Status and Plans of High Altitude Airship

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American Institute of Aeronautics and Astronautics 1 Status and Plans of High Altitude Airship (HAA TM ) Program Stavros P. Androulakakis 1 , Ph.D. Lockheed Martin Mission Systems and Training, Akron, Ohio, 44315 Ricky A. Judy 2 U.S. Army Space & Missile Defense Command/Army Forces Strategic Command, Huntsville, Alabama, 35807 This paper describes the design, development, concept of operations and flight test of a demonstrator developed for the High Altitude Airship (HAA TM ) program. The key objective of the HAA TM program is to develop unmanned lighter-than-air (LTA) platforms that can carry large multi-mission payloads (20004000 lb) to high altitudes (6065 kft Mean Sea Level) for extended periods. The High Altitude Long Endurance Demonstrator (HALE-D) was developed by Lockheed Martin for the U.S. Army Space & Missile Defense Command/ Army Forces Strategic Command (USASMDC/ARSTRAT) beginning in July 2008, and was flight tested in July 2011. HALE-D was the first non-flaccidly launched airship with a fully regenerative solar-based power system designed to operate in the stratosphere. It used the largest solar array and largest rechargeable Li-Ion battery of any aerial platform. Nomenclature AATD = Aviation Applied Technology Directorate ARSTRAT = Army Forces Strategic Command ARTCC = Air Traffic Control Center BLOS = Beyond Line of Sight C2 = Command and Control FAA = Federal Aviation Administration FOC = Flight Operations Center HAA TM = High Altitude Airship HALE-D = High Altitude Long Endurance Demonstrator ISR = Intelligence, Surveillance, and Reconnaissance Li-Ion = Lithium-Ion LOS = Line of Sight LTA = Lighter-Than-Air MDA = Missile Defense Agency MSL = Mean Sea Level NAS = National Airspace System PCDU = Power Control and Distribution Unit UAS = Unmanned Aerial System USASMDC = U.S. Army Space & Missile Defense Command VMS = Vehicle Management System I. Introduction he High Altitude Airship (HAA TM ) is a multi-mission, multi-payload, unmanned aerial system (UAS) concept for carrying large payloads to high altitudes (6065 kft MSL) for extended periods. When equipped with appropriate sensors, the HAA TM can be an integral part of various architectures, including Intelligence, Surveillance, and Reconnaissance (ISR), communications, and missile defense. As an example, integrated HAA TM systems can serve the entire cruise and ballistic missile defense engagement sequence, i.e., Surveillance, Acquisition, Tracking, Discrimination, Communications, Engagement Planning, Threat Engagement, and Kill Assessment. Other missions for 1 Senior Program Mgr, Persistent Surveillance Systems, 1210 Massillon Road, Akron, OH 44315, AIAA Member. 2 Space Systems Analyst, USASMDC/ARSTRAT, P.O. Box 1500, Huntsville, AL 35807. T Downloaded by UNIVERSITY OF MINNESOTA on May 9, 2013 | http://arc.aiaa.org | DOI: 10.2514/6.2013-1362 AIAA Lighter-Than-Air Systems Technology (LTA) Conference 25-28 March 2013, Daytona Beach, Florida AIAA 2013-1362 Copyright © 2013 by Lockheed Martin Corporation. Published by the American Institute of Aeronautics and Astronautics, Inc., with permission.

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Status and Plans of High Altitude Airship

Transcript of Status and Plans of High Altitude Airship

  • American Institute of Aeronautics and Astronautics

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    Status and Plans of High Altitude Airship (HAATM

    ) Program

    Stavros P. Androulakakis1, Ph.D.

    Lockheed Martin Mission Systems and Training, Akron, Ohio, 44315

    Ricky A. Judy2

    U.S. Army Space & Missile Defense Command/Army Forces Strategic Command, Huntsville, Alabama, 35807

    This paper describes the design, development, concept of operations and flight test of a

    demonstrator developed for the High Altitude Airship (HAATM

    ) program. The key objective

    of the HAATM

    program is to develop unmanned lighter-than-air (LTA) platforms that can

    carry large multi-mission payloads (20004000 lb) to high altitudes (6065 kft Mean Sea Level) for extended periods. The High Altitude Long Endurance Demonstrator (HALE-D)

    was developed by Lockheed Martin for the U.S. Army Space & Missile Defense Command/

    Army Forces Strategic Command (USASMDC/ARSTRAT) beginning in July 2008, and was

    flight tested in July 2011. HALE-D was the first non-flaccidly launched airship with a fully

    regenerative solar-based power system designed to operate in the stratosphere. It used the

    largest solar array and largest rechargeable Li-Ion battery of any aerial platform.

    Nomenclature

    AATD = Aviation Applied Technology Directorate

    ARSTRAT = Army Forces Strategic Command

    ARTCC = Air Traffic Control Center

    BLOS = Beyond Line of Sight

    C2 = Command and Control

    FAA = Federal Aviation Administration

    FOC = Flight Operations Center

    HAATM

    = High Altitude Airship

    HALE-D = High Altitude Long Endurance Demonstrator

    ISR = Intelligence, Surveillance, and Reconnaissance

    Li-Ion = Lithium-Ion

    LOS = Line of Sight

    LTA = Lighter-Than-Air

    MDA = Missile Defense Agency

    MSL = Mean Sea Level

    NAS = National Airspace System

    PCDU = Power Control and Distribution Unit

    UAS = Unmanned Aerial System

    USASMDC = U.S. Army Space & Missile Defense Command

    VMS = Vehicle Management System

    I. Introduction

    he High Altitude Airship (HAATM) is a multi-mission, multi-payload, unmanned aerial system (UAS) concept for

    carrying large payloads to high altitudes (6065 kft MSL) for extended periods. When equipped with appropriate sensors, the HAATM can be an integral part of various architectures, including Intelligence, Surveillance, and

    Reconnaissance (ISR), communications, and missile defense. As an example, integrated HAATM systems can serve the

    entire cruise and ballistic missile defense engagement sequence, i.e., Surveillance, Acquisition, Tracking,

    Discrimination, Communications, Engagement Planning, Threat Engagement, and Kill Assessment. Other missions for

    1 Senior Program Mgr, Persistent Surveillance Systems, 1210 Massillon Road, Akron, OH 44315, AIAA Member.

    2 Space Systems Analyst, USASMDC/ARSTRAT, P.O. Box 1500, Huntsville, AL 35807.

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    AIAA Lighter-Than-Air Systems Technology (LTA) Conference 25-28 March 2013, Daytona Beach, Florida

    AIAA 2013-1362

    Copyright 2013 by Lockheed Martin Corporation. Published by the American Institute of Aeronautics and Astronautics, Inc., with permission.

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    an HAATM are: persistent over-the-horizon communications, battlefield C3ISR, real-time tracking of high-value assets,

    blue force tracking, battle damage assessment, battlespace situational awareness, homeland defense, border protection,

    maritime domain awareness, natural disaster (i.e., oil spill) response, rapid satellite capability augmentation, and

    tsunami detection.

    A large trade space of altitude, airspeed, endurance, payload capacity (in terms of weight and power), area of

    operation, and time-of-year operation exists for HAATM designs. Those with solar regenerative power (such as the

    HALE-D), along with appropriate subsystem redundancies and reliabilities, have the potential for multi-month at-

    altitude endurance, providing substantially lower operating costs for long-persistence missions than other airborne

    alternatives that are mission-limited by the amount of fuel they can carry. Multiple payloads can be quickly and easily

    installed at various locations onboard the airship, including on top (as was shown with HALE-D). The airship platform

    provides a benign vibration and g-load operating environment for its payloads, extending their reliability to meet the

    demands of extreme-endurance flight operations and improving the pointing and tracking accuracy of RF, EO and IR

    payload systems. The HAATM ascends to its nominal operating altitude within three hours after launch, and then transits

    to its area of operation for station keeping against the prevailing winds. After several weeks or months, the airship

    transits at high altitude to its base, where it lands after a five-hour descent. The HAATM

    does not require any in-theater

    logistics, minimizing operating costs. HAATM designs with long at-altitude endurance capabilities minimize traversals

    of controlled airspace, reducing potential disruption of public airspace and simplifying their integration into national

    airspace system(s).

    The HAATM program began in 2002 as an Advanced Concept Technology Demonstration program with the Missile

    Defense Agency (MDA) as the Lead Government Agency, USASMDC/ARSTRAT as the Transition Manager, and

    Lockheed Martin as the prime contractor. Achievement of an HAATM

    Operational System, as viewed by MDA at that

    time for support of the Ballistic Missile Defense System, is shown in Fig. 1. Two concurrent and parallel development

    paths were envisioned. The first path was to build, integrate, and flight test an HAATM Prototype System, the second was to advance and improve the performance of key technologies (e.g., power and materials) so that the follow-on

    HAATM Operational System would be more capable and as small as possible. Though construction of the Prototype

    System was awarded to Lockheed Martin in December 2005, ensuing changes early in 2006 to MDA priorities and

    budget stalled the effort and the

    program was re-planned to reflect a

    more limited funding stream.

    In early 2008 the HAATM

    program was transferred from

    MDA to USASMDC/ARSTRAT.

    It became clear that funding to

    execute the original two-path plan

    was not going to materialize.

    Consequently, the program team

    was asked to develop the lowest

    possible cost concept that would

    allow flight testing of a minimally

    capable airship at 60 kft altitude.

    The decision was made to design

    and manufacture the High Altitude

    Long Endurance Demonstrator

    (HALE-D), a much smaller and less

    capable airship than the originally planned Prototype System.

    II. High Altitude Long Endurance Demonstrator (HALE-D) Development

    The primary objective for HALE-D was to demonstrate multi-day operations at high altitude (60 kft). The design

    used state-of-the-art technologies sufficiently tested to minimize program risk while executing within the constraints

    of limited funding. The allocated budget resulted in a minimalist approach to system capabilities and redundancies, a

    necessary position acknowledged and accepted in order to stay within the prescribed fiscal boundaries. For example,

    unlike the Prototype and Operational System concepts, HALE-D was built with two propulsion units rather than

    four, and with only one air valve rather than multiple. Three critical areas where redundancies were implemented

    despite cost constraints were the power subsystem, command and control (C2) function, and safety-related

    subsystems. These were deemed essential to maintain positive control of the airship during the planned flight and in

    Figure 1. High Altitude Airship Program Plan.

    HAATM

    Program Plan

    High Performance Energy

    Storage - Batteries &

    Regenerative Fuel Cells

    Advanced

    Solar Cells

    Improved Fabrics &

    Coatings

    HAATM

    TIP Provides the Improved Technologies

    HAATM Operational System

    Parallel Track of Prototype System Demonstration

    and Technology Improvement Project (TIP) is the

    Best Path to the HAATM Operational System

    Prototype System Demonstrating Persistent Stratospheric Station-keeping Flight

    HAATM

    Prototype - Proves the Concept

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    the event of unplanned contingencies. Within the power subsystem, the solar array had multiple independent

    segments to allow continued power generation in the event of failure in some segments. The Lithium Ion (Li-Ion)

    battery also had multiple modules, allowing continued power storage and generation in the event of failure in any

    individual module. The C2 function incorporated two independent, functionally identical Flight Operations Centers

    (FOCs); one FOC was fixed and located at the Akron, Ohio, Airdock, the other one was mobile. Each FOC and the

    airship had multiple redundant beyond-line-of-sight (BLOS) and line-of-sight (LOS) links. Safety-related subsystems

    included two independent flight transponders, two independent flight termination systems, and associated power

    backups in the unlikely event of total failure of the main power system.

    The airships maneuvering and propulsion capabilities at altitudes below 55,000 ft MSL were minimal, a limitation derived from the realities of a limited budget. As a result, the final approved flight plan was to demonstrate

    the system at high altitude only once and then terminate the flight over a USAF exercise site in east central Ohio.

    A. HALE-D Top-Level Description The HALE-D hull is constructed from state of-the-art lightweight, flexible composite materials developed by

    Lockheed Martin. Its dimensions and other top-level

    information are provided in Table 1. The HALE-D

    airframe configuration is shown in Fig. 2. The

    aerodynamic-shaped hull and the four inflated fins

    arranged in an X orientation make up the airframe assembly. Several subsystems are attached to the exterior

    of the hull. The power subsystem includes a solar array

    for daytime operation and a rechargeable battery for

    night operation. The power system provides electric

    power for airship operations and also provides 150 W

    continuous power to the payloads. The payload bay and

    the airship lower equipment bay are mounted on the

    bottom of the hull. An additional equipment bay is also

    mounted on top of the airship.

    B. Airship Envelope The HALE-D envelope subsystem consists of the hull, empennage (fins), helium cells, and accessories. The

    inflated envelope provides the structure for mounting the various airship subsystems and the payload. Two of its

    main functions are to provide the aerodynamic shape for minimum drag and stable flight, and to retain helium. The

    airship hull is the outer pressure vessel and main structural

    element of the airship. It is a pressure-stabilized structure

    built in a laminar flow profile to reduce drag. The hull is

    constructed of fabric laminates containing high-tenacity

    fibers for strength, adhesives, films as primary helium

    barriers, and protective outer layers. The fabric laminates

    are key enabling elements needed to meet weight, strength,

    ply adhesion, helium permeability, seamability, and

    lifetime requirements. The outer layers of these laminates

    are designed to protect the strength members of the

    laminate from the environment and to minimize diurnal

    temperature variations of the lifting gases inside the airship

    envelope. The hull is fabricated using panels and gores in a

    manner that provides an optimum blend of producibility

    and cost while meeting performance requirements.

    The empennage consists of four inflated fins in an X-

    tail configuration. The lobes of each fin approximate an optimized airfoil profile. The fins are constructed of a

    lightweight laminate similar to those used in the hull, and their design is based on the proven Lockheed Martin

    inflated fin design used on tethered aerostats such as the 420K and the U.S. Armys Persistent Threat Detection System (PTDS). The fins are designed to ensure stability over all loading scenarios in a manner that is scalable for

    future HAAs. Utilizing a specialty finite-element code, guy line placements were selected to maintain each fin in a

    stable configuration over all expected combinations of internal pressure and aerodynamic loading using the

    minimum number of guy lines.

    Table 1. Top-Level HALE-D Information.

    Hull Volume 500,000 ft3

    Length 240 ft

    Diameter 70 ft

    Sea Level Gross Weight 3,000 lb

    Propulsion Motors 2 kW electric

    Energy Storage 40 kWh Li-Ion battery

    Solar Array 15 kW thin film

    Cruise Speed 20 ktas @ 60 kft

    Figure 2. Top-Level HALE-D Views.

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    Envelope accessories include tapes, patches, reinforcements, and various mounting structures such as fan patches, tie tabs, lacing strips, grommet ports, etc. applied to the airship envelope. These are specialty items

    requiring unique design, sizing, and placement on the airship in order to properly distribute the loads. Fan patches

    are used for handling line and guy attachments, and lacing strips and tie tabs are used for attaching equipment or

    cabling to the airship. Their design considered the specific magnitude and direction of the loads applied to the hull

    and the state of stress of the hull fabric in the loaded area.

    The hull is partitioned into helium cells to limit changes in pitch trim due to helium slosh, primarily during

    ascent and descent. The helium cells are made of specialty laminates using high-tenacity fibers selected to minimize

    weight. At ground level, the helium cells are only partially filled with helium. During ascent, the atmospheric

    pressure decreases with increasing altitude and the helium expands to fill the helium cells. The HALE-D is designed

    to operate at a pressure altitude of 60 kft; at that altitude, all air from the hull is expelled and the hull is completely

    filled with helium.

    C. Power Subsystem The airship power subsystem uses a solar photovoltaic array as the primary electrical power source during

    daytime. Power for nighttime operations is provided from a Li-Ion polymer battery, which is recharged during the

    day from the solar array. This solar-regenerative architecture is an enabling technology for long-term flight. The

    HALE-D power system architecture is based on direct energy transfer architecture, a technique proven on multiple

    spacecraft programs. This design is made very efficient by directly connecting the solar array to the battery through

    an isolating diode to charge the battery during daylight hours. Once the battery is fully charged, the power

    electronics lower the solar array current to continue servicing the propulsion, payload and hotel loads.

    For the HALE-D mission, the solar array power requirement was 15 kW. This represents the size of the solar

    array needed to be installed on the airship after derating for

    operating temperature and various other factors. The solar array

    uses thin-film amorphous silicon solar cells and is sized to

    account for cosine losses resulting from airship hull curvature,

    sun angles, and airship orientation. The solar array is composed

    of a number of solar array strings that are individually switched

    onto the electrical bus. Each string is composed of multiple

    solar array blankets, which are assemblies of multiple

    individual solar cells. The solar array blankets are mounted on

    top of the airship (Fig. 3) with consideration of the diurnal

    expansion and contraction of the airship envelope.

    The battery consists of a module with multiple banks of Li-

    Ion polymer battery cells. During operation the battery depth of

    discharge is limited to protect the cells and conserve their

    lifetime. This battery cell design was proven in successful year-

    long cyclic testing. The flight battery was tested in a

    thermal/vacuum chamber to simulate the 60-70 kft altitude

    before it was integrated on HALE-D (Fig. 4).

    A Power Control and Distribution Unit (PCDU, Fig. 4),

    based on spacecraft heritage designs, is used to switch the

    power loads on and off the bus as well as provide fault

    protection. The PCDU performs solar array control by

    switching in solar array strings to power the loads and charge

    the battery. It also performs battery monitoring and

    command/telemetry interface functions.

    The power system was integrated onto the airship in late

    2010 and early 2011. Initial tests verified the integrated battery,

    PCDU and airship electrical load along with the C2 interfaces.

    Additional system-level tests included exposure of the airship

    to direct sunlight to verify solar array operation and battery-

    charging capability. This was the first test of an integrated

    flight power subsystem of this size consisting of an amorphous

    silicon solar array, a Li-Ion polymer battery stack, and power

    management and distribution electronics.

    Figure 3. Solar Array. The array is shown

    installed on the airship, which is rotated for

    easier access.

    Figure 4. Battery and PCDU. Installed on the

    underside of the airship.

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    D. Propulsion Subsystem The HALE-D propulsion subsystem consists of two

    propulsion units located on the ship centerline on the

    starboard and port sides. Each unit utilizes a 2 kW brushless

    DC electric motor and associated motor controller to drive a

    two-bladed propeller, and is controlled by onboard flight

    computers. HALE-Ds propulsion subsystem is optimized in terms of steady-state and peak static thrust across the

    large range of operating conditions (air density,

    temperature, and airspeed) and other requirements (long

    endurance, low weight, high efficiency, etc.). The

    subsystem is designed to operate reliably in the cold harsh

    environment of high altitude. A prototype propulsion motor

    and controller were tested successfully in the thermal-

    altitude chamber at Lockheed Martin in Akron, Ohio before

    completion and similar testing of the flight units. A

    prototype propulsion motor is shown in Fig. 5. The port

    propulsion unit as installed on the airship is shown in Fig. 6.

    E. Other Subsystems Other subsystems in the HALE-D airship system include

    the vehicle management subsystem (VMS), equipment

    bays, pressurization subsystem, payload bay, and trim

    subsystem.

    The highly reliable VMS allows control of the air

    vehicle, performs all housekeeping, monitors all flight

    control systems and subsystem sensors during operation,

    reports status, and provides voltage conversion and

    switched low-voltage power to all hardware components

    requiring on/off control. The VMS monitors airship health

    and status using numerous sensors distributed around the

    airship. Some of the variables being monitored in many subsystems are: currents, voltages, temperatures, and

    differential and absolute pressures. The VMS also provides images from five cameras mounted on the airship.

    To maintain the necessary structural rigidity of the envelope and fins, a minimum differential pressure must be

    maintained during all phases of operation. This non-flaccid design and concept of operations allows for the

    installation and proper operation of large payloads and airship subsystems necessary for station keeping and long

    endurance. The differential pressure must also be controlled below a maximum design value to avoid excessive

    fabric stresses in changing environmental conditions. These functions are performed by the pressurization

    subsystem. Components of the pressurization subsystem include blowers, air valves and helium valves. The

    pressurization subsystem also provides a means of inflating the airship during assembly.

    The HALE-D trim system is used for pitch control during flight operations at

    altitude. Its unique design is based on pumping fluid between tanks located near

    the airship nose and tail. The fluid was specifically chosen for its flow

    characteristics at low temperatures as well as for safety concerns in the unlikely

    event of a spill.

    The HALE-D airship also carries equipment bays and one payload bay. The

    equipment bays house VMS electronics, and the payload bay houses customer-

    furnished payload equipment. A dedicated payload bay (Fig. 7) provides

    operational flexibility to easily and quickly exchange payloads for different

    missions. The equipment and payload bays are mounted on the hull exterior via

    attachment tubes tied to the integral lacing strips of the hull. Lacing strips

    extend beyond the nominal bay locations to allow for repositioning of the

    equipment bays to balance the airship before flight. The temperature and

    pressure in the equipment bays were controlled to allow commercial equipment to operate without special

    modifications.

    Figure 5. Prototype Electric Propulsion Motor.

    Figure 6. Port Propulsion Unit. Installed on the

    airship inside the Akron Airdock.

    Figure 7. Payload Bay.

    Installed under the airship hull.

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    The HALE-D uses position and anti-collision lights compatible with the low temperatures and pressures

    associated with high altitude flight. The lights, located around the airship, use LED-based units that offer low power

    consumption and long life.

    F. Payload For the HALE-D flight, a payload suite consisting of a communications relay, a high-resolution camera

    system, and a Mini Common Data Link was selected by USASMDC/ARSTRAT. The Payload Integration

    Laboratory (PIL) was utilized for stand-alone ground testing of the payload suite before integration onto the

    airship. The PIL was a Government-owned, Contractor-operated laboratory. Its objective was to model payloads

    to support military utility assessment and perform payload integration, control, and data analysis.

    III. HALE-D Integration and Ground Testing

    Where size and geometry permitted, HALE-D subsystems were tested inside altitude chambers to validate

    their operation in the intended pressure and temperature environment and minimize the risk of in-flight issues.

    The availability of multiple chambers at the Lockheed Martin Akron and Denver facilities was invaluable in

    allowing the team to perform the required tests under a demanding schedule. Select electronic components were

    also tested to assess their vulnerability to single-event effects in the upper atmosphere environment. The

    extensive ground testing allowed the team to identify and correct potential issues before the subsystems were

    accepted for integration onto the airship. Parallel testing of the BLOS and LOS communications systems on a

    commercial airship from both the fixed and mobile FOC allowed optimization of communications hardware and

    software before final integration onto the airship and the FOCs.

    After subsystems passed their stand-alone tests, they were integrated with the flight computers and were tested

    extensively in the Lockheed Martin System Integration Laboratory (SIL). Subsystems were added to the test set-

    up, incrementally increasing the level of integrated testing. All of the VMS equipment bays and electronics

    enclosures containing all flight control components were

    tested in an integrated manner with flight subsystems

    (propulsion, pressurization, lighting, communications,

    trim, etc.) inside the altitude chamber.

    The final inflation, integration, and functional tests of

    the HALE-D were conducted in the 1164-ft long, 180-ft

    high Airdock in Akron, Ohio. The hull was inflated in

    June 2009 and remained inflated thereafter. The

    previously tested subsystems and payload suite were

    integrated onto the airship structure before System

    Verification Testing and Flight Readiness Review.

    The pre-launch test regimen included several system-

    level tests that were performed once the full system was

    assembled. The installed BLOS communications systems

    were tested by moving the airship outside the Airdock so

    that it would have clear view of the satellites (Fig. 8).

    The installed power subsystem was also tested by

    moving the airship outside the Airdock so that the solar

    array would be exposed to the sun (Fig. 9). Both system-

    level tests were successful; the subsystems performed as

    expected and no issues were identified.

    A high-fidelity pilot simulation was used extensively

    by the HALE-D pilot crew to train in the operation of the

    system. The simulation is based on a real-time 6-DOF

    simulation, multiple functionally-identical replicas of the

    actual FOCs, and identical surrogates of the flight

    computers, all running the flight software code. Pilot

    inputs in the FOC are transmitted to the flight computers

    that also receive simulated sensor inputs from the 6-DOF

    simulation. The software in the flight computers act

    accordingly and the information is transmitted back to

    Figure 8. Test of BLOS Communications Systems.

    Figure 9. HALE-D Undergoing End-to-End Test of

    the Solar Regenerative Power System.

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    the FOCs where the airship status is displayed. In addition to supporting pilot training, this simulation tool was

    used to improve and refine both the flight software and the flight procedures.

    System integration was completed successfully and regulatory approvals for flight testing (Airworthiness Release

    by U.S. Army Aviation Applied Technology Directorate (AATD) and Certificate of Authorization by the FAA)

    were obtained on 26 July 2011. The inherently benign nature of lighter-than-air (LTA) system flight, the

    redundancies of safety-related and C2 subsystems on the HALE-D, detailed contingency procedures, and the

    professionalism, close coordination with, and cooperation of AATD and the Cleveland Air Route Traffic Control

    Center (ARTCC; ZOB) were instrumental in obtaining approval to operate the HALE-D UAS in the National

    Airspace System (NAS) outside of special use/restricted areas.

    IV. HALE-D Flight Test

    The HALE-D flight demonstration was initiated and completed on 27 July 2011. Weather forecasts and trajectory

    simulations validated that conditions were appropriate for launch and ascent. A meteorologist experienced in LTA

    system operations supported the pre-flight and flight operations. Radiosondes were released to verify the forecast wind

    conditions. The comparison of the forecast wind speed and direction with the radiosonde data is shown in Fig. 10.

    Figure 10. Comparison of Forecast Wind Profiles with Radiosonde Data.

    All the subsystems were verified to be ready for launch and the airship was pulled out of the Akron Airdock around

    4:30 am under calm ground wind conditions. In close coordination with the FAA Cleveland ARTCC, the airship was

    released for launch at the start of civil twilight, shortly before 6 a.m. The launch was flawless; the airship pitched up as

    designed (Fig. 11), flew over the Airdock, and cleared the Canton-Akron (CAK) airport airspace before 6 a.m. The

    airship continued ascending as planned until it

    reached approximately 25 kft altitude.

    It was then observed at the FOCs that the

    ascent rate began decreasing significantly.

    Attempts to affect this ascent rate decrease were

    not successful. Due to the slow ascent rate the

    airship spent more time than planned in an altitude

    regime where its limited propulsion capabilities

    could not overcome the prevailing winds. As a

    result, the airship drifted towards the edges of the

    pre-approved ascent corridor. When the program

    team concluded that the airship would ultimately

    transit outside this designated operating zone, the

    decision was made to terminate the flight.

    The FAA Cleveland ARTCC was notified per

    pre-approved procedures, and the team prepared to execute flight termination. The team waited until the real-time

    trajectory prediction models running in the FOCs showed that the airship would land in a very remote non-populated

    area. The Government Flight Director issued the flight termination command, and the termination sequence was

    initiated by the remote pilots and flight engineers. HALE-D reached an altitude of approximately 32,600 ft, a record for

    a non-flaccidly launched airship. As helium escaped the airship envelope, HALE-D started descending slowly, and

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    Figure 11. HALE-D Beginning its Ascent on 27 July 2011.

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    forty minutes later it landed on treetops in a very remote wooded area in southwestern Pennsylvania. The altitude

    versus time profile of the HALE-D flight is shown in Fig. 12.

    The HALE-D ground crew that had earlier launched

    the airship reached the landing area shortly after the

    airship landed and began securing the area and

    assessing the situation. The airships power subsystem continued working normally and all airship data was

    being received at the Airdock FOC in Akron through

    the BLOS communications system. The solar array

    continued to charge the battery, and all systems

    appeared to operate normally. Power and

    communications continued overnight, as the airships battery was providing power to all subsystems. The

    next morning the ground team physically disconnected

    the power subsystem and started removing subsystems

    from underneath the airship as it rested at treetop level.

    The following day (29 July 2011), after most of the subsystems had been removed and crews were clearing the last

    few trees beneath the airship, a fire started that ultimately consumed most of the airship envelope and the solar array,

    but with no other damage and no personnel injuries. The cause of the fire has been attributed to a persistent short in

    the still-operating deformed solar array or in broken power cables.

    Post-flight analysis of the stored real-time data and physical signs at the airship landing site indicate that the

    cause of the decelerated ascent (that necessitated the flight termination) was a restriction in the pressurization

    subsystem air valve. This was caused by ice accumulation which effectively reduced the outward flow of air from

    the airship envelope. The water vapor inside the hull froze at altitude and rather than exiting the valve as fine

    powder as expected, it collected within the air valve. This condition can be resolved for future flights in various

    ways, including design modifications, redundancies, and concepts of operation.

    During the flight, numerous key technologies were demonstrated:

    Airship advanced materials Airship structural design Solar-based regenerative power system Launch & control of the airship Communications links Unique trim system Remote piloting and C2 In-flight operations Operational models Flight termination systems

    Equally important was the demonstration that an LTA UAS can be operated safely in the NAS, even in the event

    of a contingency. As expected, the inherently benign nature of LTA system flight, the prudent design and detailed

    procedures, and the close coordination with the FAA and local authorities mitigate the risks of LTA UAS flights.

    V. Plans of HAATM Program

    The HAATM team continues to advance high altitude LTA capabilities by implementing lessons learned from the

    HALE-D development and flight testing, leveraging the key technology successes, maturing subsystem designs,

    expanding operational models, advancing pilot interfaces and simulation, and pursuing science & technology (S&T)

    efforts needed to support the development of the next-generation HAAs.

    VI. Conclusion

    The first-of-a-kind HALE-D system was developed successfully with a constrained budget using state-of-the-art

    technologies. Regulatory approvals were received to perform a flight test in the NAS outside restricted areas. The

    short flight test validated many of the design aspects of the system and also led to the discovery of an operational

    problem that can be easily mitigated in future flights. The flight test gave us no reason to suggest that the HAATM

    concept is not feasible; the root cause of the phenomenon that led to the shorter-than-planned flight is well understood

    and correctable. The flight test also showed that an LTA UAS can be operated safely in the NAS, even in the event of

    a contingency. Though HALE-D did not achieve all its flight test objectives, it remains an important stepping-stone for

    Figure 12. Altitude Versus Time Profile of HALE-D

    Flight.

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    the development of future HAATM systems. The overall results reaffirm the operational feasibility of the HAATM

    concept as an affordable, extreme endurance, mission-capable element of airborne ISR and other architectures.

    Acknowledgments

    The authors acknowledge the government and contractor HAATM team members for their dedication, hard work,

    and support. The authors acknowledge the U.S. Army Aviation Applied Technology Directorate (AATD), the FAA,

    the Cleveland Air Traffic Control Center (ZOB), and City, County and State safety forces for their excellent support,

    professionalism, and cooperation that enabled the safe conduct of the HALE-D flight test. The authors also

    acknowledge the USAF and Army G-2 for their financial support of the project.

    References

    1Lee, M., Smith, S., and Androulakakis, S., High Altitude Lighter Than Airship Efforts at the US Army Space and Missile

    Defense Command / Army Forces Strategic Command, 18th AIAA Lighter-Than-Air Systems Technology Conference, Seattle Washington, 4-7 May, 2009.

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