120186

STYLE 3463 FirEFox™iNSTALLATioN, oPErATiNG and MAiNTENANCE iNSTrUCTioNS

With Position Feedback PotentiometerThe following is intended to provide the basic instructions for installation, operating and maintenance of the FireFox.

TooLS rEqUirEd •Utilityknife •Mediumflatscrewdriver •MediumPhillipsscrewdriver •Smallflatscrewdriver •SmallPhillipsscrewdriver •1/2 inch hex head wrench

•Electrician’spliers(multipurpose,strippingandcrimping)

ProdUCT rATiNGSMaximummotorcurrentdraw: 12 volt versions 14.0 amps each for elevation and rotation motors 3.0 amps for nozzle pattern motor

24 volt versions 7.5 amps each for elevation and rotation motors 1.5 amps for nozzle pattern motor

Normaloperatingcurrent(dependingonoperatingconditions-pressure,flow,etc.): 12voltversions 3-10ampseachforelevationandrotationmotors 0.7 amps for nozzle pattern motor 24voltversions 2-5ampseachforelevationandrotationmotors 0.4 amps for nozzle pattern motor

MinimumVoltage:(Truck engine must be operating for proper voltage requirement.) All12voltmotors:11.5voltswhileoperating All24voltmotors:23voltswhileoperatingMass:31lbs.(17.7kg)

MaximumFlow:500GPM(1420lpm)

MaximumPressure:200PSI(14bar)

NoiseEmission:91Db@1mwithmaximumflow

ProdUCT WArNiNGSWArNiNG: ThemaximumflowoftheFireFoxis500GPM.Thecenterofthewaterwayoutletis10.75inchesfromthe

bottomoftheinlet.Ensurethesevaluesandanappropriatesafetyfactorisusedtodetermineapropersupportstructure.

WArNiNG: Aim the FireFox in a safe direction before pumping water through it.WArNiNG: Althoughthelogicboxincludesawaterresistantcoatingitisimportanttokeepwateroutofthecontroland

logicboxes.Prolongedexposuretowaterwillcausedamage.WhenthecoverofthecontrolorlogicboxisremovedcheckthattheO-Ringunderthecoverisintactandfreeofdirtanddebris.

Figure 1

WArNiNG: TheFireFoxusescurrentlimitingforboththemonitorandnozzlestops.UseonlyappropriateAkron Brass nozzles.

WArNiNG: Donotusetheelectriccontrolswhentheoverridecranksarebeingusedorareinpositionforuse.WArNiNG: Ifanytagsorbandsarewornordamagedandcannotbeeasilyread,theyshouldbereplaced.WArNiNG: Disconnectpoweranddisableflowbeforemaintenance.WArNiNG: KeepallpersonneloutoftheDangerZone(Figure4),infrontoftheoutletofthemonitorwhenthewater

sourceisattached.Dangerousflowvelocitiescancauseseriousinjury.WArNiNG: TheFireFoxmonitorcontainsmovingparts.Keephand,fingerandobjectsawayfrompinchpoints.WArNiNG: Not designed for explosive environments.WArNiNG: Exceedingthemaximumpressureandflowofthemonitorornozzlemaycausedamage.WArNiNG: Donotdisconnectmonitorfromquickdisconnectbasewhileflowing.

GENErAL iNSTrUCTioNS• Reviewtheinstructions,wiringdiagram,componentlayoutandrotationalstopsdiagrambeforeinstallingthisunit.Thisunit operateson12or24voltDCdependingontheunitchosen.Allelectricalcurrentflowsthroughthewires.Themonitordoesnot actasaground.Thewiresfromthecontrolboxescanbecuttothelengthfortheapplicationplus10inches(SeeSTEP2).Do not extend the wires from the logic box to the monitor.

WARNING

Top View Side View

diMENSioNAL LAYoUT

1-1/2"NHOUTLET

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D. JOySTICKWITHTRIGGERFORVALVE,STOWANDAUTOOSCILLATION TochangethenozzlepatterntowardthestraightstreamorfogpressthecorrespondingbuttonontopoftheJoystick.To changethehorizontalpositionrightorleftmovetheJoysticktowardstheappropriatedirection.Tochangethevertical positionupordownmovetheJoystickforwardfordownandbackwardsforup.Toopenandclosethevalve,pressthe triggertoopenthevalveandreleasethetriggertoclosethevalve.Thevalvecanbemaintainedopenbypressingthevalve switchtowardsopen.Note:Whenvalveismaintainedopen,thetriggerwillnotoperatethevalve.Tostowthemonitor, pressandreleasetheStowbutton.ThestowLEDlightwillturnoffwhenstowed.Thestowpositioncanlearnanew position(seeSectionE).Themonitorisshippedwiththestowpositionsetat0°rotationand0°elevation.Forauto oscillation, see section F.

E. STOWPOSITION TolearnanewStoworDeployposition:

• TheLEDwillflashthreetimesfortheset-upmodefortheStowandDeploy. • MovethemonitortothedesiredStowposition. • HolddowntheFogswitchandpressandreleasetheStowswitchandthenreleasethFogswitch.Thiswillsetthe Stowposition. DeployPosition(ifapplicable) • MovethemonitortothedesiredDeployposition. • HolddowntheFogswitchandpressandreleasetheDeployswitchandthenreleasetheFogswitch.Thiswillset theDeployposition. PressandreleasetheSSswitchtoexittheSet-upmode.

F. OSCILLATIONMODE Theoscillationrangecaneasilybelearnedeachtimeitisactivated.Tolearnanoscillationrange,movethemonitornear thecenterofanidealrange: • PressandholdtheOscillationswitch.Themonitorwillstartrotatingtotheleft.Whenthemonitorreachesthe desired left limit of the oscillation, release the switch. This will set the left limit and the monitor will start to rotate to the right. • PressandholdtheOscillationswitchagainuntilthemonitorreachesthedesiredrightlimitoftheoscillationand release the switch. This will set the right limit. The monitor will rotate through this range until the left or right movement is activated or the oscillation off switch isactivated.Thelimitsoftheoscillationcanbeeasilychangedduringoscillationbyactivatingtheoscillationswitch asfollows: • Toincreaseordecreasetherightlimit,pressandholdtheoscillationswitchwhenthemonitorstartstorotateto theright.Whenthedesiredpositionisreached,releasetheswitch.Thiswillsetthenewrightlimit. • Toincreaseordecreasetheleftlimit,pressandholdtheoscillationswitchwhenthemonitorstartstorotateto theleft.Whenthedesiredpositionisreached,releasetheswitch.Thiswillsetthenewleftlimit.

G. JOySTICKLED • RedLED:Modeanddiagnosticindicator • GreenLED:ConstantOn-WaterisOn(valveopen) ConstantOff-WaterisOff(valveclosed) Flashing-Watervalveismovingtowardsopenorclose

H. FLASHESONTHELED TheLEDisanindicationofwhatmodeyouareinandadiagnosticindicator.ThefollowingarethelistofFlashesandthe correspondingindication: • FastFlash:ThemonitorisStowingorDeploying • SlowFlash:ThemonitorisOscillating • ConstantOn:ThemonitorisDeployed • ConstantOff:ThemonitorisStowed • TwoBlinks:LearnmodeforRotationandElevation • ThreeBlinks:LearnmodeforStowandDeploy • FourBlinks:VoltageonpositionfeedbackPotentiometeristolow(Oscillation,Stow,DeployandtheElevationand Rotationlimitswillnotoperate) • FiveBlinks:VoltageonthepositionfeedbackPotentiometerisnotchanging(Oscillation,Stow,Deployandthe ElevationandRotationwillnotoperate)

5

I.QUICKDISCONNECTTheFireFoxisdesignedforaquickdisconnectinlet.Ifequippedwithaquickdisconnectinlet,firstmounttheinletonthe2"NPTpiping.Makesurethelatchpinontheinletisfacingtowardsthefront(seefigure4).Placethemonitorintotheinletsothetwoguidepinslineupwiththegroove.Slidethemonitorallthewayinandrotate15°clockwiseuntilthelatchpinlocksinplace.Toremovethemonitor,pullthelatchpin,rotatethemonitor15°counterclockwise,andliftthemonitoroutoftheinlet.

Warning: Makesurethemonitorisinlockedinplacebeforeflowingwater.Thelatchpin must be flush with the housing.

J.MANUALOVERRIDECONTROLSTHEMANUALOVERRIDECONTROLISTOBEUSEDWHENTHEPOWERTOTHEMONITORISOFF.A1/4inchAllenwrenchwillactuatetheoverrides.Tousethemanualoverrideinsertthehexheadendoftheoverridecrankinthehexagonshapedhole.Thenrotateorspintheoverridecrankeitherclockwiseorcounterclockwisetoaimthemonitorinthedesireddirection.

WHENTHEOVERRIDECRANKSARENOLONGERINUSEPUTTHEMBACKINTHESTORAGEPOSITION.DONOTUSETHEELECTRICCONTROLSWHENTHEOVERRIDECRANKSAREBEINGUSEDORAREINPOSITIONFORUSE.

MAiNTENANCE iNSTrUCTioNSyourFireFoxmonitorandnozzleshouldbeinspectedpriortoandaftereachuse,toensureitisingoodoperatingcondition.Periodically,anunanticipatedincidentoccurswheretheFireFoxismisusedinamannerthatisinconsistentwithstandardoperatingpracticesandthoselistedinIFSTA.Apartiallistofpotentialmisuseincludes:•Operatingabovemaximumratedpressureandflow.

•Notdraining,andallowingwatertofreezeinside.

• Prolongedexposuretotemperaturesabove130°F,orbelow-25°F.

•Operatinginacorrosiveenvironment.

• HavingtheFireFoxnozzlehitafixedobjectduringoperatingortransportation.

•Othermisusethatmightbeuniquetoyourspecificenvironment.

Alsotherearemany“telltale”signsthatindicaterepairisinorder,suchas:

• Controlsthatareeitherinoperableordifficulttooperate.

• Excessivewear.

• Poordischargeperformance.

•Waterleaks.

Ifanyoftheabovesituationsareencountered,theFireFoxshouldbetakenoutofservice,repaired,andtestedbyaqualifiedtechnicianbeforeplacingitbackinservice.

6

Figure 5

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8

MoTor rEPLACEMENTToreplaceeitherthehorizontalorverticalrotationalmotors:1. DisconnectPowerfromtheunit.

2. Loosenandremovethefoursocketscrews(Item49onthePartsList)fromthegearboxhousing(19).

3. Slowlyremovethemotorassembly(15)andgearboxhousing(19)fromtheunit.

iMPorTANT: Make sure the internal gear, (item 25 on the Parts List), remains in place, (hold with a screwdriver), to avoid gear alignment problems.

4. Loosenandremovethefoursocketheadcapscrews(21)fromtheinsideofthegearboxhousingthatholdthehousingandthemotorassemblytogether.

5. Removegearboxhousing(19)fromthemotorassembly(15).

6. Replaceo-ringseal(18)onthegearboxhousing(19).

7. Attachthenewmotorassembly(15)tothegearboxhousing(19)makingsureallfourscrews(21)aretight.

8. Installthemotorandgearboxhousingassemblytotheunitmakingsureallfoursocketscrews(49)aretight.Itmaybenecessarytorotatethemotorslightlytogetthemotorgeartolineupwiththegearsinsidethegearbox.

9. Restorepowertotheunit.

10. Test the operation of the unit.

CallAkronBrassCustomerServiceDepartmentifanyproblemsareencountered.

9

Figure 4

10

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11

D. MECHANICALMONITORATTACHMENTTheMonitoristobemountedonthewaterwaywitha2"OR21⁄2"NPTthread.ThefrontofthemonitorisshowninFigure4.The 2 1⁄2"NPTinletwillhaveaLogoetchedonthefront.The2"NPTInletwillhavetheLatchPinHolefacingthefront.

E. THEROTATIONANDELEVATIONLIMITS: Thehardlimitsarefactorysetat320°Rotation,and-20°to+90°Elevationwithphysicalstops. Thesoftlimitsarenotsetatthefactory.Tochangethesoftlimits: • ShutdownPowertothemonitor • HolddowntheSSswitchandturnthepoweron.ReleasetheSSswitch. • TheLEDwillflashtwicefortheset-upmodeoftheRotationandElevationlimits.TocontinuetotheStowandDeploy set-upmodepressandreleasetheSSswitch.TheLEDwillflashthreetimesfortheStowandDeployset-upmode. RotationLimits • MovethemonitortothedesiredLeftlimit(releasetheswitch) • HolddowntheFogswitchandpressandreleasetheLeftswitchandthenreleasetheFog switch.ThiswillsettheLeftlimit. • MovethemonitortothedesiredRightlimit(releasetheswitch) • HolddowntheFogswitchandpressthereleasetheRightswitchandthenreleasetheFog switch. This will set the lower limit. ElevationLimits • Movethemonitortothedesiredupperlimit(releasetheswitch) • HolddowntheFogswitchandpressandrereleasetheRaiseswitchandthenreleasetheFogswitch.Thiswillsetthe upper limit. • Movethemonitortothedesiredlowerlimit(releasetheswitch) • HolddowntheFogswitchandpressandreleasetheLowerswitchandthenreleasetheFogswitch.Thiswillsetthe l ower limit. PressandreleasetheSSswitchtoexittheRotationandElevationset-upmodeandentertheStowandDeploy set-upmode.

F. STOWANDDEPLOy: •TheLEDwillflashthreetimesfortheset-upmodefortheStowandDeploy. StowPosition • MovethemonitortothedesiredStowposition. • HolddownthefogswitchandpressandreleasetheStowswitchandthenreleasetheFogswitch.Thiswillsetthe Stowposition. DeployPosition(ifapplicable) • MovethemonitortothedesiredDeployposition. • HolddowntheFogswitchandpressandreleasetheDeployswitchandthenreleasetheFogswitch.Thiswillsetthe Deployposition.

PressandreleasetheSSswitchtoexittheset-upmode.

oPErATiNG iNSTrUCTioNSA. CONTROLBOXCONTROLOPERATION

To change the nozzle pattern toward the straight stream or fog position press the proper toggle switch toward straight or fog respectively.Tochangethehorizontalmonitorpositiontowardtherightorleftpressthepropertoggleswitchtowardrightorleftrespectively.Tochangetheverticalmonitorpositionupwardordownwardpressthepropertoggleswitchtowardraiseorlowerrespectively.

B. JOySTICKTochangethenozzlepatterntowardthestraightstreamorfogpressthecorrespondingbuttonontopoftheJoystick.TochangethehorizontalpositionrightorleftmovetheJoysticktowardstheappropriatedirection.TochangetheverticalpositionupordownmovetheJoystickforwardfordownandbackwardsforup.

C. JOySTICKWITHTRIGGERFORVALVETochangethenozzlepatterntowardthestraightstreamorfogpressthecorrespondingbuttonontopoftheJoystick.TochangethehorizontalpositionrightorleftmovetheJoysticktowardstheappropriatedirection.TochangetheverticalpositionupordownmovetheJoystickforwardfordownandbackwardsforup.Toopenandclosethevalve,pressthetriggertoopenthevalveandreleasethetriggertoclosethevalve.Thevalvecanbemaintainedopenbypressingthevalveswitchtowardsopen.Note:Whenvalveismaintainedopen,thetriggerwillnotoperatethevalve.

12

• Notrecommendedforuseinsaltwaterapplications.

• Forfirefightingbytrainedfirefightersonly.

• Forusewithwaterorstandardfirefightingfoamsonly.Afterusewithfoam,flushwithfreshwater.

• DonotusetheFireFoxnozzleasaforcibleentrytool.

• DraintheFireFoxmonitorandnozzleafterusetoprevent“freezedamage”.

• EnsurethatthethreadinthenozzleswivelmatchesthethreadontheFireFoxoutlet.Donotovertightenthenozzleonto the FireFox.

• TheFireFoxmonitor,nozzle,logicbox,controlboxesandfieldadjustablerotationstopsaremadeforoptimalperformance,Do notalterinanymanner.

• DonotinstallshutoffsontheoutletoftheFireFox.

• Mountthelogicbox,controlboxesoutofDangerZone(Figure4).

ELECTriCAL iNSTALLATioN iNSTrUCTioNSA. CONTROLBOXESANDJOySTICKWIRINGATTACHMENT

Thefollowingstepswillprepareeitherthejoystickorcontrolboxforattachmenttothelogicbox.

STEP 1 IfthecontrolboxincludesanattachedcableskiptoSTEP5.

STEP 2 Determinethelengthof#20-7cableneeded,add10inches,thencut.Forexample,ifafivefootlengthofcableisneeded, add 10 inches and cut the cable 5 foot 10 inches long.

STEP 3 Removethecablegripnutandwasherfromthecontrolboxandputitonthecablewiththethreadsfacingthebox.Onthesameendofthecableremove4inchesoftheoutercasingofthecableandstripback3/8 inch from each of the 7 wires.

STEP 4 Takethe7ringterminalsfromtheplasticbagandcrimpthemonthe7wires.Removethefourcontrolboxcoverscrews and set the control box cover aside. Thread the 7 wires through the cable grip attached to the control box andattachthemtotheproperterminals.Reattachcontrolboxcoverandsecurewiththefourscrews.Tightenthecable grip nut and washer on the cable to the cable grip on the control box to secure the cable.

STEP 5 Removethecablegripnutfromthelogicboxandputitontheotherendofthecablewiththethreadsfacingout.Remove6inchesoftheoutercoverandstripback3/8 inch from each of the wires.

STEP 6 Removethe6logicboxcoverscrewsandsetthelogicboxcoveraside.Threadthewiresthroughtheholeinthelogicbox(seecomponentlayout,Figure2).Threadthecablegripwasherandcablegripnutwiththethreadsfacingtheboxonthecable.Pullenough cable through the cable grip to ensure a good fit. Tighten the cable grip nut andattachtheindividualwirestotheproperterminals(seewiringschematicFigure5).Reattachthelogicboxcoverandsecurewiththe6screws.

B.MONITORWIRINGHARNESSATTACHMENTThese instructions are to attach the monitor wiring harness to the logic box.STEP 7 Removethecablegripnutfromthelogicboxforthewiringharnesscable.DONOTREMOVETHECABLEGRIP.Put

thecablegripnutonthewiringharnesscablewiththethreadsfacingout.Putthecablethroughthecorrectlogicboxcablegrip(seecomponentlayout,Figure2)sothecablegripnutwillgrabtheoutercoverofthecable.Tightenthecablegripnutandattachtheindividualwirestotheproperterminals(seewiring schematicFigure5).

C.BATTERyATTACHMENTThebatteryconnectionsshouldbethelastconnectionmade.

STEP 8 VEHICLEBATTERy-Removethelogicboxcablegripnutforthevehiclebatteryandplaceitontothebatterycable(#10-2or#12-2dependingonlength)withthetreadsfacingout.Threadthecablegripnutandattachtheindividualwirestotheproperterminals(seewiringschematicFigure5).Reattachthelogicboxcoverandsecurewiththe6screws.NOTE:Tosupplyenoughcurrenttooperatethemonitorproperly,adequatewiresizeiscritical.

STRAIGHT

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13

WARRANTY AND DISCLAIMER: We warrant Akron Brass products for a period of five (5) years after purchase against defects in materials or workmanship. Akron Brass will repair or replace product which fails to satisfy this warranty. Repair or replacement shall be at the discretion of Akron Brass. Products must be promptly returned to Akron Brass for warranty service.

We will not be responsible for: wear and tear; any improper installation, use, maintenance or storage; negligence of the owner or user; repair or modification after delivery; damage; failure to follow our instructions or recommendations; or anything else beyond our control. WE MAKE NO WARRANTIES, EXPRESS OR IMPLIED, OTHER THAN THOSE INCLUDED IN THIS WARRANTY STATEMENT, AND WE DISCLAIM ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. Further, we will not be responsible for any consequential, incidental or indirect damages (including, but not limited to, any loss of profits) from any cause whatsoever. No person has authority to change this warranty.

REvISED: 8/11

PHONE:330.264.5678or800.228.1161IFAX:330.264.2944or800.531.7335Iakronbrass.com

ISO 9001 REGISTERED COMPANY©AkronBrassCompany.2011Allrightsreserved.NoportionofthiscanbereproducedwithouttheexpresswrittenconsentofAkronBrassCompany.