SupplierBusiness Supplying Toyota - SAE International IHS Automotive SupplierBusiness Supplying...

SupplierBusiness Supplying Toyota - SAE International IHS Automotive SupplierBusiness Supplying Toyota
SupplierBusiness Supplying Toyota - SAE International IHS Automotive SupplierBusiness Supplying Toyota
SupplierBusiness Supplying Toyota - SAE International IHS Automotive SupplierBusiness Supplying Toyota
SupplierBusiness Supplying Toyota - SAE International IHS Automotive SupplierBusiness Supplying Toyota
SupplierBusiness Supplying Toyota - SAE International IHS Automotive SupplierBusiness Supplying Toyota
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Transcript of SupplierBusiness Supplying Toyota - SAE International IHS Automotive SupplierBusiness Supplying...

  • IHS Automotive

    SupplierBusiness

    Supplying Toyota 2013 edition supplierbusiness.com

    Supplying the OEMs

    supplierbusiness.com

  • 2013 edition 2 © 2013 IHS

    IHS Automotive SupplierBusiness | Supplying Toyota

    COPYRIGHT NOTICE AND LEGAL DISCLAIMER © 2013 IHS. No portion of this report may be reproduced, reused, or otherwise distributed in any form without prior written consent, with the exception of any internal client distribution as may be permitted in the license agreement between client and IHS. Content reproduced or redistributed with IHS permission must display IHS legal notices and attributions of authorship. The information contained herein is from sources considered reliable but its accuracy and completeness are not warranted, nor are the opinions and analyses which are based upon it, and to the extent permitted by law, IHS shall not be liable for any errors or omissions or any loss, damage or expense incurred by reliance on information or any statement contained herein. For more information, please contact IHS at customercare@ihs.com, +1 800 IHS CARE (from North American locations), or +44 (0) 1344 328 300 (from outside North America). All products, company names or other marks appearing in this publication are the trademarks and property of IHS or their respective owners.

    IHS Automotive SupplierBusiness

    Contents Overview .......................................................................................................................................................................... 6

    Global market overview .............................................................................................................................................. 6 Financial data ............................................................................................................................................................... 6 Toyota financial overview ........................................................................................................................................... 7

    Product and platform strategy ...................................................................................................................................... 8 Strategy review ............................................................................................................................................................ 8 Major model programmes .......................................................................................................................................... 8

    Corolla ......................................................................................................................................................................... 8 Camry .........................................................................................................................................................................11 Prius ........................................................................................................................................................................... 13 Yaris/Vitz .................................................................................................................................................................... 14 RAV4 .......................................................................................................................................................................... 14 Etios ........................................................................................................................................................................... 15 Innova ........................................................................................................................................................................ 16 Tacoma & Tundra ....................................................................................................................................................... 16 Land Cruiser ...............................................................................................................................................................17 Hiace.......................................................................................................................................................................... 18

    Platform strategy ....................................................................................................................................................... 19 Major platforms ......................................................................................................................................................... 20

    1. MC-M (inc. Toyota Camry, RAV4, Prius, Highlander, Avalon, Avensis, Lexus RX) .................................................... 20 2. MC-C (inc. Toyota Corolla, Auris, Verso, Lexus CT, Scion tC, xB) ........................................................................... 21 3. IMV (Toyota Hilux, Fortuna, Innova) ......................................................................................................................... 21 4. NBC2 (inc. Toyota Vitz/Yaris, Belta, Aqua) .............................................................................................................. 22 5. D91B (Daihatsu Mira, Tanto, Toyota Pixis) ............................................................................................................... 23 6. F2 (inc. Toyota Hilux, Land Cruiser Prado) .............................................................................................................. 23 7. J (inc. Daihatsu Terios and Toyota Avanza) .............................................................................................................. 23 8. EFC (Toyota Etios) .................................................................................................................................................. 24 9. F1 (inc. Toyota Land Cruiser (200), Tundra, Lexus LX) ............................................................................................ 24 10. N (inc. Toyota Crown Royal, Crown Majesta, Lexus GS, LS) ................................................................................. 24

    Component-sharing .................................................................................................................................................. 25 Volume planning ........................................................................................................................................................ 25

    Production strategy ...................................................................................................................................................... 27 Production strategy overview .................................................................................................................................. 27 Manufacturing network............................................................................................................................................. 27

    JAPAN ....................................................................................................................................................................... 29 NORTH AMERICA ...................................................................................................................................................... 31 CHINA ........................................................................................................................................................................ 33 EUROPE .................................................................................................................................................................... 35 INDIA & SOUTH-EAST ASIA....................................................................................................................................... 36 LATIN & SOUTH AMERICA ........................................................................................................................................ 38 SOUTH AFRICA AND AUSTRALIA ............................................................................................................................. 39

    Internal supply network ............................................................................................................................................ 39 Modularisation strategy ............................................................................................................................................ 41

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  • 2013 edition 3 © 2013 IHS

    IHS Automotive SupplierBusiness | Supplying Toyota

    Supplier parks ............................................................................................................................................................ 41 Cluster of reference .................................................................................................................................................. 42

    Tokai .......................................................................................................................................................................... 42 Kanto ......................................................................................................................................................................... 44 Kansai ........................................................................................................................................................................ 45

    Strategies for manufacturing efficiency ................................................................................................................ 46 Purchasing stra