STEEL INDUSTRIES STEEL INDUSTRIES Achievemients...

STEEL INDUSTRIES STEEL INDUSTRIES

Right since inception in 1965 by Late Shri P.S. Jain, Jain's have been constantly fast growing

while breaking new grounds by consistent development and innovative technology thus

ultimately spiraling to commanding heights. By virtue of incessant labour, hard work & above

all top-notch managerial skills, the company has reached an optimum level of 60,000 MT

capacities per annum. Jain's is a completely updated steel re-rolling unit committed to zero

defect production caliber. As a result Jain's have since then been catering to the needs of the

projects of National importance viz. Hydel Projects, Railway Tunnels, Railway Electrification,

Transmission Structure and on top of it the Public and Private sectors. Jain's Steel structure

have so been in continuous demand with the Govt, Semi-Govt. & other Institutions.

Jain’s Galvanised Masts have been enjoying a significant status with Railways for Railway

Electrification & H-Beams for making Ribs for Tunnels of Railways and Hydel Dams. As such

Jain’s Structure have become the need of the day. Jain’s is the first SSI unit in India to

produce H-Beams and Columns (150x150mm, 152x152mm, 200x200mm & 225x225mm)

apart from Industrial Use Rails of 30 lbs to 95 lbs followed by other beams, channels, angles

and flats in various sizes to cater the demand of heavy industries, tunnels as well as hydel

dams.

Introduction

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Achievemients

CERTIFICATES

Approval by Indian Railways

Jammu - Udhampur Railway Line Project

Delhi Metro Rail Corporation

Nathpa Jakhri Power Project

Udhampur - Srinagar - Baramula Rail Link

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Jain's was the first industrial unit to substitute the import of heavy structural H-Beams.

Rather it is exporting all kinds of steel structures to Middle Eastern countries including the

sales to Nepal, Bhutan & Sri Lanka. A large quantum of business from the Western Asia and

African Countries is likely to be bagged. In addition, Jain's are trying to keep pace with the

demand of steel structures in the international Market since long. That is why Jain's adhere

to all the International Standards viz. IS/BS/DIN/JIS/AISI/GOST/ASTM specifications. Jain's

thoughts are now fully concentrated to contribute substantially in the earning of foreign

exchange for the development of the nation.

International Market

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Jain's has gained an enviable reputation for reliability, innovation and cost-effectiveness. Our

proficiency in the field of Manufacturing, Fabrication & Galvanising of structural steel have

enabled us to produce revolutionary products that have changed the dynamics of the

industry. Besides, our team works in close co-ordination with the customers to understand

their requirements and offer products in exact accordance. We have a state-of-the-art

infrastructure that can take care of any kind of bulk orders/ specifications. With our efforts

we have won a huge clientele, from not only India but also abroad.

Management

It is more than four decades when Jain's were professionally managed by Late Shri Prem

Sagar Jain, who was the founder as well as dynamic statesman having enormous leadership

qualities as a result Jain's surpassed contemporary manufacturers in production. Needless

to mention Jain's production graph escalated to near installed capacity incredibly.

But after the sad demise of Shri P.S. the reins of the company had to be taken over by his two

sons : Sh. Pankaj Jain, CEO of the company and Sh. Sanjay Jain undoubtedly Sh. Pankaj Jain

have the blend of corporate expertise, hereditary skills of management and distinct vision,

who is trying his level best to maintain the entire show run as it was. Today both the brothers

are desperately utilizing best of their ability, exceptional interaction qualities in order to lead

the Jain's to further heights. The management is also assisted by highly experienced &

technically qualified professionals to give rise to proven quality. The management is

committed to customer satisfaction through qualitative products and steadfast deliveries.

The company since its inception has enjoyed the reputation of giving quality products at

competitive rates. Companay quality management has been recognised and approved by the

Bureau of Indian Standards and the Accreditation from International Certification Services

and Joint Accreditation System of Australia and New Zealand. We are the certified ISO

9001:2000 Company.

Quality Assurance


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TechnologyJain's are managing medium & heavy structural rolling mill accommodating six stands in

queue attached with tilting tables, rollers and conveyers. The cooling bed is 22 meters in

length that enables to roll unit lengths of structures up to 20 meters. The movable beam type

cooling bed is meant to transfer the hot rolled material to its discharge end.

Raw MaterialBillets/Slabs/Blooms strictly conforming to IS:2830 are used for rolling into the required

sizes & sections which are further put to rigorous tests i.e. Complete Chemical Analysis with

IR Spectrometer & Ultrasonic Tests. There-after the raw material is slashed into assortment

sizes as needed and finally fed to 80 feet long Oil fired pusher furnace to attain and maintain

constant temperature of 1250° C, then rolled.

Bendability & WeldabilityJain's steel structures are easily bendable due to extremely controlled chemistry & ultra

modern manufacturing techniques, resulting into buckle-free bends at any angle whatsoever.

Jain's steel structures can be welded by any of the welding processes generally used for

welding plain carbon steel structures. Welding can also be performed without the need of

pre/post heating. It does not exhibit severe hardening in the heat affected zone. That is why

Jain's steel structures withstand any test relating to bendability and weldability.


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Products

I-Beams

As per

IS : 2062-99

Grade 'A', 'B' & 'C'

100 mm to 400mm

Products

Item Size(mm) Sec.Wt.Sec.

Area,a D B t T

kg/m cm2 mm mm mm mmISMB

IPE

IPE

ISMB

ISMB

ISMB

ISMB

IPE

IPE

ISMB

IPE

IPE

ISMB

IPE

ISMB

IPE

IPE

ISMB

ISMB

100X50

100x50

100x55

125x70

140x66

150x75

175x85

200x90

200x100

200x100

240x106

240x120

250x125

300x125

300x140

340x137

300x150

350x140

400x140

8.90

8.00

8.10

13.30

14.30

15.00

19.60

26.20

22.40

24.20

36.20

30.70

37.30

54.20

46.00

68.00

42.20

52.40

61.50

11.40

10.20

10.30

17.00

18.20

19.10

25.00

33.40

28.50

30.80

46.10

39.10

47.50

69.10

58.60

86.60

53.80

66.70

78.40

100

100

100

125

140

150

175

200

200

200

240

240

250

300

300

340

300

350

400

50

50

55

70

66

75

85

90

100

100

106

120

125

125

140

137

150

140

140

4.7

4.0

4.1

5.0

5.7

5.0

5.8

7.5

5.6

5.7

8.7

6.2

6.9

10.8

7.7

12.2

7.1

8.1

8.9

7.0

6.4

5.7

8.0

8.6

8.0

9.0

11.3

8.5

10.0

13.1

9.8

12.5

16.2

13.1

18.3

10.7

14.2

16.0

Low temperature rolling imparts higher strength to the structures.

Pilling and automatic tying of the structurally ensure minimum damage during handling and transport.

Invoicing : As per actual weight.

Special Feature

H-Beams

As per

IS : 2062-99


100 mm to 220mm


Area,a D B t T

kg/m cm2 mm mm mm mmISHB

HEB

ISHB

ISHB

HEA

HEB

HEB

ISHB

ISHB

ISHB

HEA

HEB

HEB

HEA

ISHB

ISHB

HEB

HEB

96x100

100x100

100x116

102x102

114x120

120x120

140x140

150x150

150x150

150x150

152x160

160x160

180x180

190x200

200x200

200x200

200x200

220x220

16.7

20.4

23.00

23.07

19.90

26.70

33.70

27.10

30.60

34.60

30.40

42.60

51.20

42.30

37.30

40.00

61.30

71.50

21.30

26.00

29.30

29.40

25.30

34.00

43.00

34.50

39.00

44.10

38.80

54.30

65.30

53.80

47.50

50.90

78.10

91.00

96

100

100

102

114

120

140

150

150

150

152

160

180

190

200

200

200

220

100

100

116

102

120

120

140

150

150

150

160

160

180

200

200

200

200

220

5.0

6.0

6.0

9.5

5.0

6.5

7.0

5.4

8.4

11.8

6.0

8.0

8.5

6.5

6.1

7.8

9.0

9.5

8.0

10.0

10.0

10.3

8.0

11.0

12.0

9.0

9.0

9.0

9.0

13.0

14.0

10.0

9.0

9.0

15.0

16.0




Special Feature


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Products Products




Special Feature

CHANNELS75 mm to 300mm

As per

IS : 2062-99



Area,a D B t T

kg/m cm2 mm mm mm mmISMC

ISMC

UNP

UNP

ISMC

ISMC

ISMC

ISMC

ISMC

ISMC

ISMC

ISMC

ISMC

ISMC

75x40

100x50

100x50

120x55

125x65

150x75

175x75

180x70

200x75

200x75

250x80

250x82

300x90

300x100

7.14

9.56

10.60

13.40

13.10

16.80

19.60

22.00

22.30

25.30

30.60

34.20

36.30

46.20

9.10

12.2

13.50

17.00

16.70

21.30

24.90

28.00

28.50

32.30

39.00

43.50

46.30

58.80

75

100

100

120

125

150

175

180

200

200

250

250

300

300

40

50

50

55

65

75

75

70

75

75

80

82

90

100

4.8

5.0

6.0

7.0

5.3

5.7

6.0

8.0

6.2

8.5

7.2

9.0

7.8

10.0

7.5

7.7

8.5

9.0

8.2

9.0

10.2

11.0

11.4

11.4

14.1

14.1

13.6

16.0


Area,a D B t T

kg/m cm2 mm mm mm mmISSC

ISSC

ISSC

ISSC

ISSC

ISSC

ISSC

ISSC

ISSC

ISSC

ISWB

ISWB

ISWB

ISWB

ISWB

ISWB

ISWB

ISWB

ISWB

100x100

140x140

152x152

152x152

152x152

152x127

160x160

204x204

204x206

200x200

200x140

203x133

203x133

203x152

203x203

203x203

203x203

203x203

203x203

20.00

33.30

37.10

23.00

30.00

37.20

41.90

49.90

52.00

60.30

28.80

25.00

30.00

52.00

46.00

52.00

60.00

71.00

86.00

25.50

42.40

47.40

29.30

38.20

47.40

53.40

63.60

66.20

76.80

36.70

31.80

38.20

66.50

58.60

66.20

76.40

90.40

109.60

100

140

152

152

152

152

160

204

204

200

200

203

203

203

203

203

203

203

203

100

140

152

152

152

127

160

204

206

200

140

133

133

152

203

203

203

203

203

6.0

7.0

7.9

6.1

6.6

10.4

8.0

8.0

8.0

9.0

6.1

5.8

6.3

8.9

7.3

8.0

9.3

10.3

13.0

10.0

12.0

11.9

6.8

9.4

13.2

13.0

12.5

12.5

15.0

9.0

7.8

9.8

16.5

11.0

12.5

14.2

17.3

20.5

W-Beams & Columns

As per

IS : 2062-99


100 mm to 203mm




Special Feature

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Products Products

ANGLES

As per

IS : 2062-99


50x50x5mm to 200x200x20mm




Special FeatureItem Size(mm) Sec.Wt.

Sec.Area,a D B T

kg/m cm2 mm mm mmAngle

Angle

Angle

Angle

Angle

Angle

Angle

Angle

Angle

Angle

Angle

Angle

Angle

Angle

Angle

Angle

Angle

Angle

Angle

Angle

Angle

Angle

Angle

Angle

Angle

Angle

Angle

Angle

Angle

Angle

Angle

Angle

Angel

50x50x5

50x50x6

50x50x8

60x60x5

60x60x6

60x60x8

65x65x5

65x65x6

65x65x8

65x65x10

75x75x5

75x75x6

75x75x8

75x75x10

80x80x6

80x80x8

90x90x6

90x90x8

90x90x10

100x100x6

100x100x8

100x100x10

110x110x8

110x110x10

110x110x12

130x130x8

130x130x10

130x130x12

150x150x10

150x150x20

200x200x12

200x200x16

200x200x20

3.80

4.50

6.00

4.50

5.40

7.00

4.90

5.80

7.70

9.40

5.70

6.80

8.90

11.00

7.30

9.60

8.20

10.80

13.40

9.20

12.10

14.90

13.40

16.60

19.70

15.90

19.70

23.50

22.9

44.1

36.9

48.5

60

4.79

5.68

7.41

5.75

6.84

8.96

6.25

7.44

9.76

12.00

7.27

8.66

11.40

14.00

9.29

12.20

10.50

13.80

17.00

11.70

15.40

19.00

17.10

21.10

25.10

20.30

25.10

29.90

29.2

56.2

46.9

61.8

76.4

50

50

50

60

60

60

65

65

65

65

75

75

75

75

80

80

90

90

90

100

100

100

110

110

110

130

130

130

150

150

200

200

200

50

50

50

60

60

60

65

65

65

65

75

75

75

75

80

80

90

90

90

100

100

100

110

110

110

130

130

130

150

150

200

200

200

5

6

8

5

6

8

5

6

8

10

5

6

8

10

6

8

6

8

10

6

8

10

8

10

12

8

10

12

10

20

12

16

20

FLATS

As per

IS : 2062-99


40x5 mm to 400x25 mm




Special Feature

RAILS (I. U.)

As per

IS : 3443 - 1980

30 Lbs to 105 Lbs




Special Feature

Item Size(mm) Height Bottom Top Web

mm mm mm mmRail

Rail

Rail

Rail

Rail

Rail

Rail

Rail

24 LBS

30 LBS

40 LBS

45 LBS

60 LBS

75 LBS

80 LBS

90 LBS

69.00

76.20

86.00

87.50

115.00

130.00

130.00

136.53

70.00

76.20

82.00

84.00

109.54

122.24

123.00

142.90

38.00

41.26

47.00

48.10

57.15

61.91

63.00

63.68

7.00

7.54

11.51

11.51

11.51

13.89

14.20

14.29


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Fabrication Process Hot Dip Galvansing & Straightening Process

Final products of the company in black condition are straightened by a 10-Roll Horizontal and a 6-Roll Vertical Straightening

Machines in tandem and are stacked for further processing of drilling and punching with the help of fixtures at various platforms

of radial drill machines and punching power presses to achieve zero difference holes meant for Railway Electrification and

transmission and communication towers to ensure proper group fitting of any product on to it as per RDSO/customer

specifications. Highly experienced staff has been engaged for handling the sophisticated jobs of punching and drilling.

Supervisory staff for looking into the quality also helps in to maintain the desired level of drilling schedules provided in different

drawings. Most of the steel sections produced by Jain’s are used for welding purposes making either masts, towers, fitting

items, cross arms, two to seven track cantilivers i.e. portals, special structural steel etc. etc., hence welding is done through

Arc Welding and Mig Welding in accordance with the BIS Code. Branded Anti Spatter Spray are used to get the better

performance during hot dip galvanization on all welded materials.

After galvanization material is straightened through screw type heavy duty straightening machine to ensure 100%

straightening of all materials which does not effect any zinc coating of the material. All pieces are strictly checked for

straightening within permissible limits and then dispatched after all tests of galvanization and zinc coating.


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Products Products

Hot Dip Galvanized

Hot Dip Galvanizing is the process of applying of Zinc coating to iron or steel surface for protection against corrosion. During the galvanizing process a series of alloy layers are formed due to a metallurgical reaction that takes place between steel and zinc.

The zinc coating protects the base metal by acting as an impervious shield between the metal and atmosphere and provides additional protection even when moderately sized areas of base metal surface are exposed.

Hot dip Galvanizing Gives :

Excellent corrosion protection to steel.

Two levels of protection.

Long Life

Freedom from rust

Low maintenance

Jain Steel Industries follows the following method to impart the protection to the base material against corrosion.

Preparation

First step is the preparation of the material to be galvanized. In the galvanizing process materials are subject to very high temperatures. To avoid any potentially explosive situation it is therefore necessary that the materials to be galvanized are fabricated such that there are no blind corners, sealed tubes or any other such area.

Results :

Appearance of finished Galvanized coating may vary depending upon the chemical composition of the parent material.

Final product appearance can range from bright shiny to dull gay. The dull gray colour is due to the high silica content in the steel.

The protection offered by the galvanized coating is however not dependent on the colour and its effectiveness remains the same irrespective of colour.

Our galvanized coating safeguards the material against corrosion in an exposed environment for more than 25 years under Indian conditions. The period of protection is much longer in a less harsh and internal environment and can extend beyond 60-70 years.

Testing Facilities :Facilities for carrying out following tests are available in our laboratory. Tests are carried out in accordance with IS 2633-1986

Elcometer Test

Pierce Test

Strip Test

Knife Edge Test

Pivot Hammer Test

Hot Dip Galvanized

Standards :IS : 2629, 2745

BS EN ISO 1461

ASTM 123

BS 729

Degreasing Rinsing Pickling Rinsing Fluxing Drying Deck Galvanizing Quenching Dichromatic

Process Chart

Optional for articles

contaminated by Oil,

Grease or paint. (Dipping

in sodium hydroxide

solution)

Dipping in Hot Water (60°

C) to Clean the Degreasing

agent.

Dipping in Hydrochloric

acid bath at ambient

temperature to scour the

steel surface and remove

any rust or scale

To remove excess Acid

neutralize its effect and

obtain a clean surface

Solution of Zinc Ammonium

Chloride to ensure efficient

flow of Zinc over the

surface to ensure good

bonding

To remove unwanted

moisture and increase the

steel temperature to

required level for compete

coating

Bath of molten Zinc in a

temperature range of

456° - 460° C. Product is

gradully withdrawn to

allow excess Zinc to drain

off.

For Cooling To prevent formation of

white rust.


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Products Products

Hot Dip Galvanized

Hot Dip Galvanizing is the process of applying of Zinc coating to iron or steel surface for protection against corrosion. During the galvanizing process a series of alloy layers are formed due to a metallurgical reaction that takes place between steel and zinc.

The zinc coating protects the base metal by acting as an impervious shield between the metal and atmosphere and provides additional protection even when moderately sized areas of base metal surface are exposed.

Hot dip Galvanizing Gives :

Excellent corrosion protection to steel.

Two levels of protection.

Long Life

Freedom from rust

Low maintenance

Jain Steel Industries follows the following method to impart the protection to the base material against corrosion.

Preparation

First step is the preparation of the material to be galvanized. In the galvanizing process materials are subject to very high temperatures. To avoid any potentially explosive situation it is therefore necessary that the materials to be galvanized are fabricated such that there are no blind corners, sealed tubes or any other such area.

Results :

Appearance of finished Galvanized coating may vary depending upon the chemical composition of the parent material.

Final product appearance can range from bright shiny to dull gay. The dull gray colour is due to the high silica content in the steel.

The protection offered by the galvanized coating is however not dependent on the colour and its effectiveness remains the same irrespective of colour.

Our galvanized coating safeguards the material against corrosion in an exposed environment for more than 25 years under Indian conditions. The period of protection is much longer in a less harsh and internal environment and can extend beyond 60-70 years.

Testing Facilities :Facilities for carrying out Chemical, Physical Testing & Galvanising Testing are available in our laboratory. Tests are carried out in accordance with IS 2062-99, 2633-1986 & 6745-72

Spectometer

Ultimate Tensile Machine

Hardness Tester

Elcometer Test

Pierce Test

Strip Test

Knife Edge Test

Pivot Hammer Test

Prior to Despatch, final pre-despatch testing of all products is ensured for 100% fitment, strength and durability of zinc coating.

Hot Dip Galvanized

Standards :IS : 2629-1966, 2745, 4759-79, 209-99, 6158-71

BS EN ISO 1461

ASTM 123

BS 729

Degreasing Rinsing Pickling Rinsing Fluxing Drying Deck Galvanizing Quenching Dichromatic

Process Chart

Optional for articles

contaminated by Oil,

Grease or paint. (Dipping

in sodium hydroxide

solution)

Dipping in Hot Water (60°

C) to Clean the Degreasing

agent.

Dipping in Hydrochloric

acid bath at ambient

temperature to scour the

steel surface and remove

any rust or scale

To remove excess Acid

neutralize its effect and

obtain a clean surface

Solution of Zinc Ammonium

Chloride to ensure efficient

flow of Zinc over the

surface to ensure good

bonding

To remove unwanted

moisture and increase the

steel temperature to

required level for compete

coating

Bath of molten Zinc in a

temperature range of

456° - 460° C. Product is

gradully withdrawn to

allow excess Zinc to drain

off.

For Cooling To prevent formation of

white rust.


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Application1) Utility building, bridges and car parks

Steel frame construction, including large building, airports and car parks

.2) Technological Structures

Floors and platforms of industrial plant/structures, columns, boiler supporting structures etc.

3) Railways

Wagons, structures for electrification, Tunnels and underground railways

4) Power Sector

Hydel Dams, Transmission Towers & Grid Substation

5) Ports and harbors

Jetties, warehouses, transit sheds etc.

6) Offshore drilling rigs

Decks and platforms

7) Miscellaneous

Heavy machine, industrial boilers, wagon tipplers, feeders, stackers, declaimers, loaders, crushers, cranes, shipping industry, supporting frames for equipment used in metallurgical and other heavy industries, Palisades.

Usages of ProductsTunnels & Hydel Dams

Additional Credentials

Affiliated to CORE & RDSO of Indian Railways

In House Captive Plant to Galvanise Steel Structures

Any Special Structure of Any Size & Specifications can be Carter to

Technical Collaboration with NISST (Govt of India Undertaking),

Ministry of Steel Mines to Upgrade Quality & Discover Innovations

STEEL INDUSTRIES STEEL INDUSTRIES Achievemients...

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Transcript of STEEL INDUSTRIES STEEL INDUSTRIES Achievemients...