Suppliers of comprehensive critical and severe service ... · heat exchangers/coolers are used...

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Suppliers of comprehensive critical and severe service isolation solutions Valves: Actuators: Steam Traps: Instrumentation: Boiler Monitoring

Transcript of Suppliers of comprehensive critical and severe service ... · heat exchangers/coolers are used...

Suppliers ofcomprehensivecritical andsevere serviceisolationsolutions

Valves: Actuators: Steam Traps: Instrumentation: Boiler Monitoring

IntroductionSpecialists inCritical andSevere ServiceValves &Controls

International Procurement Limited (IPL) provides its fast-growing global customer-base with advanced valve andcontrol solutions, backed by world-class manufacturingand products.

Based in the North East of England since 2003 to providecritical and severe service, isolation and controltechnology, IPL is constantly extending its product rangeto serve global process markets. It has won accrediteddistributorships and established close workingrelationships with the world’s leading manufacturers of:

• Valves • Steam Traps • Level Gauging• Instrumentation • Electrical/Pneumatic Actuators• Accessories, such as Mounting Kits, Gearboxes etc.

IPL has the technical ability to offer Total Isolation andControl solutions to ensure each customer gets the fullbenefits of consistent process quality, safe and efficientoperation and high productivity.

Customers also benefit from on-going investment in threeadvanced facilities at the company’s UK headquarters:-

A manufacturing unit fully equipped to pre-fabricatecomplex and complete assemblies.

The customisation of individual items of equipment tomeet customer stringent specifications.

A spacious warehouse, with a sophisticated computerisedordering system, to handle the large and complexinventory necessary to respond instantly to the needs of aglobal customer base.

About us

World Class Products Supplied Globally

IPL is a distributor for ValvTechnologies Inc, theHouston-based world leader in critical and severeservice isolation solutions and the only valvemanufacturer to offer up to 4-year Zero LeakageGuarantee for applications in the power and processindustries.

Other world-leading manufacturers represented inIPL’s uniquely powerful portfolio of products include:-

Velan: is a world leading manufacturer of a widerange of cast and forged steel steam and air traps,highly-engineered severe service valves and bonnetlessvalves.

Igema: Heat and Steam Technology

Igema is one of the worlds leading heat and steamproducts manufacturers and suppliers.

Products include level gauging, boiler equipment andheat exchangers/coolers are used where steam energyis generated and processed for industrial manufacture.The company strength lies in the area of installationswith high pressures and temperatures.

Vortex: specialises in providing innovative valvesolutions for the dry bulk industry. Patented Vortex

valves are proven to provide the best availablesolutions for handling bulk foods, plastics, chemicals,minerals and aggregates. Vortex slide gates, divertersand iris valves incorporate unique design features thatenable them to maximise production efficiency,eliminate material leakage and increase service life.

HH Valves are the only company manufacturing thegenuine Hattersley Heaton design of Cast Steel Gate,Globe and Check Valves to the requirements of BS ENISO9001 and the European Pressure EquipmentDirective 97/23/EC.

The business serves the oil, gas and petro-chemicalindustry as well as the steam and hot water side of thepower generation industry.

ABB Instrumentation: includes flow level, pressureand temperature applications among a full range ofmeasurement and control equipment for the processindustries.

SMC Pneumatics: is the world’s largest manufacturerof pneumatic fluid control, automation products andinstrumentation.

Process companies throughout the world have discovered that IPL is a single source for best-valuevalve and process technologies and the supply, maintenance and management of critical and severeservice isolation solutions.

Specialist Services

As its product range and customer base have expanded, IPL has constantly consulted with itscustomers and worked with them to develop advanced technical services that meet their needs forfast, cost-efficient solutions in crucial areas of their business.

IPL guarantee that customers get technical supportworthy of world-class products through:

The company having achieved accreditations forquality, business processes and performanceincluding:

• The industry standard quality awards approvedby Lloyds of London ISO 9001 2008

• Achilles Verify UVDB quality process systems

• A Green Business Award

• A Member of the British Valve and ActuatorAssociation

• NECC Member

• Tees Valley Small Business Award Winners

Our staff and teams of highly trained and qualifiedengineers and technicians having acquired a rangeof accredited training awards and skills through bothexternal and in house programmes.

All of these initiatives allow IPL to provide its globalcustomers with the fastest and most effectivesolutions to their specific process problems.

• Energy Loss Management Services:IPL’s flagship programme uses the following 3-stage process to stop steam and/orcompressed air systems leaking money andwasting energy: - Phase 1: a high-techsurvey; Phase 2: planned repair/replacement;Phase 3: on-going condition monitoring.

• Steam Trap and Valve Surveys: the latestultrasonic and thermodynamic equipment isused to carry out a steam trap and valve surveythat quantifies steam losses from faulty traps.

• Compressed Air Surveys: while compressedair is commonly regarded as a ‘low costenergy’, it is estimated that 10% of allindustrial energy is used to producecompressed air. This is not so surprising, whenthe cost of cooling, drying, preparing anddistributing the air is considered alongside themajor cost of operating the compressor.

Industrial Sectors

Pulp & Paper Hydrocarbon Refinery Nuclear Generation

Iron & Steel Mining Pharmaceutical

Fossil Fuel Utilities Oil & Gas Production

Agriculture Food & Drink Petrochemical

The world’s leading manufacturer of severeservice isolation valve solutions for the fossil fuel,nuclear power, oil & gas, petrochemical, miningand pulp/paper sectors, ValvTechnologiesuniquely offers up to 4-year, zero leakageguarantee on its metal seated ball and parallelslide gate valves.

Its V1-1 Forged High Pressure Valve - ‘the valveby which all other valves are measured’ –features integral seats, RAM hard coatings,blowout-proof stem and live-loaded packing. Itis primarily used in high energy power industryapplications.

ValvTechnologies’ products include solutions forvent, drain, isolation and control applications inthe nuclear industry, all stringently tested andbacked by the four-year, zero leakageguarantee.

Zero Leakage Valve Solutions

NEXTECH – 1• Low pressure Trunnion.• Low Torque.

Bi-directional Shut-off.

V1 – 1Forged, High Pressure Valves.Four year, ZERO LeakageGuarantee.

• ANSI/ASME Class 900 – 4500• 1/4 – 4 inch

XACTROL• Characterized Trim,• Leak Free Isolation and Control in One.

V1 – 4Large Bore, High Pressure Valves.ZERO Leakage Guarantee.

• ANSI/ASME Class 900 – 4500• 4 – 36 inch

PSG• Parallel Slide Gate.• Bi-directional, ZERO Leakage Isolation.

THE UNIT CONSISTS OF:

The unique patented universal steam trap withintegral strainer and check valveTwo high-quality bonnetless forged steel specialstop globe valves mounted on either side of thetrap. The valves are connected by the bypasspipe, enabling the steam trap to be isolatedwhile the steam flow is maintained.Piping King units are used extensively in powerstation marine and similar applications wherecontinuous operation is essential during routinemaintenance.

Steam TrapsEssential components in every steam system,steam traps are automatic valves that maximiseefficiency by removing condensate and air fromthe flow while trapping the steam to prevent heatloss.

When they are working effectively, so is thesteam system. If they are neglected, they canleak steam and money at an alarming rate.Experts estimate that up to 50% of traps will leaksteam in a plant without a monitoring and repairprogramme – and just one leaking trap can costhundreds of pounds in wasted energy.

VELAN FORGED TSF STEAM TRAPSAPPLICATIONS

Storage tank heating, sterilizers, cookers, dry kilns, waterheaters, greenhousecoils, fuel oilheaters, drip legs,drum dryers, platenpresses, tyremoulds, steamtracing andinstrument cabinetservice.

CONNECTIONS

• Screwed• Socket-weld• Butt-weid• Flanged

BONNETLESSGLOBE VALVESPATTERNASME CLASSES 600-2500,1/2 – 2” {15-50 mm}SOCKETWELD/NPT,BUTTWELD PREP,BUTTWELD PUP &FLANGED

Inclined bonnetless globe andstop check valve

Bypass Steam Trap

VELAN PIPING KING PACKAGE UNITSThe Piping King package unit fitted with a bypass, enables the steam trap to be isolated from the system allowingroutine maintenance to be carried out.

For more than 30 years, Vortex Valves has beendedicated to the development of innovativeequipment to maximise production efficiency,eliminate leakage and increase working life inthe handling of dry bulk goods such as foods,plastics, chemicals, minerals and aggregates.

The core Vortex product range comprises:-

• Pneumatic conveying slide gates;• Gravity flow slide gates• Pneumatic conveying diverters• Gravity flow diverters• Engineered solutions• Iris valves

®

VORTEX® 2-WAY SEAL TITE™ DIVERTER

Vortex® 2-Way Seal Tite™ Diverter™ Features• Positive Seal of Dust and Fine Powders• Blade Seal Protected from Abrasion• Access Door for Internal Inspection, Cleaning or Maintenance• Easy Installation and In-Place Maintenance• Air Cylinder Model includes Magnetic Piston

VORTEX® QUANTUM® ORIFICE GATE™

Vortex® Quantum® Orifice Gate™ Features• Self-Cleaning Action, No Material Build-up• Smooth, Unobstructed Bore for Unrestricted Flow of Material• Seal Protected from Abrasion• Accurate Metering of Material with Optional Metering Controls• Easy Installation and Maintenance• Air Cylinder Model includes Magnetic Piston

VORTEX® QUANTUM®SERIES 2-WAY WYE LINE DIVERTER™

Vortex® Quantum® Series 2-Way Wye Line Diverter™ Features• Ability to Shift without shutting Down Blower

• Improves Conveying Efficiency• Smooth, Unobstructed Bore for Unrestricted Flow of Material

• Seal Protected from Abrasion• Easy Installation and Maintenance

• Air Cylinder Model includes Magnetic Piston

Igema provides efficiency and quality into themodernisation or new planning of your steamand condensation systems. Igema supplieseverything from a single source heat componentto end to end control systems and the industrialvalves required. A service team is also there foryou after commissioning of your facility.

Igema has provided products around the worldfor decades for the safe and economicaloperation of steam installations.

Measurement and control systems have beendeveloped, produced and installed worldwidefor over 90 years with the IGEMA trademark.

Green/Red Multiport

BI-COLOURLEVEL GAUGE

STEAM TRAP

BLOWDOWNVALVE

KAV2 R1-N

NA 7 NA 7MIT MRK

NA 7 MITBYPASS

MAGNETIC LEVELINDICATOR

ELECTRONIC PRODUCTS

GUIDEDWAVERADARPROBE

Through IPL we can offer a completerange of technologies and productsfor the safe and economicaloperation of your plant and inparticular in the steam andcondensate sector. IPL will take careof both the modernisation of steamboilers that are equipped with maturemechanical technology, and of newplants that operate with innovative,future orientated electronic solutions.

IPL offer a range of measurementequipment dedicated to the processindustry developed by internationallyrenown manufacturers. IPL realisethat to operate a process operationefficiently and effectively it is essentialto be able to measure this and toaccurately record and control theseprocesses.

IPL offer a wide range of valves andactuators for the process sector from mostof the leading manufacturers. IPL canprovide critical service and managementsolutions to vital industries providing astrong global presence, technologicalknowledge and engineering expertisebacked by many of the industry's leadingand trusted brands. IPL has the capability todeliver complete valve solutions for majorprojects in all of the sectors shown on theIndustrial Sectors page supported by strictquality control procedures to ensure thatevery specialist application is checked at allstages of the project.

Valves &Actuators

for all ProcessApplications

GATE VALVEDESIGN FEATURES• Positive shutoff with visual

or remote proof of seattightness.

• No product contaminationdue to absolute tightness.

• Dual seating. Elastomer-to-metal seat plus metal-to-metal secondary seal.

• Fire safe. The metal-to-metal seat ensurestightness if the secondaryelastomer seat is damagedduring the fire.

• PTFE seat insert resistscorrosive media, has highabrasion resistance, andoperates up to +400°F(204°C).

• Seat hardfaced with SS410 and seal welded.

CHECK VALVE• Body and cover.• Precision machined castings.• Exclusive: Disc shaft does not penetrate body.• Body and cover joint.• Accurately machined, fully-enclosed gasket.

FORGED STEELPRESSURE SEAL PARALLELSLIDE GATE VALVE• Designed to ASME B16.34 Standard

Class and Special Class• Pressure classes 1690, 2850 &

4500• Pressure seal design• Butt-weld end & socket-weld end

connections• Forged carbon steel and carbon-

alloy steel construction: ASTMA105N, ASTM A182 Gr. F22 &ASTM A182 Gr F91

• Size Range - 1/2“ to 4”

Auma • Bettis • HH Valves • Hytork • Kinetrol • Rotork • Valvtechnologies • Velan • Vortex

®

IPL offer a complete range of SMC actuationand pneumatic control equipment tocomplement their wide range of valvesolutions.

IPL’s Energy Loss Management Solutions(ELMS) tackle the universal process industryproblem of leakage from compressed airand steam systems. This wasted energy is notonly a massive direct cost, it reduces plantefficiency and increases greenhouse gasemissions.

IPL has drawn on its extensive front-line process industry experience of supplying, maintaining and managingcritical and severe service isolation technology to develop the three-stage process that makes ELMS a totalsolution to the leakage of air and steam from process plant:-

Stage 1: The Survey Stage 2: Planned Repair and Replacement Stage 3: Condition Monitoring

AIR PREPARATIONAIR FILTERREGULATORSeries AC

MODULARFILTER/REGULATORSeries AW

POSITIONINGCYLINDERS: bulk solid handling

IPL offer a range of measurement equipmentdedicated to the process industry developedby internationally renown manufacturers.

IPL can offer a wide range of ABBproducts including the following:

• Flow Measurement• Pressure Measurement• Temperature Measurement• Level Measurement• Chart and Videographic Recorders• Process Controllers and Indicators

LevelMeasurement

Pressure Measurement

International Procurement LtdUnit 25, Primrose Hill Business Park, Orde Wingate Way, Stockton on Tees TS19 0GATel 01642 625495Email [email protected]

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