Supply of Services for Detailed OEB Crude Assay Analysis Once-Off... · Supply of Services for...

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Tender Number [9900009229] Supply of Services for Detailed OEB Crude Assay Analysis SCOPE OF WORK

Transcript of Supply of Services for Detailed OEB Crude Assay Analysis Once-Off... · Supply of Services for...

Tender Number [9900009229]

Supply of Services

for

Detailed OEB Crude Assay Analysis

SCOPE OF WORK

SCOPE OF WORK

1. Introduction

Orpic is the brand name for Oman Oil Refineries and Petroleum Industries Company SAOC. Orpic operates a 106 KBPSD hydro-skimming refinery at Mina-Al-Fahal (MAF) and a 116 KBPSD cracking Refinery with downstream Aromatics and Polypropylene plant at Sohar. Feedstock for both the refining complex is Oman Export Crude Blend (OEB) supplied by PDO from Mina Al Fahal. For the purpose of Refinery business planning, Orpic now intends to carry out detailed OEB crude assay analysis.

2. Scope of Services

Sample to be tested by bidder for complete crude characterization.

The specific properties to be analyzed for the various product cuts are as listed in the Appendix A-J

3. Minimum Technical Requirements

Laboratory shall be ISO 9001 - 2008 certified.

Laboratory shall be accredited to ISO 17025

International standard methods like ASTM (American standard Testing Materials) to be followed for testing

4. Facilities to be provided by Contractor

Sample containers and Auto Sampler Kit to be provided by the bidder to Orpic laboratory in advance Or Assign manpower to collect the sample at a predetermined time and frequency

Samples to be collected from Orpic Laboratory (MAF Refinery, Mina Al Fahal, Muscat) by the bidder.

5. Facilities Provided by Orpic

Orpic will arrange for the required gate passes and other facility access requirements for the bidder personnel to collect and take away the sample.

6. Reporting Requirements

Bidder to submit a full test report within 28 days’ time from the day of collecting the samples either by mail or hard copy.

One page (A3 Size) Summary report including all the product cuts along with yields and other properties to be submitted.

The report shall be submitted both in print (.pdf) and editable (.xls) format.

Appendix – A

Whole Crude

a) Micro-cut TBP distillation data (every 10 deg C) with yields reported both in weight% and Vol% for the entire range from C4 to 565 deg C. (Method - ASTM D 2892 \ D 5236)

b) Crude Oil Properties as per the following table

TEST UNIT METHOD RESULT Density @15°C kg/L ASTM D5002 Specific Gravity @60/60°F - Calculation API Gravity °API Calculation Ash Content %mass ASTM D482 Salt Content PTB ASTM D3230 Water %volume ASTM D4006 Water Content - KF %volume ASTM D4928

Sediment %volume ASTM D4807

Basic Sediment & Water %volume ASTM D4007

Sulphur – Total %mass ASTM D4294 Hydrogen Sulfide ppm wt UOP 163

Mercaptan Sulphur ppm wt UOP 163

Total Nitrogen ppm wt ASTM D3228

Basic Nitrogen ppm wt UOP 269

Organic Chloride ppm wt ASTM D4929

Total Chloride ppm wt UOP 588

Lights Composition (C1 to C7) %mass GC

Characterisation Factor - UOP 375 Kinematic Viscosity at 10 °C cSt ASTM D445 Kinematic Viscosity at 40 °C cSt ASTM D445 Pour Point °C ASTM D97 Total Acid Number mg KOH/g ASTM D664 Asphaltenes %mass IP 143 Carbon Residue - Micro %mass ASTM D4530 Conradson Carbon Residue %mass ASTM D189 Metals

Nickel (Ni) mg/kg UOP 391 Vanadium (V) mg/kg UOP 391 Iron (Fe) mg/kg UOP 391 Sodium (Na) mg/kg UOP 391

Appendix – B

Analysis for LPG

TEST UNIT METHOD RESULT

Yield %volume ASTM D2892 Yield %mass ASTM D2892 Density kg/m3 ASTM D2598 Specific Gravity ASTM D2598

Hydrocarbons Compositions

Methane %mass ASTM D2163 Ethane %mass ASTM D2163 Propane %mass ASTM D2163 i-Butane %mass ASTM D2163 n-Butane %mass ASTM D2163 i-Pentane %mass ASTM D2163 n-Pentane %mass ASTM D2163 Hexanes %mass ASTM D2163

Appendix – C

Analysis for Light Ends (C5-65)

TEST UNIT METHOD

RESULT

C5-65

Yield %volume ASTM D2892

Yield %mass ASTM D2892

Density @15°C kg/L ASTM D4052

Specific Gravity @60/60°F - Calculation

API Gravity °API Calculation

Sulphur - Total ppm wt ASTM D5453

Sulphur - Mercaptan mg/kg ASTM D3227

PIONA

Total Paraffins %volume ASTM D6293 \ D6730

n-Paraffins %volume ASTM D6293 \ D6730

Naphthenes %volume ASTM D6293 \ D6730

Aromatics %volume ASTM D6293 \ D6730

Poly Naphthenes %volume ASTM D6293 \ D6730

Appendix – D

Analysis for Full Range Naphtha (65-100, 100-150, 150 -175)

TEST UNIT METHOD RESULT

65-100 100-150 150-175

Yield %volume ASTM D2892

Yield %mass ASTM D2892

Density @15°C kg/L ASTM D4052

Specific Gravity @60/60°F - ASTM D4052

API Gravity °API ASTM D4052

Sulphur - Total ppm wt ASTM D5453

Sulphur - Mercaptan mg/kg ASTM D3227

RON - clear Rating ASTM D2699

MON - clear Rating ASTM D2700

PIONA*

Total Paraffins %volume ASTM D6293 \ D6730

n-Paraffins %volume ASTM D6293 \ D6730

Naphthenes %volume ASTM D6293 \ D6730

Aromatics %volume ASTM D6293 \ D6730

Poly Naphthenes %volume ASTM D6293 \ D6730

* PIONA analysis should include breakdown based on Carbon Number.

Appendix – E

Analysis for Kerosene (150-200, 200-250)

TEST UNIT METHOD RESULT

150-200 175-200 200-250 Yield %volume ASTM D2892 Yield %mass ASTM D2892 Density @15°C kg/L ASTM D4052 Specific Gravity @60/60°F - ASTM D4052 API Gravity °API ASTM D4052 Sulphur - Total %mass ASTM D4294 Sulphur - Mercaptan mg/kg ASTM D3227 Freezing Point °C ASTM D2386 Smoke Point Mm ASTM D1322 Flash point (Abel) °C IP 170 Aniline Point °C ASTM D611 Total Acid Number mg KOH/g ASTM D3242 FIA - Aromatics %volume ASTM D1319 Kinematic Viscosity at 40 °C cSt ASTM D445 Cloud Point °C ASTM D2500 Pour Point °C ASTM D97 Cetane Index - ASTM D976 & D4737

Appendix – F

Analysis for Straight Run Gas Oil (250-300, 300-350)

TEST UNIT METHOD RESULT

250-300 300-350 Yield %volume ASTM D2892 Yield %mass ASTM D2892 Density @15°C kg/L ASTM D4052 Specific Gravity @60/60°F - ASTM D4052 API Gravity °API ASTM D4052 Sulphur – Total %mass ASTM D4294 Cetane Index - ASTM D976 & D4737 Kinematic Viscosity at 40 °C cSt ASTM D445 Kinematic Viscosity at 50 °C cSt ASTM D445 Cloud Point °C ASTM D2500 Pour Point °C ASTM D97 Aniline Point °C ASTM D611 Total Acid Number mg KOH/g ASTM D664 Characterisation Factor - UOP 375 Aromatic Hydrocarbons

Total Aromatics %mass IP 391 Mono-aromatics %mass IP 391 Di-aromatics %mass IP 391 Poly-aromatics %mass IP 391

Appendix – G

Analysis for Heavy Gas Oil (350-370)

TEST UNIT METHOD RESULT

350-370 Yield %volume ASTM D2892 Yield %mass ASTM D2892 Density @15°C kg/L ASTM D4052 Specific Gravity @60/60°F - ASTM D4052 API Gravity °API ASTM D4052 Sulphur - Total %mass ASTM D4294 Cetane Index - ASTM D976 & D4737 Kinematic Viscosity at 40 °C cSt ASTM D445 Kinematic Viscosity at 50 °C cSt ASTM D445 Kinematic Viscosity at 100 °C cSt ASTM D445 Cloud Point °C ASTM D2500 Pour Point °C ASTM D97 Aniline Point °C ASTM D611 Total Acid Number mg KOH/g ASTM D664 Characterisation Factor - UOP 375 Conradson Carbon Residue %mass ASTM D189 Metals Nickel (Ni) mg/kg IP 470 Vanadium (V) mg/kg IP 470 Aromatic Hydrocarbons

Total Aromatics %mass IP 391 Mono-aromatics %mass IP 391 Di-aromatics %mass IP 391 Poly-aromatics %mass IP 391

Appendix – H

Analysis for Atmospheric Residue (370+)

TEST UNIT METHOD RESULT

350+ 370+ Yield %volume ASTM D2892 Yield %mass ASTM D2892 Density @15°C kg/L ASTM D4052 Density @70°C kg/L ASTM D4052 Specific Gravity @60/60°F - ASTM D4052 API Gravity °API ASTM D4052 Sulphur - Total %mass ASTM D4294 Total Nitrogen ppm wt ASTM D3228 Kinematic Viscosity at 60 °C cSt ASTM D445 Kinematic Viscosity at 100 °C cSt ASTM D445 Congealing Point °C ASTM D938 Wax Content %mass UOP 46 Pour Point °C ASTM D97 Conradson Carbon Residue %mass ASTM D189 Total Acid Number mg KOH/g ASTM D664 Asphaltenes %mass IP 143 Carbon Residue - Micro %mass ASTM D4530 Characterisation Factor - UOP 375 Metals

Nickel (Ni) mg/kg UOP 391 Vanadium (V) mg/kg UOP 391 Iron (Fe) mg/kg UOP 391 Sodium (Na) mg/kg UOP 391

Appendix – I

Analysis for Vacuum Gas Oil (370-475, 475-525, 525-565)

TEST UNIT METHOD RESULT

370-475 475-525 525-565 Yield %volume ASTM D2892 Yield %mass ASTM D2892 Density @15°C kg/L ASTM D4052 Density @70°C kg/L ASTM D4052 Specific Gravity @60/60°F - ASTM D4052 API Gravity °API ASTM D4052 Sulphur - Total %mass ASTM D4294 Total Nitrogen ppm wt ASTM D3228 Kinematic Viscosity at 60 °C cSt ASTM D445 Kinematic Viscosity at 100 °C cSt ASTM D445 Congealing Point °C ASTM D938 Wax Content %mass UOP 46 Pour Point °C ASTM D97 Aniline Point °C ASTM D611 Conradson Carbon Residue %mass ASTM D189 Total Acid Number mg KOH/g ASTM D664 Asphaltenes %mass IP 143 Carbon Residue - Micro %mass ASTM D4530 Characterisation Factor - UOP 375 Metals

Nickel (Ni) mg/kg UOP 391 Vanadium (V) mg/kg UOP 391 Iron (Fe) mg/kg UOP 391 Sodium (Na) mg/kg UOP 391

Appendix – J

Analysis for Vacuum Residue (565+)

TEST UNIT METHOD RESULT

565+ Yield %volume ASTM D2892 Yield %mass ASTM D2892 Density @15°C kg/L ASTM D4052 Density @70°C kg/L ASTM D4052 Specific Gravity @60/60°F - ASTM D4052 API Gravity °API ASTM D4052 Sulphur - Total %mass ASTM D4294 Total Nitrogen ppm wt ASTM D3228 Ash Content %mass ASTM D482 Wax Content %mass UOP 46 Asphaltenes %mass IP 143 Ductility cm ASTM D113 Solubility ASTM D4042 Penetration mm ASTM D5 Conradson Carbon Residue %mass ASTM D189 Carbon Residue - Micro %mass ASTM D4530 Characterisation Factor - UOP 375 Metals

Nickel (Ni) mg/kg UOP 391 Vanadium (V) mg/kg UOP 391 Iron (Fe) mg/kg UOP 391 Sodium (Na) mg/kg UOP 391