STYLE 3406 ELECTRIC RISER - Nexcess CDN · 2018. 10. 2. · STYLE 3406 ELECTRIC RISER The following...
Transcript of STYLE 3406 ELECTRIC RISER - Nexcess CDN · 2018. 10. 2. · STYLE 3406 ELECTRIC RISER The following...
STYLE 3406 ELECTRIC RISER
The following is intended to provide the basic instructions for installation, operation and maintenance of the Electric Riser, and to assist in attaining the best possible performance from the unit. Read and understand these operating instructions before use.
TOOLS REQUIRED •UtilityKnife •Mediumflatscrewdriver •MediumPhillipsscrewdriver •Smallflatscrewdriver •SmallPhillipsscrewdriver •3/4inchhexheadwrench •Deutschcrimptool(P/NHDT-48-00) •Electrician’spliers(multipurpose,strippingandcrimping)
PRODUCT RATINGSMaximumMotorCurrentDraw: 12 volt versions 22 amps 24voltversions 11amps
NormalOperatingCurrent:(Dependingonoperatingconditions–pressure,flow,etc.) 12 volt versions 17 amps 24voltversions 8.5ampsMinimumVoltage:(Truck engine must be operating for proper voltage requirement.) All12voltmotors:11.5voltswhileoperating All24voltmotors:23voltswhileoperatingMaximumFlow:1250gpm(4800lpm)MaximumPressure:200psi(14bar)
PRODUCT WARNINGS WARNING: Forfirefightinguseonlybytrainedfirefighters. WARNING: Chargetheunitslowly.Rapidchargingmaycauseapressuresurgethathasthepotentialtocausean injury,ordamageriserand/orthemonitor. WARNING: DONOTstowordeploytheRiser/Monitorwhileflowing.Pressingthestowordeploy buttonscausesthenozzletomoveautomaticallyandthewaterstreammaycausedamagetoequipment orinjurytopersonnel. WARNING: Aimtheunitinasafedirectionbeforepumpingwaterthroughit.(e.g.awayfrompowerlines) WARNING: Althoughthelogiccircuitboardincludesawater-resistantcoating,itisimportanttokeepwateroutof thecontrolboxandlogicbox.Prolongedexposuretowaterwillcausedamage.Whenthecoverofthe controlboxorlogicboxisremoved,checkthatthegasketunderthecoverisintactandfreeofdirtand debris. WARNING: Donotusetheelectriccontrolswhentheoverridecranksarebeingusedorareinpositionforuse. WARNING: Maketheconnectionofthevehiclebatterythefinalstep. WARNING: Replacetheidentificationtagsiftheyshouldbecomewornordamaged. WARNING: DONOTexceedthemaximumpressureorflowratingsoftheriser.Exceedingtheseratingsmaylead toaninjuryormaycausedamagetothemonitor. WARNING: DONOTinstallshutoffsontheoutletoftheelectricmonitor.Shutoffsincreasethepotential forpressuresurgesduetowaterhammer,whichhavethepotentialtocauseaninjuryordamagethe riserand/ormonitor. WARNING: Risermayextendifwaterpressureisappliedpriortodeployingtheassembly.
121700
!
!
!
!!
!
!
!
!
!
!
2
WARNING: Ifnotequippedwithanautomaticdrainvalve,draintheRiserafterusetoprevent“freeze damage”.
MECHANICAL ATTACHMENT OF ELECTRIC RISER TO MONITOR WARNING: INSUFFICIENTSTRUCTURALSUPPORTCANLEADTOFAILURE,WHICHHASPOTENTIALTOCAUSE ANINJURY.THEREFORE,ADDITIONALSTRUCTURALSUPPORTATTHEINLETFLANGEORATTHE INLETELBOWMAYBEREQUIRED.
ThemonitoristobemountedtotheMonitorSupportFlangewithfour5/8”boltsandnutsofgradefiveminimumandsuitablewasherswithaminimumofsixthreadsengagement.Thenotchthatiscutintotheinletflangeisthefrontofthemonitor.Theboltsmustbetightenedinacriss-crosspatternprogressivelyincreasingtighteningtorquetoamaximumof100lb.ft.dry.(SeeFigure3.)
EXTENSION STOPSTheextensionstopssettheboundariesfortheheightthattheriserisallowedtotravel.Thesestopsshouldnotberemovedoradjustedforanyreason.
MECHANICAL ATTACHMENT OF ELECTRIC RISER TO APPARATUSTheElectricriserisattachedtotheapparatususingfour1/2-13boltsofgradefiveorhigher.Thelengthoftheboltsshouldbe2-1/2”plusthethicknessofthemountingsurface.(SeeFigure3.)
MECHANICAL ATTACHMENT OF MINI UNIVERSAL CONTROLLER TO ELECTRIC RISERTheminiuniversalcontrollermountstotheelectricriserwiththetwo1/4-20x1"capscrewsandwashersprovided.(SeeFigure3.)
ELECTRICAL INSTALLATION INSTRUCTIONSDeckMaster with Prox Switches (No Position Feedback & Universal 1 Logic Box) A. Connect Mini Universal Controller to Universal 1 Logic Box (1)Determinethelengthofcable(18AWG,6conductor)neededbetweentheMiniUniversalControllerandthe DeckMasterlogicbox.Addanadditional6”tothemeasuredlength.Installthesuppliedcordgripintothe DeckMasterlogicbox.Removethecordgripnutandslideontothecable.Removethecordgripbushing and compression grommet and slide them onto the cable. (2) Strip6”ofthejacketoffoftheDeckMasterlogicboxsideofthecableandthreadthecablethroughthe cordgripbodyonthelogicbox.RoutethecabletotheTB3terminalstriparea.Slidethecompression grommetandbushingintothecordgripbody.Slidethecordgripnutuptothecordgripbodyandtighten until the cord is secured. (3)RefertoFigure2fortheelectricalconnectionbetweentheDeckMasterlogicboxandtheMiniUniversal Controllerconnectors.ThewiringdiagramontheDeckMasterlogicboxlidcanalsobeused as a reference. B. Set the Option (DIP) Switches on the Universal 1 circuit board inside the 3440 DeckMaster logic box (1) Theswitchesarefactorysetat:
(2) Setswitch#4totheUPposition.ThiswillallowtheRiserandtheDeckMastertobeautomaticallycoor- dinatedduringdeployingandstowing.WARNING: If switch #4 is down and the DEPLOY or STOW switch is pressed, damage may occur from the monitor hitting an obstacle due to the fact that the Riser will not extend or retract.
!
!
1 2 3 4 5 6 7 8
UP(ON) • • •
DOWN(OFF) • • • • •
1 2 3 4 5 6 7 8
UP(ON) • • • •
DOWN(OFF) • • • •
3
DeckMaster with Position Feedback, All StreamMasters (Universal 1 Logic Box) Note:ThesoftwarefortheDeckMasterwithPositionFeedbackandalloftheStreamMastersdoesnotsupportthe ElectricRiser.TheElectricRisermustbeusedinstand-alonemodewithitsowndedicated“Extend/Retract” toggle switch.
A. Connect an EXTEND/RETRACT toggle switch to the 6033 Mini Universal Controller (1)UseanSPDTmomentarystyletoggleswitchwherethecenterpositionisoff. (2)ConnecttheswitchCOMMONterminaltotheblackconnector(righthandsideof6033),positionnumber1. (3)ConnecttheswitchRETRACTterminaltotheblackconnector,positionnumber2. (4)ConnecttheswitchEXTENDterminaltotheblackconnector,positionnumber3. B. Connect power to the DTP04-2P receptacle connector on the 6033 Mini Universal Controller • 12AWGRedWireis+SystemVoltage(12or24VoltsDC) • 12AWGBlackWireisSystemGround • Useappropriatefuseorcircuitbreakertoprotectwiring • Thevoltageratingonthemotormustmatchthesystemvoltage. C. Optionally connect the Retracted/Extended Indicator Relays on the 6033 Mini Universal Controller • FullyRetractedRelay:ThisrelayturnsonwhentheRiserisFULLYRETRACTED.Also,theK1-GREENLED (Middlefrontof6033)willturnon.Thedryrelaycontactsarelocatedatpositions9and10ofthegray connector(leftsideof6033),andareratedat1ampmaximum@30VDC. • FullyExtendedRelay:ThisrelayturnsonwhentheRiserisFULLYEXTENDED.Also,theK2-REDLED(Middle frontof6033)willturnon.Thedryrelaycontactsarelocatedatpositions11and12ofthegrayconnector(left sideof6033),andareratedat1ampmaximum@30VDC.
Universal II Logic Box A. Connect to CAN network using AB cable #721594. B. Follow the set VP procedure for the monitor that you are using. C. Enable the Electric Riser in the set-up menu. •ErrorCode2-1indicatesthattheriserfunctionisenabled,buttheriserisnotavailableonthenetwork.
OPERATING INSTRUCTIONS WARNING: Be sure to completely deploy the Riser/Monitor before flowing water.
DeckMaster with Prox Switches (No Position Feedback) – “Automatic Mode” • Deploy:LiftthesafetycoverontheDEPLOY/STOWswitch,pushthetoggleswitchupandthenrelease.The RiserwillextendtolifttheDeckMasterup12”andthentheDeckMasterwilldeploy. • Stow:LiftthesafetycoverontheDEPLOY/STOWswitch,pushthetoggleswitchdownandthenrelease. TheDeckMasterwillstowandthentheRiserwillretract. • EmergencyStopduringDeployorStow:IfitisnecessarytoimmediatelystoptheRiser/DeckMasterduring thedeployorstowsequence,activateanyswitchonthecontrolpanelandtheunitwillstopmoving(E-Stop). Tocompletethedeployorstowsequenceafteranemergencystop,presstheDEPLOYorSTOW switch again. DeckMaster with Position Feedback, All StreamMasters – “Stand-Alone Mode” • Deploy:PressandholdtheEXTENDswitchuntiltheRiserisfullyextended,andthenreleasetheEXTEND switch.LiftthesafetycoverontheDEPLOY/STOWswitch,pushthetoggleswitchupandthenrelease.The monitorwilldeploy. • Stow:LiftthesafetycoverontheDEPLOY/STOWswitch,pushthetoggleswitchdownandthenrelease. Themonitorwillstow.PressandholdtheRETRACTswitchuntiltheRiserisfullyretracted,andthenrelease theRETRACTswitch. • EmergencyStopduringDeployorStow:IfitisnecessarytoimmediatelystoptheMonitorduringthedeploy orstowsequence,activateanyswitchonthecontrolpanel(exceptEXTEND/RETRACT)andtheunitwillstop moving(E-Stop).Tocompletethedeployorstowsequenceafteranemergencystop,presstheDEPLOYor STOWswitchagain. Manual Override Control: Themanualoverrideistobeused,onlywhenthepowertotheRiserisoff.Toraisethe Riser,apply50PSIofwaterpressureanditwillgoup.Tolower,turnoffwater,pullthepinatthetopofthe actuator and lower monitor and riser. Note: Youwillhavethefullweightoftheriserandmonitor.Itwouldbebesttousemorethanoneperson. Itwillalsohelptolifetthemonitorandriserasyoupullthepin.
6.05
2.95
4.00
4.63
Ø .291/4-20 X 1” FASTENER
(2 PLACES)
1234567 8 9 10 1112
12 1110 9 8 71 2 3 4 5 6
Front
Gray
Power Motor
Black
Figure 1
4
Troubleshooting Tips for the 6033 Mini Universal Controller (1)Openfusedetection(monitoredcontinuously). (2)Motordisconnected,oropenmotorcircuitdetection(checkedonceeverytimemotoristurnedon).Wheneither oftheseconditionsarefound,theMiniUniversalwill: • Stoptryingtorunthemotor • TurnoffinputcommandindicatorsLED1orLED6 • TurnOFFRelayK1(GreenLED=Retracted) • TurnOFFRelayK2(RedLED=Extended) • TurnonFAULTindicatorLED3 • Remaininthisconditionuntilfaultiscleared/fixed,ANDpoweristurnedoff,thenbackon (3)LED1andLED6areinputsignalcommandindicators.Theyshouldcomeonwhenthe6033MiniUniversal ControllerisbeingtoldtoExtend,ortoRetract. (4)The“POWEROUT”LEDatthetoprightsideofthe6033comeson Green when power is being sent out to the Electric Riser motor to RETRACTthe3406Riser. (5)The“POWEROUT”LEDatthetoprightsideofthe6033comesonRed when power is being sent out to the Electric Riser motor to EXTENDthe3406Riser.
MAINTENANCE INSTRUCTIONSTheelectricrisershouldbeinspectedpriortoandaftereachusetoensureitisingoodoperatingcondition.Periodically,an unanticipated incident occurs where the unit is used in a manner that is inconsistent with standard operating prac-tices.Apartiallistoftheseusesincludes: •Operatingabovethemaximumratedpressureorflow. •Prolongedexposuretotemperaturesabove130°F,orbelow-25°F. •Operatinginacorrosiveenvironment. •Havingthemonitornozzlehitafixedobjectduringoperationortransportation. •Anymisusethatmightbeuniquetoyourspecificenvironment.
Also,therearemany“telltale”signsthatindicaterepairisinorder,suchas: •Controlsthatareeitherinoperableordifficulttooperate. •Excessivewear •Poordischargeperformance •Waterleaks.Ifanyoftheabovesituationsareencountered,theRiser/Monitormonitorshouldbetakenoutofservice,repaired,andtestedbyaqualifiedtechnicianbeforeplacingbackinservice.Greasefittingsareprovidedabovetheextensionstops.Tolubricatetheriser,placeitintheextendedpositionandwipeoffanyoldgreaseresiduefromthetubes.Usingamanualgreasegun,applytwoshotsofgreasetoeachfitting.
MINIUNIVERSALCONTROLLER
5
Figure 2
MASTER
SLAVE
TB1
TB3
1 2 3 4 5 6 7 8 9 10 11 12 13 14
15 16 17 18 19 20 21 22 23 24 25 26 27 281516171819202122232425262728
1234567891011121314
BLAC
K 12
PO
SITI
ON
CO
NN
ECTO
R
GRA
Y 12
PO
SITI
ON
CO
NN
ECTO
R
23 12 11 10 9
Factory Settings
DO
WN
DO
WN
DO
WN
DO
WN
Ret
urn
to S
trea
m D
urin
g St
ow
Jog
to S
tow
or D
eplo
y
U
se w
ith E
lect
ric R
iser
Ena
ble
LEA
RN M
ode
UP
UPDO
WN
UP
Enab
le T
imer
for E
lev.
Arm
Sto
w
St
ow N
ozzl
e in
Cra
dle
O
pera
te in
Sto
wed
Pos
ition
Sto
w O
nly
at H
OM
E Po
sitio
n
FAC
TORY
USE
ON
LY
RUN
MO
DE
1 82 3 4 5 6 7
DTP
04-2
P
DTP
04-2
P
DTP06-2S
DTP06-2S
BLUE AND WHITE WIRES
RED AND BLACK WIRES
Not
es:
3440
DEC
KMAS
TER
WIT
H PR
OX
SWIT
CHES
(NO
PO
SITI
ON
FEED
BACK
) -
GRA
Y LO
GIC
BO
XSE
E LI
D LA
BEL
INSI
DE L
OG
IC B
OX
FOR
ADDI
TIO
NAL
1 -
DIP
Sw
itch
4 m
ust
be
in t
he U
P p
ositi
on fo
r E
lect
ric R
iser
to
oper
ate.
2 -
Sof
twar
e ve
rsio
n of
the
344
0 b
oard
mus
t b
e b
etw
een
Vers
ion
8 &
Ver
sion
19.
Old
er v
ersi
ons
(e.g
. ver
s7) w
ill n
ot "
tell"
Ris
er t
o E
xten
d o
r R
etra
ct.
3 -
Aft
er "
LEA
RN
ING
" ne
w D
eplo
y, o
r S
tow
pos
ition
s, p
lace
DIP
Sw
itch
8in
the
DO
WN
pos
ition
. Thi
s w
ill lo
ck in
the
new
pos
ition
.
WIR
ING
INFO
RMAT
ION
4 -
Verif
y th
at t
here
is a
jum
per
wire
from
ter
min
al T
B3-
3 to
TB
3-18
and
anot
her
one
from
ter
min
al T
B3-
3 to
TB
3-21
. The
Ris
er w
ill n
ot o
per
ate
if th
ese
two
jum
per
s ar
e m
issi
ng.
6033
Min
i Uni
versa
l
DIP
SW
ITCH
FU
NC
TIO
NS
ARE
AC
TIVE
ON
LY W
HEN
THE
SWIT
CH IS
IN T
HE
UP
("O
PEN
") P
OSI
TIO
N
NO
TE:
UP
= FU
NC
TIO
N A
CTI
VE (S
WIT
CH O
PEN
)
FRO
M E
LEC
TRIC
MO
TOR
ON
TH
E34
06 E
LEC
TRIC
RIS
ER
CUST
OM
ER S
UPP
LIED
WIR
ING
- PO
WER
FRO
MBA
TTER
Y
Posi
tion
1 =
POSI
TIVE
BAT
.
Posi
tion
2 =
NEG
ATIV
E, G
ND
.1 - RED
2 - BLACK
A A
30-1/2
8.1159.000
10.841
7-57/64
13-31/32
6-5/32
4-1/4
6.500
5.500
10.84
1 4x
n.53
1
18-1/2
9-55/64
n11/16 ON A
n 6.000 B.C.
RISER IN RETRACTED POSITION
RISER IN EXTENDEDPOSITION
MINI UNIVERSALCONTROLLER
MONITOR SUPPORTFLANGE
MINI UNIVERSALCONTROLLER
BOLT HOLES FOR MECHANICAL ATTACHMENT OF ELECTRICAL RISERTO APPARATUS
MONITOR SUPPORT FLANGE
MINI UNIVERSALCONTROLLER
1/4-20 X 1”MOUNTING BOLTS
MONITOR OVERRIDE PIN
MONITOR OVERRIDE PIN
Figure 2Figure 3
6
NOTES:
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
ISO 9001 REGISTERED COMPANY
PHONE: 330.264.5678 or 800.228.1161 I FAX: 330.264.2944 or 800.531.7335 I akronbrass.com
WARRANTY AND DISCLAIMER: We warrant Akron Brass products for a period of five (5) years after purchase against defects in materials or workmanship. Akron Brass will repair or replace product which fails to satisfy this warranty. Repair or replacement shall be at the discretion of Akron Brass. Products must be promptly returned to Akron Brass for warranty service.
We will not be responsible for: wear and tear; any improper installation, use, maintenance or storage; negligence of the owner or user; repair or modification after delivery; damage; failure to follow our instructions or recommendations; or anything else beyond our control. WE MAKE NO WARRANTIES, EXPRESS OR IMPLIED, OTHER THAN THOSE INCLUDED IN THIS WARRANTY STATEMENT, AND WE DISCLAIM ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. Further, we will not be responsible for any consequential, incidental or indirect damages (including, but not limited to, any loss of profits) from any cause whatsoever. No person has authority to change this warranty.
© Akron Brass Company. 2012 All rights reserved. No portion of this can be reproduced without the express written consent of Akron Brass Company.
rEviSEd: 1/16