SusChem 2017 Brokerage...
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suschem.org SusChem 2017 Brokerage Event Process Adapted Polymers the key for a breakthrough of carbon composite lightweight materials
Transcript of SusChem 2017 Brokerage...
suschem.org
SusChem 2017 Brokerage Event
Process Adapted Polymers
the key for a breakthrough of carbon composite lightweight materials
MRM Institute / Augsburg University
University Research Prozess Technology
Interdisziplinäres Institut
Materials Resource
Management
Interdisciplinary Institute
Materials Research
Management
Physics
Institute
MRM
Institute
Innovation Park Augsburg
DLR ZLP und FhG IGCV
Technology Center
Applied Research
Enduser
Basic Research
Startups
Technical Scale
18/10/2017SUSCHEM – Process Adapted Polymers
PROJECT IDEA CONCEPT for DT-NMBP-01-2018: Open
Innovation Test Beds for Lightweight, nano-enabled
multifunctional composite materials and components (IA)
Process chain carbon fiber reinforced composites (CFRP)
• Short-time-infiltration and -solidification of reinforcing fiber architecture with new processadapted polymers to reduce the dominating process costs
• New polymer modifications with nanostuctural aspects in the polymer chain structure andinclusion of polymer additives to influence matrix behaviour and properties as well as fibre/matrixinteraction
• Polymer structures with reversible chemical & physical bondings to support infiltration andimprove recycling aspects
ProcessAdaptedPolymers
18/10/2017SUSCHEM – Process Adapted Polymers
INNOVATIVE ASPECTS
Nano-Structural Approach(crystalline / noncristallin)
Nano-Additive Approach(Matrix & Fibre/Matrix Area)
Structural Networks with reversible bondings (chemical & physical crosslinking)
18/10/2017SUSCHEM – Process Adapted Polymers
EXPECTED IMPACT
• Weight reduction compared to classical materials > 40%;
• Process cost reduction from currently 75% to 25% of the total carbon composite costs
• Cost reduction from 30-50 €/kg to 15 €/kg for the composite material
• Potential for new material design with further cost reduction equivalent of < 15 €/kg by material property related parameters (strength/stiffness per cost)
• Potential for new polymer systems for additive manufacturing concepts
Global Composite Market(CFRP, kT)Estimation 2016 - 2022
Source: CCeV / AVK Market Report 2016
18/10/2017SUSCHEM – Process Adapted Polymers
LOOKING FOR PARTNERS
Institutes (exemplarily)
Industry (exemplarily)
• University Augsburg (MRM)
• TU Clausthal
• FhG IFAM, Bremen
• AIMPLAS. Valencia• CIDETEC, Miramón• IK4-TEKNIKER, Spain
• Evonik Industry AG, Essen
• Polymaterials AG, Kaufbeuren
• Invent GmbH, Braunschweig
• ARKEMA Colombes
• Dottikon Schweiz
• SOLVAY, Brussels
• BMW, Munich
• Siemens, Munich
• Avanzare, Spain
Process Chain for Manufacturing of Adapted Polymers followed by the Composite Formation Process
Ability to build up a
• Thermoplastic processing before final curing step
• Reversible network formation
• Mouldability and complete dissolution possibility
• Stimuli-responsive composite behaviour
• Shape memory behavior of pure and reinforced polymers
with Polymers suitable for
Activities starting with TRL 4 and achieving TRL 7 at the end of the project
18/10/2017SUSCHEM – Process Adapted Polymers
suschem.org
Contact:Prof. Dr. Michael [email protected]
Universität AugsburgInstitut für Materials Resource Management (MRM)Lehrstuhl Materials Engineering
Universitätsstraße 186159 Augsburg/GermanyP +49 821 598 3131P +49 821 598 3437 (Sekr.)F +49 821 598 3411M +49 171 47 40 710
www.mrm.uni-augsburg.de/gruppen/heine/
Innovation MentorCarbon Composites e.V. (CCeV)
Am Technologiezentrum 5 86159 AugsburgP +49 821 2684 11-02 (Sekr.)M +49 171 47 40710
http://www.carbon-composites.eu/http://www.carbon-composites.eu/de/projekte/innovationsmentor/https://www.researchgate.net/profile/Michael_Heine2
