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    Japanese cases to establish the Sound Material-CycleSociety

    Naohiro GOTOAssociate Professor

    Department of Ecological

    Engineering

    Toyohashi University of Technology

    1 IntroductionThe human being has consumed a large amount of resource and energy and has exhausted a

    large amount of environmental load material without considering limit of the earth, under asocial system of mass production, mass consumption, and mass disposal. However, it is

    required conversion to a new production/ consumption system and a social economic system

    for establishment of sustainable society as today's various global environmental concerns and

    the waste problems become serious.

    The Sound Material-Cycle Society is a concept for the ne! social system"

    #n narro! sense$ it is a society !hich does not discharge !aste into the

    society %y recycling" &ur pro%lems are not only !aste pro%lem %ut also

    resource pro%lem" &n the other hand$ the Sound Material-Cycle Society is

    achieved %y improving the productivity of the resource and energy 'ratio

    of production and consumption to input of resource and energy( %y the

    saving and recycling the resource in the !ide sense" E)ective use of the

    resource and discharge control of !aste is important" Please do not

    misunderstand The Sound Material-Cycle Society as *+ar%age , society"*

    2 Waste discharge and treatment in Japanased on .aste Management And Pu%lic Cleansing /a!$ 0apanese !aste is

    divided into t!o 1inds$ *#ndustrial !aste* of the gar%age !hich goes out of

    the factory and *Municipal !aste* !hich is the household ru%%ish" /ocal

    governments have responsi%ility for municipal !aste treatment and each

    company has responsi%ility for industrial !aste treatment" #n some region$

    the municipal !aste includes not only !aste from house %ut also !aste

    from o2ce and restaurant"

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    1) Municipal waste

    The amount of the municipal !aste is 34$5,,$,,, tons in 4,,5 6scal

    year$ and the !aste amount each day a person %ecomes 5"51g" The localgovernment 'city level( collects gar%age$ and the Ministry of

    Environmental Protection totals the data that the each local government

    collected in data concerning gar%age"

    The ma7ority of the household ru%%ish is ra! gar%age 'left-over food$

    scraps from coo1ing and out of use-%y date food( and paper or plastic

    used as container or !rapping material$ so measures against this

    gar%age are re8uested"

    Figure 1 Breakdown according to weight and volume household garbage

    (Ueta et al)

    #n 4,,5 6scal year$ amount of recycled !aste %y the separated !aste

    collection and the intermediate processing is 3$95,$,,, tons$ and

    amount of the group collection$ !hich is collected %y the resident group

    etc"$ is 4$:9,$,,, tons" Supposing amount in !hich %oth are matched is

    amount of recycle$ the amount of recycle is :$43,$,,, tons$ and ratios of

    total processing !aste to the group collection and the amounts of

    recycling %ecomes 53",;"

    The loss in !eight processing rate of gar%age is "9;" ecause the area of 0apan is small$ the reduction %y

    incineration occupied the main current" ?inal disposal to land 6ll is :"@;

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    !ith decrease tending for these several years" #n the remaining capacity

    of the land 6ll is 5@9$>5,$,,,m > and the remainder years are 55"4 years"

    This is a value !hich increases for :"=; increase and 5": years in theremaining capacity compared !ith the previous year" The remaining

    capacity of the 6nal disposal is %eing improved from the rise of

    consideration to the !aste pro%lem in recent years" o!ever$ the

    reduction in the amount of the 6nal disposal is re8uested strongly

    %ecause it is di2cult to construct a ne! disposal place %y the citiBen

    protest"

    2) Industrial wasteAs for industrial !aste$ %ecause each enterprise is disposing and

    treating$ the detail situation is incomprehensi%le" /ocal governments do

    the 8uestionnaire survey etc" to each entrepreneur$ Ministry of The

    Environmental totals it$ and the situation of industrial !aste is clari6ed

    for that"

    The amount of a total e haust of industrial !aste in 0apan is a%out

    9,,$,,,$,,, tons in 4,,5 6scal year$ and this is a%out eight times the

    municipal !aste" #n %rea1do!n of the industrial !aste$ a%out :, percent

    of the amount of a total e haust is occupied %y si high-ran1ing types of

    industrial sector$ agriculture industry$ electricity$ gas$ heat supply$ !ater

    service industry$ construction industry$ pulp$ paper$ paper 6nished goods

    manufacturing industry$ iron and steel industry$ and mining industry"

    A%out :, percent of the amount of total e haust is occupied %y three

    high-ran1ing articles$ sludge$ animal !aste and construction !aste"

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    Figure 2 industrial waste discharge according to industry sector and kind

    waste(The Ministry of nvironment)

    The ratio of the amount of the recycle$ the amount of ma1ing to the loss

    in !eight$ and the amount of the 6nal disposal is almost the same as the

    previous year" The amount of the recycle is a%out 5:>$,,,$,,, tons$ the

    amount of ma1ing to the loss in !eight is a%out 5=3$,,,$,,, tons$ and

    the amount of the 6nal disposal is a%out 94$,,,$,,, tons" 9@; of the

    e hausted industrial !aste is recycled and 5,; is disposed of 6nally" The

    remaining capacity of the 6nal disposal is 5= '#ncrease for

    >"5 years and >$>4,$,,,m > compared !ith previous year($ and reduction

    in the amount of the 6nal disposal is re8uested as municipal !aste is"

    3 Concept of the Sound Material-Cycle SocietyThere are two sides in the purpose of the The ecycling!based" society. #ne is an

    environmental load decrease, and another is effective use for the resource and energy. $s for

    current environmental measures, the principal ob%ect was put on the &nd of ipe

    Technology", which processed the environmental load material exhausted from the man

    activity for the environmental load decrease. However, we cannot deal with new

    environmental load material (for instance, dioxin and endocrine disrupters) discovered one

    after another and a large amount of exhausted wastes only by the &nd of ipe Technology".

    The mechanism that measures not only on the exit side but also on the entrance side, in a

    word, measures which do not put out the environmental load is necessary. $s for usage of

    resource and energy, fossil fuel and the mineral wealth should not be collected one way but

    resource circulation and effective use of waste heat should be accomplished.

    These environmental load decreases and e)ective use for the resource

    and energy are not independent %ut implications" The consumption of the virgin resource is saved at the same time as the environmental load s

    decreasing %y recycling of !aste" Moreover$ the resource and the energy

    input to !aste treatment decrease %y developing a ne! productive

    process !ith a lo! e haust of !aste" #n a !ord$ to achieve the Sound

    Material-Cycle Society society is to esta%lish society of high resource

    and energy productivity and a lo! environmental load types maintaining

    the system !hich o)ers various functions to %e necessary in the social

    life$ and this is the same as the construction of the sustaina%le society"

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    *assroduction

    +onsumptionisposal

    *assroduction

    +onsumptionisposal

    educeeuse

    ecycle

    educeeuse

    ecycle

    *anufacturing process with low environmental load

    +irculation use of waste

    *anufacturing process with low environmental load+irculation use of waste

    ecycling!based-ociety

    &xisting-ociety

    ecrease of environmental load

    ise of resource andenergy productivity

    &nd of pipe technology

    #ne way collection of resource

    &nd of pipe technology#ne way collection of resource

    +onversion ofsocial system

    Figure ! "onversion from mass consum#tion society to $%ecycling&based'

    society

    1) hree !s

    Measures and technology to achieve the ecycling-%ased society can

    divide into educe$ euse$ and ecycle$ and call these three s" educe

    Decrease the e haust of !aste %y developing a ne! productive

    process" #t is included to ma1e !aste a reduction %y incineration and

    dryness" euse

    .aste is used again as it is !ithout so putting the hand" ?or instance$

    use it again after !ashing the collected glass %ottle" ecycle

    Conversion !aste to resource again %y using energy" ?or instance$ %uild

    in the glass %ottle again after crushing the collected glass %ottle$ and

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    use it as a road pavement material"

    esides these three s$ there are several methods to esta%lish the ecycling-%ased society$ not receive the product !hich %ecomes

    discretion ' efuse($ separation and decomposing !aste to use again

    ' e6ne($ %y repairing a used product and parts ' epair("

    Figure iagram of $%ecycling&based' *ociety

    2)!ecycle

    ecycle is one means to construct the ecycling-%ased society" There is

    an e)ect of decrease the amount of the 6nal disposal %y converting the

    material !hich has %een 6nally disposed up to no! as !aste into the

    resource and energy %y recycling$ and consume neither a ne! resource

    nor energy" o!ever$ there is respect !here the resource and energy

    should %e input on to recycle and it is necessary to note it very for the

    introduction of recycle"

    ecycle can %e classi6ed into three 1inds depending on the form$

    ReduceReduce

    ReuseReuse

    RecycleRecycle

    RefineRefine

    RefuseRefuseaw materialand product actoryactory HomeHome

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    Material recycle$ Chemical recycle and Thermal recycle"

    Material recycle

    +enerally the recycle is the material recycle !aste$ the material isrecycled in case of conversion !aste to resource again"

    Chemical recycle

    Chemical recycle is to recycle !aste as a ra! material of chemical

    industry$ and it is a 1ind of the material recycle ?or instance$ ma1ing

    the PET %ottle oil$ and o%taining monomer !hich is the ra! material

    correspond"

    Thermal recycle

    Thermal recycle is to incinerate !aste and collect heat" #t can %e said toconvert that !aste !hich is unused resources cannot %e used t!ice

    'incineration ash($ and the last means of recycle" o!ever$ it is in

    !aste !hen energy hangs greatly recycling 'Energy hangs apart as

    various 1inds mi it($ and$ for that case$ is e2cient measures" efused

    Derived ?uel ' D?F it is %uilt li1e the pellet after !aste is dried( is a 1ind

    of thermal recycle"

    3)Waste recycle in Japan

    ate of recycle in 0apan is 53; in the municipal !aste and 9@; in

    industrial !aste" Though they are not high 6gures$ some !astes are

    recycled at a high rate in the inside

    ecycled material

    The material recycled at a high rate is an old paper$ steel can$ an

    aluminum can$ and PET %ottle no!" ecause the old paper$ the steel can$

    and the aluminum can are recycled easily$ the recycling rate is also high"

    &n the other hand$ %ecause the approach on recycle 7ust started$ the PET

    %ottle is lo!er than other materials the recycling rate !ith the

    enforcement of Containers and Pac1aging ecycling /a!"

    Table 1 main recycling goods (2++!)

    E haust amount recycling

    amount

    recycling rate Usage

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    old paper Paper and

    hard%oard domestic

    consumption>,$

    Al reproduction

    ground metal

    PET %ottle Production

    9>= 1t

    collection

    4@= 1t

    Collection

    rate

    @5",

    Pet %ottle

    Te tile goods

    plastics product

    Chemical recycle

    &ther than paper$ can and PET %ottle$ glass %ottle is also recycled" There

    are t!o 1inds of glass %ottle$ one !ay %ottle and returna%le %ottle" After

    !ashing returna%le %ottle$ the %ottle is recycled$ and after crushing one

    !ay %ottle$ the cullet is recycled for ne! %ottle or the road pavement

    material$ etc" Consumption of the one !ay %ottle is 5@@1t and that of

    returna%le %ottle is 45:1t"

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    Cement is made %y %a1ing mi ed materials that the lime stone$ clay$ and

    the iron dice %y 7ust proportions" ecause the element 'calcium$

    aluminum$ silicon$ and iron( included in the ra! material of cement isincluded in the incineration ash$ cement can %e made from the

    incineration ash" ' o!ever$ it is necessary to remove heavy metals and

    chlorines from the incineration ash %eforehand"( Therefore$ the cement

    industry is very po!erful as the receiver of the !aste incineration ash"

    Moreover$ dio in is decomposed almost completely though dio in might

    %e included in the incineration ash %ecause it %a1es it at the high

    temperature '5>3, or more( !hen cement is made"

    Steel industry

    The process of removing iron o ide in the iron ore 'reduction( is done

    !ith the %last furnace in the steel industry$ and the !aste plastic is used

    as a reducing agent at this time" This method is called a %last furnace

    reduction method" #n the %last furnace$ co1e is turned on !ith the iron

    ore$ co1e gasi6es$ and the car%on mono ide is discharged" This car%on

    mono ide reacts chemically !ith the iron ore$ and the o ygen of iron

    o ide is removed" ecause the !aste plastic is the same car%on material

    as co1e$ the iron ore is reduced %y %lo!ing in to the %last furnace after

    used plastic is crushing and granulation processed as !ell as co1e"

    #n 0apan$ there are t!o steel companies !hich have !aste plastic recycle

    technology" &ne is 0?E holdings #nc"$ another is Hippon Steel Corporation"

    The Hippon Steel has a technology !hich recycles !aste plastic as not

    only reductant for a %last furnace %ut also fuel gas and li8uid" &n the

    other hand$ though 0?E recycles !aste plastic as reductant$ it is

    developing technology !hich recycles !aste plastic including polyvinyl

    chloride'PIC(" PIC has %ad impact on the %last furnace$ so %efore !aste

    plastic is input$ it re8uires to remove PIC from !aste plastic" 0?EJs ne!

    technology solve this pro%lem"

    ")#ro$lem of recycling

    Though the introduction of recycle is !orthy in the point to decrease the

    e haust of !aste to the society$ there are various pro%lems of the input

    energy and the merchanta%ility$ etc"$ too"

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    Energy turned on to recycling

    Energy is necessary for recycle" There is a possi%ility that theenvironmental load increases !hen energy necessary for recycle

    produces %y using the virgin ra! material if it is large" #t is necessary

    to avoid putting huge energy to construct the ecycling-%ased

    society"

    ?irst of all$ it is necessary to ma1e the reduction give priority 6rst of

    all !hen thin1ing a%out the priority level of a%ove-mentioned > "

    ecause$ reduction discharges fe!er environmental loads than reuseand recycle does" He t is reuse$ and 6nal is recycle" ?irst several

    measures %esides recycle should %e considered" After that$ if the

    necessity of recycle still is e isted such as to icity pro%lem$ the

    impact given to the society and the 6nal disposal dump and !astes$ it

    is necessary to thin1 a%out recycle"

    Demand for recycled goods

    ecently$ the 1itchen !aste !hich goes out of the home in various

    places is %eing performed to the recycled approach %y an organic

    fertiliBer" o!ever$ if there is no receiver of the organic fertiliBer$

    organic fertiliBers accumulate in the society and recycling is not

    promoted" The old paper has occurred to a similar situation"

    Moreover$ the discretion collection of the PET %ottle gro!s more than

    the amounts in the processing facilities the amount of the PET %ottle

    collection !hich can %e the acceptances though it started in recent

    years$ and there is a region !here the receipt !ith the processing

    facilities is not advanced either"

    .e should consider not only is recycled products %ut demand of the

    products" The green purchase la! enacted to solve such a pro%lem

    promotes the consumption of the reproduction goods$ and is paid to

    attention as a la! !hich supports the recycling system"

    Though recycle is important$ recycle should %e recogniBed the 6nal

    means %ecause the resource and energy is necessary$ and the receiver

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    of the reproduction goods is not secured"

    " Countermeasure for % he Sound Material-Cycle Society& in JapanThe Sound Material-Cycle Society is a 1ey !ord !hich sho!s the

    approach on the sustaina%le society most !idely !idespread no!adays"

    Especially$ it is often used as a catchphrase of environmental

    management" There are several countermeasures for the Sound Material-

    Cycle Society" ?or instance$ Hational government has esta%lished several

    la!s" #n enterprises$ the approach of the %eer$ the car$ the semiconductor$

    and paper manufacture such as each factory is famous in the enterprise"

    Moreover$ the attempt at the Bero emission is done in the industrial par1!hich several factories gathers$ G&GUM& region'Kamanashi Prefecture($

    Gita1yushu$ Ga!asa1i$ and ##DA city 'Hagano Prefecture($ etc"" #t is also

    important that countermeasures %y not only industrial sector %ut also

    house sector" #n industrial sector$ it is easier to ma1e countermeasure

    compared !ith that in house sector %ecause of mass and unify !aste" #n

    house sector

    1)'aw

    ecently$ la! !hich aims at Bero emission society construction are

    enforced$ such as resource e)ective use promotion la!$ construction

    materials recycle la!$ food recycle la!$ green purchase la!$ revision /a!

    Concerning ational Use of Energy$ recycling act for electrical appliances$

    and Containers and Pac1aging ecycling /a!$ etc" asic la! of them is

    *?undamental /a! for Esta%lishing a Sound Material-Cycle Society* and

    in the la!$ the recycle %ased society is de6ned as follo!s"

    The society of !hich it is controlled the product %ecome !astes$

    promoted the product %ecome the circulation resources properly !hen

    product %ecomes !aste$ and product !hich can not %ecome circulation

    resources is disposed properly 'disposal as !aste is said( is secured$ and

    the consumption of the natural resource is controlled$ and the load to the

    environment is decreased as much as possi%le"

    ecycling-%ased society is to use !aste as resource$ to reduce

    environmental load and to control natural resource consumption" An

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    individual la! is enacted %ased on this ?undamental la! of recycle %ased

    society" ecycling act for electrical appliances and Containers and

    Pac1aging ecycling /a! !hich is an individual method are descri%ed asfollo!s"

    +onstruction materials recycle law ood recycle law aw for ecycling of -pecified

    0inds of Home $ppliances +ontainer wrapping recycling law

    (undamental 'aw for sta$lishinga Sound Material-Cycle Society

    ecycle based society image

    (undamental 'aw for sta$lishinga Sound Material-Cycle Society

    ecycle based society image

    esource effective use promotion laweduction, re!use, and recycling obligation

    esource effective use promotion laweduction, re!use, and recycling obligation

    1reen purchase lawurchase promotion of

    environmental product

    2aste *anagement andublic +leansing aw

    roper processing of waste

    2aste *anagement andublic +leansing aw

    roper processing of waste

    evised +onservationof &nergy aw+# 3 reduction

    evised +onservationof &nergy aw+# 3 reduction

    Figure , %elated chart of various laws which aim at -ero emission society

    (undamental 'aw for sta$lishing a Sound Material-Cycle Society

    This /a! de6nes *a Sound Material-Cycle Society* as a society

    5 !here the consumption of natural resources is minimiBed and the

    environmental load is reduced as much as possi%le$ %y restraining

    products$ etc" from %ecoming !astes$ etc"$

    4 promoting appropriate recycling of products$ etc" !hen they have

    %ecome recycla%le resources$ and

    > securing appropriate disposal of the recycla%le resources not recycled$

    !hich means the disposal as !astes"

    This la! focuses on 6nal disposal reduction" The Sound Material-Cycle

    Society should include not only !aste reduction %ut also concept of future

    society"

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    Waste Management and #u$lic Cleansing 'aw

    The aim of this la! is proper treatment of !aste" As mentioned %efore$

    !aste pro%lem is serious in 0apan mainly due to lac1 of 6nal disposal" #norder to ma1e the 6nal disposal %e long$ it is re8uired to reduce volume of

    !aste %y com%ustion" Com%ustion facility should %e large scale due to

    e2ciency and environmental protection" .aste treatment system should

    %e managed strictly" &ne of focuses a%out the management is 8uality of

    person or company !ho plays some roles in !aste treatment system" ?or

    !aste management %usiness$ there are three 1inds of license$ collection

    and transportation$ intermediate treatment and 6nal treatment" /ocal

    government gives these licenses to company individually" ?or e ample$ acompany !ho %rings !aste from A prefecture to prefecture must have

    licenses in %oth prefecture" #t is very di2cult to get !aste treatment

    license$ %ecause the la! prohi%its for improper company to the !aste

    treatment %usiness" ut this high standard also prohi%its for proper ne!

    comer$ so there is no competition in !aste treatment and treatment cost is

    very high"

    #n this la!$ 5< 1inds of industrial !aste is de6ned$ ashes$ sludge$ !aste oil$

    !aste acid$ !aste al1ali$ !aste plastics$ !aste paper$ !aste !ood$ !aste

    6%er$ animal and plants !aste$ !aste ru%%er$ !aste metal$ !aste glass

    and ceramic$ construction !aste$ animal !aste$ animal dead %ody$ dust

    and %y product in !aste treatment" The licenses for !aste management

    are permitted according to 1ind of !aste" ?inal disposal site$ land 6ll$ also

    is classi6ed according to 1ind of !aste"

    'aw for !ecycling of Specified *inds of +ome ,ppliances

    /ocal government collects 4, percent in a used consumer electronic

    'television$ air conditioner$ refrigerator$ and !ashing machine( !hich is the

    o%7ect of recycle la! for electrical appliances$ and the shop is collecting

    the other :, percent as a %ul1y gar%age item" These used consumer

    electronics are serious pro%lem of lac1 of !aste disposal place" Moreover$

    treatment %ecame a pro%lem from respect of the Luorocar%on collection

    'The amount of ultraviolet rays !hich reached the ground increased if

    Luorocar%on !as an oBone-depleting su%stance$ and the oBonosphere !as

    destroyed$ and it !as in the living thing the inLuence( in refrigerator"

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    Therefore$ the recycle la! for electrical appliances !as enacted for the

    recycling promotion of a used consumer electronic" The feature of this la!

    o%ligates the recycle treatment to the manufacturer and it o%ligates thecollection to the retail store" Moreover$ the manufacturer assumes that the

    processing cost can %e claimed to the consumer$ and is aiming at a fair

    cost load"

    +onsumer +onsumer etail storeetail store

    ocal1overnment

    ocal1overnment

    ecyclefactory

    ecyclefactory

    +ost load

    eceipt anddelivery obligation

    -pecifiedreceipt place

    -pecifiedreceipt place

    *anufacturer

    e!use and recycling obligation

    +ollection and 4eeping

    Figure . %elated chart of consumer/ retail store/ manufacturer/ and local

    government in recycle act for electrical a##liances

    Problem

    #n the recycle facility electrical appliances are decomposed to mainly

    metal$ plastic and mi ed !aste" Metal is easy to %e recycled" &n the other

    hands$ plastic is not easy to %e recycled$ %ecause there are many 1inds of

    plastic" #n order to recycle plastic$ !aste plastic should %e separated

    according to material" ut plastic includes many chemicals" Such

    chemicals ma1e plastic recycle %e di2cult" And there is no information

    !hich chemicals are used for plastic" Ho! electrical appliances

    manufacturing company is trying to nifty 1ind for plastic for electrical

    appliance parts"

    'aw for promotion of sorted collection and recycling of containers and pac aging

    The o%7ective of this la! is to reduce and recycle container !rapping !aste

    !hich is %out 3@; in capacity and a%out 4>; in !eight among municipal

    !astes" The feature is that three people *Consumer*$ */ocal +overnment*$

    and *Entrepreneur* related to the container and the pac1aging !aste

    clari6ed the role in the recycle of the container !rapping" The consumer

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    does discretion$ the local government collects discretion$ and the

    entrepreneur recycles" Actually$ the entrepreneur can consign the %usiness

    to The 0apan Containers and Pac1aging ecycling Association !hich is thethird person organiBation !ith the municipality" The containers and

    pac1aging material are plastic$ pet %ottle and glass %ottle"

    ocal government+ollection and

    4eeping

    ocal government+ollection and

    4eeping

    &ntrepreneur ecycling

    &ntrepreneur ecycling

    The 5apan +ontainersand ac4aging

    ecycling $ssociation

    The 5apan +ontainersand ac4aging

    ecycling $ssociation

    +onsignment

    +onsumer iscretion exhaust

    +onsumer iscretion exhaust

    Figure 0 %ole of "onsumer/ local government and entre#reneur in aw for

    #romotion of sorted collection and recycling of containers and #ackaging

    Problem

    .ho pays recycle cost This /a! sho!s an ans!er for the 8uestion partially"

    The 0apan Containers and Pac1aging ecycling Association is found to

    ma1ing a %ridge %et!een recycle facility and collection site" As the recycle

    technology$ several technologies are recogniBed$ te tile and plastic sheet

    manufacture 'for PET %ottles($ paper production$ molded plastic production$

    D?' efused derived fuel($ synthetic oil and so on"

    Companies !hich manufacture pac1ing pay cost to the association" ut the

    fare is not enough" /ocal governments also pay cost to the society" As local

    government recycles the !aste$ it pays much to the society" As recycle

    increases$ cost should reduce" #f so$ local government must %e !illing to

    recycle"

    #n this la!$ recycla%le pac1ing material is strictly de6ned" ut actually other

    pac1ing material is also recycla%le" .hy this situation occurs Some

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    ca&ital# and enli htenment to the &eo&le

    Construction materials recyclin law

    Enforcement

    years

    "une# $%%$

    Pur&ose 6ischar e control# ma1in to loss in wei ht# and re&roduction &rofit of

    construction waste

    Feature 7bli atin of discretion dismantlement and recyclin

    The dismantlement method and the &rocessin cost are s&ecified in the

    contract(

    6ismantlement construction trader8s re istration system

    2nstallation of tar et of recyclin

    Food recyclin lawEnforcement

    years

    "une# $%%.

    Pur&ose Promotion of dischar e control# ma1in to loss in wei ht# and re&roduction

    use for food waste

    Feature The entre&reneur and the consumer try to use the re&roduction oods to

    control the dischar e of the food waste etc(

    7bli ation in country+ Securin of the ca&ital# and collection use and

    research and de3elo&ment of information

    'e istration system of fertili)er and entre&reneur who ma1es it to

    fodder

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    Table 2 aw which su##orts circulation ty#e society(continued)

    9reen &urchase lawEnforcement

    years

    5&ril# $%%.

    Pur&ose Promotion of &rocurement of en3ironmental article etc( such as countries

    Feature Ma1in of &romotion &rocurement &olicy of &rocurement in country etc(

    etc(

    7ffer of information concernin en3ironmental article etc(

    6issemination by entre&reneur

    6issemination with en3ironmental label etc(

    6issemination and e,amination by country

    'e3ision Law Concernin 'ational :se of Ener y

    Enforcement

    years

    "une# $%%$

    Pur&ose E,haust amount reduction of carbon dio,ide &romote conser3ation of ener y

    of home a&&liance

    Feature The conser3ation of ener y tar et 3alue and the tar et fiscal year are

    &ro3ided in home a&&liance(

    7b;ect article 5ir conditioner# refri erator# tele3ision# ome 5&&liances

    Enforcement

    years

    5&ril# $%%.

    Pur&ose Establishment of recyclin system of used consumer electronic e,hausted

    from home

    Feature Manufacturers owe recyclin and retailer owes the obli ation of the

    collection(

    The consumer bears a&&ro&riate cost(

    7b;ect article 9lass 3essel# PET bottle# container made of &a&er wra&&in # and &lastic

    container wra&&in

    container wra&&in recyclin method

    Enforcement

    years

    5&ril# $%%%

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    Pur&ose Establishment of recyclin system of container wra&&in waste e,hausted

    from home

    Feature The consumer and munici&ality and entre&reneur8s roles are s&ecified(

    6iscretion e,haust of consumer

    Cities# towns# and 3illa es are se&arated arba e collections(

    The entre&reneur commerciali)es it a ain(

    7b;ect article 9lass 3essel# PET bottle# container made of &a&er wra&&in # and &lastic

    container wra&&in

    2) co-Industrial par . co- own

    As ne! environmental city plan to promote the Sound Material-CycleSociety$ *Eco-to!n %usiness* !ere founded %y the Ministry of Economy$

    Trade and #ndustry and the Ministry of the Environment in 0apan in 5

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    Figure 3a#anese co&Town

    The outline of Eco-to!n of the Sapporo City and the Gita1yushu City is

    sho!n as follo!s as a typical eco-to!n region"

    Sapporo City

    Sapporo Eco-to!n is one !hich collected the recycling facilities of the

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    municipal !aste and the construction !aste 'industrial !aste(" As for

    private companies other than plastic facilities of ma1ing to oil$ the pro6t is

    ta1en" #t is di2cult for the oil ma1ing facility to ma1e a successful %id forthe !hole 8uantity$ %ecause the receipt of plastic is a competitive %idding"

    Figure 4 *a##oro co&Town

    AreaF A%out 4>ha"

    Creation periodF 5

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    #norganic sludge disposal facility '>,,1Nday(

    Special incineration facility '>,tNday(

    A%olition concrete reproduction facility '5$,,,tNday( +ar%age recycling center '3,tNday(

    A%olition tire recycling facility '>5tNday(

    Plastic oil ma1ing facility '9>"3tNday(

    PET %ottle seat ma1ing facility '5,tNday(

    PET %ottle$ La1es$ ma1e$ facility

    Construction system scrap recycling center '5=,tNday(

    #nside marsh resource selection center '5,3tNday(

    #nside marsh plastic selection center ':4"@tNday("

    *ita yushu City

    Eco-to!n in Gita1yushyu city is the ma imum in 0apan" .e could call$

    *Silicon Ialley of the environmental industry* %ecause university$ local

    government$ %ig enterprise$ and venture company are concentrated and it

    forms Eco-to!n" The feature is that the proof area and the environment

    industrial comple es e ist" The proof area is an area in !hich it centered

    on the research and development$ and the university and the enterprise$

    etc" are concentrated" The environment industrial comple es are the areas

    !here a real plant operates"

    Figure 1+ #roof area

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    Figure 11 environment industrial com#le5es

    Figure 12 %esource

    circulation and

    environmental control

    *ystem %esearch 6nstitute7 6t

    does a 8oint research on a

    #ro#er control technology of

    #rocessing technology/

    recycling technology/ and

    environmental #ollutant

    control technology (Fukuoka University)

    Figure 1! "lose ty#e 9naldis#osal dum# #roof

    research facilities7

    5#erimental study where

    in:uence of oo-e water/

    #owder dust and stink etc;

    on the outside are decreased

    by making the closed ty#e

    9nal dis#osal dum# #roof

    interce#ted concrete dome (Fu8ita "o;ltd)

    /ist of recycle facility in environment industrial comple es

    PET %ottle recycling %usiness

    The PET %ottle %y !hich cities$ to!ns$ and villages collect discretion is

    recycled %ased on Containers and Pac1aging ecycling /a! and reproduction

    PET resins !hich %ecome ra! materials of the 6%er etc" are produced"

    &peration in processing performance 4,$,,,tN0uly$ 5

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    &2ce automation apparatus recycling %usiness

    &2ce automation apparatuses of the copier and the fa $ etc" are

    decomposed$ it selects highly$ and parts of re-use and the reproduction ra!materials of the high 8uality are produced"

    Processing performance 3$9,,tNyear

    ?actory enhancing in 0une$ 4,,5

    Car recycling %usiness

    An improvement of the recycling rate and proper processing such as the oil

    Luorocar%on are advanced corresponding to the used car recycling initiative$

    and the high-8uality recycling ra! materials are produced"

    &peration in 49$,,,N?e%ruary$ 4,,, year 'for!ard planning( during 5:$,,,processing performanceNyear 'present(

    Consumer electronic recycling %usiness

    The high-8uality recycling ra! materials are produced %y highly

    decomposing and selecting four domestic electric e8uipment articles

    'television$ refrigerator$ air conditioner$ and !ashing machine( %ased on

    recycling act for electrical appliances"

    ?our articles during a%out 3,,$,,, processing performanceNyear"

    &peration in April$ 4,,,

    ?luorescent tu%e recycling %usiness

    The luminescent material$ the glass$ and the metal$ etc" are chieLy classi6ed

    from the used$ Luorescent tu%e e hausted %y the o2ce$ and the recycling

    ra! materials are produced"

    &peration in processing performance 3$4=,tN&cto%er$ 4,,5 year

    Medical treatment tools recycling %usiness

    Medical devices are crushed$ processed the high fre8uency$ classi6ed$ the

    collection container is manufactured$ and the solid fuel and the cement ra!

    material are produced"

    Processing performance @$@,,tNyear'operation for 49 hours(

    &peration schedule in Septem%er$ 4,,4

    ,ichi #refecture

    Eco-to!n in Aichi prefecture is recogniBed on Septem%er 4,,9 and it is the

    ne!est eco-to!n in 0apan" Eco-to!n in Aichi prefecture does not locate in a

    speci6c par1" #t utiliBes e isted facility fully" Aichi esta%lishes %usiness

    council for environmental industry" Many companies 7oin the council and

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    discuss seed for ne! environmental %usiness"

    Aichi also focus on the importance of information a%out environment" tosucceed environmental %usiness$ mar1et research is important" &n the

    !aste %usiness$ ho! much !aste discharges is most important

    information" Aichi arranges some 1ind of information a%out material Lo!

    and sho!s ho! much !aste discharge is anticipated"

    #ro$lem of co-town

    The eco-to!ns !hich are introduced in this te t are e amples of success

    eco-to!n" Unfortunately the other eco-to!ns are almost failed" .hich Eco-to!n succeeds or not depends on several reasons"

    . -illin of local o3ernment

    $ Commitment of &ri3ate com&any

    As mentioned a%ove$ there is no perfect mar1et principle in !aste

    treatment" #t means that government contri%utes to !aste treatment

    %usiness much" Many recycle or treatment facility should %e concentrated

    in eco-to!n" Hum%er of companies in eco-to!n depends on !illing of local

    government" /ocal government should support facility in eco to!n from

    su%sidy$ ta $ license and so on"

    At %eginning stage$ huge su%sidy from national government is entered to

    the eco-to!n" The national government stops su%sidy soon$ then local

    government must continue to pay su%sidy as !aste treatment cost" ?acility

    in Eco-to!n often introduces more novel technology than traditional !aste

    treatment facility such as com%ustion facility$ so cost to the eco-to!n

    facility is very high" ?or e ample$ some city introduced D? facility as a

    core technology of eco-to!n" ut D? technology often does not !or1$

    %ecause it is not mature technology" So local government pays more

    money for treatment cost compared !ith traditional com%ustion facility" To

    avoid this 1ind of situation$ each facility in eco to!n should %e

    independence from su%sidy of government" .hen each facility gets pro6t$

    the eco-to!n must %e sustaina%le"

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    3) Countermeasure in nterprises

    efore the term of Sound Material-Cycle Society %ecomes popular$ the

    term of Oero emission !as popular in 0apan" The Bero emission !as a%oom after Asahi re!eries$ /td" achieved the factory s ma1ing to the Bero

    emission in the %eginning in 0apan$ and each enterprise competed and the

    Bero emission of the factory !as achieved" The reason !hy the %eer

    industry achieved Bero emission is it discharged a fe! 1inds and a large

    amount of !aste" Moreover$ it is organic material" Then it is easy to recycle

    such !aste" The Bero emission of the enterprise does only !aste

    management and environmental protection" #t can %e said that the

    achievement of the Bero emission is severer than this attestation for !astemanagement though #S&59,,5"

    Some points for corporate ma1ing to the Bero emission are as follo!"Ma1e the %asic environment plan" oard of the enterprise should

    positively ta1e leading in this" Ma1ing to the Bero emission is not

    persisted in if the %oard does not understand though the person in

    charge ma1es the plan" Ta1e concrete data at the factory" Especially$ the material Lo! and the

    energy Lo! are necessary" This contri%utes to not only ma1ing to the

    Bero emission %ut also chec1ing e2ciency of the resource and energy

    possi%le$ and the productivity improvement of the enterprise"

    The consideration of the Bero emission must in6ltrate the employee"

    Thorough discretion in the site achieves recycling !aste" #t is necessary

    for not only the regular mem%er %ut also the part-timer especially the

    in6ltration of consideration"&pen data to the pu%lic" The trust of the citiBens and the consumerJs

    union can %e o%tained" #t leads to improvement of the corporate image

    that ma1ing data pu%lic to outside the company"

    / o design %!ecycling-$ased& societyIarious approaches are necessary to design the ecycling-%ased society"

    ?irst of all$ it is necessary to start from the enough understanding of an

    e isting product$ the environmental load and the resource and energy

    consumption of the productive process" He t$ it is necessary to develop a

    ne! productive process and the product to improve them" ?inally$ a social

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    system !hich contains the system of la! to accept them to the society

    should maintain it"

    1) 'ife cycle assessment/ife cycle assessment '/CA( is to calculate all environmental loads and

    the energy consumption from the manufacturing stage in the product to

    the a%andonment stage and to analyBe the improvement to decrease the

    environmental load in the product$ the material$ and the process"

    To calculate /CA !e decide targeted product$ material$ and process$ and

    set !hich stage to include !ithin the range" #f the range of the o%7ect is

    decided$ generally three analyses are done as follo!s"

    #nventory analysis

    Environmental load and energy consumption at each stage from the

    manufacturing stage to the a%andonment stage of the product etc" are

    estimated"

    Environmental load inLuence evaluation

    Amount of C&4$ air pollutant and solid !aste !ere estimated in the

    inventory analysis" These are converted into the inde of the inLuence

    on the death$ the disease ris1 rate of the human race$ and the

    ecosystem etc" and the environmental impact is evaluated

    Environmental load improvement analysis

    The change point to improve a general environmental load is e tracted"

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    ecision oftarget range

    raw material

    product of naturalresource collection

    *anufacturing

    consumption and use

    abandonment ofmanufacturing

    +#3 emissionsolid wastewaste water

    6nventoryanalysis

    &nergyresource

    6mpactanalysis

    &nvironmental burdenimprovement analysis

    The human race death and disease rate6nfluence and removal cost to ecosystem !

    Figure 1

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    # n p u t

    ?ossil ?uel 4,include oil production

    Civil engineering

    Architecture material:,

    ousehold 4,ousehold 4, Concumption

    Municipal.aste 9

    Manufacture industry

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    ?ood+ar%age

    Commodity

    .aste causematerial

    com%usti%le

    plastic

    ,

    4$,,,

    9$,,,

    @$,,,

    :$,,,

    5,$,,,

    54$,,,

    59$,,,

    Consumption

    incom%usti%leevarage

    .aste discharge

    N year

    Figure 1. Material balance in house sector in a small island (>oto et al

    2++ )

    3) #roduct design

    #t is e tremely di2cult to recycle !aste e hausted under the present

    situation$ %ecause !aste is e hausted not as uniform %ut as mi ed form"

    &nly lo! 8uality product can %e manufactured %y ma1ing the mi ed

    !aste as ra! material" Therefore$ !aste !ith high purity is re8uested for

    high 8uality reproduction goods as ra! material" Even if %ecoming !aste$

    it is necessary that product is easy to collect$ reuse$ recycle and

    dismantle" ecause longevity of a product ma1es environmental load

    decrease$ it is re8uired to develop a long-lived product" .e should

    consider an advantageous feature for recycle at development and the

    design stage of such a product"

    The idea to aim to esta%lish product design$ manufacturing$ and

    dismantlement and reproduction goods %ased on thought !hich

    considers life cycle of product is *#nverse manufacturing " ?eature of

    inverse manufacturing is sho!n %elo!" long-lived

    Maintenance 'repair and part e change( is easy"

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    #t is easy to recycle$ and to use it again"

    Hum%er of parts is little$ and used parts are reusa%le to other products$

    and decomposition and !ashing are easy"

    Moreover$ material$ of !hich environmental load is decreased through

    the entire life cycle from resource to a%andonment and characteristic

    and function is ma imiBed$ is called *Eco-material*" The eco-material is

    classi6ed into instance type 'conserve consumption type$ energy

    conversion type$ and energy transport and storing type($ correspondence

    type 'puri6cation function type and correspondence and conversion type(

    and mid-term strategies and a long-term$ vie!ed aspect types" Theproduct !hich uses the eco-material is called eco-products$ and

    evaluation of environmental load !hich uses /CA from design and

    production of materials done to produce the eco-products to

    manufacturing product is called an eco-design"

    0 Concept of supporting Sound Material-Cycle SocietyA lot of concepts for ecycling-%ased society have %een supposed" #t has

    aimed to promote %oth conversions to a ne! society$ that is$ a sustaina%le

    society from mass production and consumption type society" They

    correspond on the idea in the point of e)ective use of the reduction of the

    environmental load or the resource and energy$ though the e pressions

    are di)erent" A common 1ey !ord to each concept is as follo!s"

    Development of productive process$ material$ and product !hich does not

    discharge environmental load #mprovement of productivity of resource and energy

    He! social economic system

    1) e elopment of producti e process. material. and product which does not discharge

    en ironmental load

    a" Cleaner Production

    Concept advocated %y United Hations Environment Program 'UHEP( in

    5

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    pursued* according to the international declaration adopted in 5

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    c" Eco-E2ciency

    The environmental measures activity indicator for sustaina%ledevelopment advocated %y the .orld %usiness council for sustaina%le

    development '. CSD( in 5

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    necessary"