MODEL.89,90 MODELr89.90

MODEL:91-94

MODEL:93-00 MODEL:93-00 hlODEL:94-00

2 8 D9

FIG.19

FIG.19 ( E- 2) CLAMP BRACKET Q'


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15-1 15-2 16 17 18 19

41 11 1-87EOMED 41 121-87E1 I-OED 41 130-87W2 41 151 -94500 41 153-94500 41 81 0-87D00 091 16-06099 091 00-1 2039 09140-1 2028 091 59-22003 09 1 60- 1 2044 09160-12066 09 1 60-22046 091 62-1 2005 34801-8701 1 34801-87021 09100-061 13 45421 -87WO 091 59-14020

BRACKET, CLAMP STBD BRACKET, CLAMP PCRT SHAFT, CLAMP BRACKET CAP, CLAMP BRACKET SHAFT CAP, TRANSOM BOLT ZINC SET, ANODE .BOLT (6x35) BOLT (12x100) NUT NUT WASHER (12.5X35X3.2) WASHER (12.5X22X2.5) WASHER (22.5X44Xl .O) LOCK WASHER (12.2X21.5X3) SENDER ASSY, TRIM SENDER ASSY, TRIM BOLT (6x16) PIN, TILT LOCK NUT

41181-87E00-019 LABEL, P l l INSTRUCTION

1 1 1 2 4 2 4 4 4 1 4 4 1 4

1

1 2 1 2 1

-MODEL%

-MODEL:92

TYPE:ANALOGUE OPT,TYPE:DIGITAL

COLOR : OED (GRAY) 019 (BLACK)

29

F16.20

1

I 11

FIG.20 ( E- 3) SWIVEL BRACKET Q' Ty


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

2251 1-99010 36894-87W0 36895-87001 431 1 1-87D054ED 4321 1-87000 4371 1-97E00 43750-87E01 -OED 091 25-06063 09160-39001 09161-061 20 09 169-28003 091 8 1-39001 09282-39001 09380-38003 41220-87D01-OED 4 1225-94501 41226-87DO1 4 1 235-87D00 41240-87D02 41250-87D01 41256-87001 41 260-87D02 09140-0801 9 09 160-06082 09160-08082 09 162-08007 09204-01 002 09443-08031 09 140-1 0031 09162-10005 48310-87D10

NIPPLE LEAD, CLAMP TO SWIVEL LEAD, SWIVEL TO HSG (L) BRACKET, SWIVEL BUSH BUSH BRACKET, STEERING SCREW (5x10) WASHER (39.5X64Xl .O) WASHER (6.3X12.5X1.0) WASHER (26.2X52Xl .O) SHIM (0.3) SEAL ClRCLlP LEVER, TILT LOCK PIN, TILT LOCK SPRING BUSH, TILT LOCK LEVER LINK, TILT LEVER SPRING ARM ARM, TILT LEVER SPRING ROD, TILT LEVER LINK BUSH PLATE, TILT LEVER LINK NUT WASHER (6.5X13Xl.O) WASHER (8.5X16X1.2) LOCK WASHER (8.2X15.4X2.0) COiTER PIN SPRING NUT LOCK WASHER (10.5X18.4X2.5) PAD, TRIM CYLINDER RAM

7 1 1 1 2 2 1 3 2 4 2 4 1 1 2 2 2 2 2 1 2 1 3 4 2 3 4 2 2 2 2

COLOR : OED (GRAY)

E3

FIG21

12

i!L9 7

FIG.21 ( E-4) PTT MOTOR (DT90:MODEL:89,90/DTlCO:MODEL:89) Q' l-y

REFNO. PART NO. DESCRIPTION REMARKS

1 38100-87ElO-OED MOTOR ASSY, PTT 1 2 31 170-87D50-OED .COVER, UPPER 1 3 31 173-87D52 .BRUSH HOLDER ASSY 1 4 31 133-87D51 ..BRUSH 2 4A 31 135-87050 ..SPRING 2 5 31 110-87051-OED .YOKE ASSY 1 6 31311-87D51 .ARMATURE 1 7 31 281-87D50 .BOLT 2 8 31 179-87050 .PACKING, PTT CABLE 1 9 05407-25402 .CLAMP 2 10 09280-70010 .O RING (D:2 1D:69.5) 2 11 33799-94610 SEAL, OIL 1 12 091 1746031 BOLT 3

COLOR : OED (GRAY)

REFER TO FIG.22 (E-5) FOR DTSO:MODEL:91-97 DTlOO:MODEL:90-00

31 E 4

FIG22

1-

n

FIG.22 ( E- 5) PTT MOTOR (DTSO:MODEL:91-97/DT100:MODEL:90-00) Q' m


1 38100-87E20-OED MOTOR ASSY. Pll 1 2 31 173-87EM .HOLDER, BRUSH 1

2A 31 133-87000 ..BRUSH 1 26 31 136-87WO ..BREAKER 1 3 31 13587060 ..SPRING 2 4 3131 1-87G60 .ARMATURE 1

5 31 110-87D6O-OED .YOKE 1 1 31 123-87060 .O RING 6 3 .SCREW 7 31 11 1-87D60

8 33799-9461 0 .SEAL, OIL 1

9 091 17-06039 BOLT (6x25) 3 10 48863-87WO SPACER 3 11 09404-06434 CLAMP 1

12 02162-061 27 BOLT 1

COLOR : OED (GRAY)

E 5

FIG.23 ( E- 6) TILT CYLINDER

FIG.23

70

13 I 12

0 I I I

3 - i I L A

Q' Ty REF.NO. PART NO. DESCRIPTION REMARKS

1-1 1-2 2 3-1 3-2 3-3 4 7 8 9 10 11 12 13 14

48400-87W2-OED 4840087DlO-OED 2251 1-99010 48401 -87WO 4840 1 8 7 W 1 4840 1 -87D 1 0 48405-87W0 48121 -87001 48125-67WO 4871 0-87D30 48720-87001 48321-87W2 09306-17001 09380-1 7009 48588-87000

TILT CYLINDER ASSY 1 TILT CYLINDER ASSY 1 M0DEL:OO .NIPPLE, GREASE 2

MODEL:89,90 .PISTON & PISTON ROD SUB ASSY 1 .PISTON & PISTON ROD SUB ASSY 1 MODEL:91-99

M0DEL:GO .PISTON & PISTON ROD SUB ASSY 1 .O RING SET 1 SHAFT, TILT CYL LOWER 1 WASHER 2 TUBE, TILT INLET 1 TUBE, TILT CUTLET 1 SHAFT, TILT CYL UPPER 1 BUSH 2 ClRCLlP 2 0 RING, PTT TUBE 4

COLOR : OED (GRAY)

3 3 E6

FIG.24

33

42 45 r -J

29

57

FIG.24 ( E- 7) MANIFOLD PTT

Q' REF.NO. PART NO. DESCRIPTION REMARKS

1 2- 1 2-2 3- 1

3-2 4 5 5A 6 7 8 9 10 1 1 12 13 14 15 16-1 16-2 17 18 19 20 21-1 21-2 22 23 24 25 26 27 28

34

INC.REF.N0.29,30,31 1 1

48505-87DlO 0 RING SET, MANIFOLD 48503-87D20-OED MANIFOLD SUB ASSY (GRAY) 48520-87DOl

48530-87DO2

48535-87DOO 48536-87WO 4853187D10

48520-87DlO

485304701 0

48551 -87000 48552-87000 48553-87WO 48554-87DOO 48555437000

48641-87D20 48605-87WO

48610-87M1 4861 5-87000 48630-87000 48584-87000 48584-8701 0 48586-94500 48588-87000 48681-87W0 48691 -87WO 48851-87DOO 4885147010 48852-87000 48853-87DOO 48854-87DOO 48831 -87D00 48832-8iGOO 48833-87WO 48834-87WO

.SPOOL

.SPOOL

.VALVE ASSY

.VALVE, MAIN CHECK

..O RING

..O RING

.VALVE. MAIN CHECK

.PLUG, MANUAL VALVE

.VALVE, MANUAL SEAL WASHER .SPRING .O RING .O RING SET, TRIM CYLINDER .MANIFOLD, PTT .PISTON & RAM ..RING, BACK UP .HEAD, TRIM .FILTER .FILTER .PLUG .O RING .RING, SNAP .PLUG .COLLAR, ORIFICE .COLLAR, ORIFICE .PLUG, ORIFICE .O RING, ORIFICE COLLAR .O RING, ORIFICE PLUG .CASE, DOWN PRESSURE VALVE .VALVE, DOWN PRESSURE SPRING, DOWN PRESSURE VALVE .BUSH, SEAL

1 1

2 1 2 2 1

1 1

2 2 1 1

1 2 2 2 2 1 3 3 1

12 1 1 1

1 1 1

1

1 1

MODEL90

MODEL100

MODEL.00

MODEL100

M0DEL:OO MODEL39 MODEL39

-MODEL:99

-tvlODEL:99 -MODEL:99

E 7

FIG.24

11

13 11


Q' m REF-NO. PART NO. DESCRIPTION REMARKS

29 30 31 32 33-1 33-2 34 34A 35 36-1

37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56

36-2

4851847000 48585-87DGO 4881847000 4868287000 4851 0-87WO 4851 0-87020 48581-87NO 48801-87DOO 488 1 1-87000 48821 -87WO 48821 -87D10 48823-87WO 4884 1 -87DOO 48842-87000 48843-87MH3

071 3045253 071 30-05303

48844-87WO

071 30-06353 08321 -01 057 08321 -01 067 48543-87WO

09248-10008 09280-08014 48582-87WO

48571-87DOO

48582-87010 48583-87000 48583-87010 48660-87D01 091 17-06031

0 RING 0 RING 0 RING 0 RING PUMP ASSY, GEAR PUMP ASSY, GEAR FILTER, VALVE CASE HOUSINGNALVE ASSY .HSG, PRESSURE VALVE .CASE, UP PRESSURE VALVE .CASE. UP PRESSURE VALVE SPRING. UP PRESSURE VALVE .CASE. VALVE UNDER .BALL .SPRING .HOLDER BOLT BOLT BOLT LOCK WASHER WASHER BOLT, VALVE HSG RESERVOIR PLUG 0 RING FILTER, PUMP FILTER, PUMP DRIVE JOINT DRIVE JOINT END BLOCK, TRIM RAM BOLT

2 2 3 1 1

1

1 1 1

1

1

1

1 1

1

1

2 1

3 3 3 3 1

1

1 1 1 1

1 2 3

-34850587DlO 4850587D10

MODEL:89 MODEL:90-00

-MODEL:99 -MODEL:99

M0DEL:OO

-MODEL199 -MODEL:99 -MODEL:99 -MODEL:99 MODEL:89 MODEL:89 MODEL39 MODEL:89 MODEL:89 MODEL:90-99

MODEL:89 MODEL:90-00 MODEL:89 MODEL:90-00

35 E8

FlG.24

\ 1 -

P 55

\

25 6 27 3 26 -8 28 -@ 31

62


DESCRIPTION Q' TY

REMARKS REF.NO. PART NO.

2 M0DEL:SMX) 57 48541-87wO BOLT, PUMP 58 48542-87DClO BOLT, PUMP 1 MODEL:90-00 59 091 00-101 55 BOLT (L:50) 4 60 091 00- 10264 BOLT (L:80) 2 61 091 00-10208 BOLT (L:70) 2 62 09162-10005 LOCK WASHER 8 63 55320-95310 ZINC ASSY. PROTECTION 1

64 091 16-06094 BOLT (6x15) 1

61 I

36 E9

F16.25 FIG.25 ( F- 2) ENGINE HOLDER

Q' m REF.NO. PART NO. DESCRIPTION R E M A W

1-1 1-2

2 3 4

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20-1 20-2 21 22-1 22-2 23 24 25 26

51 11 1-87E00-OED HOLDER, ENGINE 51 11 1-87ElO-OED HOLDER, ENGINE

51211-87E30 091 17-08047 091 17-08056 09202-08006 5221 1 -87E00 52231 -87E30 5231 1-87E01 52331-87E10 52332-87E00 09103-08!91 54121-87E00 54125-87D00 54 130-87E00 !% 137-87E00 09100-12058 091 17-08056 09145-1 2004 09160-12065 09160-1 2066 091 60-1 2066 09162-12005 14211-87E10 14211-87E01 091 03-081 91 091 03-08243 091 62-08007 091 69-08038

GASKET, ENGINE HOLDER BOLT (8x30) BOLT (8x40) PIN MANIFOLD, EXHAUST GASKET, EXHAUST MANIFOLD HOUSING, EXHAUST TUBE GASKET, EXHAUST TUBE SEAL, EXHAUST TUBE HSG BOLT (8x90) STOPPER, UPPER THRUST MOUNT, UPPER THRUST REVERS MOUNT, UPPER COVER, UPPER MOUNT BOLT (12x138) BOLT (8x40) NUT WASHER (12X40X3.0) WASHER (12.5X22X2.5) WASHER (12.5X22X2.5) LOCK WASHER (12.2X21.5X3.0) TUBE, EXHAUST TUBE, EXHAUST BOLT (8x90) BOLT (8x30) LOCK WASHER (12.2X21.5X3.0) WASHER, SEAL

COLOR : OED (GRAY)

1 1 MODEL:96-00

4 5 1 11 1-87E00-OED USED WITH 09250-08001

1 2 2 2 1 1 1 1 1 7 4 2 2 2 2 4 2 2 2 4 MODEL:99,00 2 -MODEL:98 1 DT90 1 DT100 2 4 6 7

37

FIG.26 FIG.26 ( F- 3) DRIVESHAFT HOUSING

DESCRIPTION REMARKS Q' m

REF.NO. PART NO.

1 2 3 4-1 4-2 5 6 7 8 9 10 11 12 13 14 15 16 17-1 17-2 18 19 20-1

20-2

21 22 23 24 25 26 27 28

521 11-87E01-OED 521 23-87D00 52341 -87E00 52342-87D00 52342-87E00 52343-87D01 52343-87E01 09440-07066 091 16-06094 091 18-06093 091 18-08098 09118-08134 09 125-06069 09440-1 3048 09202-08006 09280-0801 2 0928045004 09355-701 25600 09355-701 25-008 09401-1 1403 521 31 -87E00-OED 091 08-1 OM3

HOUSING, DRIVE SHAFT TUBE, OVER FLOW GROMMET GROMMET GROMMET CONNECTOR, DRAIN HOSE CONNECTOR, DRAIN HOSE UPPER SPRING BOLT (6x1 5) BOLT (6x25) BOLT (8x85) BOLT (8x125) SCREW SPRING PIN 0 RING (D:1.9 ID:7.8) 0 RING (D:2.4 ID:44.7) HOSE HOSE CLIP CASE, EXTENSION (XL) STUD BOLT (L:174)

1 3 1 1 1 1 1 4 1 1 4 6 1 1 2 1

1 1

1 2 1 6

09108-10115 STUD BOLT (L:167) 6

091 08-1 0026 09140-10031 09162-10005 091 60-28020 09202-08006 57130-87E01 09381 -40005 091 80-08142

STUD BOLT (L:38) NUT LOCK WASHER WASHER (28X40X1.5) PIN BUSH Cl RCLlP SPACER

-MODEL:95

MODEL:96-00 -MODEL195 -MODEL:95

-MODEL:95 -MODEL195

-MODEL:95

-MODEL:95

L:600+550,NPE:L L:2000-+680,TYPE:XL -MODEL195

TYPE:XL MODEL:89,90 TYPE:XL MODEL:91-00 TYPE:XL TYPE:XL TYPE:XL TYPE:XL TYPE:XL TYPE:XL TYPE:XL

COLOR : OED (GRAY)

I 4/ 46

36 F 3

FIG.26 FIG.26 ( F- 4) DRIVESHAFT HOUSING


29 29A 30 31 32 33 34-1 34-2 34-3

35 36 37 38-1 38-2 39 40 41 42 43 44 45 46 47

55320-953 10 091 16-06099 36895-87DO1 091 61-061 20 091 25-06063 54 121 -87000 54 16087E 10 54 160-87E00 541 60-87E20

54166-87E00 09140-12029 09160-1 2066 09160-12075 09160-1 2065 54 15 1 -94400 5421 1-87E00-OED 54221-87E00-OED

542248730 54222-87E01 -OED

091 17-08056 091 26-06008 091 45-1 2004 09162-12005

ZINC, PROTECTION 1 .BOLT 1 LEAD i WASHER i

1 SCREW DAMPER, REVERSE STOPPER LOWER 2 MOUNT ASSY, LOWER (L) MOUNT ASSY, LOWER (XL) MOUNT ASSY, LOWER

BOLT, LOWER MOUNT NUT WASHER (12.5X22X2.5) WASHER (12X42X4) WASHER (12.2X40X3j MOUNT, LOWER THRUST BRACKET, LOWER MOUNT COVER, LOWER MOUNT CAP, LOWER MOUNT COVER PIN, LOWER MOUNT CAP BOLT (8x25) SCREW (6x1 6) NUT WASHER

2 2 2

2 2 2 2 2 1

1 2 2 4 8 2 2 2

BRKT TO HSG

DT 100s +54 160-87E 10

MODEL:98-00

COLOR : OED (GRAY)

46

3 9

FlG.27

7 4 36

28

FIG.27 ( F- 5) GEAR CASE Q’ Ty


1 2 4 5 6 7 8 9 10 11 12 13 14-1 14-2 15 16 17 18 19 20 21 22 23 24-1 24-2 24-3 25 26-1 26-2 26-3 264

551 10-87ECQ-OED 09263-26023 551 18-87[)00 55119-87010 55125-87E01 551 27-87WO 09116-08103 091 17-1 0038 09 1 17-1 0039 091 68-1 0022 09202-08006 09248-10008 09355-40805-600 09355-40805-600 09362-09008 09407-1 4407 17631-87E00 17632-87E00 1763587E00 091 25-0401 8 09125-04023 09 140-04007 091 25-05046 58 100-95550-0 19 58100-9551 1419 58100-95521-019 581 20-95500 58100-94500-01 9 58100-94512-019 58100-94522-019 581 00-94532-01 9

CASE, GEAR .BEARING, PINION GROMMET, GEAR CASE PIPE, WATER DRAIN TAB, TRIM UNION, SPEEDOMETER HOSE BOLT, TRIM TAB (8x22) BOLT (1 0x55) BOLT (10x80) GASKET, DRAIN PLUG PIN PLUG, DRAIN HOSE HOSE NIPPLE CLAMP FILTER, WATER PORT FILTER, WATER STBD FILTER, WATER SUB SCREW (L:35) SCREW (L:30) NUT SCREW PROPELLER (1 3x1 8) PROPELLER (13x17) PROPELLER (13x19) .BUSH PROPELLER (13 112x15) PROPELLER (1 3 114x1 7) PROPELLER (13x19) PROPELLER (13x21)

1 1 1 1 1 1 1

6 1 2 2 2 1 1

1 3 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1

-MODEL:95 -MODEL:95

L:600+70,TYPE:L L:600+200,TYPE:XL

U 1800 U 1700 u 1900 WIREF.NO.24 V1500 V1700 v1900 v2100

COLOR : OED (GRAY) 019 (BLACK)

4 0

FlG.27

7 4 36

16- 8. 13 I 11 Q l

28 / I

FIG.27 ( F- 6) GEAR CASE Q' m


26-5 26-6 26-7 26-8 27 28- 1 28-2 29- 1 29-2 30

31

32 33 34

35 36 37-1

37-2

38

58100-94554 58100-94561 581 00-94561 58100-94571 58 120-94520 57632-87E00 57632-87E 10 57633-94500 57633-95501 57634-94500

57635-95300

0914 1-1 8005 09204-03003 09 160- 18028

17600-87E00 551 82-95200 57630-94500

57630-95500

25700-87E00

PROPELLER (13 lnX15) 1 PROPELLER (13 114x17) 1 PROPELLER (13x19) 1 PROPELLER (1 3x21 ) 1 .BUSH 1 STOPPER, PROPELLER BUSH 1

STOPPER, PROPELLER BUSH 1

SPACER 1 SPACER 1 WASHER 1

WASHER 1

NUT 1 COTTER PIN (L:25) 1

WASHER 1

PLUG SET, SUB WATER TUBE 1 ATTACHMENT, FLUSH HOSE FOR USA 1 PROPELLER NUT KIT 1

PROPELLER NUT KIT 1

SEALING KIT, GEAR CASE 1

WIREF. NO. 26 TYPE:V TY PEIJ TYPE:V TYPE.U TYPE.V -MODEL:92 TY PE:U -MODEL:92

DT90:231126- DT100:231503- OPT OPT,-MODEL:97 0PT.TYPE:V

0PT.TYPE:U

OPT NOT SHOWN

REF.NO. 28-1.29-1,32,33,34

REF.NO 28-2,29-2.32.33.34

41 F 6

I ?

FIG.28 ( F- 7) TRANSMISSION Q' 7-Y

REMARKS REF.NO. PART NO. DESCRIPTION

1-1 1-2 2 3 4 5 6 7 8 9 10 11-1 11-2 11-3 11-4 11-5 11-6 11-7 11-8 11-9 11-10 11-11 11-12 12 13 14-1 14-2 14-3 14-4 14-5 14-6 14-7 14-8 14-9 14-10

571 10-87EOO 571 10-87E 10 571 33-87E00 571 N 8 7 E 10 09160-31005 09169-33001 09265-25023 09440-38006 57300-87821 09140-14032 57500-87872 09181 -4 1003 09 181-4 1004 09.1 81-4 1005 09181 -4 1006 09 18 1-401 90 091 81-41 008 091 8 1-4 1009 09181 -4 101 0 09181 -401 35 09181 -41 01 2 09181 -4101 3 0918141 014 09265-40003 57500-87882 09 181 64002 09181434003 (29181-64004 091 8 1-64005 09181-64006 09 18 1-64007 09 18 1-64008 09181-64009 091 8 1-6401 0 09181-6401 1

SHAFT ASSY, DRIVE (L) SHAFT ASSY, DRIVE (XL) COLLAR, DRIVE SHAFT PROTECTOR, DR SFT COLLAR WASHER WASHER BEAR1 NG SPRING PINION i GEAR SET NUT SHIM SET, DRIVE SHAFT .SHIM (T:0.60) .SHIM (T:0.65) SHIM (T:0.70) SHIM (T:0.75) .SHIM (T:0.80) .SHIM (T:0.85) .SHIM (T:0.90) .SHIM (T:0.95) SHIM (T:1 .OO) SHIM (T:1.05) .SHIM (1:l.lO) .SHIM (T:1.15) BEARING SHIM SET, FORWARD GEAR SHIM (T:0.55) .SHIM (T:0.60) SHIM (T:0.65) SHIM (T:0.70) .SHIM (T:0.75) .SHIM (T:0.80) .SHIM (T:0.85) SHIM (T:0.90) .SHIM (T:0.95) .SHIM (T:l .OO)

1 1 1 1 1 1 1 1 1

1

1

1 1

1 1 1 1 1 1 1

1 1 1

1 1 1 1 1 1

1

1

1

1

1 1

42 F7

FIG.28

g- 35

FIG.28 ( F- 8) TRANSMISSION Q'n


15 16-1 16-2 16-3 164 16-5 16-6 16-7 16-8 16-9 16-10 17 18-1 18-2 18-3 18-4 18-5 18-6 18-7 18-8 18-9 18-10 18-1 I 18-12 18-13 18-14 18-15 19 20 21 22 23 24

57500-87892 091 81 401 95 0918141013 091 8 1-401 76 091 81 401 81 091 8 1401 82 0918140212 09181 40033 091 81400% 091 81 40035 09 18 140036 57510-8781 1 09181 -281 84 09160-28023 09 160-28024 09160-28025 09160-28026 0821 1-28363 09 160-28027 0821 1-28364 09 160-28028 09160-28029

321 1-28365 09 160-28030 09160-28031 09 160-28032 09160-28033 57610-87E00 5762 1-8iE02 57631 -87E00 09380-32003 09440-46006 091 80-24008

SHIM SET, REVERSE GEAR SHIM (T:1.0) .SHIM (T:l. l) SHIM (T: 1.2) SHIM (T:l.3) .SHIM (T: 1.4) SHIM (T:1 5) SHIM (T:l.6) SHIM (Ty1.7) .SHIM (T: 1.8) .SHIM (T.1.9) THRUST WASHER SET SHIM (T:1.5) .WASHER (T.l.6) .WASHER (T:1.7) .WASHER (T:1.8) .WASHER (T:1.9) .WASHER (T:2.0) .WASHER (T:2.1) .WASHER (T:2.2) .WASHER (T:2.3) .WASHER (T:2.4) .WASHER (T:2.5) .WASHER (T:2.6) .WASHER (T:2.7) .WASHER (T:2.8) .WASHER (T:2.9) SHAFT ASSY, PROPELLER SHIFTER, CLUTCH DOG PIN, CONNECTOR

1 1 1

1 1

1

1

1

1

1

1

1

1

1

1 1

1 1 1 1

1

1 1

1 ?

1 1

1 1 1

STOPPER. CLUTCH DOG REVERSE 1 1 SPRING, CLUTCH DOG SHIFTER

STOPPER, CLUTCH DOG FORWORD 1

FlG.28 FIG.28 ( F- 9) TRANSMISSION

Q' m REF.NO. PART NO. DESCRIPTION REMARKS

25 561 20-87EOO HOUSING, PROP S n BRG 1 26 09263-28013 .BEARING 2 27 0928086001 .O RING (D:3.5 10:84.5) 1 28 39282-28003 .OIL SEAL 2 29 oai 13-60087 .BEARING 1 30 561 22-87~00 STOPPER 1 31 561 2 3 - a 7 ~ m WASHER 1

32 56130-87E00 HOUSING 1

33 09280-46W 0 RING (0.3 5 ID 45 7) 1

34 09282-22003 .OIL SEAL 2 35 09 1 17-08057 BOLT (8x25) 4

36 091 60-86001 SPACER (86X92X15) 1 37 09421 -04008 KEY 1 38 2532i-a7~oi SLIDER, SHIFT HORIZONTAL 1 39 09202-07003 PIN 1

F 9

FIG.29

3

FIG.29 ( G- 2) LOWER COVER Q’ Ty

REF.NO. PART NO. DESCRIPTION R E M W

1 2 2A 3 4 5 6 7- 1 7-2 8 9 10 11 12 13 14 15 16 17-1 17-2 18 19 20

22 23 24

61 110-87EVO-OED 6 1 155-94500 61 139-87E00 61 112-94502 61 131-87EOl-OED 61 141-87E00-OED 091 16-06094 09 1 16-06099 091 28-06072 091 28-06072 09118-08127 091 69-08039 09320-1 1013 61 631 -87001 61 633-87D03-OED 61 633-95204-OED 6 1 64 1 -87D00 091 16-061 27 091 64-1 3005 09164-14008 09307-1 3002 09307-1 3003 61 240-87E00-70G

61 138-87E02 61 125-87D00-OED 61 124-87W1

COVER, LOWER .TUBE, DRAIN TUBE, DRAIN SEAL, LOWER COVER UPPER COVER, ENGINE HOLDER FRONT COVER, ENGINE HOLDER REAR BOLT (6x1 5) BOLT (6x35) BOLT (6x30) BOLT (6x30) BOLT (6x40) WASHER (8.5X30X1.5) CUSHION HOOK LEVER, HOOK REAR LEVER, HOOK HOOK, FRONT BOLT (6x12) WASHER WAVE WASHER ‘NAVE BUSH BUSH DECAL SET, LOWER COVER

COVER, WATER PLATE, CABLE GROMMET GROMMET, CABLE

1 1 1 1 1 1 2 2 2 2 4 4 4

2 2 1 1 3 3 3 2 1 1

1 1 1

MODEL:96-00

MODEL:97-00

MODEL:91-00

FOR OED -MODEL:94

COLOR : OED (GRAY) 019 (BLACK) 70G (76441019) 764 (GOLD)

I

4 5 6 2

FIG.29

3

FIG.29 ( G- 3) LOWER COVER Q'W


25 26 27 28 29 30 31 32 33 34 35 36 37

38 39

6 1 14287EOO 09116-06106 67341-87W2 091 16-06094 09352-50903-600 09401-08411 09250-21 003 09250-09001 1791 1-9461 1 1791 2-94610 17913-94610 09280-1 9006 09355-901 45-600

09401-1 341 6 17917-94600

GROMMET, ENGINE HOLDER COVER 1 BOLT (6x20) 2 HOLDER, REMOCON CABLE 1 BOLT (6x15) 2 HOSE (5X9X600) 1 CLIP 2 PLUG, ENGINE LOWER COVER 1

CAP, ENGINE LOWER COVER 1 GROMMET, FLUSH CONNECTOR 1 CONNECTOR, FLUSH HOSE 1

PLUG, FLUSH CONNECTOR 1 0 RING 1 HOSE 1

CLIP 2 CONNECTOR, FLUSH HOSE 1

L:600+130

MODEL:91-00 MODEL:96-00 MODEL:98-00 MODEL:98-00 MODEL:98-00 MODEL:98-00 MODEL:98-00 L:600-+480 MODEL:98-00 OPT

L I

4 6 63

FIG.30

21

F I G 3 ( G- 4) ENGINE COVER (DTW -MODEL:94) Q’ m

REMARKS REF.NO. BART NO. DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 46 17 18 19 20 21 22-1 22-2

6141 0-87E01 -OED 6162087001 61 644-87W1 09229-04028 61431-87W1 -OED 61 43387E00 61481-87WO-OED 61 482-94400 6 1485-94400 61 491 -87001 61495-87D00 61 61 0-955 !4 02162-06167 09 140-05005 091 60-05024 09321-05019 09329-10022 09352-50903-600 01550-06127 03242-05163 61421-87E00-80C 681 1 2-43400-01 9 61 44 1-95560-764

COVER SET, ENGINE .BRACKET, FASTENER FRONT .BRACKET, FASTENER REAR .RIVET COVER, AIR INTAKE COVER, AIR INTAKE INNER LID, OIL TANK FILLER HINGE, OIL FILLER LID SPRING, OIL FILLER LID SEAL, OIL FILLER LID DRAIN, ENGINE COVER FASTENER BOLT NUT WASHER CUSHION CUSHION HOSE BOLT (6x12) SCREW EMBLEM. FRONT MARK, SUZUKI MARK, SUZUKI

COLOR : OED (GRAY) 8OC (7641291) 70G (7641019) 291 (BLACK) 019 (BLACK) 764 (GOLD)

REFER TO FIG.31 (G-6) FOR DTlOO REFER TO FIG.31AIG-81 FOR DT901100:MODEL 95-97

1 1 2 9 ?

1 1 1

1

1

1

3 4

2 2 2 4 1 L:600+240 3 2 1 FOR OED 2 FOR01T 2 FOROED

REFER TO FIG.31 B(G-9j FOR MODEL:98-00

47

FIG.30 F I G 3 ( G- 5 ) ENGINE COVER (DTW -MODEL:%)


2 FOR01T 2 FOROED

24 61443-87E10-70G DECAL, STBD 1 FOR OED 25 61453-87E10-70G DECAL, PORT 1 FOR OED 26 61531-87E10-8OC EMBLEM, REAR 1 FOR OED

27 28 091 2505046 SCREW (5x1 2) 2 29 61 581 -9861 0 MARK, SAFETY WARNING 1 30 09800-01001 TOOL SET 1

23-1 61442-94600-019 MARK, OIL INJECTION 23-2 61442-94600-764 MARK, OIL INJECTION

7 03242-051 23 SCREW

21

G 5

FIG.31

21

FIG.31 ( G- 6) ENGINE COVER (DTloO -MODEL:94) Q’


1 2 3 4 5 6 7 8 9 10 11 12 13 ‘I 4 15 16 17 18 19 20 21 22-1 22-2 23-1 23-2

61410-87E01 -OED 61 62087W1 61 644-87W1 09229-04028 61431-87Wl-OED 61433-87E00 61 481 -87WO-OED 61482-94400 61485-94400 61491-87D01 61 495-87WO 61 61 0-9551 4 02162-06167 09140-05005 091 60-05024 09321-05019 09329-1 0022 09352-50903-600 01550-06127 03242-05163 61421-87E00-80C 681 1243400-019 61441-95560-764 61442-94600-019 6 1442-94600-764

COVER SET, ENGINE .BRACKET, FASTENER FRONT .BRACKET, FASTENER REAR .RIVET COVER, AIR INTAKE COVER, AIR INTAKE INNER LID, OIL TANK FILLER HINGE, OIL FILLER LID SPRING, OIL FILLER LID SEAL. OIL FILLER LID DRAIN, ENGINE COVER FASTENER BOLT (6x16) NUT WASHER CUSHION CUSHION HOSE BOLT (6x1 2) SCREW EMBLEM, FRONT MARK, SUZUKI MARK, SUZUKI MARK, OIL INJECTION MARK, OIL INJECTION

COLOR : OED (GRAY) 80C (291/764) 019 (BLACK) 70G (7641019) 764 (GOLD) 291 (BLACK)

1 1 2 9 1 1 1 1 1 1 1 3 4 2 2 2 4 1 3 2 1 2

. 2 2 2

L:600+240

FOR OED FOR 011 FOR OED FOR 01T FOR OED

49 G6

FIG.31 FIG.31 ( G- 7) ENGINE COVER (DT100 -MODEL:94)

Q'm REFNO. PART NO. DESCRIPTION REMARKS

24 61443-87EOO-706 DECAL, STBD 1 FOR OED 25 61453-87EOO-706 DECAL, PORT 1 FOR OED 26 61531-87E01-80C EMBLEM, REAR 1 FOR OED 27 61443-87E20-706 DECAL, STBD 1

28 7 29 2 30 09125-05046

31 09800-0 100 1 TOOL SET 1

100S,FOR OED 61453-87E20-706 DECAL, PORT 1 100S.FOR OED

03242-051 63 SCREW SCREW (5x12)

21

50

FlG.31 A FIG.31A( G- 8) ENGINE COVER (DT901100:MODEL 95-97)

Q' m REF.NO. PART NO. DESCRIPTION REMARKS

1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

614 10-87871 -OED 6162187DO2 61644-87W1 09229-04028 61 431 -87W1 -OED 61433-87E00 61 481 -87D00-OED 61482-94400 6 1485-94400

61495-87WO 61491 -87W1

61 610-95514 02162-06167 09140-05005 09 160-05024 091 25-0346 09321 -05019 09329-1 0022 09352-50903-600 02162461 27 09229-04028 08322-0 1057 61440-87E00 68111-42031-1RR 6146387E10 61463-87E20 6 1 58 1 -986 1 0 09800-01001

COVER SET, ENGINE (GRAY) .BRACKET, FASTENER FR .BRACKET, FASTENER RR .RIVET .COVER, AIR INTAKE (GRAY) .COVER. AIR INTAKE INNER .LID. OIL TANK FIL,ER (GRAY) .HINGE SPRING, HINGE .SEAL. OIL TANK FILLER LID .DRAIN .FASTENER .BOLT .NUT .WASHER SCREW (5x12) .CUSHION .CUSHION .HOSE .BOLT .RIVET .WASHER STRIPE SET, ENGINE COVER .EMBLEM, SUZUKI (GOLD) DECAL, ENGINE COVER RR DECAL, ENGINE COVER RR MARK, SAFETY WARNING TOOL SET

1 1 2 9 1 1 1

1 1

1 1 3 4 2 2 2 2 4 1

3 2 2 1 2 1 DT100 'I DT90 1 1

L:600+240

51 G8

25

2

26

FIG31B( G- 9) ENGINE COVER (DTlOO MODEL98-00) Q' m

REMARKS REF-NO. PART NO. DESCRIPTION

1 2 3 4

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23-1 23-2 24 25 26 27

6 1400-878OO-OED 61621-87W2 61644-87W1 09229-04032 61 431 -87W 1 -OED 61433-87E00 61481-87WO-OED 61482-94400 61485-94400 61 491 -87W1 6 1495-87DOO 61 6 10-95514 02 1 62-06 1 67 09140-05005 091 60-05024 091 25-05046 09321-05019 09329-10022 09352-50903-600 02162-06127 09229-04032 08322-0 1057 6 1443-87E40 61453-87E40 6142287E00 61463-87E30 61 581-98610 09800-01 001

COVER SET. ENGINE (GRAY) .BRACKET. FASTENER FP. .BRACKET. FASTENER RR .RIVET .COVER. AIR INTAKE (GRAY) .COVER. AIR INTAKE INNER .LID. OIL TANK FILLER (GRAY) .HINGE SPRING, HINGE SEAL, OIL TANK FILLER LID .DRAIN .FASTENER .BOLT .NUT .WASHER SCREW (5x12) .CUSHION .CUSHION .HOSE .BOLT .RIVET .WASHER .STRIPE. STBD STRIPE, PORT DECAL, ENGINE COVER FR DECAL, ENGINE COVER RR MARK, SAFEW WARNING TOOL SET

1 1

2 9 1

1

1 1 1 1

1

3 4 2 2 2 2 4 1 L:600+240 3 2 2 1

1 1 1 1 1

52 G 9

FIG.32

8

FIG.32 ( G-10) FUEL HOSE Q' m

REENO. PART NO. DESCRIPTlQN REMARKS

1 08322-01 127 WASHER 1 2 09140-1 2038 NUT 1 3 65721-87wO PLUG, FUEL CONNECTOR 1 4 65700-87021 HOSE, FUEL 1 5 65770-95504 .PUMP. SQUEEZE 1 6 6578 1-98500 .CLIP 2 7 09407-14403 CLAMP, FUEL HOSE 2 8 09401-1 1407 CLIP 2

3

1 I

53 c 10

FIG.33 ( G-11) OIL TANK Q'W


1 691 00-87E02 TANK SET. OIL 1

2 69200-87W5 .CAP ASSY, OIL TANK FILLER 1

3 69241 -87D20 ..GASKET 1 .AIR-VENT, OIL TANK 1 4

5 09352-50903-600 .HOSE (SX9XsoO) 1 L.600-+250 6- 1 09401-0841 1 CLIP 1

6-2 09401-08410 .CLIP 7 09404-06432 .CLAMP 1

8 09320-1 2027 CUSHION 4

9 0940446432 CLAMP 2 10 091 16-08101 BOLT (8x30) 4

11 09169-08042 WASHER 4 12 3860-87E 1 1 SENSOR ASSY. OIL LEVEL 1

69221 -94700

2 MODEL95-00

9

G 11

FIG.34

31 16

15 I

REENO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15-1 15-2 16 17 18 19 20 21 22-1 22-2 23 24-1 24-2 25

FIG.34 ( H- 2)

PART NO. 67200-87D12-OED 67232-95600 67232-95620 67296-95600 67294-95600 09160-061 04 09140-06020 67232-956 10 67253-95600 67252-95600 09100-08232 6721 4-95600 67296-94300 37721 -94600 67241 -95680 67241 -95600 09126-05003 67243-95600 67220-95620 6727595600 67223-95600 67292-94300 67267-95600 67267-95610 67296-9561 0 67257-95600 67257-9561 0 67256-95600

REMOTE CONTROL BOX (-MODEL:92)

DESCRIPTION REMOTE CONTROL BOX ASSY 1 .BUSH 1 .BUSH 1

3 .SCREW .SPACER 3 .WASHER 3 .NUT 3 .BUSH 1 .WASHER 1 .BUSH 1 .BOLT 1

.ACTUATOR 1

.SCREW 3

.SWITCH, NEUTRAL 1

.LEVER, FREE THROTTLE 1

.LEVER, FREE THROTTLE 1

.SCREW 2

.BUSH 1

.PLATE ASSY 1

.END, CABLE 2

.KNOB, BRAKE ADJUST 1

.E RING 3

.COVER, WIRE 1

.COVER, WIRE 1

.SCREW 7

.CAP, LEVER 1

.CAP, LEVER 1

.HOLDER, NEUTRAL LOCK 1

Q'TY REMARKS

+67200-87D30-OED

GRAY WHITE

BLUE BLACK

BLUE BLACK

COLOR : OED (GRAY)

REFER TO FIG.35(H-4) MODEL:93-00

55 H 2

F1G.34

I -1 16

15 I

I 24

22

FIG.34 ( H- 3) REMOTE CONTROL BOX (-MODEL:92) Q' TY


26-1 26-2 27 28- 1 28-2 28-3 284 28-5 28-6 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

67251 -95680 67251 -95600 371 10-9461 1 37141-94400 37 14 1 -944 1 0 3714 1-94420 3714 1-94430 371 41 -94440 37141 -94450 67297-95600 67273-95600 38500-92x50 36620-92EG0 37820-94404 37823-94400 67255-95600 67261-95600 37860-94610 091 39-02003 67263-95600 37869-95590 67245-95600 67258-87000 67259-87D00 671 40-95600 67282-9561 0

.LEVER, HANDLE

.LEVER, HANDLE SWITCH ASSY. IGNITION ..KEY (101) ..KEY (102) ..KEY (103) ..KEY (104) ..KEY (105) ,.KEY (1 06) .WASHER ,SPACER .BUZZER .WIRING HARNESS (L: DO

1 GRAY 1 WHITE 1 4 3 7 1 10-92E00 1 1 1 1 1 1 2 1

1 1 1 -337820-92EOO SWITCH ASSY, EMARGENCY

..CAP & ROPE 1

.ARM, NEUTRAL LOCK 1

.GRIP 1 SWITCH, TRIM 1 .SCREW 2 .CAP, GRIP 1 .CAP, TRIM SW 1 .DRUM, FREE THROTTLE 1 .BRACKET, NEUTRAL ARM 1 SPRING, NEUTRAL ARM 1

ATTACHMENT, TWIN REMOCON KIT 1 OPT DECAL, REMOCON BOX PORT 1 OPT,BLACK

44

56 H 3

FIG.35

1 I

16 I

FIG.35 ( H- 4) REMOTE CONTROL BOX (MODEL:93-00) Q' Ty


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 !7 18 19 20 21 22 23 24 25 26 27 28-1 28-2 28-3 28-4 28-5 28-6

57

67200-87D304ED REMOTE CONTROL BOX ASSY 67232-95600 67232-95620 67296-95600 67294-95600 091 60-061 04 091 40-06020 67232-956 10 67253-95600 67252-95600 091 00-08232 67214-95600 67296-94300 3772 1-94600 6724 1-95680 091 26-05003 67243-95600 67220-95620 67275-95600 67223-95600 67292-94300 67267-9561 0 67296-95610 67257-95610 67256-95600 67251 -95680 37 1 10-92E01 37141-92E00 37141 -92E10 37141-92E20 37141-92E30 37141-92E40 37141-92E50

.BUSH

.BUSH

.SCREW

.SPACER

.WASHER

.NUT

.BUSH

.WASHER

.BUSH

.BOLT

.ACTUATOR SCREW SWITCH, NEUTRAL .LEVER, FREE THROTTLE .SCREW .BUSH .PLATE ASSY .END, CABLE .KNOB, BRAKE ADJUST .E RING .COVER, WIRE SCREW .CAP, LEVER .HOLDER, NEUTRAL LOCK .LEVER, HANDLE .SWITCH ASSY, IGNITION ..KEY (11) ..KEY (12) ..KEY (13) ..KEY (14) ..KEY (15) ..KEY (16)

COLOR : OED (GRAY)

1 1 1 3 3 3 3 1 1 1 1 1 3 1 1 GRAY 2 1 1 2 1 3 1 BLACK 7 1 BLACK 1 1 GRAY 1 1 1 1 1 1 1

M 4

F1G.35

1

I I

16 1

44

FIG.35 ( H- 5) REMOTE CONTROL BOX (MODEL:93-00) Q' m


28-7 28-8 28-9 28- 10 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

37 14 1 -92E60 37141-92E70 37 141 -92E80 37 141-92EW 67297-95600 67273-95600 38500-92x50 36620-92E00 37820-92E00 37823-92E00 67255-95600 67261 -95600 37860-9461 0 091 39-02003 67263-95600 37869-95590 67245-95600 67258-87000 67259-87WO 67140-95600 67282-956 10

..KEY (17) 1

..KEY (18) 1

..KEY (19) 1

..KEY (20) 1

.WASHER 2

.SPACER 1

.BUZZER 1

.WIRING HARNESS (L:5000) 1 SWITCH ASSY. EMARGENCY 1

..PLATE 1

.ARM. NEUTRAL LOCK 1

.GRIP 1

1 SWITCH, TRIM .SCREW 2 .CAP, GRIP 1

.CAP, TRIM SW 1

.DRUM, FREE THROTTLE 1

.BRACKET, NEUTRAL ARM 1

.SPRING. NEUTRAL ARM 1 ATIACHMENT, TWIN REMOCON KIT 1 OPT DECAL, REMOCON BOX PORT 1 OPT,BLACK

L

FIG.36

FIG.36 ( H- 6) TIE ROD Q' m

REF.NO. PART NO. DESCRIPTION REMARM

1 67701-87W1 DRAG LINK ASSY 5 2 67721 -94501 SPACER 1 3 67725-94501 .BOLT 1 4 67726-99E00 .NUT 2 5 67728-94501 .WASHER 4 6 41161-94400 SEAL, STEERING CABLE 1

6

59 H 6

FIG.37

I

30

13

13A 63

FIG.37 ( I- 2) 0PT:METER Q' TY


1

2 3 4 5 6-1 6-2 6-3 7 8 9 10 11 12 13 13A 14 15 16 17 18 19 20 21-1 21-2 22 23 24 25 26 27 28 29 30

34200-92E02 09471-12179 34800-92E00 09471-1 21 80 36682-92E00 341 00-92E00 34100-92E10

09471-12179 34191-92E00 09407-14407 3661 5-96300

34300-92E00 34320-92E00 34310-92E00 34360-92E00 09471-1 21 80 34500-92E00 09471-1 2180 34600-92E00 09471-12180 34650-92E00 34650-92E10 34191-92E00 09407-1 4407 34652-92E00 36658-95600 09471-12180 09320-08028 34 109-94500 34190-87D00 09362-09007

TACHOMETER .BULG METER ASSY, TRIM .BULB WIRE, TRIM GAUGE EXT SPEEDOMETER SPEEDOMETER

.BULB TUBE BAND TERMINAL, RESIN

GAUGE ASSY, FUEL .GAUGE, FUEL .LEAD, FUEL GAUGE .ADAPTER, FUEL GAUGE .BULB METER ASSY, HOUR .BULB METER ASSY, VOLTAGE .BULB GAUGE ASSY, WATER PRESSURE GAUGE ASSY, WATER PRESSURE .TUBE .BAND .UNION .GROMMET .BULB .GROMMET LEAD, METER EXT SENDER ASSY, SPEEDOMETER BOLT, WATER FRESSURE

1 1 1 1 1 1 1

1 1 2 2

1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1

STD

MAX 80MIH MAX 50MIH NOT ILLUSTRATED

NOT LISTED NOT LISTED

35p51

15p51

I 2 60 DT90 100

FIG.38

15 I

10

F I G 3 ( I- 3) 0PT:PANEL SWITCH Q' m

REMARKS REF.NO. PART NO. DESCRIPTION 1 34804-94600 SENDER SET, TRIM 1 2 34801-87D11 .TRIM SENDER 1 3 34803-94500 .GROMMET, SENDER LEAD 1 4 36656-94612 .GROMMET 1 5 36680-92E00 .WIRE ASSY, TRIM METER EXT 1 6 36682-92E00 ..WIRE, TRIM METER EXT 1 7 09100-061 13 .BOLT, TRIM SENDER (6x16) 1

8 09404-06432 .CLAMP 1 9-1 09407-14407 .CLAMP 2 9-2 09407-14403 .CLAMP 1 10 37100-92E00 PANEL ASSY, IGNITION SW 1 11 37 139-92E00 .PANEL 1 12 37803-92E00 PANEL ASSY, EMERGENCY SW 1

13 37825-92E00 .PANEL 1

14 37826-92E00 .NUT 1 15 36990-87D00 TERMINAL & SLEEVE SET 1

1

61 1 3

FIG.39 VlEWA 4 4 2 1

JIEW 8 8 8

I A 8 1

I I

VIEW F 10

0PT:GASKET SET FIG.39 ( I- 4) Q' m

REF.NO. PART NO. DESCIlPTION REMARKS

1 2 3 4 5 6 7 8 9-1 9-2 10 11 12 13 14

62

11400-87889 11 141-87E20 11 162-87E20 1 i 228-87~ 1 o 11433-87E30 131 21 -87E10 131 25-87EOO 14 15 1 -87E 1 0 16731 -95520 1 673 1 -953 1 0 17472-a7~i o 17685-87131 o 51211-87E30 52231 -87E30 52331 -87E10

GASKET SET .GASKET, CYLINDER HEAD .GASKET, CYLINDER HEAD COVER .GASKET, CYLINDER .GASKET, UNDER OIL SEAL HSG .GASKET, INLET CASE .GASKET, CARBURETOR .GASKET, EXHAUST COVER .GASKET, OIL PUMP .GASKET, OIL PUMP .GASKET, PUMP CASE .GASKET, THERMOSTAT COVER .GASKET, ENGINE HOLDER .GASKET, EXHAUST MANIFOLD .GASKET, EXHAUST TUBE HSG

1 2 2 2 1 2 2 -MODEL:97 4 1 1 MODEL:96-00 1 2 1

1 1

14

FIG40

3-@

2

REF.NO. 1-1 1-2 1-3 1-4 1-5 2 3

FIG.40 ( I- 5)

PART NO.

36660-87080 36660-87090 36660-87E80 36660-87E90 36660-92E90 36630-87000 09308-0801 1

OPTHARNESS Q' 7.Y REMARKS

DESCRIPTION WIRE, METER EXT 1 L:2000 WIRE, METER EXT 1 L:5000 WIRE, METER EXT 1 WIRE, METER EXT 1 WIRE, MONITOR GAUGE EXT 1 MODEL:93-00 HARNESS, METER EXT 1 GROMMET, PRESSURE HOSE 1

15

FIG.41 ( I- 6) OPTIONAL Q'

LIQUID GASKET 1 FOR CRANKCASE (1 2078) 1-1 99104-31140 1-2 99000-31 120 SILICONE SEAL 1 5OG.FOR GEAR COSE

SILICONE SEALANT 1 50G,FOR GEAR CASE 2 3 99000-32040 CEMENT, THREAD LOCK 1 200G 4 99000-25160 GREASE, WATER RESISTANT 1 250G 5 99000-2501 0 SUPER GREASE A 1 350G,FOR CRANK OIL SEAL

REMARKS REEMO. PART NO. DESCRIPTION

99000-3 1030

THREAD LOCK CEMENT 1 50G (1342)

MODEL:98 NOT SHOWN MODEL:99 M0DEL:OO

6-1 99000-32050 6-2 99000-32020 THREAD LOCK CEMENT, SUPER 1 50G (13338) 7- 1 9901 1-87E11-03A MANUAL, OWNER'S 1

7-2 9901 1-87E12-03A MANUAL, OWNER'S 1 7-3 9901 1-87E13-03A MANUAL, OWNERS 1

FlG.41

5

3

4

7

64 16

Suzuki DT90 (89-97) DT100 (89-00) - Browns Point89-97)DT100(89-00).pdf · 2016-01-21 · When it...

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Transcript of Suzuki DT90 (89-97) DT100 (89-00) - Browns Point89-97)DT100(89-00).pdf · 2016-01-21 · When it...