SuperpaveTM Asphalt Grading Handouts/08...Superpave Grading Equipment Purpose Rotational Viscometer...
Transcript of SuperpaveTM Asphalt Grading Handouts/08...Superpave Grading Equipment Purpose Rotational Viscometer...
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SuperpaveTM Asphalt Grading
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CIVL 3137 2
Asphalt Cement Performance
ElasticSolid
TrueLiquid
ViscoelasticSolid
ViscousLiquid
PenetrationNumber
AbsoluteViscosity
KinematicViscosity
AverageServiceTemp
MaximumServiceTemp
MixingPlacingTemp
MinimumServiceTemp
0ºF 275ºF77ºF 140ºF
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Traditional Grading
Viscosity (cP)
200-300 400-600 800-1200 1600-2400 3200-4800
46 52 58 64 70 76 8260
Temperature (°C)
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Performance Grading
Dynamic Shear Modulus (kPa)
46 52 58 64 70 76 82
Temperature (°C)
0 0.5 1 1.5 2
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CIVL 3137 5
• Uses fundamental physical and mechanical properties, not index properties
• Performance-based: criteria remain constant but the test temperature changes
• Lowest 1-day single temperature
• Highest 7-day average temperature
• Explicitly addresses aging, thermal cracking, fatigue cracking and rutting
Superpave Grading
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CIVL 3137 6
Superpave GradingEquipment Purpose
Rotational Viscometer Properties at construction temps
Dynamic Shear Rheometer Properties at high service temps
Rolling Thin-Film Oven Aging due to volatilization
Pressure Aging Vessel Aging due to oxidation
Bending Beam Rheometer Properties at low service temps
Direct Tension Tester Properties at low service temps
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CIVL 3137 7
Performance Grading
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CIVL 3137 8
Performance Grading
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CIVL 3137 9
Can be usedwith modifiedor unmodifiedbinders w/outclogging
20 rpm
Rotational Viscometer
The viscosity of the unaged binder must be less than 3000 cPat 135ºC for good pumping and mixing
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CIVL 3137 10
Viscosity of Common LiquidsWater 1 centipoise
Cream 20 centipoise
Vegetable Oil 100 centipoise
Tomato Juice 200 centipoise
Honey 2000 centipoise
Chocolate Syrup 10000 centipoise
Sour Cream 20000 centipoise
Ketchup 50000 centipoise
Peanut Butter 150000 centipoise
Vegetable Shortening 1000000 centipoise
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CIVL 3137 11
Rotational Viscometer
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CIVL 3137 12
AppliedStress
1.59 Hz
time
App
lied
Stre
ss
Dynamic Shear Rheometer
Fixed plate46oC to 82oC
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CIVL 3137 13
Dynamic Shear Rheometer
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CIVL 3137 14
Dynamic Shear Rheometer
time
Stre
ss
time
Stra
in
Elastic Solid = 0 deg
time
Stre
ss
time
Stra
inViscous Liquid = 90 deg
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CIVL 3137 15
Dynamic Shear Rheometer
time
Stre
ss
time
Stra
in
t
max
min
max
min
max min
max min
*G
t f
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CIVL 3137 16
Dynamic Shear Rheometer
AppliedStress
Fixed plate
G*/sin of unaged binder must exceed1.00 kPa at the high service temperature to prevent rutting
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CIVL 3137 17
Rolling Thin-Film Oven
325oF
AirJet
SampleBottle
Simulates aging of asphalt cement during mixing and laydown
85 min
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CIVL 3137 18
Rolling Thin Film Oven
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CIVL 3137 19
Dynamic Shear Rheometer
AppliedStress
Fixed plate
G*/sin of the stiffer RTFO-aged binder must exceed 2.2 kPa at the high service temperature to prevent rutting
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CIVL 3137 20
90-110oC
samplepan
air
300 psi
Pressure Aging Vessel
20 hours
Simulates aging of asphalt cement over years due to oxidation
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CIVL 3137 21
Dynamic Shear Rheometer
AppliedStress
Fixed plate
G* sin of the stiffer PAV-aged binder must be less than 5000 kPa at the mean of the high and low service temperatures to prevent fatigue cracking
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CIVL 3137 22
P
D
t
Bending Beam Rheometer
Fluid Bath
Air Bearing
100 g
0ºC to -36oC
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CIVL 3137 23
P
D
t
Bending Beam Rheometer
3
34P t LS tbh D t
Creep Stiffness
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CIVL 3137 24
Bending Beam Rheometer
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CIVL 3137 25
Bending Beam Rheometer
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CIVL 3137 26
Bending Beam Rheometer
Fluid Bath
Air Bearing
100 g
0ºC to -36oC
S(t) of the PAV-aged binder must not exceed 300 MPa after 2 hours at the low service temperature to prevent thermal cracking
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CIVL 3137 27
efff L
L
Direct Tension Tester
Leff Leff + L
0ºC to -36oC
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CIVL 3137 28
Direct Tension Test
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CIVL 3137 30
Direct Tension Tester
f of the PAV-aged binder must exceed 1% at the low service temperature to prevent thermal cracking
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CIVL 3137 32
Superpave Grading
PG 46PG 52PG 58PG 64PG 70PG 76PG 82
HighGrades
–34, –40, –46–10, –16, –22, –28, –34, –40, –46–16, –22, –28, –34, –40–10, –16, –22, –28, –34, –40–10, –16, –22, –28, –34, –40–10, –16, –22, –28, –34–10, –16, –22, –28, –34
LowGrades
PG 64–22
TypicalPerformance
Grade
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CIVL 3137 33
Superpave Grading
PG 64 -22“Performance
Grade”Maximum7-day avg.pavement
temperature
Minimum1-day
pavementtemperture
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CIVL 3137 34
Superpave Grade Selection
767064585246-4-10-16-22-28
Lowest 1-dayAir Temperature
Highest 7-day avg.Air Temperature
403428
Based on Historical Weather Recordsat the Project Location
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CIVL 3137 35
Superpave Grade Selection
767064585246-4-10-16-22-28Lowest 1-day
PavementTemperature
Highest 7-day avg.Pavement
Temperature
Based on Empirical RelationshipsBetween Air and Pavement Temperature
403428
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CIVL 3137 36
Superpave Grade Selection
767064585246-4-10-16-22-28
PG70-22
PG64-16
Lowest 1-dayPavement
Temperature
Highest 7-day avg.Pavement
Temperature
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Normal Probability Distribution
CIVL 3137 37
Standard Deviations
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CIVL 3137 38
Superpave Grade Selection
767064585246-4-10-16-22-28
PG70-22
PG64-16
Lowest 1-dayPavement
Temperature
Highest 7-day avg.Pavement
Temperature
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Normal Probability Distribution
CIVL 3137 39
56 58 60 62 64 66 68
PG64-16
Temperature (°C)
16%84%
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CIVL 3137 40
Superpave Grade Selection
767064585246-4-10-16-22-28
Reliability = (0.84)(0.70) = 59%
PG64-16
~30% ~16%~70% ~84%
Lowest 1-dayPavement
Temperature
Highest 7-day avg.Pavement
Temperature
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CIVL 3137 41
Superpave Grade Selection
767064585246-4-10-16-22-28
PG70-22
Reliability = (1.00)(0.98) = 98%
~2% ~0%~98% ~100%
Lowest 1-dayPavement
Temperature
Highest 7-day avg.Pavement
Temperature
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CIVL 3137 42
Superpave Binder Grades
82-40
82-34
82-28
82-22
82-16
82High Temperature, °C
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CIVL 3137 43
Superpave Binder Cost
$662.50 $717.50$570.50
82
$775.00
High Temperature, °C
Cost per ton based on TDOT reimbursement rates for October 2012
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Grade Bumping
CIVL 3137 45
PG 64-22 PG 70-22 PG 76-22 PG 70-22
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CIVL 3137 46