Submittal: Welding Procedures/ Welder Qualifications ...

Structural Steel & Miscellaneous Metal Fabricators

Lic. No. 164718-C51

1027 Palmyrita Ave, Riverside, CA 92507

(951) 241-7000 fax (951) 241-7050

Submittal:

Welding Procedures/ Welder Qualifications

Electrode Specifications

Orange County Sanitation District P1-P101

Sludge Dewatering & Odor Control at Plant 1

Orange County, California

of 2

ASC-982-Shop-FCAW-FP-1

Allied Steel Company, IncWelding Procedure Specification

ASC-982-Shop-FCAW-FP-1WPS No. Date By3/14/2014 Gary Chapman

Welding Process(es)

Supporting PQR(s)

FCAW Type:

JOINTType Corner, T-joint

Backing Material Weld Metal

Root Opening Root Face Dimension0-1/8" 0-1/8"

Groove Angle Radius (J-U)45 deg N/A

Method Air-Arc

BASE METALSMaterial Spec.

Type or Grade

Thickness: Groove ( )

Fillet ( )

Unlimited

NA

A36, A572 A992, A500to

50, Grade Bto36, 50

Diameter (Pipe, ) NA

FILLER METALSAWS Specification

AWS Classification

5.20

E71T-1

Hobart

SHIELDINGFlux Gas

CompositionFlow Rate

Gas Cup Size

Electrode-Flux (Class)N/A

N/A

Argon/C0275/2540 CFH

.625

POSITIONPosition of Groove FilletVertical Progression:

All N/A

ELECTRICAL CHARACTERISTICSTransfer Mode (GMAW):

Current:

OtherTungsten Electrode (GTAW):

Size TypeN/A N/A

TECHNIQUEStringer or Weave Bead

Multi-pass or Single Pass (per side)

Number of Electrodes

Electrode Spacing: LongitudinalLateral

Angle

Contact Tube to Work Distance

Peening

Interpass Cleaning

StringerBoth

1N/AN/AN/A

3/4-1"

NoneDeslag/Wire Brush

PREHEATPreheat Temp., Min.

Interpass Temp., Min. Max.

POSTWELD HEAT TREATMENT

Temp. Time

32 - 225 F

32 - 225 F N/A None N/A

Authorized By Date

Revision

Unlimited-

-

-

Thickness Up to 3/4" Temperature

Over 3/4" to 1-1/2"

Over 1-1/2" to 2-1/2"

Over 2-1/2"

WELDING PROCEDURE

Gary Chapman 3/14/2014

0

50F

150F

32F

225F

Excel Arc 71

Backing

Back Gouge

Manual Machine AutoSemi-Auto

Yes

Yes

Single Weld Double Weld

Up Down

Short-Circuiting Globular Spray

AC DCEP DCEN Pulsed

PWHT Required

Prequalified

No

R

T1

BACKGOUGE

f

α

Single-bevel-groove weld (4)

Corner joint (C)T-joint (T)

T2

NotAl lUUGMAWFCAW required

UTC-U4b-GF

Root OpeningRoot FaceGroove Angle

WeldingProcess

JointDesignation T1 T2

(U=unlimited)

Groove PreparationTolerances

As Detailed As Fit UpPermitted WeldingPositions

Gas Shieldingfor FCAW

Notes

G

AD

Base MetalThickness

JK

(see 3.13.1) (see 3.13.1)

+10° , -0° +10° , -5°= 45°

R = 0 to 1/8Not limited+1/16, -0f = 0 to 1/8

+1/16, -0 +1/16, -1/8

α

No

Layer/Pass Process Filler Metal Class Diameter Cur. Type Amps or WFS Volts Travel Speed Other Notes

All FCAW E71T-1 1/16" DCEP 245 amps 25 14

All FCAW E71T-1 .045 DCEP 220 amps 25 8

+ or - + or - + or -

10% 7% 25%

of 2



MEMO

R

T1

BACKGOUGE

f

α

Single-bevel-groove weld (4)

Corner joint (C)T-joint (T)

T2

NotAl lUUGMAWFCAW required

UTC-U4b-GF


WeldingProcess


(U=unlimited)




Notes

G

AD

Base MetalThickness

JK

(see 3.13.1) (see 3.13.1)

+10° , -0° +10° , -5°= 45°


+1/16, -0 +1/16, -1/8

α

of 2




Welding Process(es)

Supporting PQR(s)

FCAW Type:





Method Air-Arc


Type or Grade


Fillet ( )

Unlimited

NA

A36, A572 A992, A500to

50, Grade Bto36, 50



AWS Classification

5.20

E71T-1

Hobart

SHIELDINGFlux Gas


Gas Cup Size


N/A


.625


All N/A


Current:


Size TypeN/A N/A





Angle


Peening

Interpass Cleaning

StringerBoth

1N/AN/AN/A

3/4-1"





Temp. Time

32 - 225 F

32 - 225 F N/A None N/A

Authorized By Date

Revision

Unlimited-

-

-


Over 3/4" to 1-1/2"

Over 1-1/2" to 2-1/2"

Over 2-1/2"

WELDING PROCEDURE


0

50F

150F

32F

225F

Excel Arc 71

Backing

Back Gouge


Yes

Yes


Up Down


AC DCEP DCEN Pulsed

PWHT Required

Prequalified

No

R

T1

T2

Corner joint (C)T-joint (T) BACKGOUGE

Al lU

f

α

α

Double-bevel-groove weld (5)

UGMAWFCAW

TC-U5-GFNot

required


WeldingProcess


(U=unlimited)




Notes

G

AD

Base MetalThickness

JK

H

(see 3.13.1) (see 3.13.1)

+10° , -0° +10° , -5°= 45°


+1/16, -0 +1/16, -1/8

α

No




+ or - + or - + or -

10% 7% 25%

of 2



MEMO

R

T1

T2

Corner joint (C)T-joint (T) BACKGOUGE

Al lU

f

α

α

Double-bevel-groove weld (5)

UGMAWFCAW TC-U5-GF Not

required


WeldingProcess


(U=unlimited)




Notes

G

AD

Base MetalThickness

JK

H

(see 3.13.1) (see 3.13.1)

+10° , -0° +10° , -5°= 45°


+1/16, -0 +1/16, -1/8

α

of 2




Welding Process(es)

Supporting PQR(s)

FCAW Type:

JOINTType Butt




Method Air-Arc


Type or Grade


Fillet ( )

Unlimited

NA

A36, A572 A992, A500to

50, Grade Bto36, 50



AWS Classification

5.20

E71T-1

Hobart

SHIELDINGFlux Gas


Gas Cup Size


N/A


.625


All N/A


Current:


Size TypeN/A N/A





Angle


Peening

Interpass Cleaning

StringerBoth

1N/AN/AN/A

3/4-1"





Temp. Time

32 - 225 F

32 - 225 F N/A None N/A

Authorized By Date

Revision

Unlimited-

-

-


Over 3/4" to 1-1/2"

Over 1-1/2" to 2-1/2"

Over 2-1/2"

WELDING PROCEDURE


0

50F

150F

32F

225F

Excel Arc 71

Backing

Back Gouge


Yes

Yes


Up Down


AC DCEP DCEN Pulsed

PWHT Required

Prequalified

No

Al lUU -

R

T1

BACKGOUGE

f

α

Butt joint (B)Single-bevel-groove weld (4)

GMAWFCAW

B-U4b-GF Notrequired

Root OpeningRoot Face

Groove AngleWeldingProcess





Notes

D

AC

Base MetalThickness

J

(see 3.13.1) (see 3.13.1)( U=unlimited )

+10° , -0° +10° , -5°= 45°

R = 0 to 1/8

Not limited+1/16, -0f = 0 to 1/8

+1/16, -0 +1/16, -1/8

α

No




+ or - + or - + or -

10% 7% 25%

of 2



MEMO

Al lUU -

R

T1

BACKGOUGE

f

α


GMAWFCAW








Notes

D

AC

Base MetalThickness

J


+10° , -0° +10° , -5°= 45°

R = 0 to 1/8


+1/16, -0 +1/16, -1/8

α

of 2

ASC-982-Shop-FCAW-FW-1


ASC-982-Shop-FCAW-FW-1WPS No. Date By3/14/2014 Gary Chapman

Welding Process(es)

Supporting PQR(s)

FCAW

Prequalified, Fillet

Type:

JOINTType Corner, Lap, T-joint

Backing Material Base Metal

Root Opening Root Face Dimension0-1/16 N/A

Groove Angle Radius (J-U)N/A N/A

Method


Type or Grade


Fillet ( )

NA

Any

A36, A572 A992, A500to

50, Grade Bto36, 50



AWS Classification

5.20

E71T-1

Hobart

SHIELDINGFlux Gas


Gas Cup Size


N/A


.625


N/A All


Current:


Size TypeN/A N/A





Angle


Peening

Interpass Cleaning

StringerBoth

1N/AN/AN/A

3/4-1"





Temp. Time

32 - 225 F

32 - 225 F N/A None N/A

Authorized By Date

Revision

AWS D1.1, 2010

Unlimited-

-

-


Over 3/4" to 1-1/2"

Over 1-1/2" to 2-1/2"

Over 2-1/2"

WELDING PROCEDURE


0

50F

150F

32F

225F

Excel Arc 71

Backing

Back Gouge


Yes

Yes


Up Down


AC DCEP DCEN Pulsed

PWHT Required

Prequalified

No° °

°

°°

No




+ or - + or - + or -

10% 7% 25%

of 2

ASC-982-Shop-FCAW-FW-1


MEMO

° °°

°°

of 2

ASC-982-Field-FCAW-FP-1


ASC-982-Field-FCAW-FP-1WPS No. Date By3/14/2014 Gary Chapman

Welding Process(es)

Supporting PQR(s)

FCAW Type:


Backing Material Metal Bar

Root Opening Root Face Dimension1/4" N/A

Groove Angle Radius (J-U)45deg N/A

Method Air Arc


Type or Grade


Fillet ( )

Unlimited

NA

A36, A572 A992, A500to

50, Grade Bto36, 50



AWS Classification

5.20

E71T-8

Lincoln

SHIELDINGFlux Gas


Gas Cup Size


N/A

N/AN/AN/A

N/A


All N/A


Current:


Size TypeN/A N/A





Angle


Peening

Interpass Cleaning

StringerBoth

1N/AN/AN/A

3/4-1"





Temp. Time

32- 225 F

32- 225 F N/A None N/A

Authorized By Date

Revision

Unlimited

NA-

-

-


Over 3/4" to 1-1/2"

Over 1-1/2" to 2-1/2"

Over 2-1/2"

WELDING PROCEDURE


0

50F

150F

32F

225F

NR232

Backing

Back Gouge


Yes

Yes


Up Down


AC DCEP DCEN Pulsed

PWHT Required

Prequalified

NoCorner joint (C)

α

T1

T2

R

Single-bevel-groove-weld (4)T-joint (T)

U R = 3/8 = 30°GMAWFCAW

R = 3/16

R = 1/4

= 30°

= 45°

TC-U4a-GF U

Al l

F

Al l

Notes

GA

WeldingProcess

JointDesignation T1

(U=unlimited)




RootOpeningT 2

Base MetalThickness

GrooveAngle

Required

Not req.

Not req.JK

(see 3.13.1) (see 3.13.1)

R = +1/16, -0

= +10°, -0°

+1/4, -1/16

+10°, -5°

α

α

αα

No


All FCAW E71T-8 .072 DCEN 255 amps 23 14


+ or - + or - + or -

10% 7% 25%

of 2



MEMO

Corner joint (C)α

T1

T2

R


U R = 3/8 = 30°GMAWFCAW

R = 3/16

R = 1/4

= 30°

= 45°

TC-U4a-GF U

Al l

F

Al l

Notes

GA

WeldingProcess

JointDesignation T1

(U=unlimited)




RootOpeningT 2

Base MetalThickness

GrooveAngle

Required

Not req.

Not req.JK

(see 3.13.1) (see 3.13.1)

R = +1/16, -0= +10°, -0°

+1/4, -1/16+10°, -5°

α

α

αα

of 2



ASC-982-Field-FCAW-FP-2WPS No. Date By3/14/2014 Gary Chapman

Welding Process(es)

Supporting PQR(s)

FCAW Type:

JOINTType Butt



Groove Angle Radius (J-U)45deg N/A

Method Air Arc


Type or Grade


Fillet ( )

Unlimited

NA

A36, A572 A992, A500to

50, Grade Bto36, 50



AWS Classification

5.20

E71T-8

Lincoln

SHIELDINGFlux Gas


Gas Cup Size


N/A

N/AN/AN/A

N/A


All N/A


Current:


Size TypeN/A N/A





Angle


Peening

Interpass Cleaning

StringerBoth

1N/AN/AN/A

3/4-1"





Temp. Time

32- 225 F


Authorized By Date

Revision

Unlimited

NA-

-

-


Over 3/4" to 1-1/2"

Over 1-1/2" to 2-1/2"

Over 2-1/2"

WELDING PROCEDURE


0

50F

150F

32F

225F

NR232

Backing

Back Gouge


Yes

Yes


Up Down


AC DCEP DCEN Pulsed

PWHT Required

Prequalified

No

Al lUU -

R

T1

BACKGOUGE

f

α


GMAWFCAW








Notes

D

AC

Base MetalThickness

J


+10° , -0° +10° , -5°= 45°

R = 0 to 1/8


+1/16, -0 +1/16, -1/8

α

No




+ or - + or - + or -

10% 7% 25%

of 2



MEMO

Al lUU -

R

T1

BACKGOUGE

f

α


GMAWFCAW








Notes

D

AC

Base MetalThickness

J


+10° , -0° +10° , -5°= 45°

R = 0 to 1/8


+1/16, -0 +1/16, -1/8

α

of 2

ASC-982-Field-FCAW-FW-1


ASC-982-Field-FCAW-FW-1WPS No. Date By3/14/2014 Gary Chapman

Welding Process(es)

Supporting PQR(s)

FCAW

Prequalified, Fillet

Type:





Method


Type or Grade


Fillet ( )

NA

Any

A36, A572 A992, A500to

50, Grade Bto36, 50



AWS Classification

5.20

E71T-8

Lincoln

SHIELDINGFlux Gas


Gas Cup Size


N/A

N/AN/AN/A

N/A


N/A All


Current:


Size TypeN/A N/A





Angle


Peening

Interpass Cleaning

StringerBoth

1N/AN/AN/A

3/4-1"





Temp. Time

32- 225 F


Authorized By Date

Revision

AWS D1.1, 2010

Unlimited-

-

-


Over 3/4" to 1-1/2"

Over 1-1/2" to 2-1/2"

Over 2-1/2"

WELDING PROCEDURE


0

50F

150F

32F

225F

NR232

Backing

Back Gouge


Yes

Yes


Up Down


AC DCEP DCEN Pulsed

PWHT Required

Prequalified

No° °

°

°°

No




+ or - + or - + or -

10% 7% 25%

of 2

ASC-982-Field-FCAW-FW-1


MEMO

° °°

°°

of 2

ASC-982-Field-SMAW-FP-1

Allied Steel Company, Inc.Welding Procedure Specification

ASC-982-Field-SMAW-FP-1WPS No. Date By3/14/2014 Gary Chapman

Welding Process(es)

Supporting PQR(s)

SMAW Type:


Backing Material Metal Bar

Root Opening Root Face Dimension1/4" N/A


Method Air-Arc


Type or Grade


Fillet ( )

Unlimited

NA

A36, A572 A992, A500to

50, Grade Bto36, 50



AWS Classification

5.1

E7018

Lincoln

SHIELDINGFlux Gas


Gas Cup Size


N/A

N/AN/AN/A

N/A


All N/A


Current:


Size TypeN/A N/A





Angle


Peening

Interpass Cleaning

StringerBoth

1N/AN/AN/A

N/A





Temp. Time

32 - 225 F

32 - 225 F N/A None N/A

Authorized By Date

Revision

Unlimited-

-

-


Over 3/4" to 1-1/2"

Over 1-1/2" to 2-1/2"

Over 2-1/2"

WELDING PROCEDURE


0

50F

150F

32F

225F

7018 MR

Backing

Back Gouge


Yes

Yes


Up Down


AC DCEP DCEN Pulsed

PWHT Required

Prequalified

No

WeldingProcess

JointDesignation T1

(U=unlimited)


As Detailed As Fit UpPermitted WeldingPositions Notes

RootOpeningT 2

Base MetalThickness

GrooveAngle

U= 30°

UR = 3/8

R = 1/4 = 45°SMAW TC-U4a

Al l

F,V,OH E, G, J, K

E, G, J, K

Corner joint (C) α

T1

T2

R


(see 3.13.1) (see 3.13.1)

R = +1/16, -0= +10°, -0°

+1/4,-1/16

+10°, -5°α

α

α

No


All SMAW E7018 1/8" DCEP 90-160 N/A as req.


of 2



MEMO

WeldingProcess

JointDesignation T1

(U=unlimited)


As Detailed As Fit UpPermitted WeldingPositions Notes

RootOpeningT 2

Base MetalThickness

GrooveAngle

U= 30°

UR = 3/8

R = 1/4 = 45°SMAW TC-U4a

Al l

F,V,OH E, G, J, K

E, G, J, K

Corner joint (C) α

T1

T2

R


(see 3.13.1) (see 3.13.1)

R = +1/16, -0= +10°, -0°

+1/4,-1/16+10°, -5°α

α

α

of 2



ASC-982-Field-SMAW-FP-2WPS No. Date By3/14/2014 Gary Chapman

Welding Process(es)

Supporting PQR(s)

SMAW Type:

JOINTType Butt




Method Air-Arc


Type or Grade


Fillet ( )

Unlimited

NA

A36, A572 A992, A500to

50, Grade Bto36, 50



AWS Classification

5.1

E7018

Lincoln

SHIELDINGFlux Gas


Gas Cup Size


N/A

N/AN/AN/A

N/A


All N/A


Current:


Size TypeN/A N/A





Angle


Peening

Interpass Cleaning

StringerBoth

1N/AN/AN/A

N/A





Temp. Time

32 - 225 F

32 - 225 F N/A None N/A

Authorized By Date

Revision

Unlimited-

-

-


Over 3/4" to 1-1/2"

Over 1-1/2" to 2-1/2"

Over 2-1/2"

WELDING PROCEDURE


0

50F

150F

32F

225F

7018 MR

Backing

Back Gouge


Yes

Yes


Up Down


AC DCEP DCEN Pulsed

PWHT Required

Prequalified

No

SMAWSMAW Al lU -


B-U4b

R

T1

BACKGOUGE

f

α

C, D

WeldingProcess

JointDesignation T1


As Detailed As Fit UpPermitted WeldingPositions NotesT 2

Base MetalThickness Root Opening

Root FaceGroove Angle

E, J


+10° , -0° +10° , -5°= 45°


+1/16, -0 +1/16, -1/8

α

No




of 2



MEMO

SMAWSMAW Al lU -


B-U4b

R

T1

BACKGOUGE

f

α

C, D

WeldingProcess

JointDesignation T1


As Detailed As Fit UpPermitted WeldingPositions NotesT 2

Base MetalThickness Root Opening

Root FaceGroove Angle

E, J


+10° , -0° +10° , -5°= 45°


+1/16, -0 +1/16, -1/8

α

of 2

ASC-982-Field-SMAW-FW-1


ASC-982-Field-SMAW-FW-1WPS No. Date By3/14/2014 Gary Chapman

Welding Process(es)

Supporting PQR(s)

SMAW Type:





Method


Type or Grade


Fillet ( )

NA

Any

A36, A572 A992, A500to

50, Grade Bto36, 50



AWS Classification

5.1

E7018

Lincoln

SHIELDINGFlux Gas


Gas Cup Size


N/A

N/AN/AN/A

N/A


N/A All


Current:


Size TypeN/A N/A





Angle


Peening

Interpass Cleaning

StringerBoth

1N/AN/AN/A

N/A





Temp. Time

32 - 225 F

32 - 225 F N/A None N/A

Authorized By Date

Revision

Unlimited-

-

-


Over 3/4" to 1-1/2"

Over 1-1/2" to 2-1/2"

Over 2-1/2"

WELDING PROCEDURE


0

50F

150F

32F

225F

7018 MR

Backing

Back Gouge


Yes

Yes


Up Down


AC DCEP DCEN Pulsed

PWHT Required

Prequalified

No° °

°

°°

No




of 2

ASC-982-Field-SMAW-FW-1


MEMO

° °°

°°

Certificate of Conformanceto Requirements for Welding Electrode

EXCEL-ARC 71Product Type:

E71T-1C/M,E71T-9C/M; T46 3 PC/M2H10Classification:

A5.20, SFA 5.20; EN17632-ASpecifications:

1/16"Diameter Tested:

06/16/2011Date Tested:

6/16/2011Date Generated:This is to certify that the product named above and supplied on the referenced order number is of the same classification, manufacturing process, and material requirements as the material which was used for the test that was concluded on the date shown, the results of which are shown below. All tests required by the specifications shown for classification were performed at that time and the material tested met all requirements. It was manufactured and supplied by the Quality System Program of Hobart Brothers, which meets the requirements of ISO9000, ANSI/AWS A5.01, and other specification and Military requirements, as applicable.

Test SettingsWFS Travel Speed Shielding Medium Amps / Polarity Volts ESO in(mm) Preheat F(C) Interpass F(C)in/min(m/min) in/min(cm/min)

SG-C 300 / DCEP 26 280 (7.1) 3/4 (19) 60(16) 300(149) 10 (25.4)SG-AC-25 300 / DCEP 26 280 (7.1) 3/4 (19) 60(16) 300(149) 10 (25.4)

Mechanical Properties - TensileShielding Medium Ref. No. Testing Conditions Ult. Tensile Strength psi Yield Strength psi (MPa) Elong.% in 2"

(MPa)SG-C PB3989 Aged 48 Hrs 200F 84,000 ( 582 ) 77,000 ( 531 ) 28

SG-AC-25 PB3992 Aged 48 Hrs 200F 90,000 ( 619 ) 83,000 ( 571 ) 26

Mechanical Properties - ImpactShielding Medium Ref. No. Testing Conditions Temp. F (C) Individuals ft.lb.(J) Avg. ft.lb.(J) Type

SG-C PB3989 As Welded 0 (-18) 102,96,106 (138,130,144) 101 ( 137 ) Charpy-V-NotchSG-C PB3989 As Welded -20 (-29) 78,70,92 (106,95,125) 80 ( 108 ) Charpy-V-Notch

SG-AC-25 PB3992 As Welded 0 (-18) 93,95,84 (126,129,114) 91 ( 123 ) Charpy-V-NotchSG-AC-25 PB3992 As Welded -20 (-29) 72,60,76 (98,81,103) 69 ( 94 ) Charpy-V-Notch

Ref.No. Radiographic Inspection Fillet Weld TestPB3989 Conforms Horizontal : Overhead : Conforms Vertical : ConformsPB3992 Conforms Horizontal : Overhead : Conforms Vertical : Conforms

Chemical AnalysisShielding Medium / Ref. No C Mn P S Si Cu Cr V Ni Mo Al Ti Nb Co B W Sn Fe Sb N Mg Zn Be

SG-C / CB20032 0.02 1.28 0.002 0.004 0.42 0.02 0.04 0.02 0.01 0.01SG-AC-25 / CB20042 0.02 1.50 0.002 0.005 0.54 0.02 0.04 0.02 0.01 0.01

Diffusible Hydrogen Collected per AWS A4.3SG-C 5.2 ml/100g of weld metal for 1/16 in diameter

SG-AC-25 4.8 ml/100g of weld metal for 1/16 in diameter

Joe O'Leary, Quality Assurance Rep.

Certification and Limited Warranty - Data for the above supplied product are those obtained when welded and tested in accordance with the above specification. All tests for the above classification were satisfied. Other tests and procedures may produce different results. Hobart Brothers produces welding consumables under continuing quality assurance programs audited and approved by the American Bureau of Shipping ("ABS").

FEATURES: BENEFITS: • Low fumes and spatter • Increases welder appeal and productivity • Easy slag removal • Reduces clean-up time, minimizes risk of inclusions • Bridges poor fit-up • Increases productivity, reduces part rejection • Good impact strength at low temperatures • Resists cracking in severe applications

APPLICATIONS: • Non-alloyed and fine grain steels • Structural Steel • General Fabrication • Heavy Equipment

SLAG SYSTEM: Fast freezing, rutile type, flux-cored wire

SHIELDING GAS: 100% Carbon Dioxide (CO2), 75% Argon (Ar)/25% Carbon Dioxide (CO2), 35-50 cfh (14-24 l/min)

TYPE OF CURRENT: Direct Current Electrode Positive (DCEP)

STANDARD DIAMETERS: 0.035” (0.9 mm), 0.045” (1.2 mm), 0.052” (1.4 mm), 1/16” (1.6 mm)

RE-DRYING: Not recommended

STORAGE: Product should be stored in a dry, enclosed environment, and in its original intact packaging

TYPICAL WELD METAL CHEMISTRY* (Chem Pad):

Note: AWS specification single values are maximums.

TYPICAL DIFFUSIBLE HYDROGEN*:

TYPICAL MECHANICAL PROPERTIES* [Aged 48 hrs @ 200°F (93°C)]:

TYPICAL CHARPY V-NOTCH IMPACT VALUES* (AS WELDED):

*The information contained or otherwise referenced herein is presented only as “typical” without guarantee or warranty, and Hobart Brothers Company expressly disclaims any liability incurred from any reliance thereon. Typical data are those obtained when welded and tested in accordance with AWS A5.20 specification. Other tests and procedures may produce different results. No data is to be construed as a recommendation for any welding condi-tion or technique not controlled by Hobart Brothers Company.

Weld Metal Analysis 100% CO2 75% Ar/25% CO2

Carbon (C) 0.021 0.022 Manganese (Mn) 1.30 1.60 Silicon (Si) 0.69 0.82 Sulphur (S) 0.011 0.010

Phosphorus (P) 0.015 0.014

AWS Spec

0.12 1.75 0.90 0.03

0.03

5.2ml/100g 4.8100g

(GAS CHROMATOGRAPHY)

Hydrogen Equipment 100% CO2 75% Ar/25% CO2 AWS Spec

8.0ml/100g Maximum

Tensile Strength 84,000 psi (582 MPa) 90,000 psi (619 MPa) Yield Strength 77,000 psi (531 MPa) 83,000 psi (571 MPa) Elongation % in 2” (50 mm) 28% 26%

70,000-95,000 psi (490-670 MPa) 58,000 psi (390 MPa) Minimum

22% Minimum

Mechanical Tests 100% CO2 75% Ar/25% CO2 AWS Spec

Avg. at 0°F (-20°C) 101 ft•lbs (137 Joules) 91 ft•lbs (123 Joules)

Avg. at -20°F (-30°C) 80 ft•lbs (108 Joules) 69 ft•lbs (94 Joules)

20 ft•lbs (27 Joules) Minimum

20 ft•lbs (27 Joules) Minimum

CVN Temperatures 100% CO2 75% Ar/25% CO2 AWS Spec

Excel Arc 71

AWS A5.20: E71T-1C H8, E71T-1M H8, E71T-9C H8, E71T-9M H8 EN17632-A: T 46 3 P C/M 2 H10

Hobart Brothers Company 101 Trade Square East Troy, OH 45373 PH: (800) 424-1543 FX: 800-541-6607 www.hobartbrothers.com

WELDING POSITIONS:

Excel Arc 71

Diameter

Inches (mm)

Weld

Position

Amps

Volts

Wire-Feed Speed

in/min (m/min)

Deposition Rate

lbs/hr (kg/hr)

Contact Tip to Work Distance

Inches (mm)

0.035 (0.9) 0.035 (0.9) 0.035 (0.9) 0.035 (0.9) 0.035 (0.9)

All Position All Position All Position

Flat & Horizontal Flat & Horizontal

125 150 175 200 225

23 24 25 26 28

330 (8.4) 410 (10.4) 545 (13.5) 645 (16.4) 785 (19.9)

3.8 (1.7) 4.7 (2.1) 6.3 (2.9) 7.6 (3.4) 9.4 (4.3)

1/2 (13) 1/2 (13) 1/2 (13) 1/2 (13) 1/2 (13)

0.045 (1.2) 0.045 (1.2) 0.045 (1.2) 0.045 (1.2) 0.045 (1.2) 0.045 (1.2)

All Position All Position All Position All Position

Flat & Horizontal Flat & Horizontal

170 185 200 220 260 300

23 24 25 25 27 29

260 (6.6) 310 (7.9) 302 (7.7) 383 (9.7) 500 (12.7) 590 (15.0)

4.4 (2.0) 6.1 (2.7) 6.2 (2.8) 7.5 (3.4) 8.9 (4.0) 12.3 (5.6)

5/8 (16) 5/8 (16) 5/8 (16) 3/4 (19) 3/4 (19) 3/4 (19)

0.052 (1.4) 0.052 (1.4) 0.052 (1.4)0.052 (1.4) 0.052 (1.4) 0.052 (1.4)


Flat & Horizontal Flat & Horizontal Flat & Horizontal

170 200 250 260 300 350

24 25 26 27 28 30

191 (4.8) 210 (5.3) 275 (7.0) 320 (8.1) 381 (9.6) 571 (14.5)

5.0 (2.3) 5.6 (2.5) 7.5 (3.4) 8.1 (3.7) 9.5 (4.3) 14.4 (6.5)

3/4 (19) 3/4 (19) 3/4 (19) 3/4 (19) 1 (25) 1 (25)

1/16 (1.6) 1/16 (1.6) 1/16 (1.6) 1/16 (1.6) 1/16 (1.6) 1/16 (1.6)


Flat & Horizontal Flat & Horizontal Flat & Horizontal

215 245 275 280 360 400

24 25 26 27 28 30

160 (4.1) 189 (4.8) 225 (5.7) 237 (6.0) 328 (8.4) 430 (10.9)

5.6 (2.5) 6.5 (3.0) 7.8 (3.5) 9.3 (4.2) 12.0 (5.4) 16.5 (7.5)

1 (25) 1 (25) 1 (25) 1 (25) 1 (25) 1 (25)

STANDARD DIAMETERS AND PACKAGES: For a complete list of diameters and packaging, please contact Hobart Brothers at (800) 424-1543, or (937) 332-5188 for International Customer Service.

• Maintaining a proper welding procedure - including pre-heat and interpass temperatures - may be critical depending on the type and thickness of steel being welded. • See Above: This information was determined by welding with 100% CO2 shielding gas with a flow rate between 35-50 cfh (14-24 l/min). For 75% Ar/25% CO2 shielding gas, reduce voltage by 1 volt. • All positions include: Flat, Horizontal, Vertical Up, and Overhead.

Diameter

Inches (mm) 33-lb. (15kg)

Spool 44-lb. (20kg)

Spool 60-lb. (27kg)

Coil

0.035 (0.9) S247108-029 — —

0.045 (1.2) S247112-029 S247112-044 —

0.052 (1.4) S247115-029 S247115-044 —

1/16 (1.6) S247119-029 S247119-044 S247119-002

CONFORMANCES AND APPROVALS: • AWS A5.20, E71T-1C H8, E71T-1M H8, E71T-9C H8, E71T-9M H8 • AWS A5.20M, E491T-1C H8, E491T-1M H8, E491T-9C H8, E491T-9M H8 • ASME SFA 5.20, E71T-1C H8, E71T-1M H8, E71T-9C H8, E71T-9M H8 • ABS, 100% CO2 3YSA H10, 75% Ar/25% CO2 , 3YSA H10 • Burea Veritas, S3YM HH • CWB, 100% CO2 E491T-9-H8, 75-80% Ar/Balance CO2, E491T-9M-H8 • DNV, III Y40MS (H10) • EN17632-A: T 46 3 P C/M 2 H10 • Lloyd’s Register, 100% CO2 3YS H10 • AWS D1.8 Conformance: 1/16” (1.6 mm) diameter electrode with 100% CO2 or 75% Ar/25% CO2 shielding gases

CAUTION: Consumers should be thoroughly familiar with the safety precautions on the warning label posted in each shipment and in the American National Standard Z49.1, “Safety in Welding and Cutting,” published by the American Welding Society, 550 NW LeJune Road, Miami, FL 33126; OSHA Safety and Health Standards 29 CFR 1910 is available from the U.S. Department of Labor, Washington, D.C. 20210 Material Safety Data Sheets on any Hobart Brothers Company product may be obtained from Hobart Customer Service or at www.hobartbrothers.com.

Because Hobart Brothers Company is constantly improving products, Hobart reserves the right to change design and/or specifications without notice.

Excel Arc is a trademark of Hobart Brothers Company, Troy, Ohio.

Revision Date: 110613 (Replaces 100708) 636-Y, INDEX

The Lincoln Electric Company

22801 St. Clair Avenue

Cleveland, Ohio 44117-1199

CERTIFICATE OF CONFORMANCE(APPLIES ONLY TO U.S. PRODUCTS)

Excalibur® 7018 MRProduct: [1Year]

E7018H4RClassification:

Specification: AWS A5.1:2004, ASME SFA-5.1

January 04, 2012Date

This is to certify that the product named above and supplied on the referenced order number is of the same classification, manufacturing process, and material requirements as the material

which was used for the test that was concluded on the date shown, the results of which are shown below. All tests required by the specifications shown for classification were performed at

that time and the material tested met all requirements. It was manufactured and supplied according to the Quality System Program of the Lincoln Electric Company, Cleveland, Ohio, U.S.A.,

which meets the requirements of ISO9001, NCA3800, AWS A5.01, and other specification and Military requirements, as applicable. The Quality System Program has been approved by

ASME, ABS, and VdTUV.

AWS/ASMERequirements RESULTS

294 1 2 3 4Electrode Size 5/32 inch 5/32 inch 3/16 inch 3/16 inchPolarity AC DC+ AC DC+Plate Thickness, mm (in) 19 (3/4) 19 (3/4) 19 (3/4) 19 (3/4)Current, A 180 170 240 210Pass/Layers 14/7 14/7 14/7 14/7Preheat Temperature, °C (°F) (225 min.) 120 (250) 120 (250) 120 (250) 120 (250)Interpass Temperature, °C (°F) (225 - 350) 165 (325) 165 (325) 165 (325) 165 (325)Postweld Heat Treatment As-welded As-welded As-welded As-welded As-welded

Operating Settings

Mechanical properties of weld deposits

Tensile Strength, MPa (ksi) (70 min.) 520 (75) 510 (74) 550 (79) 540 (78)Yield Strength, 0.2% Offset, MPa (ksi) (58 min.) 430 (62) 420 (60) 450 (65) 450 (65)

Elongation 22 min. 36 33 33 30

Average Impact Energy (20 min.) 314 (232) 336 (248) 162 (119) 139 (102)Joules @ -29 °C (ft-lbs @ -20 °F) 211,350,381 (156,258,281) 216,395,399 (159,291,294) 144,156,186 (106,115,137) 98,153,165 (72,113,122)

Average Hardness, HRB Not Required 84 84 86 86

Chemical composition of weld deposits (weight %)

C 0.15 max. 0.05 0.04 0.05 0.05Mn 1.60 max. 1.08 1.12 1.12 1.09Si 0.75 max. 0.42 0.41 0.51 0.49S 0.035 max. 0.006 0.005 0.005 0.005P 0.035 max. 0.014 0.014 0.013 0.013Cr 0.20 max. 0.03 0.04 0.03 0.03Ni 0.30 max. 0.05 0.05 0.03 0.03Mo 0.30 max. 0.01 0.01 0.01 0.01V 0.08 max. 0.01 0.01 0.01 0.01

Mn+Ni+Cr+Mo+V 1.75 max. 1.18 1.23 1.21 1.17

Requirements RESULTS294 1 2 3 4

Electrode Size 3/32 inch 3/32 inch 1/4 inch 1/4 inchPolarity AC DC+ AC DC+Diffusible Hydrogen, mL/100g 4 max. 2 3 3 3Absolute Humidity (grains moisture/lb dry air) 55 55 65 65

Diffusible Hydrogen (per AWS A4.3)

Requirements RESULTS

294 1 2 3Electrode Size 3/32 inch 5/32 inch 1/4 inchCoating moisture - As received 0.3 max. 0.1 0.1 0.1Coating moisture - Humidified 0.4 max. 0.3 Not Required 0.4

Moisture

Page 1 of 2 Cert. No. 31758





Excalibur® 7018 MRProduct: [1Year]

E7018H4RClassification:


January 04, 2012Date

1. This certificate complies with the requirements of EN 10204, Type 2.2

2. The electrode sizes required to be tested for this classification are 5/32 inch, 3/16 inch and 1/4 inch. The 3/32 inch, 1/8 inch and

7/32 inch sizes will also meet these requirements.

3. The 1/4 diameter electrode was reconditioned prior to moisture testing at 800 °F for 1 hour.

4. The 1/4 diameter electrode was reconditioned prior to diffusible testing at 800 °F for 1 hour.

5. Test assembly constructed of ASTM A36 steel.

6. Fillet Weld Test (positions as required): Met requirements.

7. Radiographic Inspection: Grade 1 - Met requirements.

8. Results below the detection limits of the instrument or lower than the precision required by the specification are reported as zero.

Strength values in SI units are reported to the nearest 10 MPa converted from actual data. Preheat and interpass temperature

values in SI units are reported to the nearest 5 degrees.

Toronto Cunningham, Certification Supervisor Date

Dave Fink, Manager, Compliance

Engineering, Consumable R&D

Date

January 04, 2012

January 05, 2012


26 ı T H E L I N C O L N E L E C T R I C C O M P A N Y

STICK (SMAW) ELECTRODE

Excalibur ® 7018 MR ®

Welding Positions

Typical Applications

All, except vertical down

Mild steel

Power generation

Petrochemical

Pressure vessels

Pressure piping

Premium arc performance

Square coating burn-off

Easy strike and re-strike

Effortless slag removal

Minimal spatter for enhanced operability and clean weld surface

Conformances

Mild Steel, Low Hydrogen • AWS E7018 H4R

Key FeaturesAWS A5.1/A5.1M: 2004ASME SFA-A5.1:ABS:Lloyd’s Register:DNV Grade:GL:BV Grade:CWB/CSA W48-06:EN ISO 2560-B:

E7018 H4RE7018 H4R3Y H53YM H53 YH53YH53YHHHE4918E4918 A H5

DIAMETERS / PACKAGINGDiameter Length 1 lb (0.5 kg) Plastic Tube

6 lb (2.7 kg) Master Carton10 lb (4.5 kg) Easy Open Can30 lb (13.6 kg) Master Carton

50 lb (22.7kg)Cartonin (mm) in (mm)

3/321/8

5/323/167/321/4

(2.4)(3.2)(4.0)(4.8)(5.6)(6.4)

14 (350)14 (350)14 (350)14 (350)18 (450)18 (450)

ED032086ED031468

ED032588ED032589ED032590

ED028280ED028281ED028282ED028283ED028917ED028918

TYPICAL OPERATING PROCEDURESCurrent (Amps)

Polarity(4) 3/32 in (2.4 mm) 1/8 in (3.2 mm) 5/32 in (4.0 mm) 3/16 in (4.8 mm) 7/32 in (5.6 mm) 1/4 in (6.4 mm)

DC+ 70-110 90-160 130-210 180-300 250-330 300-400

AC 80-120 100-160 140-210 200-300 270-370 325-420

MECHANICAL PROPERTIES(1) – As Required per AWS A5.1/A5.1M: 2004

Yield Strength(2) Tensile Strength ElongationCharpy V-Notch

J (ft•lbf)MPa (ksi) MPa (ksi) % @ -29°C (-20°F)

Requirements - AWS E7018 H4R 400 (58) min. 490 (70) min. 22 min. 27 (20) min.

Typical Results(3) - As-Welded 430-510 (62-74) 510-605 (74-88) 25-37 121-332 (89-246)

DEPOSIT COMPOSITION(1) – As Required per AWS A5.1/A5.1M: 2004%C %Mn %Si %P %S %Ni

Requirements - AWS E7018 H4R 0.15 max. 1.60 max. 0.75 max. 0.035 max. 0.035 max. 0.30 max.

Typical Results(3) 0.03-0.08 1.01-1.55 0.34-0.68 0.01-0.02 0.01 0.01-0.06

%Cr %Mo %V%Mn + Ni + Cr

+ Mo + VDiffusible Hydrogen

(mL/100g weld metal)

Requirements - AWS E7018 H4R 0.20 max. 0.30 max. 0.08 max. 1.75 max. 4.0 max.

Typical Results(3) 0.02-0.07 0.05 0.02 1.04-1.75 2-3

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer below. (4)Preferred polarity is listed first.

THE LINCOLN ELECTRIC COMPANY22801 St. Clair Avenue • Cleveland, OH • 44117-1199 • U.S.A.

Phone: +1.216.481.8100 • www.lincolnelectric.com© Lincoln Global, Inc. All Rights Reserved.Issue Date 01/12

CUSTOMER ASSISTANCE POLICY

The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for information or advice about their use of our products. Our employees respond to inquiries to the best of their ability based on information provided to them by the customers and the knowledge they may have concerning the application. Our employees, however, are not in a position to verify the information provided or to evaluate the engineering requirements for the particular weldment. Accordingly, Lincoln Electric does not warrant or guarantee or assume any liability with respect to such information or advice. Moreover, the provision of such information or advice does not create, expand, or alter any warranty on our products. Any express or implied warranty that might arise from the information or advice, including any implied warranty of merchantability or any warranty of fitness for any customers’ particular purpose is specifically disclaimed.

Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements.

Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.

TEST RESULTS

Test results for mechanical properties, deposit or electrode composition and diffusible hydrogen levels were obtained from a weld produced and tested according to

prescribed standards, and should not be assumed to be the expected results in a particular application or weldment. Actual results will vary depending on many factors,

including, but not limited to, weld procedure, plate chemistry and temperature, weldment design and fabrication methods. Users are cautioned to confirm by qualification

testing, or other appropriate means, the suitability of any welding consumable and procedure before use in the intended application.

Material Safety Data Sheets (MSDS) and Certificates of Conformance are available on our website at www.lincolnelectric.com





Innershield®NR-232Product: [1Year]

E71T-8-H16Classification:


April 25, 2011Date

This is to certify that the product named above and supplied on the referenced order number is of the same classification, manufacturing process, and material

requirements as the material which was used for the test that was concluded on the date shown, the results of which are shown below. All tests required by the

specifications shown for classification were performed at that time and the material tested met all requirements. It was manufactured and supplied according to

the Quality System Program of the Lincoln Electric Company, Cleveland, Ohio, U.S.A., which meets the requirements of ISO9001, NCA3800, AWS A5.01, and

other specification and Military requirements, as applicable. The Quality System Program has been approved by ASME, ABS, and VdTUV.

E71T-8-H16Requirements RESULTS

76 1 2Electrode Size 0.068 inch 5/64 inchPolarity DC- DC-Voltage, V 21 20Wire Feed Speed, cm/min (in/min) 483 (190) 457 (180)Current, A 270 330Average Heat Input, kJ/mm (kJ/in) (35 - 65) 1.4 (36) 1.6 (41)Contact Tip to Work Distance, mm (in) 25 (1) 25 (1)Pass/Layers 15/6 13/6Preheat Temperature, °C (°F) (60 min.) 20 (72) 20 (71)Interpass Temperature, °C (°F) (275 - 325) 165 (325) 165 (325)Postweld Heat Treatment As-welded As-welded As-welded

Operating Settings

Mechanical properties of weld deposits

Tensile Strength, MPa (ksi) (70 - 95) 600 (87) 590 (85)

Yield Strength, 0.2% Offset, MPa (ksi) (58 min.) 470 (69) 470 (69)

Elongation 22 min. 28 29

Average Impact Energy (20 min.) 75 (56) 80 (59)

Joules @ -29 °C (ft-lbs @ -20 °F) 73,76,77 (54,56,57) 80,80,80 (59,59,59)

Average Hardness, HRB Not Required 88 89

Chemical composition of weld deposits (weight %)

C 0.30 max. 0.17 0.16Mn 1.75 max. 0.70 0.63Si 0.60 max. 0.30 0.27S 0.03 max. 0.00 0.01P 0.03 max. 0.01 0.01Cr 0.20 max. 0.03 0.02Ni 0.50 max. 0.02 0.01Mo 0.30 max. 0.01 0.01V 0.08 max. 0.00 0.00

Cu 0.35 max. 0.02 0.02Al 1.8 max. 0.6 0.6

E71T-8-H16Requirements RESULTS

76 1 2Electrode Size 0.068 inch 5/64 inch

Polarity DC- DC-

Diffusible Hydrogen, mL/100g 16.0 max. 6.6 7.9

Absolute Humidity (grains moisture/lb dry air) 29 29

Diffusible Hydrogen (per AWS A4.3)

1. This certificate complies with the requirements of EN 10204, Type 2.2.

2. The electrode sizes required to be tested for this classification are 0.068 inch and 5/64 inch. The 0.072 inch size will also meet these requirements.

3. Test assembly constructed of ASTM A36 steel.

4. Fillet Weld Test (positions as required): Met requirements.

5. Radiographic Inspection: Met requirements.

6. The strength and elongation properties reported here were obtained from tensile specimens artificially aged at 105°C (220°F) for 48 hours.

7. Results below the detection limits of the instrument or lower than the precision required by the specification are reported as zero. Strength values in SI

units are reported to the nearest 10 MPa converted from actual data. Preheat and interpass temperature values in SI units are reported to the nearest

5 degrees.

April 26, 2011

Rich Bollas, Certification Supervisor Date Dave Fink, Manager, Compliance

Engineering, Consumable R&D

April 25, 2011

Date


[168] T H E L I N C O L N E L E C T R I C C O M P A N Y

FL

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Innershield ® NR-232FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

Welding Positions

Typical Applications

All

�Structural fabrication, including those subject to seismic requirements

�General plate fabrication

�Hull plate and stiffener welding on ships and barges

�Machinery parts, tanks, hoppers, racks and scaffolding

�High deposition rates for out-of-position welding

�Penetrating arc

�Fast freezing, easy to remove slag system

�Meets AWS D.18 seismic lot waiver requirements

Conformances

Mild Steel, All PositionAWS E71T-8

Key Features

E71T-8-H16E71T-8-H163YSA3YS H15III YMS H153YH10SSA3YMHE491T-8 H16EN 758 T42 3 Y N 2EN 758 T42 3 Y N 2MIL-71T-8AS

AWS A5.20/A5.20M: 2005ASME SFA-A5.20:ABS: Lloyd’s Register: DNV Grade:GL:BV Grade:CWB/CSA W48-06: DB: TUV:MIL-E-24403/1:*FEMA 353AWS D1.8

DIAMETERS / PACKAGING

Diameter 13.5 lb (6.1 kg) Coil54 lb (24.5 kg) Carton

13.5 lb (6.1 kg) Coil54 lb (24.5 kg)

Hermetically Sealed Pail25 lb (11.3 kg)

Steel Spool

25 lb (11.3 kg)Plastic Spool (Vacuum

Sealed Foil Bag)50 lb (22.6 kg)

Coilin (mm)

0.0680.0725/64

(1.7)(1.8)(2.0)

ED012518ED012522ED012525

ED030232ED030643ED030644ED030647

ED030949ED012519ED012523ED012526

*Military Grade Classification of MIL-71T-8AS for 0.068 in (1.7 mm) and 0.072 in (1.8 mm) diameters only.

Note��FEMA 353 and AWS D1.8 structural steel seismic supplement test data can be found on this product at www.lincolnelectric.com.

Structural Welding Code Seismic Supplement

[169]W E L D I N G C O N S U M A B L E S C A T A L O G

FL

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ING

Innershield ® NR-232FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

(AWS E71T-8)

DEPOSIT COMPOSITION(1) – As Required per AWS A5.20/A5.20M: 2005

%C %Mn %Si %S %P %Al

RequirementsAWS E71T-8 0.30 max. 1.75 max. 0.60 max. 0.03 max. 0.03 max. 1.8 max.

Typical Performance(3) 0.16 - 0.18 0.61 - 0.72 0.26 - 0.33 ≤0.01 ≤0.01 0.5 - 0.8

MECHANICAL PROPERTIES(1) – As Required per AWS A5.20/A5.20M: 2005

Yield Strength(2) Tensile Strength Elongation HardnessCharpy V-Notch

MPa (ksi) MPa (ksi) % Rockwell B @ -29°C (-20°F)

RequirementsAWS E71T-8 400 (58) min. 480 - 655 (70 - 95) 22 min. – 27 (20) min.

Typical Performance(3)

As-Welded 460 - 520 (66 - 75) 575 - 615 (83 - 89) 25 - 31 87 - 90 47 - 75 (35 - 55)

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9.

TYPICAL OPERATING PROCEDURES

Diameter, Polarity

CTWD(6)

mm (in)Wire Feed Speed Voltage(7)

(volts)

Approx. Current(amps)

Melt-Off Rate Deposition Rate Efficiency(%)m/min (in/min) kg/hr (lb/hr) kg/hr (lb/hr)

0.068 in (1.7 mm)DC-

19-32 (3/4-1 1/4)

2.83.33.84.35.06.47.4

(110)(130)(150)(170)(195)(250)(320)

18-1919-2119-2120-2223-2423-2425-27

195225250270300350400

2.32.83.23.54.35.46.9

(5.0)(6.2)(7.1)(7.8)(9.4)(11.8)(15.2)

1.82.02.42.83.24.05.2

(3.9)(4.6)(5.3)(6.1)(7.0)(9.0)(11.4)

78747578747675

0.072 in (1.8 mm)DC-

19-32 (3/4-1 1/4)

2.03.53.94.36.47.4

(80)(140)(155)(170)(250)(290)

16-1818-2119-2220-2322-2423-25

130225240255315350

1.83.13.33.65.36.2

(4.0)(6.8)(7.2)(8.0)(11.7)(13.6)

1.52.52.72.94.35.0

(3.3)(5.5)(6.0)(6.5)(9.6)(11.0)

838183818281

5/64 in (2.0 mm)DC-

19-32 (3/4-1 1/4)

1.52.93.03.34.6

(60)(115)(120)(130)(180)

16-1719-2019-2020-2122-23

145260270285365

1.73.23.33.55.0

(3.7)(7.0)(7.3)(7.8)(10.9)

1.22.52.62.83.9

(2.7)(5.5)(5.7)(6.2)(8.7)

7378787980

Submittal: Welding Procedures/ Welder Qualifications ...

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