Superconducting Magnet Division HTS Quadrupole R&D at BNL ... · Superconducting Magnet Division...
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HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 1
Superconducting Magnet Division
HTS Quadrupole R&D at BNL for FRIB
Ramesh Gupta
(for BNL Superconducting Magnet Division)
October 27, 2015
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 2
Superconducting Magnet Division
Overview • Few slides on the results of IBS/BNL collaboration
– High field HTS solenoid for CAPP with SuNAM conductor
• First Generation Radiation Resistant HTS Quad for FRIB
– Brief overview
• Second Generation Quad for FRIB (most of this presentation)
– Design
– Construction
– Test
– Quench protection
• Extra slides
– Radiation damage studies
– Energy deposition studies
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 3
Superconducting Magnet Division
Motivation of High Field Solenoid for CAPP (slides from Yannis Semertzidis)
To create state of the art
facility, Center for Axion and
Precision Physics (CAPP),
needs large aperture, high
field solenoid (B2V)
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 4
Superconducting Magnet Division
High Field, Large Aperture Solenoid for Axion Search Research at CAPP
10
102
103
104
0 5 10 15 20 25 30 35 40 45
Wh
ole
Wir
e C
riti
cal C
urr
en
t D
en
sity
(A
/mm
², 4
.2K
)
Applied Magnetic Field (T)
YBCO: B ∥ Tape plane
YBCO: B ⊥ Tape plane
Bi-2212: OST NHMFL 100 bar OP
Bi-2223: B ⊥ Tape plane (prod.)
Nb₃Sn: Internal Sn RRP®
Nb-Ti: LHC 4.2 K
Nb-Ti: Iseult/INUMAC MRI 4.22 K
YBCO B∥ Tape Plane
YBCO B⊥Tape Plane
2212
High-Jc Nb3Sn
Compiled from ASC'02 and ICMC'03 papers
(J. Parrell OI-ST)
666 filament OST strand with NHMFL 100 bar
Over-Pressure HT
2223: B⊥ Tape Plane
Sumitomo Electric (2012 prod.)
SuperPower "Turbo" Double Layer Tape, measured at NHMFL 2009
Nb-Ti4.2 K LHC insertion quadruole strand
(Boutboul et al. 2006)
4.22 K High Field MRI srand (Luvata)
Nb-Ti
April 2014
HTS/LTS hybrid design
25 T from HTS and 10 T from LTS
HTS used only in high field region
HTS is expensive
LTS Outer solenoid from commercial
vendor but HTS must be developed
HTS magnet pose huge challenges
Large stresses
Quench protection
New conductor
Magnet design and technology
developed for HTS SMES can be
directly applied to CAPP research
• Field:
25 T@4 K
• Bore:
100 mm
• Stresses:
400 MPa
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 5
Superconducting Magnet Division
Work Performed at BNL for CAPP/IBS
Conductor Test
Coil Construction
and Test
Magnet Assembly
and Test
Task:
Demonstrate 10 T peak
field in a 100 mm bore
solenoid built with
SuNAM HTS, as
available at that time
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 6
Superconducting Magnet Division
BNL Measurements of SuNAM conductor at 4K, 4-8T
A. Ghosh/SMD/BNL
B Sample Holder for in-field Ic Measurements at BNL
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 7
Superconducting Magnet Division
Remarkably uniform performance (specially for conductor delivered in 3 batches)
Measurements at BNL (@4K, B
┴ - Ic Vs. Field)
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 8
Superconducting Magnet Division
Summary of Conductor Measurements
SuNAM: Measurements at SuNAM (77 K and 20 K, 4T)
BNL: Measurements at BNL (77 K and 4 K, 4-8 T)
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 9
Superconducting Magnet Division
Coil Winding
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 10
Superconducting Magnet Division
Pancake coils
V-taps for extensive QA Spiral Splice for making
Double Pancakes i.d.=101.6 mm, o.d.=192 mm
(~300 meter, 12 mm tape)
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 11
Superconducting Magnet Division
Double Pancake Coil at Test Station
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 12
Superconducting Magnet Division
77 K QA Test of Double Pancakes
Three leads to power coils either in single pancake or in double pancake configurations
Higher field means lower current in a double pancake
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 13
Superconducting Magnet Division
Performance of Six Coils (Powered Individually as Single Pancakes)
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 14
Superconducting Magnet Division
Performance of Six Coils (Powered two together as Double Pancakes)
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 15
Superconducting Magnet Division
Final Solenoid Construction
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 16
Superconducting Magnet Division
Six Pancake Solenoid @77 K (V-I curve of each pancake, powered together)
Bottom: A
Top: F
End pancakes: B┴
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 17
Superconducting Magnet Division
Critical Current Vs. Temperature
10.8 T Peak Field
590 Amp at 4.2 K
Target of 10 Tesla Met
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 18
Superconducting Magnet Division
First Generation HTS
Quad Design for FRIB
• Short model built with ~5 km of 4 mm wide first generation (1G)
HTS tape from American Superconductor Corporation (ASC)
• ~30 K Operation, 10 T/m, 290 mm aperture
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 19
Superconducting Magnet Division
Radiation Tolerant HTS Quad for the
Fragment Separator Region of FRIB
Exposure in the first magnet itself:
Head Load : ~10 kW/m, 15 kW
Fluence : 2.5 x1015 n/cm2 per year
Radiation : ~10 MGy/year
Pre-separator quads and dipole
For intense rare isotopes, 400 kW beam hits the production target.
Several magnets in the fragment separator region are exposed to
unprecedented radiation and heat loads.
Courtesy: Zeller, MSU
Radiation resistant
Co
urt
esy: A
l Z
elle
r, F
RIB
/MS
U
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 20
Superconducting Magnet Division
Motivation for HTS Magnets in FRIB
HTS magnets in Fragment Separator region over Low
Temperature NbTi Superconducting magnets provide:
Technical Benefits:
Provides higher gradient and/or larger aperture than copper magnets
(increases acceptance and beam intensity transmitted through the beam line)
Provides large temperature margin than LTS – HTS can tolerate a large
local and global increase in temperature (resistant to beam-induced heating)
Economic Benefits:
Removing large heat loads at higher temperature (30-50 K) rather than that
at ~4 K (as in LTS) is over an order of magnitude more efficient.
Operational Benefits:
In HTS magnets, the temperature need not be controlled precisely. This
makes magnet operation more robust, particularly in light of large heat loads.
Appears to be a custom made application of HTS magnets
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 21
Superconducting Magnet Division
Development of a Significantly New Magnet Technology
• The radiation tolerance requirements in FRIB magnets for
fragment separation region are unprecedented
• In addition to the conductor, all magnet parts (including
insulation, cryogenic & support structure) must withstand
large radiation loads (10 MGy/year for > 10 years)
• This is perhaps the first time that we have made a
superconducting magnet that is built with no organic
component in it (including metallic SS insulation)
• In addition to high radiation, the magnet technology
developed is able to withstand large energy deposition too
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 22
Superconducting Magnet Division
HTS Coil Winding
A coil being
wound in a
computer
controlled
winding
machine
SS Tape
HTS Tape
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 23
Superconducting Magnet Division
77 K Test of Coils Made with ASC 1st Generation HTS
0
10
20
30
40
50
60
70
1 2 3 4 5 6 7 8 9 10 11 12 13
Coil No.
Cu
rre
nt
(@0
.1 m
V/c
m) Single Coil Test
Double Coil Test
Note: A uniformity in performance of a large number of HTS coils
13 Coils made HTS tape in year #1 12 coils with HTS tape in year #2
0
10
20
30
40
50
60
70
1 2 3 4 5 6 7 8 9 10 11 12
Double Coil Test
Coil No.
Each single coil uses ~200 meter of tape
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 24
Superconducting Magnet Division
6 feet
1.3 m
Warm Iron Design to Reduce Heat Load
1st Generation HTS Quad
Mirror Iron
Return YokeIron Pole
HTS Coils
in Structure
Mirror cold iron
Mirror warm iron
Three magnet structures, built and tested
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 25
Superconducting Magnet Division
Summary of First Generation HTS Quad Tests
0
50
100
150
200
250
300
0 10 20 30 40 50 60 70 80 90 100
Tempratue (K)
Cu
rren
t @
0.1
mV
/cm
(A
)
Two Coils
Four Coils
Six Coils
Twelve Coils
Operation over a large temperature range- only possible with HTS
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 26
Superconducting Magnet Division
Second Generation
HTS Quad for FRIB • Higher operating temperature (up to 50 K instead of 30 K in
the 1st) and higher gradient (15 T/m instead of 10 T/m in the 1st)
• Full size model built with 12 mm wide 2G HTS tape from two
US vendors (SuperPower and ASC)
~9 km equivalent of 4 mm tape
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 27
Superconducting Magnet Division
Design
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 28
Superconducting Magnet Division
Magnet Design
• Warm iron magnet design to reduce heat loads
• 12 mm ReBCO (2G) HTS Tape from two vendors
• Designed for remote/robotic replacement of coil
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 29
Superconducting Magnet Division
Para
mete
r List
of t
he
Seco
nd G
ene
ration
Design
Parameter Value
Pole Radius 110 mm
Design Gradient 15 T/m
Magnetic Length 600 mm
Coil Overall Length 680 mm
Yoke Length 546 mm
Yoke Outer Diameter 720 mm
Overall Magnet Length ~880 mm
HTS Conductor Type Second Generation (2G)
Conductor Vendors Two (SuperPower and ASC)
Conductor width, SP 12.1 mm ± 0.1 mm
Conductor thickness, SP 0.1 mm ± 0.015 mm
Cu stabilizer thickness SP ~0.04 mm
Conductor width, ASC 12.1 mm ± 0.2 mm
Conductor thickness, ASC 0.28 mm ± 0.02 mm
Cu stabilizer thickness ASC ~0.1 mm
Stainless Steel Insulation Size 12.4 mm X 0.025 mm
Number of Coils 8 (4 with SP and 4 with ASC)
Coil Width (for each layer) 12.5 mm
Coil Height (small, large) 27 mm (SP), 40 mm (ASC)
Number of Turns (nominal) 220 (SP), 125 (ASC)
Field parallel @design (maximum) ~1.9 T
Field perpendicular @design (max) ~1.6 T
Minimum Ic @2T, 40 K (spec) 400 A (in any direction)
Minimum Ic @2T, 50 K (expected) 280 A (in any direction)
Operating Current (2 power supplies) ~210 A (SP), ~310 (ASC)
Stored Energy ~40 kJ
Inductance 0.45 H (SP), ~1.2 (ASC)
Operating Temperature ~38 K (nominal)
Design Heat Load on HTS coils 5 kW/m3
220 mm
15 T/m
38 K
12 mm 2G
SuperPower
and ASC
8 HTS coils
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 30
Superconducting Magnet Division
Magnetic Design
Neck
Ne
ck
Uses 12 mm tape rather than 4 mm tape
Benefits of 12 mm Tape:
• Minimizes the number of coils and joints
• Current is higher (inductance is lower)
• Relative impact of a weak section is less
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 31
Superconducting Magnet Division
Structure for the Body of the Magnet
Magnet Cross-Section Partial View of Clamped Coil
Cryostat
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 32
Superconducting Magnet Division
Coil Assembly with Clamps and End Plates
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 33
Superconducting Magnet Division
Cryo-mechanical Structure
Cryosta
tSS Clam
ps
Coils
He
Lin
e
Cryosta
tSS Clam
ps
Coils
He
Lin
e
R&D Magnet in cryo-stat
(allows independent testing of four
HTS coils)
Warm Iron
Cut-away isometric view of the
assembled magnet
(compact cryo-structure design allowed larger
space for coils and reduction in pole radius)
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 34
Superconducting Magnet Division
Structure to Facilitate Remote Handling
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 35
Superconducting Magnet Division
Mechanical Analysis with ANSYS
Deformation unit: inches
Min=4.3e-5 in
Max=0.0008 in (20 micron)
Deformation unit: inches
Min=4.3e-5 in
Max=0.0008 in (20 micron)
Deformation unit: inches
Min=-0.02 in
Max=0.008 in (200 micron)
6.9e-4 in
(~17 micron)
•The ability of the clamping system to withstand radial and axial Lorentz forces
•All clamp bolts sized and arranged to maintain stress and deflection within
acceptable limits
•Analysis results indicate deformation in coils does not exceed 25 microns
•Long clamps made from stainless steel instead of aluminum to reduce deflections
FE Analysis of Long Clamp CS with Coils FE Analysis of Coil Axial Deflection
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 36
Superconducting Magnet Division
Winding of HTS Coils and 77 K Tests in LN2
All coils tested individually
All coils tested together in a structure
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 37
Superconducting Magnet Division
Winding of HTS Coil with Computer Controlled Universal Coil Winder
4 coils made with ASC:
~210 m double sided
(420 m HTS per coil)
~2x125 turns
4 coils made with SP:
~330 m per coil
~213 turns
Remember: 12 mm tape
(3X the standard 4 mm)
(~9 km of standard 4 mm equivalent used)
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 38
Superconducting Magnet Division
Coils Made with ASC HTS
• ~210 m (~125 turns), 12 mm
double HTS tape per coil.
• One coil was wound without
any splice in the coil
Voltage taps are placed
generally after every 25
turns and also on either side
of an internal splice
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 39
Superconducting Magnet Division
FRIB Coil Made With SuperPower Tape
SuperPower coil uses ~330 m 2G tape (~213 turns) per coil.
Fully wound coil with SuperPower tape with one splice
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 40
Superconducting Magnet Division
Coils Assembled in Quadrupole Support Structure
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 41
Superconducting Magnet Division
SuperPower
Coils Made with HTS from 2 Vendors
(SuperPower and ASC)
ASC
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 42
Superconducting Magnet Division
FRIB HTS Quad in Simple Cryostat
77 K tests of
HTS coils
with LN2
provide a
useful QA
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 43
Superconducting Magnet Division
Performance of ASC Coils (four coils of eight powered)
Field on ASC coils at 100 A
ASC Tape:
2 plies of HTS and
2 plies of Cu
Ic defined at 0.1 mV/cm
Four SuperPower coils not powered
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 44
Superconducting Magnet Division
Performance of SuperPower Coils (four of eight coils powered)
Field on SuperPower
coils at 100 A
Ic defined at 0.1 mV/cm
Four ASC coils were not powered
Internal splice on wrong tape side shows higher
resistance. This is not an operational issue as the heat
generated is small as compared to the energy deposition.
Therefore, the expensive coil was not discarded.
Industry standard: 1 mV/cm
Location confirmed with Voltage taps that are
typically placed after every 25 turns and on either side
of an internal splice (slope localized to splice section)
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 45
Superconducting Magnet Division
77 K Test in Quadrupole Mode (all eight coils powered)
Currents used for quadrupole mode at 77 K (equal Je)
SP ASC
40 69.3
50 86.7
60 104 Design (38 K): SP coils ~210 A & ASC coils ~310 A (equal Amp-turns).
Coils reached about 1/3 of the design current at 77 K itself.
Extrapolation to 38 K indicates a significant margin.
Field with ASC coils at 200A and
SuperPower coils at 115.5 A
Note: No iron yoke yet in this structure.
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 46
Superconducting Magnet Division
Proud Team Members
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 47
Superconducting Magnet Division
Construction and Test of the
FRIB HTS Quad with Iron
at the Operating Temperature
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 48
Superconducting Magnet Division
FRIB Quad with Clamps (in preparation for installing yoke)
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 49
Superconducting Magnet Division
Yoke Iron for FRIB Quad
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 50
Superconducting Magnet Division
Coil and Support Structure Partially Assembled inside the Yoke
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 51
Superconducting Magnet Division
Coil and Support Structure Fully Assembled inside the Yoke
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 52
Superconducting Magnet Division
Aperture of 2G HTS Quad for FRIB
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 53
Superconducting Magnet Division
Completed 2G HTS Quad for FRIB
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 54
Superconducting Magnet Division
Preparation for Low Temperature Test
8 l
ead
s (H
eliu
m G
as
coole
d a
t th
e to
p)
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 55
Superconducting Magnet Division
Magnet at the Test Station
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 56
Superconducting Magnet Division
Final Test: Large Temperature Margins (only possible with HTS)
Coils from both vendors performed well (easily met the requirements).
This is an unprecedented temperature margin (thanks to HTS).
Provides robust operation against local and global heat loads.
Note: Above are
not the limits of
the coils (Ic).
These are the
currents to which
the coils were
energized.
Impressive
Performance (+20% in Ic &
+10 K in Tc)
(+15% in Ic &
+20 K in Tc)
Design Current @38 K:
SuperPower 210 A
ASC (double tape) 310 A
(50K,375A)
(60K,240A)
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 57
Superconducting Magnet Division
Advanced Quench
Protection System
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 58
Superconducting Magnet Division
Advanced Quench Protection Electronics
Detects onset of pre-quench voltage at < 1mV and with
isolation voltage > 1kV allows fast energy extraction
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 59
Superconducting Magnet Division
Magnet Operation and Quench Protection
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 60
Superconducting Magnet Division
Protection of HTS Magnet During an Operational Accident Near Design Current
175A
185A Design: 210 A in SP Coils
Ringing in power supply
made situation worse
90mV
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 61
Superconducting Magnet Division
-100
0
100
200
300
400
500
12:04:19 PM 12:05:02 PM 12:05:46 PM 12:06:29 PM 12:07:12 PM 12:07:55 PM 12:08:38 PM 12:09:22 PM 12:10:05 PM 12:10:48 PM 12:11:31 PM
Cur PS 2
-2
0
2
4
6
12:04:19 PM 12:05:02 PM 12:05:46 PM 12:06:29 PM 12:07:12 PM 12:07:55 PM 12:08:38 PM 12:09:22 PM 12:10:05 PM 12:10:48 PM 12:11:31 PM
-600
-500
-400
-300
-200
-100
0
100
12:04:19 PM 12:05:02 PM 12:05:46 PM 12:06:29 PM 12:07:12 PM 12:07:55 PM 12:08:38 PM 12:09:22 PM 12:10:05 PM 12:10:48 PM 12:11:31 PM
Event (Quench?) while ASC Coils were held at 382 A (design: 310 A) at ~50 K (design: 38 K)
Cu
rren
t (A
) C
oil
Volt
ages
(m
V)
Zoo
m
Slow logger:
One point/sec
Shut-off
Shut-off
Events prior
to Shut-off
Coil
Volt
ages
(m
V)
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 62
Superconducting Magnet Division
Operation Well Beyond the Quench Detection Threshold Voltage (~ mV)
Operated at about two order of magnitude beyond the quench
detection threshold. No degradation in coil performance observed.
Tes
t te
mp
eratu
re:
~67 K
(AS
C t
o 1
50 A
mp
; S
P t
o 1
00A
)
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 63
Superconducting Magnet Division
http://science.energy.gov/np/highlights/2013/np-2013-08-a/
Spinoff of FRIB HTS Magnet Technology
SMES magnet was also tested at about
the FRIB design operating temperature
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 64
Superconducting Magnet Division
Inner and Outer Coils Assembled with Bypass Leads
Inner Coil (102 mm id, 194 mm od)
28 pancakes
Outer Coil (223 mm id, 303 mm od)
18 pancakes
Total: 46 pancakes
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 65
Superconducting Magnet Division
Preparation for the Final Test
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 66
Superconducting Magnet Division
SMES Coil Test @50% Critical Current Reached at 27 K
0
50
100
150
200
250
300
350
400
14:24 15:36 16:48 18:00 19:12 20:24 21:36
Coil Current
Cu
rren
t (A
)
Time (hh:mm)
12.5 Tesla at 27 K
Record field/energy density in a superconducting
magnet at a temperature of 10 Kelvin or higher
27 K possible
with
liquid Neon
350 Amp
425 kJ
id:102 mm
od:303 mm
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 67
Superconducting Magnet Division
Summary • A decade of R&D has developed medium field radiation tolerant
HTS magnet technology to a level that it can now be considered
for use in a real machine.
• HTS magnets could play a crucial role - a unique solution to large
energy deposition and high radiation loads (extra slides).
• A variety of tests have shown that the technology (including
quench protection) can withstand operational failure (vacuum
leak) and can work well beyond the normal operating conditions.
• This demonstration is a major development in magnet technology.
This provides a good base for other applications of HTS magnets.
• BNL is glad to collaborate with IBS – CAPP already, RISP next?
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 68
Superconducting Magnet Division
Extra Slides
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 69
Superconducting Magnet Division
Radiation Damage
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 70
Superconducting Magnet Division
Radiation Damage Measurements @BNL
Radiation Damage Studies on YBCO by 142 MeV Protons
by G. Greene and W. Sampson at BNL (2007-2008)
0.0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
1.1
0 25 50 75 100 125
Radiation Dose (mA.Hours)
I c (Ir
rad
iate
d)
/ I c
(O
rig
inal)
SuperPower Sample#1
SuperPower Sample#2
SuperPower Average
ASC Sample#1
ASC Sample#2
ASC Average
100 mA.hr dose is ~ 3.4 X 1017
protons/cm2 (current and dose scale linearly)
Ic Measurements at 77 K, self field
Ic of all original (before irradiation) was ~100 Amp
Ramesh Gupta, BNL 3/2008
0
5
10
15
20
25
30
0 25 50 75 100 125
Ic(m
in),
Ic(m
ax),
Am
p
Dose (mA-hours)
Ic Measurements of SuperPower and ASC at 77K in field of 1T
Imin(SP)
Imax(SP)
Imin(ASC)Imax(ASC)
More detail in
the following
slides
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 71
Superconducting Magnet Division
Radiation Damage Studies at BLIP
The Brookhaven Linac Isotope Producer (BLIP) consists of a linear
accelerator, beam line and target area to deliver protons up to 200 MeV energy
and 145 µA intensity for isotope production. It generally operates parasitically
with the BNL high energy and nuclear physics programs.
From a BNL Report (11/14/01)
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 72
Superconducting Magnet Division
Key Steps in Radiation Damage Experiment
142 MeV,
100 mA protons
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 73
Superconducting Magnet Division
Relative Change in Ic due to Irradiation of SuperPower and ASC Samples
Radiation Damage Studies on YBCO by 142 MeV Protons
by G. Greene and W. Sampson at BNL (2007-2008)
0.0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
1.1
0 25 50 75 100 125
Radiation Dose (mA.Hours)
I c (Ir
rad
iate
d)
/ I c
(O
rig
inal)
SuperPower Sample#1
SuperPower Sample#2
SuperPower Average
ASC Sample#1
ASC Sample#2
ASC Average
100 mA.hr dose is ~ 3.4 X 1017
protons/cm2 (current and dose scale linearly)
Ic Measurements at 77 K, self field
Ic of all original (before irradiation) was ~100 Amp
Ramesh Gupta, BNL 3/2008 Su
pe
rPo
wer
an
d A
SC
sa
mp
les
sh
ow
ve
ry
sim
ila
r ra
dia
tio
n d
am
ag
e a
t 7
7 K
, s
elf
fie
ld
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 74
Superconducting Magnet Division
Impact of Irradiation on 2G HTS
• The maximum radiation dose was 3.4 X 1017 protons/sec (100 mA.hr) with an energy of 142
MeV. Displacement per atom (dpa) per proton is ~9.6 X 10-20. (Al Zeller)
• This gives ~0.033 dpa at 100 mA.hr for the maximum dose.
Based on 77 K self field studies:
• Reduction in Ic performance of
YBCO (from both vendors) is <10%
after 10 years of FRIB operation (as
per Al Zeller, MSU).
• This is pretty acceptable.
• Drop in Ic at maximum dose (of
theoretical interest) is ~70%.
It appears that YBCO is at least as much radiation tolerant as Nb3Sn is (Al Zeller, MSU).
Radiation Damage Studies on YBCO by 142 MeV Protons
by G. Greene and W. Sampson at BNL (2007-2008)
0.0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
1.1
0 25 50 75 100 125
Radiation Dose (mA.Hours)
I c (Ir
rad
iate
d)
/ I c
(O
rig
inal)
SuperPower Sample#1
SuperPower Sample#2
SuperPower Average
ASC Sample#1
ASC Sample#2
ASC Average
100 mA.hr dose is ~ 3.4 X 1017
protons/cm2 (current and dose scale linearly)
Ic Measurements at 77 K, self field
Ic of all original (before irradiation) was ~100 Amp
Ramesh Gupta, BNL 3/2008
Ic study
10 years at 400 kW
A
B
C
D
E
SuperPower and ASC samples show very similar radiation damage at 77 K, self field
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 75
Superconducting Magnet Division
~ 1.7 X 1017
protons/cm2
Ic (1mV/cm) as a function of temperature
T (kelvin)
I c (
A)
@1m
V/c
m
~ 3.4 X 1017
protons/cm2
Change in Critical Temperature (Tc) of YBCO Due to Large Irradiation
Before Irradiation
• Radiation
has an impact
on the Tc of
YBCO, in
addition to
that on the Ic.
• However,
the change in
Tc is only a
few degrees,
even at very
high doses.
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 76
Superconducting Magnet Division
Radiation Damage from 142 MeV protons in SP & ASC Samples (measurements at @77K in 1 T Applied Field)
0
5
10
15
20
25
30
0 30 60 90 120 150 180 210 240 270 300 330 360
Ic (
A)
Field Angle (degrees)
Ic Measurements of SuperPower Samples at 77 K in bacground field of 1 T
B_2.5 B_25 B_100
B_100
B_2.5
B_25
~1 year
>15 years
>60 years
0
5
10
15
20
25
30
0 30 60 90 120 150 180 210 240 270 300 330 360
Ic (A
)
Angle (degrees)
Ic Measurements of ASC at 77K in background field of 1T
B_2.5 B_25 B_100
> 1 year
> 15 year
> 60 year
0
5
10
15
20
25
30
0 25 50 75 100 125
Ic(m
in),
Ic(m
ax),
Am
p
Dose (mA-hours)
Ic Measurements of SuperPower and ASC at 77K in field of 1T
Imin(SP)
Imax(SP)
Imin(ASC)Imax(ASC)
SuperPower
ASC
SuperPower
ASC
Minimum
and
maximum
values of Ic
are
obtained
from the
graphs on
the right
• While the SuperPower and ASC samples
showed a similar radiation damage pattern in
the absence of field, there is a significant
difference in the presence of field (particularly
with respect to the field angle).
• HTS from both vendors, however, show
enhancement to limited damage during the
first 10 years of FRIB operation (good news)!!!
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 77
Superconducting Magnet Division
Energy Deposition
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 78
Superconducting Magnet Division
Energy Deposition Experiments
• Energy deposition experiments were carried out at different
operating temperature.
•The amount of energy deposited on the HTS coils is controlled by
the current in heaters placed between the two coils.
Stainless steel tape
heaters for energy
deposition experiments
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 79
Superconducting Magnet Division
Energy Deposition Experiment During Cool-down at a Constant Helium Flow-rate
Note: HTS coil remained superconducting during these tests
when operated somewhat below the critical surface.
Energy Deposition Experiments
at a flow rate of 135 standard cubic feet per hour
28
28.5
29
29.5
30
30.5
31
160 180 200 220 240 260 280
Time (minutes)
Tem
p (
K)
Heaters at
19.4 Watts
Heaters at
29.4 WattsSteady state at
~26 W (estimated)
Heaters between HTS coils were turned on while the magnet was
cooling with a helium flow rate of 135 standard cubic feet (SCF)
Temperature
decreased at 19.4 W
Temperature
increased at 29.4 W
Heat load for steady
state ~26 Watts
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 80
Superconducting Magnet Division
Large Energy Deposition Experiment
Magnet operated in a stable fashion with large heat loads (25 W, 5kW/m3)
at the design temperature (~30 K) at 140 A (design current is 125 A).
Sta
ble
op
era
tio
n
for
~40 m
inu
tes
Voltage spikes are related to the noise
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 81
Superconducting Magnet Division
Quench Protection
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 82
Superconducting Magnet Division
Snap Shot of the Event (Quench?) that Triggered the Shut-off
-200
-100
0
100
200
300
400
5001 7
13
19
25
31
37
43
49
55
61
67
73
79
85
91
97
Vo
ltag
e (m
V)
Time (msec)
P-R, SP#1
S-T, SP#2
SP#1-SP#2
-10
0
10
20
30
40
50
1 7
13
19
25
31
37
43
49
55
61
67
73
79
85
91
97
Vo
ltag
e (m
V)
Time (msec)
P-R, SP#1
S-T, SP#2
SP#1-SP#2
7 per. Mov. Avg. (SP#1-SP#2)
Fast data logger:
One point/msec
Large inductive voltage in
individual coils (ramp)
Small quench detection threshold
(2 mV) kept during the ramp by
monitoring difference voltage
Diff
voltage
No degradation in coil performance after the event
HTS Quadrupole R&D at BNL for FRIB R. Gupta RISP/IBS Oct 27, 2015 83
Superconducting Magnet Division
Snap Shot of the Event in ASC Coils (individual and difference voltages)
-40
-20
0
20
40
60
80
100
1 7
13
19
25
31
37
43
49
55
61
67
73
79
85
91
97
Vo
ltag
e (m
V)
Time (msec)
B-C, ACS-4
D-E, ACS-1
ASC1-ASC4
Dif
fere
nce
Volt
age
Fast data logger
One point/msec
Shut-off • This and previous event appear to be the sign of flux jump
• This exceeded quench threshold, triggered shutoff & energy extraction
Event at (a)12 K
above the design
temperature and
(b) at 24% above
design current
No degradation in coil performance observed