SUSTAINABLE GROWTH FROM BIOMASS Biomass in district heatingbiomasa.undp.org.rs/download/2.5...
Transcript of SUSTAINABLE GROWTH FROM BIOMASS Biomass in district heatingbiomasa.undp.org.rs/download/2.5...
SUSTAINABLE GROWTH FROM BIOMASS
Biomass in district heating
Belgrade 26.3.2015
Valmet Technology Oy Ilkka Heikkilä
Valmet key figures 2014
2015 © Valmet 2
18%
13%
43%
11%
15% 40%
39%
21% > Orders received 3,071 MEUR > Net Sales 2,473 MEUR
> EBITA 106 MEUR ( before NRI (1 ) > Employees 10,464
Services Pulp and Energy Paper
1) NRI = non-recurring items
Sales by geographic area Sales split by business
North America
EMEA South America
Asia-Pacific China
Strong global presence close to our customers
2015 © Valmet 3
Over 100 locations in 30 countries
• 70 service centers • 50 sales offices • 30 production units • 13 technology centers
Valmet’s business areas - projects for our various customer groups
Paper
• 200 wood handling systems
• 470 cooking systems
• 300 complete fiber lines
• 400 evaporation systems
• 350 recovery islands
Pulp
• 900 paper machines
• 700 board machines
• 200 tissue machines
• 200 mechanical pulping lines
Energy
• 270 fluidized bed boilers
• 120 BioGrate boilers
• 400 environmental protection systems
Biotechnologies
• Gasification • Pyrolysis • LignoBoost • Prehydrolysis of
biomass
2015 © Valmet 4
Key customers Key customers Key customers
Serving a broad range of customers in three main business sectors
2015 © Valmet 5
Valmet is a registered trademark of Valmet Corporation. Other trademarks appearing here are trademarks of their respective owners.
Services Pulp and Energy Paper
Yunnan Yun-Jing Forestry & Pulp Mill
Valmet’s business areas - projects for our various customer groups
Paper Pulp Energy
• 270 fluidized bed boilers
• 120 BioGrate boilers
• 400 environmental protection systems
Biotechnologies
2015 © Valmet 6
Heat and Power Generation
Efficient solutions for district heating
Valmet – Heat and power generation milestones
© Valmet Customer Days 2014 | Kai Janhunen 8
1856 Metal, forest and textile company Tampella established
1841 Götaverken – shipyard established in Gothenburg
1936 First Delivery
1933 First Delivery
Götaverken Energy
Tampella Power
1989 Steamservice
Keeler
1994-1996 Kvaerner Pulping
1996 • Generator • Kvaerner • Enviropower
2003 • Kvaerner
Power • Fortum
Boilers business
2007 Metso Power (in Pulp, Paper)
Jan 1, 2014 Re-birth of Valmet
2009 MW Power (JV with Wärtsilä )
2006 Noviter
Security
Combustion Based Power Generation Energy efficiency through CHP
31 March, 2015 © Valmet | 10
Biomass
Waste
Coal
Oil
Gas
Thermal energy
Steam Heat
Steam turbine
Mechanical energy
Electrical energy
Valmet’s boiler technologies • Circulating Fluidized Bed
(CFB) technology – CYMIC • Bubbling Fluidized Bed (BFB)
technology - HYBEX • BioGrate • Oil & gas (water-tube) boilers
Water
Process steam
Peat
Valmet’s air pollution control systems for reducing emissions
Emissions
Combustion
Fuel
han
dlin
g Valmet’s fuel
handling systems
Generator
District heating
Valmet – Heat and power generation delivery models
© Valmet Customer Days 2014 | Kai Janhunen 11
Power boilers Boiler plants
Gasification plants
Large power plants with partners
Small power plants Air pollution control Service
Services Rebuilds Upgrades
Equipment provider Boiler plants ‘From fuel to stack’
Complete power plants
Rebuilds • Rebuilds • Conversions
Multifuel to energy • Boiler plants • Coal-fired boiler
plants • Repowering
Waste to energy • Boiler plants • Modular power
plants • Gasification plants
Biomass to energy • Boiler plants • Modular power
plants • Heat plants • Gasification plants
Comprehensive Offering for Energy Customers Solutions for demanding fuels: biomass, waste and multifuel to energy
© Valmet 12 Customer Days 2014 | Kai Janhunen
Air pollution control
Automation
Combustion solutions to meet with customers’ need
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Gas and oil boilers
BioGrate concepts
Gasification concepts
HYBEX concepts
CYMIC concepts
Waste (municipal, industrial, commercial)
Recycled wood
Agro
Wood+
Wood
Natural gas, oil
Peat
Lignite
Coal
Pet coke
Low-grade coals
Cha
lleng
e
Main fuel In fuel mixture
Bio
Fo
ssil
Multifuel suitability
31 March, 2015 Customer Days 2014 | Kai Janhunen
Financing
Our strength in power plant delivery Our offering that outrules the competition
Date Author Title 15
• Participation in project development –
dimensioning and environmental data • EPC delivery – single-point
responsibility for entire delivery • O&M services – capable operator
ensuring plant operation
O&M and services EPC delivery
Valmet presence
Development
31.3.2015 16
Typical project finance structure
SPV
PPA
EPC CONTRACT
EQUITY INVESTORS
LENDERS
FUEL SUPPLY CONTRACT
OPERATOR
PERMITTING
HEAT CONTRACT
LAND
INSURANCE
Support from export credit agency
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Finnvera
Seller’s Bank
Valmet
Customer’s bank
Customer
1. indication
1. Financing indication from a bank (assuming commercial and political risk coverage for the credit amount from Export credit agency) for financing of 85% of the transaction between Valmet and Customer
2. LC
2. Customer ask Customer bank to issue the respective Letter of Credit to Seller’s bank. Customer bank and Seller’s bank to mutually agree the details of ”Bank to Bank” financing arrangement.
2. LC
3. Minimium 15% down payment from Customer to Valmet Power outside L/C
Seller’s bank Buyer’s bank
Guarantee from Finnvera to be used as security for the bank to bank financing between Seller’s and Buyer’s bank
3. down payment
4. payments 4. Seller’s bank will pay at sight to Valmet acc to L/C terms and extend financing accordingly to Customer bank
6. Deliveries from Valmet to Customer.
5. repayments
6. shipments 5. Repayments under L/C from Customer => Customer bank => Seller’s bank according to the financing indication of Seller’s bank.
4. financing
5. repayments
1. indication
If all parties are satisfied then... 1. indication
Some references
Fortum Jelgava
Valmet – delivering solutions for district heating 90 % of heat and power business supplies for CHP plants
31 March, 2015 © Valmet | Author / Title 19
Tampereen Energiantuotanto
Pellet-fired heating plant, peak load
33 MWth
Multifuel, CHP plant
Porin Prosessivoima
177 MWth
Tampereen Energiantuotanto
Biomass, Heat plant
49.5 MWth
5 MWe / 10MWth
Värnamo Energi
Biomass, CHP
3.6 MWe / 13.4 MWth
155 MWth
Mälar Energi
Waste, CHP plant
Jönköping Energi
Biomass CHP plant
100 MWth
Heizkraftwerk Zwickau Süd
Biomass, CHP plant
Fortum Jelgava
69 MWth
Biomass, CHP plant
Securing Energy Supply with Renewables Babina Creda, Croatia Complete biomass fired power plant utilizing bubbling fluidized bed (BFB) technology for power and heat production.
Capacity: 9.7 MW (power), 10 MW (heat)
The turnkey delivery includes a boiler island, a turbine, buildings, installation and construction works.
Key results Electricity from renewable and local energy sources contributes
to the long-term sustainable development More secure supply of energy New business and job opportunities
– Plant operatiom – Fuel supply chain – Further business opportunities
Complete biomass fired power plant
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18.3.2015
Renewable Energy in Texas Largest biomass BFB boiler in the world
Biomass fired power plant Bubbling fluidized bed (BFB) boiler
plant fuelled by 100 percent non-merchantable wood
Complete delivery with erected boiler island, flue gas cleaning system, automation and long-term service agreement
Key results Renewable power to 70,000 homes
in Texas helps to reduce CO2 emissions
BFB Boiler Nacogdoches Generating Facility, Southern Company, Texas, USA
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Project of the Year in 2012 in the Biomass category by Power Engineering Magazine.
Case
© Valmet
Utilization of a Wide Range of Locally Available Fuels
CYMIC boiler utilizing circulating fluidized bed combustion technology Total capacity of 177 MWth Key results Utilization of a wide range of locally
available fuels Multifuel operation increases
operation reliability and keeps fuel costs down by offering several fuel alternatives
Minimum emissions with optimum economics
Co-combustion of different fuel types Porin Prosessivoima, Pori, Finland
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High fuel flexibility is the foremost advantage offered by the CYMIC boilers
Case
© Valmet
Valmet – Heat and power generation solutions
The expert in converting divers fuels efficinetly into heat and electricity
© Valmet Customer Days 2014 | Kai Janhunen 23
EU: in 2030 ≥ 27% renewable
energy
Market drivers
*) Source: IEA 31 March, 2015 © Valmet | Kai Janhunen 25
Economic growth → increased electricity demand
Aging power plants
Sustainability • Stable policies, incentives and
regulations needed
Security of supply • Increased focus
More capacity - Greenfield
- Repowering and rebuilds
Biomass has an important role in fullfilling renewables
targets; CHP share will increase.
Increased demand for air pollution control
Increasing role of local fuel and multifuel
solutions
In the EU, 45% of power generation capacity is more than 30 years old
Demand will increase by more than 2/3 in 2011-2035,
an average annual rate of 2.2%
70% in non-OECD countries
CHP = combined heat and power produciton
EU: 53% of energy imported - almost 90% of crude oil - 66% of natural gas - 42% of solid fuel - 40% of nuclear fuel energy
Affordability
Japan: In 2030 ≥ 20% renewable energy
Indonesia: In 2025 ≥ 15%
Philippines: In 2030, 50% of primary energy from renewables
In the USA, 50% of power generation capacity is more than 30 years old
Valmet – Heat and power generation products
© Valmet Customer Days 2014 | Kai Janhunen 26
Biomass to energy Waste to energy Multifuel to energy
CYMIC X X X HYBEX X X Gasification X X Biograte X
CYMIC boilers, circulating fluidized bed (CFB) technology
HYBEX boilers, bubbling fluidized bed (BFB) technology
Gasification Biograte
Comprehensive Offering for Energy Customers Available technologies
Biomass to Energy, Waste to Energy and Multifuel solutions – Fuel handling systems – Boiler islands, modularized power plants and heating plants – Air pollution control systems
Products and Technologies – Circulating fluidized bed boilers (CYMIC) and Bubbling fluidized bed boilers (HYBEX) – Biomass and waste gasification – Oil and gas boilers, waste heat recovery boilers
Rebuilds and conversions – BFB conversions, capacity increases and lower emission levels
Services
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Facts • Solutions for demanding
fuels: biomass, waste and multifuel
• Multifuel capabilities • Wide capacity range • From-Fuel-to-Stack
solutions • Large installed base
Results • High fuel flexibility gives
economic advantage and security
• Replacement of fossil fuels • Reducing CO2 emissions
economically • Minimum emissions
• Municipalities • Utilities • IPPs • Pulp Mills • Process industries
Energy customers
Long-term development for the benefit of customers Small-scale pilot plant Medium-scale pilot plant Full-scale pilot plant
12 March, 2015 © Valmet | Jussi Mäntyniemi 29
Valmet’s R&D Center, Tampere
Fortum’s bio-oil production plant, Joensuu VTT’s Bioruukki, Espoo
1980’s The first laboratory studies about pyrolysis - VTT 1990’s
First pyrolysis R&D projects in Finland
2007 Technology development consortium - Valmet, UPM and VTT
Cold model tests – Valmet’s R&D Center in Tampere
2010 Combustion tests Planning for a commercial demo plant
2013 Commissioning of Fortum’s Joensuu plant
2012 Contract on Joensuu bio-oil plant – Fortum and Valmet