SUBMITTAL SHEETS FOR PLASTIC LAMINATE DOORS Sheets for Laminate Doors.pdf · 3 ampco doors ampco...

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AMPCO ARCHITECTURALFLUSH WOOD DOOR SPECIFICATIONS

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www.ampco.com • 305.821.5700 ext. 355 • [email protected] 02/2015

AMPCO ARCHITECTURAL - PLASTIC LAMINATEDOOR SPECIFICATIONS

SUBMITTAL SHEETS FOR PLASTIC LAMINATE DOORS

Ampco Products, LLC.11400 NW 36th Avenue

Miami, FL 33167Voice: 305.821.5700

Fax: [email protected]

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Job Name: ___________________________ Contract/Job Number: ______________________

Submitted by: _________________________ Date: ____________________ Sheet_____of_____

Revisions: _________________________ Date: ______________ By: _____________________

Revisions: _________________________ Date: ______________ By: _____________________

Door Types (enter quantity required):

PC PC20 3 ply particle board core (A.W.I. PC3-HPDL)

CPC CPC20 5 ply particle board core (A.W.I. PC5-HPDL)

SLC SLC20 5 ply staved lumber core (A.W.I. SLC-HPDL)

MC45 5 ply 45 minute mineral core fire door, C label (A.W.I. FD ¾)

MC60 5 ply 60 minute mineral core fire door, B label (A.W.I. FD 1)

MC90 5 ply 90 minute mineral core fire door, B label (A.W.I. FD 1 ½)

STC Sound Attenuation Core (ASTM E-90-90)

STC MC45 Sound Attenuation Mineral 45 min Fire Rated Core, C label

LL 5 ply lead bonded to plywood core (A.W.I. LL)

AF AF20 3 ply Agrifiber core (A.W.I. PC3-HPDL)

Stiles: Bonded to the core. Mill option hardwood or structural composite lumber (SCL). Edges laminated

after faces with .050” HPDL.

End Rails: Bonded to the core. Mill option hardwood or structural composite lumber (SCL).

Face Laminates (specify thickness, color, finish): _____________________________________________

________________________________________________________________________________________

Glass Openings (specify size, location, moulding type and glass thickness): ______________________

________________________________________________________________________________________

Louvers (specify size, location, louver type and if metal, specify moulding type and louver thickness):

________________________________________________________________________________________

Prefit Clearances: Standard (for hinged doors: ¹/8“ top, 5/8” bottom, singles ¼” width,

pairs ³/16” width)

Other (please specify): _________________________________

Edge Machining: Standard (for hinged doors: bevel both edges ¹/8“ in 2”)

Other (please specify): _________________________________

Packaging: Standard Other: ___________________

SUBMITTAL SHEETSFOR LAMINATE DOORS

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PC/PC20PARTICLE BOARD CORE

AWI: PC-HPDL-3 OR FD ¹/3

Quality Standards: Conforms to WDMA Industry Standard I.S. - 1A and Architectural Woodwork Institute section 9 for FD ¹/3, and ASTM E-152, Fire Test of Door Assemblies as performed by Warnock Hersey International. Conforms to NFPA 80 Standards for neutral pressure fire rated openings.

Maximum Size:Single Door ..............Single Door ..............Pairs .........................Pairs .........................

Double Egress ..........

Thickness: 1¾” or 1 3/8 ” (± ¹/16”)

Frame Components:Stiles: (before trim or prefit) 1¼” structural composite lumber (SCL) or 1¼” mill option kiln-dried hardwood. Bonded to core.Rails: (before trim or prefit) top and bottom 1¼” structural composite lumber (SCL) or 1¼” mill option kiln-dried hardwood. Bonded to core.

Interior Blocking: In some applications the addition of optional solid wood interior blocking may be required due to fire rating and hardware specifications.

Core: Wood particleboard door core to meet or exceed American National Standard ANSI A208.1 for I-LD-2 Door Core. Mat-formed particleboard with density approx. 28-32 pounds per cubic feet (pcf) to meet or exceed Commercial Standard CS 236-66 for Type 1 grade C, Class 1. Exceeds requirements for 20 minute construction authority.

Faces: High pressure decorative laminate general purpose grade (GP50 - .050“ thick) complying with NEMA standard LD-3. Type II bond as specified.

Adhesive: Type I or Type II bond, by specification, between faces and core/frame components. Formulated

using no urea formaldehyde.Assembly: Bonded core and frame assembly isuniformly sanded to a thickness of 1½“ (+.015”). For FD ¹/3, core and frame components are assembled to meet or exceed 20 minute specifications.

Warranty: Lifetime from date of manufacture. For original installation only.

Label Authority: For FD ¹/3, may be labeled and classified by Warnock Hersey International as a 20 minute fire/smoke barrier. Restrictions on machining and architectural accessories or application are per that authority.

*Fire labeled doors may not be refit in the field if already factory prefit or machine sized.

(Unrated) 4/0 x 10/0(20 Minute) 4/0 x 10/0(Unrated) 8/0 x 10/0(20 Minute) 8/0 x 10/0, 8/0 x 9/0 or 8/0 x 8/08/0 x 9/0 with concealed vertical exit devices.

LEED Credit Available MR4 Recycled ContentPre-consumer: 91% and Post-consumer: 0%EQ 4.4 Low-Emiting Materials: All composite woods and adhesive contain no added urea-formaldehyde.MR7 Certified WoodFSC Chain of Custody Certified

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Quality Standards: Conforms to WDMA Industry Standard I.S. -1A and Architectural Woodwork Institute section 9 for FD ¹/3, and ASTM E-152, Fire Test of Door Assemblies as performed by Warnock Hersey International. Conforms to NFPA 80 Standards for neutral pressure fire rated openings.

Maximum Size:Single Door ........Single Door ........Pairs ..................Pairs .................. Double Egress ....

Thickness: 1¾” (± ¹/16”)

Frame Components:Stiles: (before trim or prefit) 1¼“ structural composite lumber (SCL) or 1¼” mill option kiln-dried hardwood. Bonded to core.Rails: (before trim or prefit) 1¼“ structural composite lumber (SCL) or 1¼” mill option kiln-dried hardwood. Bonded to core.


Core: Wood particleboard door core to meet or exceed American National Standard ANSI/A208.1 for I-LD-2 Door Core. For FD ¹/3, exceeds requirements for 20 minute construction authority.

Faces: Engineered Composite crossbanding meeting AWI or WDMA grading rules as specified. Type II bond between plys as specified with high pressure decorative laminate general purpose grade (GP50 - .050” thick) complying with NEMA standard LD-3.

Adhesive: Type I or Type II bond, by specification, between faces and core/frame components. Formulated using no urea formaldehyde.

Assembly: Bonded core and frame assemble isuniformly sanded to a thickness of 1½” (±.015”). For FD ¹/3, core and frame components are assembled to meet or exceed 20 minute specifications.




CPC/CPC20PARTICLE BOARD CORE

AWI: PC-HPDL-5 OR FD ¹/3

(Unrated) 4/0 x 10/0(20 minute) 4/0 x 10/0(Unrated) 8/0 x 10/0(20 minute) 8/0 x 10/0, (20 minute) 8/0 x 9/0 with concealed vertical rod exit devices.

NOTE: 20-minute fire-rated pairs do not require a metal edge/astrigal set if FSI or FSII is used for the meeting stiles.

LEED Credit Available MR4 Recycled ContentPre-consumer: 91% and Post-consumer: 0%EQ 4.4 Low-Emiting Materials: All composite woods and adhesive contain no added urea-formaldehyde.MR7 Certified WoodFSC Chain of Custody Certified

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SLC/SLC20STAVE LUMBER CORE

AWI: SLC-HPDL-5 OR FD ¹/3

Quality Standards: Conforms to WDMA Industry Standard I.S.-1A, and Architectural Woodwork Institute section 9 or FD ¹/3, and ASTM E-152, Fire Test of DoorAssemblies as performed by Warnock Hersey International. Conforms to NFPA 80 Standards for neutral pressure fire rated openings.

Maximum Size:Single Door .............Single Door .............Pairs ........................Pairs ........................Double Egress ......... Thickness: 1¾” (± ¹/16”)

Frame Components:Stiles: (before trim or prefit) 1¼“ structural composite lumber (SCL) or 1¼” mill option kiln-dried hardwood. Bonded to core.Rails: (before trim or prefit) 1¼“ structural composite lumber (SCL) or 1¼” mill option kiln-dried hardwood. Bonded to core.

Interior Blocking: None required.

Core: Staved lumber core with maximum 2½“ width low density wood blocks bonded together. Manufactured to WDMA I.S.-1A sections C13 for Solid Wood BlockCore.

Faces: Engineered Composite cross banded face veneer meeting AWI or WDMA grading rules as specified. Type II bond between plys as specified with high pressure decorative laminate general purpose grade (GP50 - .050” thick) complying with NEMA standard LD-3.


Assembly: Bonded core and frame assembly is uniformly sanded to a thickness of 1½“ (±.015). For FD ¹/3, core and frame components are assembled to meet or exceed 20 minute specifications.


Label Authority: For FD ¹/3, labeled and classified by Warnock Hersey International as a 20 minute fire/smoke barrier. Restrictions on machining and architectural accessories


(Unrated) 4/0 x 10/0(20 minute) 4/0 x 10/0(Unrated) 8/0 x 10/0(20 minute) 8/0 x 10/0(20 minute) 8/0 x 9/0 with concealed vertical rod exit devices.

NOTE: 20-minute fire-rated pairs do not require a metal edge/astrigal set if FSI or FSII is used for the meeting stiles.

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MC45C LABEL 45 MINUTE FIRE DOOR

AWI: FD ¾

Quality Standards: Conforms to WDMA Industry Standard I.S.-1A, and Architectural Woodwork Institute section 9 for type FD ¾, and ASTM E -152, Fire Test of Door Assemblies as performed by Warnock Hersey International. Conforms to NFPA 80 Standards for neutral pressure fire rated openings.

Maximum Size:Single Door .............. Pairs ........................ Double Egress ..........*Metal edge and astragal required on pairs.(Neutral Pressure)

Thickness: 1¾” (± ¹/16”)

Frame Components:Stiles: (before trim or prefit) 1¼” hardwood untreated or clear fir with a minimum density of 28.75 pounds per cubic feet (pcf) or other species having equal density. Bonded to the core.Rails: (before trim or prefit)

Interior Blocking: In some applications the addition of optional Firestop composition may be required due to fire rating and hardware specifications.

Core: Georgia Pacific homogenous gypsum type mineral substance with minimum density of 26 pounds per cubic foot.

Faces: Engineered Composite cross banding meeting AWI or WDMA grading rules as specified. Type II bond between plys as specified with high pressure decorative laminate general purpose grade (GP50 - .050” thick) complying with NEMA standard LD-3.

Adhesive: Type I or Type II bond, by specification,

between faces and core/frame components. Formulated using no urea formaldehyde.Assembly: Bonded core and frame assembly is uniformly sanded to a thickness of 1½” (±.015”). Core and frame components are assembled to meet or exceed 45 minute specifications.


Label Authority: Labeled and classified by Warnock Hersey International as a 45 minute fire barrier in sizes as described above with vision panels only having an aggregate area of 1296 square inches maximum either singularly or in multiples.


4/0 x 10/0, 4/0 x 10/0with transom.8/0 x 9/08/0 x 8/0

Top: 1¼” untreated hardwood or clear fir with a minimum of 28.75 pcf or other species having an equal density. Bonded to the core.Bottom: 1¼” hardwood with minimum density of 28.75 pcf or other species having equal density. Bonded to the core.

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MC60B LABEL 60 MINUTE FIRE DOOR

AWI: FD 1Quality Standards: Conforms to WDMAIndustry Standard I.S.-1A and Architectural Woodwork Institute section 9 for type FD 1, and ASTM E-152, Fire Test of Door Assemblies as performed by Warnock Hersey International. Conforms to NFPA 80 Standards for neutral pressure fire rated openings.

Maximum Size:Single Door ..............

Pairs ........................Double Egress ..........

*Metal edge and astragal required on pairs.(Neutral Pressure)

Thickness: 1¾” (± ¹/16”)

Frame Components:Stiles: (before trim or prefit) 1“ Firestop composition. Bonded to the core.Rails: Top: 1” Firestop composition. Bonded to the core. Bottom: 1½” Firestop composition. Bonded to the core.




Adhesive: Type I or Type II bond, by specification, between faces and core/frame components.Formulated using no urea formaldehyde.

Assembly: Core and frame component are bonded per Warnock Hersey manufacturing authorities and sanded to a uniform thickness of 1½” (+ .015”).


Label Authority: Labeled and classified by Warnock Hersey International as a 60 minute fire barrier in sizes as described above with vision panels having aggregate areas of 100 square inches either singularly or in multiples, or fusible link louvers having aggregate areas of 576 square inches either singularly or in multiples.Longer vision panels will require special glass. Consult factory.


4/0 x 10/0, 3/0 x 10/0 with transom (3/0 x 3/0 maximum transom. Must be pre- installed with transom bar if rabbet joint not used.)8/0 x 9/08/0 x 8/0. Construction ofdoor accessories by specification.

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MC90B LABEL 90 MINUTE FIRE DOOR

AWI: FD 1 ½Quality Standards: Conforms to WDMAIndustry Standard I.S.-1A and Architectural Woodwork Institute section 9 for type FD 1, and ASTM E-152, Fire Test of Door Assemblies as performed by Warnock Hersey International. Conforms to NFPA 80 Standards for neutral pressure fire rated openings.

Maximum Size:Single Door ..............

Pairs ........................Double Egress ..........

*Metal edge and astragal required on pairs.(Neutral Pressure)

Thickness: 1¾” (± ¹/16”)

Frame Components:Stiles: (before trim or prefit) 1½“ Firestopcomposition. Bonded to the core.Rails: Top: 1” Firestop composition. Bonded to the core. Bottom: 1½” Firestop composition. Bonded to the core.





Assembly: Core and frame component are bonded per Warnock Hersey manufacturing authorities and sanded to a uniform thickness of 1½” (+ .015”).


Label Authority: Labeled and classified by Warnock Hersey International as a 90 minute fire barrier in sizes as described above with vision panels having aggregate areas of 100 square inches either singularly or in multiples, or fusible link louvers having aggregate areas of 576 square inches either singularly or in multiples. Longer vision panels will require special glass. Consult factory.


4/0 x 10/0, 3/0 x 10/0 with transom (3/0 x 3/0 maximum transom. Must be pre- installed with transom bar if rabbet joint not used.)8/0 x 9/08/0 x 8/0. Construction ofdoor accessories by specification.

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Quality Standards: ANSI/WDMA I.S 1-A and AWI Section 9 Quality Standards. Sound ratings were achieved through testing in accordance with ASTM E-90-90. Conforms to NFPA 80 Standards for neutral pressure fire rated openings.

Maximum Size: Single Door .............. 4/0 x 8/0

Thickness: 1¾” (± ¹/16”)

Frame Components:Stile: 1¼” SCLTop Rail: 1¼” SCLBottom Rail: 5”

Interior Blocking: As required. 5” bottom rail is standard

Vision Panels: Not available. Flush doors only

Core: Proprietary core (SCL outer ply)

Faces: High pressure decorative laminate general purpose grade (GP50 - .050“ thick) complying with NEMA standard LD-3.


Assembly: Bonded core and frame assembly is uniformly sanded to a thickness of 1½” (I.015”)

Door Features:Pairs and sets: Not Available (single flush only)Standard Bevel: ¹/8” in 2”

Clearances: ¹/8” top, ¹/8” lock and hinge stiles. See

NFPA-80 6.3.1.7, 2007 edition, for bottom clearances.Hardware preparation: All cutouts for mortise hardware shall be made at the factory from hardware manufacturer’s templates and approved shop drawing.

Warranty: One year from date of manufacture.For original installation only.

*Doors will be shipped complete with Ampco’s gasket and drop seal system.

SOUND ATTENUATION STC41 & STC42

HPDL

Seal System Perimeter Seal Stop Bottom Rail Door Bottom Threshold

STC 41 PEMKO S-88 Gasket (black) N/A Zero 119W Spring

Weatherstrip (bronze) N/A N/A

STC 42 PEMKO S-88 Gasket (black) N/A Zero 119W Spring

Weatherstrip (bronze) N/A Zero 564A (Mill Aluminum)

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Quality Standards: ANSI/WDMA I.S 1-A and AWI Section 9 Quality Standards. Sound ratings were achieved through testing in accordance with ASTM E-90-90. Conforms to NFPA 80 Standards for neutral pressure fire rated openings.


Thickness: 1¾” (± ¹/16”)

Frame Components:Stile: 1¼” SCLTop Rail: 1¼” SCLBottom Rail: 5”

Interior Blocking: As required. 5” bottom rail is standard

Vision Panels: Not available. Flush doors only

Core: Proprietary core (HDF outer ply)




Door Features:Pairs and sets: Not Available (single flush only)

Standard Bevel: ¹/8” in 2”Clearances: ¹/8” top, ¹/8” lock and hinge stiles. See NFPA-80 6.3.1.7, 2007 edition, for bottom clearances.

Hardware preparation: All cutouts for mortise hardware shall be made at the factory from hardware manufacturer’s templates and approved shop drawing.



SOUND ATTENUATION STC45 & STC46

HPDL

Seal System Perimeter Seal Stop Bottom Rail Door Bottom Threshold

STC 45 Zero 119W Spring Weath-erstrip (bronze)

PEMKO S-88 Gasket (black) N/A Zero 369A

(Anod. Aluminum) N/A

STC 46

Zero 119W Spring Weath-erstrip (bronze) & Zero 475

Gasket (Anod. Aluminum)

N/A N/A Zero 369A (Anod. Aluminum) N/A

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Quality Standards: Conforms to WDMA Industry Standard I.S.-1A, and Architectural Woodwork Institute section 9 for type FD ¾, and ASTM E -152, Fire Test of Door Assemblies as performed by Warnock Hersey International. Conforms to NFPA 80 Standards for neutral pressure fire rated openings.


Thickness: 1¾” (± ¹/16”)

Frame Components:Stile: 1” FSIITop Rail: 1½” FSIIBottom Rail: 5” FSI

Interior Blocking: As required. 5” FSI bottom rail is standard

Vision Panels: 100 sq. inches maximum visible area. Anemostat LoPro IS Vision Kit with 19mm (¾”) Pyrostop Glazing

Core: Proprietary core (HDF outer ply)




Door Features:Pairs and sets: Not Available (single only)Standard Bevel: ¹/8” in 2”

Clearances: ¹/8” top, ¹/8” lock and hinge stiles. See NFPA-80 6.3.1.7, 2007 edition, for bottom clearances.

Hardware preparation: All cutouts for mortise hardware shall be made at the factory from hardware manufacturer’s templates and approved shop drawing.



(C LABEL 45 min door) SOUND ATTENUATION MINERAL FIRE RATED CORESTC37MC45, STC38MC45, STC39MC45, STC40MC45

HPDL

Seal System Perimeter Seal Door Bottom ThresholdSTC37 MC45 Zero 475 Zero 369 N/A

STC38 MC45 2 rows of NGP 5050 and NGP #107SA NGP #423 NGP #950S

STC39 MC45 Zero 475 and 119WB Zero 369A N/A

STC40 MC45 Zero 475 and 119WB Zero 369A N/A

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LLLEAD LINED DOOR

AWI: LL- HPDLQuality Standards: Conforms to WDMA Industry Standard I.S.1A, and Architectural Woodwork Institute section 9 for type PC5 or FD ¹/3, and ASTM E-152, Fire Test of Door Assemblies as performed by Warnock Hersey International. Conforms to NFPA 80 Standards for neutral pressure fire rated openings.

Maximum Size:Single Door .............. 4/0 X 8/0

Thickness: 1¾” (± ¹/16”)

Frame Components:Stiles: (before trim or prefit) 2” mill option kiln-dried hardwood. Bonded to the core.Rails: (before trim or prefit) 2“ kiln dried hardwood. Bonded to the core.

Interior Blocking: Not applicable.

Vision Panels: Maximum lite size 20 minute, no more than 1296 sq in.

Core: ¹/16 - ¼“ thick lead sheet, full width of core, sandwiched and bonded to particle board and securely fastened with lead bolts.



Assembly: Core and frame components are bonded and uniformly sanded to a thickness of 1½“ (± .015). For FD ¹/3, core and frame components are assembled to meet or exceed 20 minute specifications.

Warranty: One years from date of manufacture. For original installation only.

Label Authority: Labeled and classified by Warnock Hersey International as a 20 minute fire/smoke barrier. Restrictions on machining and architectural accessories orapplication are per that authority.


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AF/AF20AGRIFIBER CORE

AWI: AF-HPDL-3 OR FD ¹/3

Quality Standards: Conforms to WDMA Industry Standard I.S. - 1A and Architectural Woodwork Institute section 9 for FD ¹/3, and ASTM E-152, Fire Test of Door Assemblies as performed by Warnock Hersey International. Conforms to NFPA 80 Standards for neutral pressure fire rated openings.

Maximum Size:Single Door ..............Single Door ..............Pairs .........................Pairs .........................Double Egress ..........

Thickness: 1¾” (±¹/16”)

Frame Components:Stiles: (before trim or prefit) 1¼” structural composite lumber (SCL) or 1¼” mill option kiln-dried hardwood. Bonded to core.Rails: (before trim or prefit) top and bottom 1¼” structural composite lumber (SCL) or 1¼” mill option kiln-dried hardwood. Bonded to core.


Core: Wood Agrifiber door core to meet or exceed American National Standard ANSI A208.1 for I-LD-2 Door Core. Mat-formed Agrifiber with density approx. 28-32 pounds per cubic feet (pcf) to meet or exceed Commercial Standard CS 236-66 for Type 1 grade C, Class 1. Exceeds requirements for 20 minute construction authority.

Faces: High pressure decorative laminate general purpose grade (GP50 - .050“ thick) complying with NEMA standard LD-3. Type II bond as specified.

Adhesive: Type I or Type II bond, by specification, between faces and core/frame components. Formulated

using no urea formaldehyde.Assembly: Bonded core and frame assembly isuniformly sanded to a thickness of 1½“ (+.015”). For FD ¹/3, core and frame components are assembled to meet or exceed 20 minute specifications.




(Unrated) 4/0 x 10/0(20 minute) 4/0 x 10/0(Unrated) 8/0 x 10/0(20 minute) 8/0 x 10/0,8/0 x 9/0, 8/0 x 9/0 with concealed vertical rod exit devices.

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FSC CERITIFIED DOORSPEC SHEET (WITH OPTIONS)

FSC Certified SCL rails and stiles

Core Options:FSC Certified ParticleboardFSC Certified SCL

(Optional with high pressure decorative laminate) Cross banding:FSC Certified High DensityFiberboard (HDF)

Face options:FSC Certified VeneerOr non-FSC certifiedVeneer/FSC Certified high pressure decorative laminate (HPDL)

LEED

MR7 1 pt.

FSC Mix 97% Certified new wood based on weight

EQ4.41 pt.

Complies with LEED EQ 4.4 Low Emitting materials non-addedurea formaldehyde

MR 4.0 Recycled Content Pre-consumer 91%

SUBMITTAL SHEETS FOR PLASTIC LAMINATE DOORS Sheets for Laminate Doors.pdf · 3 ampco doors ampco...

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Transcript of SUBMITTAL SHEETS FOR PLASTIC LAMINATE DOORS Sheets for Laminate Doors.pdf · 3 ampco doors ampco...