SUSTECH ENGINEERING PTY LTD · Pipeline Design Engineering and Analysis to AS 2885, EN 13480, ISO...

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SUSTECH ENGINEERING PTY LTD For Sustainable Engineering Solutions CAPABILITY STATEMENT

Transcript of SUSTECH ENGINEERING PTY LTD · Pipeline Design Engineering and Analysis to AS 2885, EN 13480, ISO...

Page 1: SUSTECH ENGINEERING PTY LTD · Pipeline Design Engineering and Analysis to AS 2885, EN 13480, ISO 14692; Piping Engineering and Analysis to AS 4041, ASME B31.1, B31.3; Plant Design

SUSTECH ENGINEERING PTY LTD For Sustainable Engineering Solutions

CAPABILITY STATEMENT

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SUSTECH ENGINEERING PTY LTD is a consulting engineering company aspiring to provide engineering and technical services of highest professional standard to the industry with a strong focus on safety, sustainability and innovation. We use our knowledge to create longer lasting value for time through experienced professional service and efficient risk management.

Our Principals and Associates have extensive experience across oil & gas, power, mining, chemical and water engineering with combined experience of over hundred years in complementary disciplines of Project Engineering.

Our team members have worked in different countries and are familiar not only with different cultures, but also relevant engineering practices codes and standards.

We bring in combined local and global knowledge for the benefit of Australian industries as per the local conditions and Australian industry regulations.

We provide engineering consultancy and execute project and engineering management for small to medium green field and brown field projects. We are solution providers for technical problems and niche services.

We take up roles of Owner’s Engineer, Lender’s Engineer or Detail Design Engineer. We stand as your partner at any stage of the project - be it conception, execution, operation-maintenance or integrity and asset management.

About Us

Services on Offer

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INDEPENDENT THIRD PARTY VERIFICATION/ VALIDATION/ AND CODE COMPLIANCE AUDIT

Design and MDR verification of pipelines as per AS 2885.1, AS2885.2, AS2885.5 Design and MDR verification of power and process piping as per ASME B31.1, 31.3, AS 4041 Verification of pipeline relifing study as per AS 2885.3 Design and MDR verification of pressure vessels as per AS 1210 Design and MDR verification of atmospheric storage tanks as per API 650 Technical and code compliance audits of oil and gas, mining, power installations related to piping,

mechanical static equipment and civil structural of process plants to ASME and AS

NICHE ENGINEERING

Stress analysis of high temperature, high pressure, and cryogenic piping Stress analysis of pipelines and facilities. Providing design review in different stages of the project to ensure project goal is achieved and

quality is maintained. Technical troubleshooting and providing engineering solutions and services for pipelines, piping

systems and static equipment to operating companies, with due focus on safety, production process and environment

Litigation Support Technical study/ review of new or existing process and installations Finite Element Analysis of small and large equipment and structures Material Selection study Energy efficiency audit and solutions Solar Power Generation Engineering

OTHER SPECIALS

Secondment of capable engineers to suit your short and long term needs of Engineering management, design review, installation review

Technical Training Translation of Engineering documents from Bengali, Hindi, Mandarin, French, Italian and German to

English Interpretation of Chinese Standards (GB) and checking suitability with Australian Standards

Special Services

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MECHANICAL

Pipeline Design Engineering and Analysis to AS 2885, EN 13480, ISO 14692; Piping Engineering and Analysis to AS 4041, ASME B31.1, B31.3; Plant Design and 2D and 3D Layout; Pressure Vessels Design Engineering and Analysis; Tank Design Engineering and Analysis; Bulk Material Handling Engineering; Jack up, FPSO and fixed leg offshore equipment and facilities

engineering Design and specification of process equipment packages Design and specification of rotating machinery package Orifice flow measurement using Crane and AGA 3 methods Engineering for rolling contact stress, coil springs, transmission shafts, triaxial stress states, water

hammer, piping blinds and spades, flange pressure v. temperature rating, flange bolting by torque, pipeline MAOP, start air receiver sizing, centre of gravity, clevis, padeye, skid lifting, sea fastening, plate stress, explosion vents

Heat transfer model for pipe with conductive, convective and radiant modes Heat transfer through flat and tubular plates calculation

PROCESS

Oil & Gas Fuel transportation, storage and distribution system design Gas gathering, processing, transmission, laterals, metering, pressure reduction and

distribution system design Single phase liquid and gas pipe flow simulation Single and multi-phase line sizing Gas pipeline flow and thermal modeling

Comprehensive Capabilities Discipline-wise:

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Centrifugal gas compressor modeling Centrifugal pump modeling Gas expander/compressor simulation LPG Straddle plant pipeline shrinkage model Vertical gas scrubber sizing Multi component gas mixture thermodynamic and transport properties Engineering for compressible orifice flows at high dP Calculations for sizing of PSVs to AS, ASME and API Facility and pipeline blowdown thermodynamics Gas storage reservoir modeling

Power Generation Combined cycle power systems Power Block Balance of Plant

Utilities Steam, Air, Water, lube oil, and other utility system design

Mining Slurry system

CIVIL/STRUCTURAL

Analysis and design of various power/process plant buildings and utility buildings like workshop, warehouse and storage shed

Design of foundations including reactors, equipment and tank farm Analysis and design of plant structures, technological platforms, pipe racks & supports Modularisation studies Temporary structures Development of 3D Models Development of specification and work packs Design of substation including transformer bunds, fire walls and switchyard structures Design of retaining walls, water tanks and pits Design of conveyor supporting structures, transfer stations and drive stations

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ELECTRICAL

Hazardous area equipment design and selection Power generation open & combined cycle plants design Substations design Transmission and distribution network planning Mining, mineral resources and heavy industrial plant design Solar Power Generation Engineering

SAFETY AND RISK

Facilitation of Risk assessment, HAZID, HAZOP workshops Hazardous area classification Process safety assessment Mechanical Installation safety assessment Thermal desorption plant design for remediation of toxic and waste products

CONSTRUCTION SUPPORT SERVICES

Engineering support for construction and commissioning Assessment of WPS/WQR as per ASME Section IX, AS 2885.2, B31.1, B31.3 Review of Manufacturing Data Report (MDR) Development of Commissioning Plan Lift study review

INSPECTION

Inspection and recommending repair of atmospheric storage tanks as per API 653 by certified inspectors

Onsite assessment of brownfield structures and modifications.

RELIABILITY

Development of maintenance strategies and plan for plant and equipment Estimation of residual life of atmospheric storage tanks Structural integrity study Piping and pipeline health study

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Maximum value for your money through efficient project delivery Quick response time and customized service Project/ installation compliance to Australian safety and statutory regulations. Optimally engineered and clearly defined options, costing and suggestions for making investment

decisions on new engineering projects, expansions or modifications of existing installations. Dependable engineering service provider to deliver your project successfully within budget and

schedule. Exact requirement of real estate and materials; appropriate equipment for easy and efficient

operation of plants. Reliability and asset integrity engineering support for maximum value return from installed plants

with minimum disruption of plant production and maintaining cash flow to the business. Smooth interface and minimum disruption with your existing facility for brownfield projects

Benefits You Get

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SOUMEN GUHA

Principal

Soumen is a Mechanical Engineer with 20+ years of international experience in Piping, Pipeline, Mechanical Engineering and Project Management in the fields of Oil & Gas, Power, Mining-Metal and Chemical industries across India, China, Malaysia and Australia. He is familiar with most contracting options i.e. PMC, EPCM, Lump-Sum Turnkey, Alliance, Risk Reward, Reimbursable, Cost+Fee. He has working experience with various E&Ps, Contractors & Licensors e.g. XOM, Shell, Petronas, Woodside, CoP, and Bechtel. He has special ability of problem solving in challenging and complex work situation. He is an engineer with positive attitude and has natural leadership ability with a bearing of responsibility and integrity. He believes in team effort and knowledge sharing as key to success. He has established track record as independent validator of design and MDRs of pipelines, facilities, process and power piping, tank farms and pressure vessels. He has successfully executed Project management and engineering management.

DENNIS KIRK BURNNAND

Principal Adviser

Dennis began his career in 1975 and has since gathered extensive design experience in oilfield production pipelines, plant piping systems, gas treating, gas transmission, gas metering, gas compression and mechanical equipment packages including pressure vessels, pumps and compressors. His skills include project management, engineering management, design supervision, site supervision, commissioning, start-up assistance, specification of process equipment and rotating machinery packages. He has acted as client’s representative. Dennis’ activities include technical studies, verification and validation of major facility design and construction records, design and specification of oilfield pipeline systems in steel, glass reinforced plastics (GRP), high density polyethylene (HDPE) and reinforced thermoplastics (RTP). Dennis has developed design methodologies for the application of GRP and RTP to high pressure pipelines and HDPE for low pressure pipelines and has been a key contributor to updating various AS and ISO Standards for these materials.

SANKAR GHOSH

Principal Mechanical Engineering Consultant

Sankar is a Mechanical engineer with over 38 years of experience in the design and engineering of mineral processing (Gold, Copper, Nickel, Alumina, Diamond), carbon black projects, cement projects and chemical plants in Australia and overseas. He has successfully executed conceptual design, feasibility study, detailed design and engineering, plant operation, productivity improvement studies, trouble shooting, testing and commissioning management, technical advising, review and estimation. He has specialist knowledge and experience as an equipment engineer in preparation of technical specification, tender document, technical evaluation and placement of order for large dry and wet Grinding Mills, Rotary Kilns, Calciners, Reactors, Ship Loaders, Ship Unloaders, large Apron Feeders, Stackers and Reclaimers.

Pen Portrait of Key Personnel

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MAHMOUD KEIKHA

Principal Process Engineering Consultant

Mahmoud has worked for 40 years as a professional Process Engineer within the international Oil and Gas industry in Europe, Middle East, North Africa and Australia. His experience covers conceptual study, feasibility study, front end engineering and design, and detailed engineering for topsides of offshore facilities (FPSO & Fixed Platforms) as well as onshore refineries, gas treating plants (sweetening & dehydration), petrochemical plants, LPG and LNG facilities. He is experienced in project execution from FEED to commissioning including procurement activities, bid evaluation for process equipment. He has extensive knowledge of using Questor software for field development and economics studies of onshore and offshore oil and gas facilities. He is proficient in all industry standard process software.

JOHAN LOMBARD

Principal EC&I Engineering

Johan is an EC&I engineer with 20+ years of international experience in oil and gas, mining, and power plants.

TIRTHANKAR BANERJEE

Principal Renewable Energy Engineer

Tirthankar is a Renewable Energy Engineer with 35+ years of international experience.

Our Associates

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The principals and associates of Sustech have worked across several small and large projects in companies ranging from multinationals to locals. The projects are categorized into following:

OIL AND GAS

Upstream Oil & Gas

Design and specification of oilfield waterflood network in GRE for Chevron, Barrow Island Design and specification of oilfield flowline network in GRE for Chevron, Barrow Island Engineering manager for Chevron, Barrow & Thevenard Island services contract Remediation of onshore oilfield pipelines in CS and GRE for Chevron, Barrow Island Development of piping specifications to ASME B31.3, AS 2885, EN 13480, ISO 14692 Develop documentation for approval of spoolable RTP pipe for high pressure oilfield pipelines Independent engineer role for major investors and bankers in oilfield projects Thar Jath Development Project, Sudan (Upstream crude processing project) - Client: WNPOC

(Joint Venture of Petronas, ONGC Videsh and Sudan Petroleum) Onshore Desander Skid Project and Offshore Desander Skid Project – Client: Exxonmobil; SHELL

SARAWAK Sdn Bhd Piping maintenance support in off-shore platform - Client: MODEC Technical Trouble shooting in Puffin FPSO project - Client: AIBEL

Gas Gathering

CSG processing and compression facility - Client: QGC Option study of pipeline materials for flow lines of coal seam methane gas and CAPEX and OPEX

estimate in GLNG Upstream Pipeline study - Client: Santos Member of ISO 14692 workgroup to re-write the standard for GRP pipe applications

Gas Processing

Bass Gas Asset and Operation Integrity Management Advisory Services project - Client: Origin energy

Gas Transmission

Design of SEAGas pipeline compressor stations Compression unit and compressor wheel selections for DBNGP and SEAGas pipelines Independent third party validation/ verification of design, MDR and relifing study documents for

gas pipeline, compressor stations, pipeline looping, metering stations, fuel gas conditioning and pressure reduction stations, gas heating system pipeline laterals – DBNGP Expansion, Parmelia Pipeline, Newman Power Station project; Karratha Power Station Project; HEGT Metering station; Neerabup Power Station - Client: DBP, APA, W.Net Energy, EPIC, Leighton, BBL.

HEGT fuel gas pipeline, Domgas metering station, Gorgon upstream joint venture metering station FEED, EGP Capacity Expansion – Compression pre-FEED & QCS04 Construction Support,

Previous Experience

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QGP Capacity Expansion – Compression FEED & Detailed Engineering, Cape Lambert power station gas conditioning project - Client: Verve Energy, Woodside, Chevron, Alinta Asset Management, Jemena, MCC CL, BBL

Detailed audit and FEED engineering for MAOP upgrade of the DBNGP FEED engineering for DBNGP Stage 2 and Stage 3 capacity expansion upgrades Unaccounted for gas (UAFG) modeling and software development for DBNGP Prepare AS 2885 Issue Paper and Appendix AA on application of GRE to high pressure pipelines

Gas Distribution

Concept engineering and cost estimation for gas transmission and distribution to remote towns in the BAG pipeline route – Client: Department of State Development WA

Crude Processing

Tatipaka Refinery, ONGC in PV Elite & ADLPIPE.

Petrochemical Refineries

Design and specification of water pipelines in GRE for BP Refinery Kwinana Independent third party design verification of pressure vessel modification as per AS1210

Wagga Wagga pressure vessel certification project - Client: Southern oil Ultra Low Sulphur Diesel revamp project - Client: Shell, Texas, USA CSPC Nan Hai Petrochemical Refinery Project - Client: Shell, CSPC, China

Fuel Storage – Tank Farm

Diesel Storage Facility and fuel management system Concept, FEED, Detail Engineering and cost estimation - Pilbara Iron – Fuel Infrastructure & Logistics; Preliminary Engineering Study, RGP6 project; Sino Iron Ore fuel supply project - Client: BHPBIO through FAST JV; Darwin LNG fuel storage enhancement; Sino Iron; Conoco Philips

Independent third party design verification of drilling base oil prefabricated tanks Dampier Port Authority - Client: Dampier Port Authority through Dialog Services

POWER GENERATION

Coal Fired Power Plant

Root cause analysis for ruptured turbine exhaust steamlines and turbine lube oil flange leakages; Re-running the breakdown boilers, fix the bailey header supports and yielded water walls; Review of Main Steam pipe, HRH, CRH and hanger system of boiler at CESC and WBPDCL

2×120 MW coal based power projects of Tata Electric Company, Jamshedpur. Cogen Power Plant, Sugar Tech. Int., Philippines. RLA study of old power plants MPSEB Korba, TISCO Jamshedpur. Giral mine pithead lignite based 125 MW power plants

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Springerville (UK) Power Project

Combined Cycle Power Plant

Rijnmond (Holland) Combined Cycle Power Project (CCPP); Spalding (UK) (CCPP) Capacity – Each 800 MW - Client: Intergen

Cogeneration Plant

Baggasse based cogeneration power plant in Globe Engineering/ UB Engineering, BOOT project

Biogas Fired CHP Plant

Designing Bio Gas based Cogeneration plant with GEA - Client: Water Corp

SOLAR POWER PLANT

Designing small to large scale Solar Power Installations in Australia and abroad

ENVIRONMENT

Swan River Oxygenation project - Client: Swan River Trust

CHEMICAL

HCL project of MDI train at CaoJing Shanghai; Client - Bayer Material Science Preliminary engineering and CAPEX estimation in Tiwest expansion project - Client: Tiwest

MINING

Mine Site

Design and detailing of mine headframes and shaft equipment – Client: Golden Spec JV Gold Mine

Design and detailing of Mt Newman Ore Sampler – Client: BHP Planning and site installation of equipment Foundry Sand Plant Upgrade – client: Wundowie Iron

and Steel Site management of contractors and site engineering Hill 50 Gold Mine Upgrade Client: Western

Mining Corporation Site engineering at minesite and Fortescue River rail crossing – Client: Hammersley Iron West-cliff coal washery detail engineering, client BHP Billiton

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Metal Refineries

Project Engineering Management – hydrogen, syngas and anhydrous ammonia pipeline- Client: BHPB Nickel West Kwinana

Duplex stainless steel tank replacement; Replacement of existing Copper Boils (Brownfield activity) - Client: BHPB Kwinana Nickel Refinery

Comalco Alumina Refinery (Australia) tankage and pumping

Steel Plant

Cooling water system and piping design of Blast Furnace LD converter & ; Client – TISCO Incident trouble shooting of LP steam turbine RH degasser unit by steam ejectors at Bhilai Steel Plant

Utilities

Safety shower audit and re-engineering for all Western Mining minesites Fuel and Lube Oil storage and management system at different BHPB and Rio Tinto sites

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PO Box 1447, Booragoon WA 6954 Mobile: +61 435 164 103

Email: [email protected]

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