Produkt_SupraCarb_USA_218_70023_ks1 • mk • 2. August 2017

passionfor precision passionfor precision

SupraCarb® roughing cutter with FP profile

50% more performance – For HPC applications in steel materials

The advantages:

• Increase in machining performance by at least 50%

• Increase in tool life by up to 300%

• Vibration-free machining process

• Even wear

• Easy to regrind several times

Long service life thanks to Polychrom coating

The new SupraCarb® roughing cutter sets new standards for rough machining steel materials. The ultra-tough carbide, the optimized cutting shape and the new super finish on the cutting edge combined with the tried and tested hard coating Polychrom from FRAISA lead to an impressive cutting performance. Up to 300% increase of tool life with the highest cutting performance are guaranteed in comparison to conventional roughing cutters.

With conventional roughing cutters made of carbide, cracks on the cutting edge are a well-known problem. Special rounding of the cutting edge largely solves this problem. FRAISA has developed this conditioning process ready for launch with SupraCarb® and uses it for new tools as well as for resharpening. This allows the customer to benefit from the high performance of SupraCarb® in several ways.

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Material

Material

PP

PP

P

P

PP

PP

P

P

Steel24 - 34 HRC

Steel34 - 42 HRC

Stainless steel[Cr-Ni/304]

Titanium alloys>300 HB[Ti6Al4V]

Steel24 - 34 HRC

Steel34 - 42 HRC

Stainless steel[Cr-Ni/304]

Titanium alloys>300 HB[Ti6Al4V]

Application

Application

30

ADOC

RDOC

ADOC

1/4 4 390 0.0012 0.250 0.188 5960 29 1.3413/8 4 390 0.0019 0.375 0.281 3970 30 3.1821/2 4 390 0.0025 0.500 0.375 2980 30 5.5885/8 4 390 0.0025 0.625 0.469 2380 24 6.9733/4 4 390 0.0030 0.750 0.563 1990 24 10.074

1/4 4 310 0.0012 0.250 0.188 4740 23 1.0673/8 4 310 0.0019 0.375 0.281 3160 24 2.5331/2 4 310 0.0025 0.500 0.375 2370 24 4.4445/8 4 310 0.0025 0.625 0.469 1890 19 5.5373/4 4 310 0.0030 0.750 0.563 1580 19 7.999

1/4 4 180 0.0012 0.250 0.188 2750 13 0.6193/8 4 180 0.0019 0.375 0.281 1830 14 1.4671/2 4 180 0.0025 0.500 0.375 1380 14 2.5885/8 4 180 0.0025 0.625 0.469 1100 11 3.2233/4 4 180 0.0030 0.750 0.563 920 11 4.658

1/4 4 130 0.0012 0.250 0.188 1990 10 0.4483/8 4 130 0.0019 0.375 0.281 1320 10 1.0581/2 4 130 0.0025 0.500 0.375 990 10 1.8565/8 4 130 0.0025 0.625 0.469 790 8 2.3143/4 4 130 0.0030 0.750 0.563 660 8 3.341

d1 fl Speed FPT ADOC RDOC RPM Feed MRR[in] [ft/min] [in] [in] [in] [min-1] [in/min] [in3/min]

d1 fl Speed FPT ADOC RDOC RPM Feed MRR[in] [ft/min] [in] [in] [in] [min-1] [in/min] [in3/min]

1/4 4 260 0.0011 0.200 0.250 3970 17 0.8733/8 4 260 0.0017 0.300 0.375 2650 18 2.0271/2 4 260 0.0022 0.400 0.500 1990 18 3.5025/8 4 260 0.0025 0.500 0.625 1590 16 4.9693/4 4 260 0.0027 0.600 0.750 1320 14 6.415

1/4 4 200 0.0011 0.200 0.250 3060 13 0.6733/8 4 200 0.0017 0.300 0.375 2040 14 1.5611/2 4 200 0.0022 0.400 0.500 1530 13 2.6935/8 4 200 0.0025 0.500 0.625 1220 12 3.8133/4 4 200 0.0027 0.600 0.750 1020 11 4.957

1/4 4 135 0.0011 0.200 0.250 2060 9 0.4533/8 4 135 0.0017 0.300 0.375 1380 9 1.0561/2 4 135 0.0022 0.400 0.500 1030 9 1.8135/8 4 135 0.0025 0.500 0.625 830 8 2.5943/4 4 135 0.0027 0.600 0.750 690 7 3.353

1/4 4 105 0.0011 0.200 0.250 1600 7 0.3523/8 4 105 0.0017 0.300 0.375 1070 7 0.8191/2 4 105 0.0022 0.400 0.500 800 7 1.4085/8 4 105 0.0025 0.500 0.625 640 6 2.0003/4 4 105 0.0027 0.600 0.750 530 6 2.576

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Roughing Finishing

HRC34-42

HRC24-34

HRC< 24

InoxStainless

TiTitanium

Cast IronTool Steel

Square end mills SupraCarbProfiled, standard length

31

d1e8

d2h6 l1 l2 flOrder-N° 45°

POLYCHROMReTool®

P15979312P15979432P15979530P15979605P15979652

1/4 1/4 2 1/2 3/4 0.004 43/8 3/8 3 1 0.006 ◆ 41/2 1/2 3 1/4 1 1/4 0.006 ◆ 45/8 5/8 3 1/2 1 1/4 0.006 ◆ 43/4 3/4 4 1 1/2 0.006 ◆ 4

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HMMG10

� 38°� 0°

USA_2017_001-252_inch_ok_Layout 21.07.17 08:34 Seite 31

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If you have any question, please send an email to info@fraisausa.com You may also directly contact our local customer consultant.

The FRAISA application engineers will be happy to advise you.

For further information, please refer to fraisa.com.

Where is it possible to ask questions concerning the product?

Tool performance

[feet]

Conventional roughing cutter

SupraCarb®

240

210

180

150

120

90

60

30

0

Application data according to cutting data recommendation Material: Tempered steel 4140 Cooling lubricant: Emulsion

+300%

Geometry

The SupraCarb® has a proprietary edge conditioning that reduces chipping of the cutting edge by more than 50%. This means that random cracks on the cutting edge are largely eliminated.

Substrate (Tool material)

With the new ultra-tough cutting together with cutting edge conditioning, cracks that tend to occur during wet machining at exposed points of the profile are largely eliminated. This means the tool life can be increased by up to 300% by using flood coolant.

Resharpening

The SupraCarb® can easily be resharpened several times. Both cutting edge conditioning and the hard coating Polychrom must be applied to a resharpened tool to attain the same performance. SupraCarb® with the regrinding service from FRAISA is therefore even more attractive for you

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SupraCarb®

The technologies

Corner radius

• The corner between the front side blade and the circumference blade has a protective chamfer of 45°.

• The size of the protective chamfer is stated for each diameter in the data table on the catalogue page.

Milling tool with partially polished teeth

• Reinforcement of the exposed cutting edge

• Absorption of higher cutting forces

Milling tool with edge reconditioning

• Reconditioning of the main cutting edge for greater cutting-edge stability

• Increased mechanical and thermal loading of the cutting edge

• Overall lengthening of tool life

High-performance coating POLYCHROM

• Large application range on different materials with dry and wet machining

• High thermal and mechanical resistance – thus high process safety

• Outstanding coating adhesion – thus longer service life and performance

www.fraisausa.com

Roughing Finishing

HRC34-42

HRC24-34

HRC< 24

InoxStainless

TiTitanium

Cast IronTool Steel

Square end mills SupraCarbProfiled, standard length

31

d1e8

d2h6 l1 l2 flOrder-N° 45°

POLYCHROMReTool®

P15979312P15979432P15979530P15979605P15979652

1/4 1/4 2 1/2 3/4 0.004 43/8 3/8 3 1 0.006 ◆ 41/2 1/2 3 1/4 1 1/4 0.006 ◆ 45/8 5/8 3 1/2 1 1/4 0.006 ◆ 43/4 3/4 4 1 1/2 0.006 ◆ 4

$

40.5070.6088.20

152.50222.00

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HMMG10

� 38°� 0°

USA_2017_001-252_inch_ok_Layout 21.07.17 08:34 Seite 31

POLYCHROM

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FRAISA USA, Inc. 711 5th Street SW, Suite 1 I New Brighton, MN 55112Phone: (651) 636 84 88 I Fax: (651) 636 85 88 mail: info@fraisausa.com I fraisa.com I