Structural RBI Program for Mining

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    Structural Assessment

    & Fit for Safe Service

    Mine Safety Summit 2016 | Saskatoon, SK | February 11, 2016

    Micky Multani

    MI Superintendent, Mosaic Esterhazy Operations

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    STATIONARY MI PROGRAM OV

    ASSET RISK MANAGEMENTASSET CRITICALITY FOR SAFETY / ENVIRONMENTAL / OPERATIONAL RE

    ENGINEERED INSPECTIONSKNOW THE CONDITION OF OUR ASSETS

    NON CONFORMANCE REVIEWFIT FOR SERVICE (FFS) EVALUATION

    CORRECTIVE ACTION TRACKINGENSURE CRITICAL REPAIRS ARE COMPLETED

    SITE RISK REGISTERRISK MITIGATION PLANNING & 5YR PROJECT PRIORITIZATION

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    WHY WE CARE ABOUT OUR STRUCTURA

    PROTECTION OF OUR EMPLOYEES

    PROTECTION OF OUR ENVIRONMENT

    PROTECTION OF OUR FACILITIES

    HOW WE CARE ABOUT OUR STRUCTURA

    KNOW THE CONDITION OF OUR STRUCTURAL ASSETS

    KEEP STRUCTURAL ASSETS FIT FOR SAFE CONTINUED SERVICE (FFS)

    TRACK REPAIRS OF OUR STRUCTURAL ASSETS

    STRUCTURAL INTEGRITY IN POTAS

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    STRUCTURAL INTEGRITY PRO

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    STEP 1: INSPECTION PLANS FOR ASSET

    Fracture Critical / Primary / Secondary Components

    STEP 2: ENGINEERED INSPECTIONSCondition Ranking 1 6

    Mandatory Repair of 5-6 Critical/Primary Members

    Triggers Non Conformance Management Review

    Priority List of Sustaining Repairs

    STEP 3: FIT FOR SAFE SERVICE/SAHShort Term Repair Plans

    Long Term Repair Plans

    Safe for Continued Operation under Structural Eng. Guidanc

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    Raw Ore Storage Building at K2

    Part of 2014 S

    Inspections

    Large A frame

    Construction

    Arche

    Beam

    Constructed in

    Structural Inspection Success

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    STRUCTURAL INTEGRITY PRO

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    STEP 1: INSPECTION PLANNING

    Complete visual inspection and core sampling of glulam memb

    STEP 2: ENGINEERED INSPECTIONSBuilding found to be under-designed for current loads per NBC

    Glulam arches and beams had mechanical damage, missing la

    STEP 3: FIT FOR SAFE SERVICE/SAH

    Short Term Repair Plans:

    Dailywalk down, wind speed 65km/hr limit, monthly plugged ch

    Notify equipment operators to use caution near the glulams

    Long Term Repair Plan: (Completed August 2015)

    New steel beams c/w deflector plates installed

    Safe for Continued Operation under Structural Eng. Guidance

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    BEFORE REPAIRSJULY 2014

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    AFTER REPAIRSAUGUST 2015

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    Questions?