Statistical process control technique with example - xbar chart and R chart

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STATISTICAL PROCESS CONTROL

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SPC technique with an example make it simple

Transcript of Statistical process control technique with example - xbar chart and R chart

Page 1: Statistical process control technique with example - xbar chart and R chart

STATISTICAL PROCESS CONTROL

Page 2: Statistical process control technique with example - xbar chart and R chart

STATISTICAL PROCESS CONTROL (SPC)

• Statistical process control (SPC) is a method of quality control

which uses statistical tools

• SPC is applied in order to monitor and control a process

• SPC can be applied to any process where the "conforming

product" (product meeting specifications) output can be

measured

• It is used to ensure the continuous improvement in quality of

the products, services and productivity in the workforce

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CONTROL CHARTS :

• Control charts are also known as Shewhart charts (after Walter A.

Shewhart) or process-behavior charts

• Control charts are the tools in SPC, used to determine if a

manufacturing or business process is in a state of statistical control.

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Question :

A manufacturer produces digital watches. Every 2 hours ,a sample of six

watches is selected randomly to be tested. Each watch is run for exactly

15 minutes and is timed by an accurate , precise timing device. Because

of the variation among watches, they do not all run the same. Shown

here are the data from eight different samples given in minutes. Use

these data to construct chart and R chart. Observe the results and

comment on whether the process is in control

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Sample 1 Sample 2 Sample 3 Sample 4

15.01 15.03 14.96 15

14.99 14.96 14.97 15.01

14.99 15.01 14.96 14.97

15.00 15.02 14.99 15.01

14.98 14.97 15.01 14.99

14.99 15.01 14.98 14.96

Sample 5 Sample 6 Sample 7 Sample 8

15.02 15.02 15.03 14.96

15.03 15.01 15.04 14.99

14.99 14.97 15.03 15.02

15.01 15.00 15.00 15.01

15.02 15.01 15.01 14.98

15.01 14.99 14.99 15.02

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Formulas used:

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Calculation :Sample 1 Sample 2 Sample 3 Sample 4

15.01 15.03 14.96 15

14.99 14.96 14.97 15.01

14.99 15.01 14.96 14.97

15.00 15.02 14.99 15.01

14.98 14.97 15.01 14.99

14.99 15.01 14.98 14.96

Mean 14.99 15.00 14.98 14.99

Range 0.03 0.07 0.05 0.05

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Contd..Sample 5 Sample 6 Sample 7 Sample 8

15.02 15.02 15.03 14.96

15.03 15.01 15.04 14.99

14.99 14.97 15.03 15.02

15.01 15.00 15.00 15.01

15.02 15.01 15.01 14.98

15.01 14.99 14.99 15.02

Mean 15.01 15.00 15.02 15.00

Range 0.04 0.05 0.05 0.06

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Control Charts : Interpretation

1 2 3 4 5 6 7 814.96

14.97

14.98

14.99

15

15.01

15.02

15.03

X bar chart

sample

Sam

ple

Mea

n

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1 2 3 4 5 6 7 80

0.01

0.02

0.03

0.04

0.05

0.06

0.07

0.08

R chart

Sample

Rang

e

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THANK YOU