Supplier Quality Management: Balancing diverse needs...
Transcript of Supplier Quality Management: Balancing diverse needs...
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Supplier Quality
Management: Balancing
diverse needs across a
global network, which
includes responsiveness,
quality, innovation and
cost
Lisa Wyman
Executive Director, Quality
06February2018
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Unleashing the Targeted Power of Antibody Drug Conjugates
DolaLock Payload
• Controlled bystander
effect for greater
efficacy and tolerability
Fleximer® Polymer
• High DAR
• Optimal PK and
drug-like properties
Dolaflexin PlatformMersana Company Overview
Clinical stage ADC company with a highly
differentiated platform based in Cambridge, MA
Two clinical programs addressing large unmet
patient needs in oncology. Both in Phase 1 dose
escalation
HER2 Dolaflexin
NaPi2b Dolaflexin
Dolaflexin is auristatin based and designed to
overcome the efficacy and tolerability limitations
of existing ADC technologies
Strategic partnerships with Takeda and Merck
KGaA
Robust discovery effort, development of new
platforms and pipeline programs
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Key Discussion Topics
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Agenda
Industry Outlook
Rapid Growth: Challenges & Opportunities
Building a Risk Based Supplier Quality Program
Supplier Relationships: Focusing on Value Creation
Key Takeaways
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2018 Industry Outlook
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Changes in industry influence how we approach supplier quality management
Embracing changes in technology
Building an adaptable
organization
Driving Clinical innovation
Data Integrity: maximizing the value of data
Building patient trust and centricity
Building a smart, cross-
functional regulatory approach
Growing the business through
partnerships
Changing the business
landscape with new operating
models
Managing cost & pricing
We all play an important role in helping our organizations navigate these challenges
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Ensures you do not become complacent
Motivates you to become more creative
Puts the pressure on you to improve
Forces you out of your comfort zone
Do not fear competition, value its influence on you
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It’s been 40 years since an American woman won the New York City Marathon. Shalane Flanagan won in 2017, beating the three year reigning champion by 1 minute.
Optimizing your supplier quality processes, will differentiate you from competitors and get you ahead in the industry
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Rapid Growth: Challenges & Opportunities
Globalization of the Supply Chain
Risk of interruption to core business
Increased demands on
internal resources
Disparate systems & tools
Increased regulatory &
quality demands
Supplier performance is
not well understood
Cost PressuresShift in
employee’s roles and expectations
Rapid growth comes with a set of challenges for Supplier Management
Critical need to realize value throughout the supply chain
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Key Elements of a Risk Based Supplier Program
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Supplier Qualification and
Maintenance
Supplier Monitoring
Supplier Change Management
Supplier Corrective Action
Request
Risk Avoidance
Risk Mitigation
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Enabling the Organization: Culture & Capabilities
Organizational Change
Management
Shift in Mindset
Clarify Roles & Responsibilities
Realign Organizational Capabilities
Complex
Directive
Status Quo
Risk Avoidance
Simple
Judgement
Improvement
Risk Mitigation
Move
Aw
ay
Fro
m
Move T
ow
ard
s
A greater focus on culture & behaviors
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Simplify Your Suppliers: Risk Based Classification
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Category 1
• CRO’s / CMO’s
• Contract Sterilization Providers
• Contract Test Labs
• Source Plasma
Category 3
• Calibration Services
• Single-Use Finished Goods for MFG
• Product Transport (non-temperature controlled)
Category 2
• API’s and Excipients
• Storage & Distribution Centers (temperature controlled)
• Custom IT Services
• Class II Devices (non-custom)
Category 4
• Preventative Maintenance Services
• Pest Control Services
• Archival services for GMP documents
Categories are representative & illustrative, not intended to be comprehensive
SIMPLIFY ASSESS RISK PERIODICALLY EVALUATE
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Establish a Supplier Audit Program
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Audit frequency commensurate with
risk
Define a cost-efficient and effective
resourcing model
Perform initial audit for supplier qualification
Leverage quality oversight where
possible
Schedule ad-hoc audits when a trend
is observed or supplier quality problems arise
Maintain an annual audit schedule
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Risk Based Framework: Suppliers & Audit Frequency
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Onsite Audits Required for Category 1 and 2 Suppliers
Questionnaires or “Paper Audits” may be used for Category 3 and 4 Suppliers
Audit Type
Issued within 30 days of closing
Observations are classified as Critical, Major, Minor
Supplier is expected to respond in 30 days of report issuance
Supplier corrective and preventive actions are tracked to ensure quick, effective resolution
Audit Report Satisfactory = 0
Critical Observations and less than 7 Major Observations
Unsatisfactory = 1 or more Critical Observations and 7 or more Major Observations
Unsatisfactory audits require a CAPA and escalation to Quality Leadership
Maintain an Approved Supplier List (ASL)
Audit / Supplier Rating
Conducting Supplier Audits
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Define The Relationship: Quality Agreements
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Consider Regulatory Requirements
Leverage standard templates
Establish communication between parties
Quality should negotiate with Quality
Use simple and unambiguous language
Consider both legal and quality
perspectives
Define a frequency for periodic review
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Establish Supplier KPI’s or Supplier Scorecards
Understand supplier performance across the organization
Leverage KPI data to identify issues early on and inform decisions
Establish a process to manage supplier changes (SNC). Assess for impact
Establish accountability for follow up and closure of supplier corrective actions (SCAR)
Utilize KPI data to define supplier classification, audit frequency & improvement
Get to Know Your Suppliers: Metrics & Monitoring
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Data enables better decision making, continuous improvement and a fundamental understanding of end to end supply chain
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• Categories include quality, delivery, cost, and responsiveness
• Each category is weighted
• Quality category typically carries 40% to 60% of the overall supplier score weighting
Composite score for each supplier
• Lot acceptance rate
• On-time delivery
• Notification of change
• Supplier corrective action rate
• Supplier audit outcome
• Quality Agreement on-time periodic review
Examples of Supplier Monitoring Content
• Incorporate supplier index into executive level dashboards
• Continuously measure performance of supply-base
• Leverage supplier index as an input to Quality Management Review
Scorecards and Dashboards
Driving Performance: Supplier Index
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Changing the paradigm from a supplier
management program to a business
relationship approach
A business relationship consists of sharing knowledge, skills, behaviors or competencies
Link suppliers' performance to business goals while optimizing suppliers’ value through an accountable business partnership
A mutual commitment, between the sponsor and well-chosen suppliers, to be transparent, to innovate and deliver predictable results
Consider the ability of the supplier to contribute to your company’s competitive advantage: total cost of ownership reduction, risk management and value creation
Supplier Relationships: Focusing on value creation
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Identify executive sponsors
• focus on strategic leadership and relationship direction
• ensure sponsorship of team resources
• institute a top escalation point to resolve issues
Understand the business footprint
• assess and address gaps that may threaten business coverage at a local, regional, or global level
Demonstrate mutual
commitment
• ensure alignment and obligation to the business relationship
• Assess the health of the relationship through reverse evaluations by the sponsor
Formalize governance
• streamline decision making
• establish a clear pathway for escalation
Forging a Collaborative Business Relationship
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Both organizations must be committed, willing to collaborate & align common objectives
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Effective engagement is required to maintain a balanced relationship and consistent business focus
Collective Empowerment is
essential to balance the relationship and requires total team
integration while taking into account both
companies feedback, recommendations, and
solutions
Trust and Collaboration will facilitate open and
transparent conversations while
engaging all and leveraging personal
attributes
A Credible Roadmap provides a clear vision of projects and opportunities fully
aligned with both corporations’ goals
Controlled Communication must be designed to deliver consistent information and to get buy-in from
stakeholders
Added Value must be demonstrated through metrics that show the
benefits of the business relationship
Rules of Engagement: Supplier Relationships
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Supplier
Quality
Maintenance
Maintentance Audits
& Quality Agreement
Periodic Review
Change Management
(SNC)
Supplier Event Mgmt
(SCAR)
Supplier Monitoring
Supplier
Decommissioning
Supplier Qualification
• Initial Audit
• Initial Quality
Agreement
Bringing it all Together: Supplier Quality Lifecycle
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Categorizing suppliers by risk level allows companies to prioritize and expend the greatest effort toward risk mitigation and improvement
Thinking beyond the typical supplier relationship can be a source of competitive advantage for your company
Integrating supplier metrics across your business can improve decision making, operational performance and financial results
Top 3 Takeaways
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Acknowledgement & Questions
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Shire
Quality Compliance
Mersana
Therapeutics
Doris Hallamasek Radha Iyengar
Eric Ludewig Eva Jack
Kelly Quesada Michael Kaufman
Acknowledgement