Straight BT40/ST20 Air Turbine Spindle Unit...

2
17.03.00 2614-1 Moro, Kanuma-shi, Tochigi-ken, 322-0026, JAPAN TEL : + 81(289)60-7755 FAX : + 81(289)60-7756 URL : http://www.techno-nakanishi.co.jp E-mail : [email protected] * Specifications may be changed without notice. Ultra High Speed End-Milling on NC Milling Machine Small Diameter Internal Grinding on Internal Grinding Machine www.techno-nakanishi.co.jp 120,000 min -1 SATB 1200 SATB1200-BT40/ST20 60,000 min -1 SATB 600 SATB 600-BT40/ST20 30,000 min -1 By Special Order of Holder SATB 300-BT40/ST32 15,000 min -1 By Special Order of Holder SATB 150-BT40/ST32 For Internal Grinding For Milling Speed SATB Series Air Turbine Spindle Unit Air Turbine Spindle Unit Line up SATB 1200 ø60mm 120,000 min -1 Straight BT40/ST20 Feature ThisUnitenablesultrahighspeedend-millingonexistingNCmillingmachine. (SATB1200-BT40,SATB1200-ST20) ThisUnitenablessmalldiameterinternalgrindingonexistinginternalgrindingmachine (SATB1200) . Wehavetotalof3types:2typesformillingmachineand straighttypeforinternalgrindingmachine. ThisSpindleUnitcanrunultrahighspeedwithoutlubrication. Byimplementingtwin-turbineforrotationdrive,thisSpindleUnit canperformultrahighspeedandpowerfulgrinding/milling. ColletChuckCHAbyNAKANISHIInc.isusedfortoolholding. Maximumtoolholdingdiameterisφ4mm. Bygrind-finishingtheshaftandthehousingprecisely,thisunitenableslowervibrationand improvedrotationaccuracy. Ongrindingwithsmalldiametergrindingstone,high-accuracysurfaceroughnessisenabled. Model Nominal Speed (min -1 Collet Chuck Standard Holding Tool Diameter (φ mm) Maximum Grinding Stone Diameter * (φ mm) Air Pressure (MPa) Air Consumption (Nl/min) Output (W) Weight (Kg) SATB1200 120,000 CHA 〜φ 4 〜φ 5 0.3 〜 0.5 150 37 2.4 SATB1200-BT40 2.8 SATB1200-ST20 2.8 Standard Equipment ・ChuckNut・ChuckNutSpanner (2kinds) ・AirHose(2m) Optional ■ ColletChuck:NAKANISHIInc.CHA(φ0.5 〜φ4.0) ■ ChuckNut:NAKANISHIInc.CHN-A ■ AirLineKit:NAKANISHIInc.AL-C1204 Twin Turbine Twin Turbine SATB1200 SATB1200-BT40 SATB1200-ST20 * :MaximumGrindingStoneDiameterrequiresthefollowingconditions.Theweightbalanceandtherunoutareingoodcondition,andL/Dislessthan3. IfToolLengthneedstobelonger,itisnecessarytomakethetooldiametersmallerandtheperipheralspeedlower. 18 153 5 176 18 78.1 92.4 188.5 Ø12 Ø20h6 Ø60h7 (27) 18 93 55 166 Ø12 Ø60 (27) Ø12 Ø60 (27)

Transcript of Straight BT40/ST20 Air Turbine Spindle Unit...

Page 1: Straight BT40/ST20 Air Turbine Spindle Unit …kiichi.co.jp/english/pdf/TNC_SATB_E_rev20170306.pdfSATB150 / 300 SATB 600 22.2 150 5 177.2 22.2 77 92.4 191.6 22.2 82 60 164.2 ø20h6

17.03.00

2614-1 Moro, Kanuma-shi, Tochigi-ken, 322-0026, JAPANTEL : +81(289)60-7755 FAX : +81(289)60-7756URL : http://www.techno-nakanishi.co.jpE-mail : [email protected]

* Specifications may be changed without notice.

Ultra High Speed End-Milling on NC Milling MachineSmall Diameter Internal Grinding on Internal Grinding Machine

www.techno-nakanishi.co.jp

120,000 min -1 SATB 1200 SATB1200-BT40/ST20

60,000 min -1 SATB 600 SATB 600-BT40/ST20

30,000 min -1 By Special Order of Holder SATB 300-BT40/ST32

15,000 min -1 By Special Order of Holder SATB 150-BT40/ST32

For Internal Grinding For MillingSpeed

SATB SeriesAir Turbine Spindle UnitAir Turbine Spindle Unit

Line up

SATB1200 ø60mm120,000

min-1

StraightBT40/ST20

Feature●�This�Unit�enables�ultra�high�speed�end-milling�on�existing�NC�milling�machine.�(SATB1200-BT40,�SATB1200-ST20)●This�Unit�enables�small�diameter�internal�grinding�on�existing�internal�grinding�machine�(SATB1200).●�We�have�total�of�3�types:�2�types�for�milling�machine�and�� straight�type�for�internal�grinding�machine.●This�Spindle�Unit�can�run�ultra�high�speed�without�lubrication.●By�implementing�twin-turbine�for�rotation�drive,�this�Spindle�Unit�� can�perform�ultra�high�speed�and�powerful�grinding/milling.●Collet�Chuck�CHA�by�NAKANISHI�Inc.�is�used�for�tool�holding.��� Maximum�tool�holding�diameter�is�φ4�mm.�●By�grind-finishing�the�shaft�and�the�housing�precisely,�this�unit�enables�lower�vibration�and��� improved�rotation�accuracy.●On�grinding�with�small�diameter�grinding�stone,�high-accuracy�surface�roughness�is�enabled.

Model Nominal Speed(min -1)

Collet Chuck Standard

Holding Tool Diameter(φ mm)

Maximum Grinding Stone Diameter*(φ mm)

Air Pressure(MPa)

Air Consumption(Nl/min)

Output(W)

Weight(Kg)

SATB1200

120,000 CHA 〜φ4 〜φ5 0.3〜 0.5 150 37

2.4

SATB1200-BT40 2.8

SATB1200-ST20 2.8

Standard Equipment ・Chuck�Nut��・Chuck�Nut�Spanner(2�kinds)��・Air�Hose(2m)�

Optional■Collet�Chuck�:�NAKANISHI�Inc.�CHA(φ0.5 〜φ4.0)■Chuck�Nut:NAKANISHI�Inc.�CHN-A■Air�Line�Kit�:�NAKANISHI�Inc.�AL-C1204

TwinTurbine

Twin Turbine

SATB1200 SATB1200-BT40 SATB1200-ST20

*:Maximum�Grinding�Stone�Diameter�requires�the�following�conditions.�The�weight�balance�and�the�runout�are�in�good�condition,�and�L/D�is�less�than�3.����If�Tool�Length�needs�to�be�longer,�it�is�necessary�to�make�the�tool�diameter�smaller�and�the�peripheral�speed�lower.�

18 153 5176

18 78.1 92.4188.5

Ø12

Ø20h6

Ø60h7

(27)

18 93 55166

Ø12Ø60

(27)

Ø12Ø60

(27)

Page 2: Straight BT40/ST20 Air Turbine Spindle Unit …kiichi.co.jp/english/pdf/TNC_SATB_E_rev20170306.pdfSATB150 / 300 SATB 600 22.2 150 5 177.2 22.2 77 92.4 191.6 22.2 82 60 164.2 ø20h6

Model Nominal Speed(min -1)

Collet Chuck Standard

Holding Tool Diameter(φ mm)

Maximum Grinding Stone Diameter*(φ mm)

Air Pressure(MPa)

Air Consumption(Nl/min)

Output(W)

Weight(Kg)

SATB150-BT4015,000 ER20 〜φ13 〜φ40 0.3〜 0.5 650 125

9.0SATB150-ST32 9.5SATB300-BT40

30,000 ER16 〜φ10 〜φ20 0.3〜 0.5 290 544.8

SATB300-ST32 4.2

Model Nominal Speed(min -1)

Collet Chuck Standard

Holding Tool Diameter(φ mm)

Maximum Grinding Stone Diameter*(φ mm)

Air Pressure(MPa)

Air Consumption(Nl/min)

Output(W)

Weight(Kg)

SATB600

60,000 ER11 〜φ6 〜φ10 0.3〜 0.5 220 40

4.9

SATB600-BT40 3.5

SATB600-ST20 2.7

Standard Equipment ・Chuck�Nut�(Clumping�Nut)��・Chuck�Nut�(Clumping�Nut)�Spanner(2�kinds)��・Air�Hose(2m)�

Optional

■Collet�Chuck�:�REGO-FIX�ER20(φ1.0 〜φ13.0�:�every�φ0.5�available), �ER16(φ1.0 〜φ10.0�:�every�φ0.5�available)■Chuck�Nut�(Clumping�Nut):REGO-FIX�ER20MS,�ER16MS■Air�Line�Kit�:�NAKANISHI�Inc.�AL-C1204

Standard Equipment ・Chuck�Nut�(Clumping�Nut)��・Chuck�Nut�(Clumping�Nut)�Spanner(2�kinds)��・Air�Hose(2m)�

Optional■Collet�Chuck�:�REGO-FIX�ER11UP(φ1.0 〜φ6.0�:�every�φ0.5�available)■Chuck�Nut�(Clumping�Nut):REGO-FIX�ER11MS■Air�Line�Kit�:�NAKANISHI�Inc.�AL-C1204

Feature Feature●This�Unit�enables�high�speed�end-milling�on�existing�NC�milling�machine.●�This�Spindle�Unit�can�run�ultra�high�speed�rotation�without�lubrication.�By�implementing�� �large�air�turbine,�this�spindle�unit�can�perform�powerful�grinding/milling.●�Spindle�Unit�of�φ32�straight�shank�type�can�be�used�on�horizontal�internal�grinding�machine�  �with�special�holder.�φ32�part�can�be�modified�with�special�order.●REGO-FIX�Collet�Chuck�is�used�for�tool�holding.����SATB150�:�ER20�(Maximum�holding�diameter�φ13�mm)���SATB300�:�ER16�(Maximum�holding�diameter�φ10�mm)●�Please�feel�free�to�contact�us�if�you�have�any�request�to�change�the�shape�of�spindle�unit�in� �order�to�match�with�the�tool�you�use.

●�This�Unit�enables�high�speed�end-milling�on�existing�NC�milling�machine.(SATB600-BT40/ST20)

●This�Unit�enables�small�diameter�internal�grinding�on�existing�internal�grinding�machine.(SATB600)

●�This�Spindle�Unit�can�run�ultra�high�speed�rotation�without�lubrication.�This�can�operate�just�with�clean�air�supply.●�We�have�total�of�3�types:�2�types�for�milling�machine�(BT40�Shank�&�Straight�Shank)�and�straight�type�for�internal�grinding�machine.●REGO-FIX�Collet�Chuck�is�used�for�tool�holding.�ER11(Maximum�tool�diameter�φ6�mm)●�By�grind-finishing�the�shaft�and�the�housing�precisely,�this�unit�enables�lower�vibration�and�improved�rotation�accuracy.●�On�grinding�with�small�diameter�grinding�stone,�high-accuracy�surface�roughness�is�enabled.

ø125mm

30,000 min-1

15,000 min-1

BT40 / ST32

SATB300-BT40                          SATB300-ST32

SATB150-BT40                          SATB150-ST32

ø80mm60,000

min-1

StraightBT40/ST20

*:Maximum�Grinding�Stone�Diameter�requires�the�following�conditions.�The�weight�balance�and�the�runout�are�in�good�condition,�and�L/D�is�less�than�3.����If�Tool�Length�needs�to�be�longer,�it�is�necessary�to�make�the�tool�diameter�smaller�and�the�peripheral�speed�lower.� *:Maximum�Grinding�Stone�Diameter�requires�the�following�conditions.�The�weight�balance�and�the�runout�are�in�good�condition,�and�L/D�is�less�than�3.����If�Tool�Length�needs�to�be�longer,�it�is�necessary�to�make�the�tool�diameter�smaller�and�the�peripheral�speed�lower.�

ø90mm

Air Turbine Spindle Unit Air Turbine Spindle Unit

SATB150 / 300 SATB 600

22.2 150 5177.2

22.2 77 92.4191.6

22.2 82 60164.2

ø20h6

ø80h7

ø16

ø16

ø80

ø16

ø80

(37)(37) (37)

5

SATB600 SATB600-BT40 SATB600-ST20

37 34 99.5 54224.5

ø32h6

ø28

ø80

ø125

(51)

37 34 110 67248

ø28

ø80

ø125

(51)

37 34 99.5 54224.5

ø32h6

ø28

ø80

ø125

(51)

37 34 110 67248

ø28

ø80

ø125

(51)

ø32h6

31149 67217

ø22

ø90

(47)

31133 50183

ø22

ø90

(47)

ø32h6

31149 67217

ø22

ø90

(47)

31133 50183

ø22

ø90

(47)