Stationary Source Control Equipment - valleyair.org Website Docs/Class 4... · Stationary Source...

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Stationary Source Control Equipment Carlos Garcia Technical Projects Coordinator Central Region

Transcript of Stationary Source Control Equipment - valleyair.org Website Docs/Class 4... · Stationary Source...

Page 1: Stationary Source Control Equipment - valleyair.org Website Docs/Class 4... · Stationary Source Control Equipment. PM ControlPM Control ... Pulse Pipe Bag Cage Venturi Solenoids

Stationary SourceControl Equipment

Carlos GarciaTechnical Projects Coordinator

Central Region

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♦ Particulate♦ SOx♦ VOC♦ CO♦ NOx

♦♦ ParticulateParticulate♦♦ SOxSOx♦♦ VOCVOC♦♦ COCO♦♦ NOxNOx

Stationary Source Control EquipmentStationary Source Stationary Source Control EquipmentControl Equipment

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PM ControlPM ControlPM Control

CyclonesBaghousesESPsScrubbersParticulate Filters

CyclonesCyclonesBaghousesBaghousesESPsESPsScrubbersScrubbersParticulate FiltersParticulate Filters

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CyclonesCyclonesCyclones

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Multi-CycloneMultiMulti--

CycloneCyclone

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BaghouseBaghouseBaghouse

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BaghouseBaghouseBaghouse

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Clean Air

Clean Air Plenum

Pulse Pipe

BagCage

Venturi

Solenoids

Dust-Laden Air

Inlet Baffle

Pulse Jet BaghousePulse Jet Pulse Jet BaghouseBaghouse

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Pulse Jet BaghousePulse Jet Pulse Jet BaghouseBaghouse

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Inside a Pulse Jet BaghouseInside a Pulse Jet Inside a Pulse Jet BaghouseBaghouse

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Pulse Jet Bag

Pulse Jet Pulse Jet BagBag

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Measuring Pressure Drop

Measuring Measuring Pressure DropPressure Drop

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MagnehelicGuage

MagnehelicMagnehelicGuageGuage

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Baghouse Design ConsiderationsBaghouseBaghouse Design ConsiderationsDesign Considerations

Pressure DropAir-To-Cloth RatioCollection EfficiencyFabric TypeCleaning Temperature Control Bag SpacingCompartment DesignSpace and Cost

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ElectrostaticPrecipitatorsElectrostaticElectrostaticPrecipitatorsPrecipitators

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Electrostatic PrecipitatorElectrostatic PrecipitatorElectrostatic Precipitator

Bio Mass Power PlantBio Mass Power PlantBio Mass Power Plant

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Electrostatic PrecipitatorElectrostatic PrecipitatorElectrostatic Precipitator

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Electrical Field GenerationElectrical Field GenerationElectrical Field GenerationCollection ElectrodeCollection Electrode

Collection ElectrodeCollection Electrode

Discharge ElectrodeDischarge Electrode

Electrical FieldElectrical Field

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ESPs: Design Factors Affecting PerformanceESPsESPs: Design Factors : Design Factors Affecting PerformanceAffecting Performance

Specific Collection AreaAspect RatioCollection Plate SpacingSectionalizationPower Requirements/Spark Rate

Specific Collection AreaAspect RatioCollection Plate SpacingSectionalizationPower Requirements/Spark Rate

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Diesel Particulate Filters

Diesel Diesel Particulate Filters Particulate Filters

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Diesel Particulate Filter (DPF)Diesel Particulate Filter (DPF)Diesel Particulate Filter (DPF)

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PM ScrubbersPM ScrubbersPM Scrubbers

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Packed-Bed Wet ScrubberPackedPacked--Bed Bed Wet ScrubberWet Scrubber

Clean Gas

Dirty Exhaust

PackingLiquid Spray

Mist Eliminator

Dirty Scrubber Liquid

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Packed-Bed Wet ScrubberPackedPacked--Bed Wet ScrubberBed Wet Scrubber

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WetFGDWetWetFGDFGD

SOxControl

SOxSOxControlControl

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Five FGD Scrubber Modules on Utility Boiler

Five FGD Scrubber Modules Five FGD Scrubber Modules on Utility Boileron Utility Boiler

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VOC ControlVOC ControlVOC Control

♦ Transfer Efficiency ♦ Containment♦ Condensation♦ Absorption♦ Adsorption♦ Oxidation

♦♦ Transfer Efficiency Transfer Efficiency ♦♦ ContainmentContainment♦♦ CondensationCondensation♦♦ AbsorptionAbsorption♦♦ AdsorptionAdsorption♦♦ OxidationOxidation

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High Volume Low Pressure (HVLP) Spray Gun

High Volume Low Pressure (HVLP) High Volume Low Pressure (HVLP) Spray GunSpray Gun

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Controlled SprayingControlled SprayingControlled Spraying

Reduces VOC emissionsIncreases transfer efficiencyLow fluid tip pressureEmployee gun handling training

Reduces VOC emissionsReduces VOC emissionsIncreases transfer efficiencyIncreases transfer efficiencyLow fluid tip pressureLow fluid tip pressureEmployee gun handling trainingEmployee gun handling training

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Gel Coat Application in a Spray BoothGel Coat Application in a Spray BoothGel Coat Application in a Spray Booth

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Carbon Adsorption Systems

Carbon Adsorption Carbon Adsorption SystemsSystems

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FilterFilter

VaporVapor--Laden Laden Air StreamAir Stream

CoolerCooler FanFan

LowLow--Pressure Pressure SteamSteam Adsorber 2Adsorber 2

Adsorber 1Adsorber 1

Control Control DeviceDevice

Air Air StrippedStripped

Carbon Adsorption SystemCarbon Adsorption SystemCarbon Adsorption System

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Carbon Adsorbers

at a Soil Remediation

Site

Carbon Carbon Adsorbers Adsorbers

at a Soil at a Soil Remediation Remediation

SiteSite

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Combustion Sources Combustion Sources Combustion Sources

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Flare at LandfillFlare at Flare at LandfillLandfill

Combustion of VOCsCombustion of VOCsCombustion of VOCs

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Oxidizers Oxidizers Oxidizers

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Thermal Oxidizer/AfterburnerThermal Oxidizer/AfterburnerThermal Oxidizer/Afterburner

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Thermal IncineratorThermal IncineratorThermal Incinerator

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Venting to OxidizerVenting to OxidizerVenting to Oxidizer

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NOx ControlNOx ControlNOx Control

Thermodynamic realitiesLow-NOx combustion techniquesAmmonia injection (SCR & SNCR) Catalytic controls

Thermodynamic realitiesThermodynamic realitiesLowLow--NOx combustion techniquesNOx combustion techniquesAmmonia injection (SCR & SNCR) Ammonia injection (SCR & SNCR) Catalytic controlsCatalytic controls

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Thermal NOxFuel-bound NOxPrompt NOx

Thermal NOxThermal NOxFuelFuel--bound NOxbound NOxPrompt NOxPrompt NOx

NOx CreationNOx CreationNOx Creation

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Low-NOx Burner with Staged FuelLowLow--NOx Burner with Staged FuelNOx Burner with Staged Fuel

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Flue GasRecirculation

Flue GasFlue GasRecirculationRecirculation

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Gas Turbine Power Plant Controls

Gas Turbine Power Plant Gas Turbine Power Plant Controls Controls

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Gas TurbinePower Plant Gas TurbineGas TurbinePower Plant Power Plant

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Typical Power Plant

Typical Power Typical Power PlantPlant

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GE LM6000 Gas TurbineGE LM6000 Gas TurbineGE LM6000 Gas Turbine

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Steam/Water Injection

Steam/Water Steam/Water InjectionInjection

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SCR SCR SCR

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Selective Catalytic Reduction (SCR)

Selective Catalytic Reduction Selective Catalytic Reduction (SCR)(SCR)

NOx control thru ammonia (NH3) injection4NO + 4NH3 + O2 4N2 + 6H2O2NO2 + 4NH3 + O2 3N2 + 6H2O65-90% controlProblems

ExpensiveHigh maintenanceAmmonia “slip”Catalyst replacement & disposal

NOx control thru ammonia (NH3) injection4NO + 4NH3 + O2 4N2 + 6H2O2NO2 + 4NH3 + O2 3N2 + 6H2O65-90% controlProblems

ExpensiveHigh maintenanceAmmonia “slip”Catalyst replacement & disposal

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NH3 ManifoldNHNH3 3 ManifoldManifold

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Small Boilerwith SCR

Small BoilerSmall Boilerwith SCRwith SCR

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Utility Boiler with SCRUtility Boiler with SCRUtility Boiler with SCR

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Gas FiredI.C. EngineControls

Gas FiredGas FiredI.C. EngineI.C. EngineControlsControls

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Gas FiredI.C. EnginesGas FiredGas FiredI.C. EnginesI.C. Engines

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ThreeThree--Way CatalystWay Catalyst

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The EndThe EndThe End