STANVAC - SUPERON GROUP CORE SOLUTIONS.pdf · Excavator Bucket Hardfacing of crusher roll Grab...

STANVAC - SUPERON GROUP26 CORE SOLUTIONS - 2016

QC LabMulti-Alloy Spectro

Stainless steel wire plant Coating Plant

Warehousing

Lubricant PlantCladded wear plate plant

Aerosol Plant

I. Mechanical Maintenance :

1. Welding - Steel repairs.

2. Welding - CI repairs.

3. Welding - Hardfacing.

4. Welding - New Fabrications.

5. Repair Putties.

6. Corrosion prevention.

7. Erosion prevention.

8. Pipeline re-strengthening & tankage Mtc.

9. Jammed / rusted assembly re-opening.

10. Degreasing.

11. Derusting.

12. Spares anti rust.

13. Speciality lubrication.

II. Civil Maintenance :

14. Concrete protection.

15. Concrete fast repairs.

16. Wear and impact resistant floor coatings.

17. Roof leakage sealing and heat absorption reduction.

STANVAC - SUPERON GROUPStanvac – Superon Group, established 1994, is today India’s leading innovator in the manufacture & marketing of specialised solutions

for industrial repair, wear, corrosion, abrasion, electrical insulation, fire suppression, cleaning & degreasing, speciality lubrication.....

India’s widest variety of such, high performance “World Class Products”, with exports to over 70 countries.

26 CORE SOLUTIONS - 2016

III. Production / Process deptt :

18. Production machinery fast painting.

19. Energy saving.

IV. Electrical Maintenance :

20. Cleaning.

21. Insulation.

22. IR value enhancement & anti-tracking.

23. Cavity sealing.

V. Fire and Safety :

24. Dielectric flooring.

25. Fire suppression.

26. Safety marking.

Electrode Plant FCAW Plant

1

A. MAINTENANCE & REPAIR WELDING

Smaller Arc ConesLower HAZ – Longer Life

Lower Arc GapsControlled Dilution – Better Mechanical & Chemical Properties. No UTS Failures. No cracking.

Why Superon M&R Alloys :

ê Assured 10-15% longer life, both in joining & in hardfacing.

ê Lowest in class heat input (Shorter arc gaps – touch welding) & lower input amps.

ê Lower dilution – Superior “Actual - on Job Alloy” with superior microstructure & weld metal chemistries, superior mechanical properties, better hardness & wear resistance.

ê Lesser possibilities of HAZ cracking & base metal weakening.

Areas of Special Benefits :-

(1) Mn to MS joining – Best in class crack resistance.

(2) SS to SS & SS to MS joining – Lowest heat input /lower distortion /lower HAZ welding.

(3) Cast steel, low alloy steel repairs with unique self lifting slag.

(4) CI repairs – Crack & defect free welding. Single product for all CI grades, including on dirty & contaminated, difficult to weld,....

(5) High impact multi layer hardfacing >55 HRc hardness without stress relieving cracks.

(6) CrB “Spray type” hardfacing - on sinter cast & high chrome materials >65 HRc.

(7) Tubular hardfacing with 4G capabilities – No red hotness, Minimum dilution. Maximum deposit efficiency.

I. STEEL JOINING

1. SUPERGOLD 060 NH

OUTSTANDING FEATURES :

ê Best in class - cast steel /low alloy steel repairs.

ê Ultra low diffusible hydrogen with high elongation – No hydrogen induced cracking.

ê Self lifting slag – minimal welders effort & defect free welding.

ê Extremely smooth and spatter & turbulence free arc transfer.

ê All positional welding electrode.

ê Excellent self lifting slag, no slag inclusion – welders comfort.

ê Fantastic strike & restrike capability combined with low smoke.

ê High strength reliability.

TYPICAL APPLICATIONS :

Heavy machinery castings, Crane jibs, Truck chassis, Steel castings, Heavy equipments maintenance.

Bull gear crack repair Base layer for welding cracked crane hook

Wagon Tippler Repair HEMM frame crack

CONSTANT

CURRENT(AMPERAGE)

ARC GAP

INCREASED

VOLTS

MORE

HEAT

DECREASED

VOLTS

LESS

HEAT

2

4. SUPERGOLD 010 XD

OUTSTANDING FEATURES :ê Best in class crack resistance - thermal cycling. ê Extra low carbon to resist corrosion problems- Low FN.ê Weld metal is non magnetic and has austenitic structure.ê Ideal for high oxidation at higher temperatures till 1200°C.ê ê Resists pitting caused due to acids and others. No red hotness loss of mechanical properties.ê ê Excellent hot cracking and chemical corrosion. Smooth finely rippled deposits.ê êLow moisture absorption leading to quality welds. Low amperage welding leading to no IGC.

Build up of sprocket teeth and shaft Symmetric Gear Roller Shaft bearing area Press roll hub joining


Suited for dies, tools, springs, cushion layer, joining dissimilar & unknown steel & stainless steel combinations.

Machinable build-up and overlay. Commercial & Earth moving chassis frames, gears, springs, tool steels.

3. FERROGOLD 301


ê ê Best in class crack resistance - Mn steel to carbon steel joining. Self releasing slag design.

ê êGood temperature and corrosion resistant. Good ductility of the weld deposits.

ê Superior corrosion resistance to intergranular corrosion at high temperatures.

ê Strong and tough weld deposits with out of position capability.

ê Versatile for joining dissimilar steels, austenitic to ferritic steels and including carbon steels.


Ideal electrode for joining manganese steels to carbon steels, earth moving equipment buckets, manganese steel liners joining, shot blast machine liners joining, weld clad wear plate joining and also for joining earth moving equipments-chassis repairs.

Joining of lug bar on worn out D8R Dozer Track Pads

Broken grinding path repair Wear plate joining

2. FERROGOLD 303


ê Best in class low heat input - high strength welding.

ê Frostarc formulation leading to low amperage welding with superior penetrations even at low amperages.

ê Superior “ferrite balance” chemistry engineered to give superior crack free weld deposits on high alloys and high carbon steels with HAZ cracking. Contact type & self lifting slag electrode design.ê

ê êResistance to surface contaminants & excellent impact resistance. All position welding capability.

ê Tough, high crack resistance combined with smooth arc transfer.

Cement mill shell crack

3

5. FERROGOLD 501


ê ê Widest base metal compatibility. All position welding capability.

ê ê105 % electrode recovery. Strong and tough weld deposits.

ê Niobium bearing high composite alloy for high strength & quality welds.

ê Excellent ductility and deposits doesn't need PWHT.

ê Excellent corrosion resistance combined with strength at high temperatures and also thermal cycling.


Highly suited for applications where high temperature combined with corrosion and heat involved, like heat retorts, furnace applications, heavy machinery with high sections, support tyres of kiln etc., Highly recommended for dissimilar and unknown steel joining at high temperatures.

HK 40 Airtube Crack Repair Kiln Tyre Repair Heat treatment tray joining

II. CAST IRON REPAIRS

6. SUPERGOLD 023 BM


ê ê Best in class fusion & crack resistance. FROSTARC formulation.

ê Innovative flux & core wire design allowing maximum penetration with maximum tensile strength in its class.

ê Touch weld & low amperage welding.

ê High resistance to surface contamination by oil, grease and others.

ê Highest tensile strength in its class.

ê Can be ideally suited for heavy & thin thickness.

ê High degree of versatility, Machinability & All position welding.

ê “Universal” product, including for “Nihard”.


CI weld joints, pump housings including “Nihard” slurry pumps, motor end covers, rotors, compressors, valves and gear box housings, engine blocks....


Most suited alloy for welding all grades of stainless steels and also unknown stainless steels. Can be used in anchor joining, heat treatment retorts, baskets, trays and heat exchangers.

Anchor & Emulsion tube joining Reclamation of crack of coke pusher arm Tip Casting Hardfacing of outer sector plates

Sink roll arm bush

4

8. SUPERGOLD 400 NM


ê Ideally suited for Hadfield Manganese steels.

ê Ultimate toughness and deposits doesn't spall under severe loads.

ê Deposits are machinable.

ê Rapid deposition along with quick freeze deposits makes its applications in all positions.

ê Low temperature welding adds to the merit of the electrode particularly for manganese

steel surfacing.

ê Rapid work hardening type of alloy.

Idlers Hardfacing Wobblers shaft & rings

Wagon Tippler Gear and Pinion build up

III. HARDFACING - BUILD UP

7. FERROGOLD 602


ê Deposits work harden in service.

ê Nickel based austenitic deposits gives high temperature.

ê ê Unique alloy for hardfacing & joining. Excellent crack resistivity.

ê ê Deposits has low coefficient of friction. Deposits are galling & spalling resistant.

ê All position welding alloy.


Forged/ Alloyed sprockets, heavy earthmoving tumblers, idlers, crusher jaws, conical crusher mantle, buffer layers .... coke crushers etc.


Manganese steel hammers, Impactor arms, grizzly bars, sprockets, heavy equipment tumblers, wear pads and track pads of heavy earth moving equipments.

Hardfacing of coal crusher roll Hammer hardfacing Coal Crusher Roll Build upPrimary crusher hammers

Gear Box Housing Clutch HousingSlurry pumps crack repair and puncture repair

Thrust Roller

5

9. SUPERGOLD 002 MB


ê Hardfacing alloy for protective coating of all ferrous metals.

ê Superior toughness and deposits doesn't spall under severe loads.

ê ê Deposits are highly machinable. Weld deposits exhibits low coefficient of friction.

ê Basic coated electrode with easy slag removal and all position weldability.


Sugar mill Pinions, couplings, tailbars, hammers, fibrizors, wobblers, excavators idlers, rolls, gear teeth, TMT roll passes rolls etc.

10. SUPERGOLD 700 GCM

IV. HARDFACING


ê Very high single layer hardness and resists high abrasion.

ê Very mild stress relieving checks – no uprooting of hardfaced deposit.

ê Smooth bead appearance and whitish appearance.

ê All position electrode.

ê Touch weld, excellent weldability and high deposition rates.

ê Can take temperatures up to 400°C.


Earth moving applications like, buckets, track pads, lip plates, teeth points, scrappers, dozers blades etc.

Excavator Bucket Hardfacing of crusher roll Grab

Rebuilding of excavator sprocket teeth Pinion build up Wheel rebuilding Idler roller hardfacing

11. SUPER STANHARD CC 84


ê Very high build up capability without stress relieving checks, despite hardness >55 RC.

ê Good edge retention properties.

ê Deposits can take impact and compressive loads without spalling at high temperatures.

ê Rich chemistry deposits for best performance.

ê All position welding alloy & high metal recovery.

ê Very thin slag.

Fan hardfacing

6

13. FERROGOLD 609T


ê No red hotness. Low heat input /low dilution welding.

ê 4G Welding Capabilities.

ê Good control of weld pool during welding.

ê Slagless deposit with high metal recovery.

ê Minimal fumes, gases. Easy strike and restrike.

ê Complete electrode deposition without electrode overheating.

ê Seamless steel tube construction for better arc characteristics.

ê Complex carbide alloy for excellent abrasion resistance & high hardness retention at high temperature.


Clinker crushers, sinter breakers, burner buckets of power plants, ash conveying screws, blow bars, conveyor chutes etc.

12. FERROGOLD HR-HF (T)


ê No red hotness - low heat input /low dilution welding.

ê Ultimate single layer hardness .


ê No flux dropping in the weld pool during welding.

ê Complete electrode deposition without electrode overheating.


ê Slagless deposit with high metal recovery.



Swing & fixed hammers, blow bars, shovel dragline & dredger bucket teeth, bucket lips, muller pan tyres & pathways, crusher rolls (rock / shale), scraper dozer sides, cone crushers – jaws & bowls, grinding rolls, sugar mill hammers, sugar mill knives... augers, screw flights...

Coal Conveyor Screw Coal Burner Nozzle Bucket teeth hardfacing Screw hardfacing

Crusher Grate bar / Basket buildup and hardfacing

Secondary rotary impactor Segment


Impactor arm, grizzly bars, hammers, clinker crushers etc, die build ups, punches, wobblers, dam ring buildup.

Rotor Disc faceHardfacing of impactor arm

7

15. FERROWEAR ULTIMA


ê “Spray transfer” CrB hardfacing ideal for hardfacing on sintercast, high chrome....

ê Ultimate single layer hardness of around 70 HRc.

ê Highest volume fraction of complex carbides with optimised matrix.

ê High temperature hardness till 800°C.

ê High metal recovery up to 170%.

ê All position welding alloy - universal solution for all high abrasion applications.


Sintered carbide table rolls, table liners buttoning, clinker crusher hammers, sinter crusher hammers, sinter & clinker hubs, sinter and clinker knife bars, ID fans handling high temperature flue gases, slurry pumps, billet conveyor rolls, hot slag conveyors.

Welding Table & roller segments hard facing (forming buttons)

Clinker breaker hammers HRB crusher hardfacing Tyre buttoning

14. FERROGOLD 611T


ê ê No red hotness - low heat input /low dilution welding. 4G Welding Capabilities.

ê Ultimate hardness combined with heat resistance up to 900°C.

ê Low dilution leading to no hardness drop even on nickel steels.


ê No flux dropping in the weld pool during welding.

ê Excellent for both dry & wet abrasion applications.



Build up of sinter spike Hardfacing of knife bar /Grizzly bar Pulper screw Hardfacing of fan blade

Blow bar hardfacing Disc hardfacing Hardfacing of flights of FK screw Loader bucket hardfacing


Sinter star crushers, clinker crushers, BLT chutes, bell and hopper, ash pumps, slurry pumps, coal fired boiler burner buckets, pfeiffer mill pressure frames etc.

8

17. SUPER CB PASTE


ê Self fluxing ultra hard chromium boride master alloy (750-1100 HV) with unique needle like micro structure (hardness second only to diamonds) for a super abrasion & erosion resistant hard surface.

ê Hardness : 68 - 72 HRc.

ê 82% Chromium, 18% Boron.

ê 1550°C monoboride melting temperature.

ê Harder, more abrasive resistant & more reliable than a carbide alloy. Uniquely unmatched wear resistance, especially against flying particle erosion.


Fan and fan casings, cyclone fans, quarry fans, cement kiln fans & precipitator booster fans.

CB Paste application for erosive wear Plough feeder arms hardfacing Feed roll hardfacing completed by Super CB paste

Hard-facing of ID fan

16. FERROGOLD DB


ê Cobalt fortified alloy for highest performance.

ê Deposits can take ultimate impact and pressure.

ê Best compatibility with high alloys and die steels.

ê Crack free buildups and no galling /spalling.

ê Excellent creep resistance & high toughness.

ê Excellent machinability facilitating die repairs.


Specially crafted alloy for forging and pressing die build ups.

NB : Also available higher hardness FERROGOLD DB-HF, FERROGOLD PD, .... & gas shielded flux cored wire SUPER STANGARD GS 9580

Hot forging die buildup Hot forging die buildup Arm knuckle top die welding Steering knuckle top die

Hardfacing of Shovel Bucket Coal screw conveyor hardfacing Hardfacing of coal burner tip Wobbler hardfacing

9

I. METAL PROTECTION

B. COATINGS

18. PRODUCTION MACHINERY, HIGH DUST AREAS – 2050 POLYHYB

DESCRIPTION :

ê One component Hybrid co-polymer.

FEATURES :

ê êFast drying, Ready to service in 60 minutes. Weather resistance.

ê êExcellent UV Resistance. Chemical resistance.

USP’S :

ê Self priming anti-corrosion coating.

ê Warrantied double service life than synthetic enamel paints.

KEY APPLICATION AREA’S :

ê ê� ê�Production machinery static & mobile (cranes, fork lifts, HEMM) High dust areas. C-1 to C-3 areas, steel structures, tank out side & supporting structure coating, pipes, railings…. Motor & pump casings. Electrical panels, JB’s, transformers, switchyard structures. ê� ê�ê�Fast floor yellow lining (FLX grade)....

Production machinery

19. RUSTED / WET AREAS - 1040 + 725

DESCRIPTION :

ê Two component true surface tolerant Epoxy-PU system – Wet & “Actual” rust tolerance.

FEATURES :

ê ê êHigh Solids (90%). MIO fortified. >2000 hrs Salt Spray.

ê êGood Chemical resistance. Excellent adhesion on Steel.

USP’S :

ê True surface tolerant coating with wet &“Actual” rust tolerance.

ê Better alternate of general purpose Epoxy-PU system, other less surface tolerant systems.

ê Excellent adhesion on ST-2 prepared surfaces (>1200psi).

ê Can be applied in wide range of atmospheric conditions.


Cooling towers, C-1 to C-4 areas, steel structures, tank out side & supporting structure coating, external pipe lines, metal bridges & chemical processing plants, GI structures, dirty contaminated surfaces, wet & humid areas - paper, coastal area, oil & gas....

Paper mill structure before coating Paper mill structure after coating Wire section coating Cooling tower area

Production machineryDusty area structures Front end loader

ê�Also available #2080 ELECTROHYB Dielectric Grade.

10

20. ACID FUME AREAS – 1040 + 718 EGF + 727

DESCRIPTION :ê Two component Novolac Epoxy with Glass flake + Polyester PU system.

FEATURES : ê ê êNovolac epoxy. Glass flake. Excellent chemical resistance.ê ê>3000 hrs Salt Spray. Better flexibility than std. Epoxy novolac systems.ê Unique surface tolerant primer & polyester PU top coat.

USP’S :ê�>6 month H SO (98%) acid Immersion resistance.2 4

ê�>6 month HCL (33%) acid immersion resistance.


Acid fume exposed areas, C-3 to C-5 areas, steel structures in chemical plants, acid storage tank out side & supporting structures, structures of acid handling area, gypsum plant, paper mills, acid bunds, over coating on acid tile joints....

Sea water Pump House - Coating EOT Cranes Coating-against acid fumes Fire Fighting System Coating

21. HIGH TEMPERATURE + ABRASION + CORROSION 2K EPOXY – 712 CRS

DESCRIPTION :

ê�High temperature corrosion protection, ceramic filled, hybrid epoxy coating.

USP’S :

ê Unique solution for exhaust ducts, cement mill Bag-house & LRS tanks....

ê ê� Excellent chemical resistance even at high temperatures. Excellent bond strength.

ê ê� Tough, highly wear & abrasion resistant. Easy to apply /install, clean, repair…


Bag houses, stacks, hot fluid pipe lines, outside furnaces, LRS Tank inside coating, hot air ducts & gensets.

Bag house coating

DESCRIPTION :ê High Heat Coating is formulated with leafing aluminum pigment and silicone vehicle to provide

heat resistance upto 600°C. This coating offers excellent weathering characteristics, plus, it resists mild industrial fumes.

22. HIGH TEMPERATURE 1K PAINTS – HHC 300 & 600

USP’S :

ê Single component silicone resin based, aluminum heat resistant coating.

ê êBest in class performance. Meets IS specification 13183/1991.

ê ê Durable, superior weathering resistance. Available two grades HHC (300) & HHC (600).

ê Excellent high temperature & thermal cycling resistance.

Salt Hopper and nearby structure against chemicals fumes.

In side coated area of bag house L.R.S. tank after coating

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23. 731 STANGARD XTREAM ZIRCONIUM-CERAMIC COATING SYSTEM FOR COAL & ASH,....

DESCRIPTION :

ê High Performance zirconium-Ceramic filled epoxy erosion resistant system for metal protection. against pulverised coal, Flyash slurries...

FEATURES :

ê êExcellent erosion resistance. Ceramic-Zr filled matrix.

ê ê>10000 hrs salt spray. Excellent sag & shrink resistance.

ê Rebuild worn-out surfaces fast. Enhances component life minimum 7 times.

USP’S

ê Highest surface hardness - unable to grind with abrasive wheel.

ê ê�Very high wear, cavitation, erosion & corrosion resistance. Tabor abrasion results <2mg/1000 cycle.

ê High Performance macro Zr-ceramic & re-inforced material filled epoxy system.

ê Ideal for pulverised coal, limestone, cement, flyash, slurry - lines, pumps, hoppers, slides....


Equipment, pipes and ducting, pump housing, VRM, coal injector valves, pipe line bends ( L-bend,Y-bend,T-bend, reducers etc), power plant, chemical plants, pulp and paper mills, cement industries, mining, steel industries & ash handling pipes and valves, coal pulverisers, exhausters, screw conveyors....

ABRASION / EROSION – 1180 + 731 ER / 731 ER SCREED + 740 / 1170 + 1190

24. 731 STANGARD SCREED + 740 - CERAMIC COATING SYSTEM FOR SPIRAL CHUTES, HOPPERS…

DESCRIPTION :

ê High performance alumina-ceramic filled epoxy erosion resistant system for metal protection.

FEATURES :

ê Excellent erosion-abrasion resistance.

ê Ceramic- alumina filled matrix.

ê Rebuild worn-out surfaces fast. Enhance component life.

ê Excellent sag & shrink resistance.


ê High Heat Coating may be used to coat exhaust manifolds, chimney’s, stacks, breechings, drying ovens, kilns, incinerators, boilers, pipes, heat exchangers, etc.

Before Raw mill classifier blade coating After Raw mill classifier blade coating Coal mill body door SKS seperator cement mill

Coating on industrial chimney Coal mill outer body coating Loader silencer coating Coating on DG set chimney

12

USP’S :

ê êVery high wear, cavitation, erosion & corrosion resistance. Tabor abrasion results- < 15mg/1000 cycle.

ê High performance micro alumina-ceramic & reinforced material filled epoxy system..


Spiral chutes, lip plates, hoppers & power plant, chemical plants, pulp and paper mills, cement industries, mining, steel industries.…

25. 1170+1190 CERAMIC PUMP COATING SYSTEM

DESCRIPTION :

ê High performance micro ceramic & nano particles filled SL epoxy system.

FEATURES :

ê ê�Excellent abrasion resistance. Good leveling properties.

ê ê�>5000 hrs Salt Spray. Good chemical resistance.

ê Excellent adhesion on steel, >2500psi.

USP’S :

ê Nano fillers provide abrasion resistant smooth surface to liquid. “Roll round” effect.

ê Ceramic-Nano fillers -provides high abrasion–erosion resistance to the coating matrix.

ê êApplies easily with short-bristle brush. Very high cavitation, erosion & corrosion resistance.


Centrifugal, turbine & vacuum pumps, pump casings, impeller blades, fan blades, provides abrasion protection surface to butterfly and gate valves, tank & process vessels

26. 1170+1180 /712 CRS CERAMIC COATING SYSTEM FOR CONDENSORS, HEAT EXCHANGERS...

Chutes after coating

Pump casing coating Before coating of impeller After coating of impeller

Chutes before coating Before coating spiral chutes After coating spiral chutes

Coating of vacuum pump casing

DESCRIPTION :

ê High performance ceramic-silicon steel alloy filled epoxy system for metal repair & protection.

FEATURES :

ê Excellent abrasion resistance.

ê Excellent adhesion on Steel.

ê Good Chemical resistance.

ê Ceramic-metal alloy.

ê >5000 hrs salt spray.

13

II. CONCRETE PROTECTION

28. WATER SEEPAGE “BREATHABLE” SEALING - 1311 MVT

DESCRIPTION :

ê Two component “Breathable” Epoxy sealing system.

FEATURES :

ê High build breathable epoxy.

ê High compressive strength.

ê Excellent Chemical resistance (mild acids).

ê Self leveling.

ê Pull off adhesion >600psi (concrete failure).

27. PIPELINE RE-STRENGTHENING – 824 SYSTEM

DESCRIPTION :

ê �Superior performance system for all pipe re-strengthening applications.

FEATURES :

ê ê ê High strength re-inforced wrap. Excellent chemical resistance. High compressive strength.

ê ê Easy application in any climate. Excellent chemical resistance (mild acids).

USP’S :

ê ê�With stand upto 45 kg pressure. Can be applied to wet surfaces.

ê A composite, versatile solution for industries where quick-action repair can be critical.


Cracked piping, leaking joints, corroded pipes, emergency repair & pipe line re-strengthening in petrochemicals industries, steel mills.....

USP’S :

ê� êHigh performance micro ceramic & nano particles filled epoxy system. Very high cavitation, erosion & corrosion resistance.

ê�Ceramic-nano fillers -provides high abrasion –erosion resistance to the coating matrix.


To protect new and old equipment exposed to erosion and corrosion, heat exchangers, condensers, tube sheets and other water circulation equipments, provide abrasion protection surface to butterfly and gate valves & gas scrubbers....

After coating of Heat exchanger tube sheet

Before coating of Heat exchanger tube sheet

Thinned down pipe lines before preparation

After surface preparation wrapping being done

Final wrapping being done in total length pipe

Completed 824 system

Pump coating Classifier fan vanes coating

IMP : Also available solutions for tankage mtc : inner /outer coating, floating roof repairs & boot sealing.

14

USP’S :

ê Complete negative pressure water proofing system.

ê Releases osmotic pressure and provides long term barrier protection & edge coverage.

ê Can be applied and will perfectly perform on moist, wet, damp & even on green concrete.


Concrete cooling towers…, concrete roof water proofing, dams & irrigation, tunnels & subways, floors, leaking side of retaining walls, underside of leaking ceilings, inside of basements, lift pits…

29. OIL SPILLAGE & WATER SEEPAGE - 754 + 727

DESCRIPTION :

ê Superior performance system for oil soaked concrete coating & water proofing.

FEATURES :

ê Impermeable for corrosive sugar juice, oil & water penetration.

ê êPrevents formation of rust and water-borne contaminant stains. Self leveling.

ê ê�Pull off adhesion >600psi (concrete failure). Prevents lichen, moss and fungus growth on the surface.

USP’S :

ê Water & oil tolerant, seals the capillary voids to practically zero.

ê Negative and positive side application.

ê Ideal solution for sugar cane juice, oil handling & storage area’s, water seepage area's....


Oil soaked industrial flooring & machine bases, basement floors & roofs, marine & offshore, cooling towers/platforms, concrete bridges & tanks, hydropower facilities, pulp and paper mills, sugar industries & oil storage areas, DG Rooms, compressor rooms,....

DESCRIPTION :

ê�Two component Novolac Epoxy system.

FEATURES :

ê Novolac Epoxy.

ê Excellent chemical resistance.

ê êGlass flake. Self leveling.


30. ACID SPILLAGE – 756 + 4029

Cooling tower wall Concrete tank leakage & Damage repair

Oil Spillage Corroded surface Column Sealing Seepage of oil/water on RCC floor & ground

Before coating on Negative side seepage arresting in wall & roof

After coating on Negative side seepage arresting in wall & roof

15

USP’S :

ê ê >6 month 98% H SO acid Immersion resistance. >6 month 33% HCL acid immersion resistance.2 4

ê >1 month 20% HNO acid immersion resistance.3


Acid handling areas, pickling plants, secondary containment area in chemical plants, acid storage tank base platform, acid pumps base foundations, acid bunds & neutralization pits, trenches, tile joint over coating....

32. WEAR RESISTANT FLOORING, GANGWAY MARKING & YELLOW LINING – 756 + 761 + 765

DESCRIPTION :

ê Superior performance system for general industrial flooring.

FEATURES :

ê 100% solid epoxy.

ê Abrasion resistance top coat.

ê Excellent chemical resistance.


ê Self leveling.

31. DEGRADED & DAMAGED FLOORS, MACHINE BASES, BEAMS , COLUMNS , SUPPORTS – 751

DESCRIPTION :

ê Fast drying, 100% solid, three component epoxy resin based system loaded with inert fillers.

FEATURES :

ê êLoad bearing. High chemical resistance.

ê ê60 minutes ready to use. Good moisture resistance.

ê êExcellent impact resistance. Excellent bond strength with concrete.

USP’S :ê êHigh compressive strength >15000 psi. Quick set, achieves strength within 1 hrs after applying.ê Can be applied on vertical & over head surfaces.

KEY APPLICATION AREA’S :Damaged workshop floors, basement floors roofs, repair damages in concrete structures-beams, columns, supports...., concrete bridges & tank foundations, heavy machine base platforms & foundations....

NB : On wet areas please use 756 as a moisture tolerant primer.

Damage Floor 756 Primer 751 Repair Ready to use-60 minutes Control room floor repaired

Before coating of DM plant After coating of DM plant Acid tile floor coating Battery room coating

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34. RUBBER REPAIR PUTTY - 717 PU KOTE

DESCRIPTION :

ê Superior performance 100% solid PU based compound.

FEATURES :

ê ê100% volume solids. Non-shrinkable.

ê êPourable. Deep penetration property.

ê Self leveling.

33. METAL REPAIR PUTTY - #815 STANGARD STEEL PUTTY (SPL)

DESCRIPTION :

Multi-purpose steel alloy filled epoxy system for metal repair with unique balance of high tensile strength & impact resistance.

For rebuilding metals damaged by abrasion-erosion-corrosion, fatigue cracks

ê êUnique impact resistance in class. Highly abrasion resistant.

ê Excellent chemical resistance to a wide range of chemicals.

ê ê Very high cavitation, erosion & corrosion resistance. Superior adhesion.

ê Adheres to almost any kind of surfaces. Cured material may be machined.

APPLICATIONS :

ê Elimination of corrosion damages and pitting on tank surfaces.

ê Pipe supports, Process Vessels, Gas Scrubbers..

ê êRepairs on pipes and castings.. Pipe supports.

ê Repairs of cracks on housings and machine parts.

ê Valves, Flanges, Pipe Elbows, T-Pieces, Impellers, Propellers...

NB : Also available “Quicksteel” series of composite epoxy sticks, #730 Steelweld, F2 Aluminum Putty, 711P Fast Setting Paste, 814 Emergency Leak Sealing.

Primary shaft repair Inner wall damage repair

USP’S :

ê êChemically resistant - good resistance to a wide range of chemicals. High abrasion, impact and mar resistance.

ê ê�Hygienic - provides a dense, impervious, glossy seamless floor surface which is easily cleaned. High peel-off & crack resistance.


Industrial floors, warehouse & storage areas, work shops floors, automobile servicing and assembly areas, dairy/pharma industry, humidity controlled room floors & floor line marking.

Raw Material Handling & Production area walkway & Yellow Lining

Floor Coating Material Handling Area & Production Line

Zebra crossing & yellow lining

DM plant pipe line leakage arresting

Property Value

SPECIFICATIONS :

Dry to set time

Tensile Strength ASTM D 638

%Elongation

Flexural strength ASTM D 790

Adhesive pull off strength (on MS)

2-3 hrs

3000 psi

1.50

>900 kgs /cm2

50-60 min

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III. ELECTRICAL PROTECTION

35. BUS BAR AND BARE CONDUCTOR INSULATION - 1465 FLEXIGUARD, HVI 33 AND 66

DESCRIPTION :

(A) Upto 11 kv : STANVAC 1456 FLEXIGUARD.

(B) Upto 66 kv : STANVAC HVI 33 & 66 SYSTEM

(A) STANVAC 1456 FLEXIGUARD

ê Excellent dielectric strength, BDV in 2-3 brush applied coats / 450 microns DFT =>16KV.

ê Available in multiple colors – Red, Yellow, Blue, for effective protection cum colour coding.

ê Provides quick & easy protection – brush on like conventional paint yet within hours, uniquely air dries into a tough flexible rubber like coating.

ê Weather proof & non ageing - once applied will provide lasting protection. Will not loose adhesion, peel, and crack or harden with time (top coat for U.V. protection, in outdoor applications recommended).

ê Non-flammable. Within 24 hours of application the coating uniquely becomes non-flammable & self extinguishing.

(B) STANVAC HVI 33/36 SYSTEM

High voltage electrical insulation for preventing flashovers / outages on 33/66 kv systems. Prevents flashovers on high voltage lines – 11KV, 25 KV & 33/66 KV. caused by fog, dirt, pollution, animals (monkeys, squirrels, birds....), kite thread.... prevents downtime & equipment damage.. Ideal for power distribution, railway traction lines.....

ê BDV > 76KV on 242 sq mm copper catenary wire (CPRI Bangalore Tested).

ê Weathering resistant, durable & long lasting.

ê High elongation & high flexural strength - resists conductor expansion & contraction.

KEY APPLICATIONS : Tertiary transformer naked conductors, bus bars, bus support insulators, electrical insulator ends, metal support structures, bushings & potheads, FRP barrier boards...

1465 application on bus bar 1465 application on naked conductors HVI 33 /66 application on 33/66 KV conductors

USP’S :

ê Excellent flexibility and elongation.

ê Excellent adhesive strength with polymers.

ê Ideal solution to repair conveyor belt cuts, ply de-bonding, thread sealing, rubber part repairs.... Enhances belt service life as well avoids unwanted shutdowns ....

KEY APPLICATION AREA’S

Belt repairs-material handling conveyors, ply pasting, cement, mining, pulp and paper mills, sugar and steel industries.

717 PU repaired system 717 PU repaired system Repair of clamping pliers Conveyor belt repairs

18

37. DIELECTRIC FLOORING – 1311 CLASS A and B

DESCRIPTION :ê Two component cyclo aliphatic curative epoxy system - 100% solids with di-electric fillers.

FEATURES : ê Self leveling, high gloss, seamless, dielectric flooring.ê Safer & longer lasting than rubber mats. Minimum 3-5 years. ê Easy installation cleaning & repair. Provides clean dust-free atmosphere in panel rooms.ê Pull off adhesion >600psi (concrete failure).ê êTough, wear & abrasion resistant. Enables improvement in both aesthetics & safety.

USP’S :ê Dielectric flooring, meeting BDV requirements of Class A as per IS 15652:2006 >30 kv .ê êUnique breakdown voltage In Air. >34KV for Class A . AC proof voltage : passes 11kv (rms) 3 minutes.

STANGARD INSULKOTE CLASS A

USP’S :

ê Dielectric flooring, meeting BDV requirements of Class B as per IS 15652:2006 >45 kv .

ê ê Unique breakdown voltage in air >50KV for Class B . AC proof voltage : passes 24kv (rms) 3 minutes.

KEY APPLICATION AREA’S :Di-electric flooring - control panel rooms, HT bus bar coating, Power transmission tower bases....

STANGARD INSULKOTE CLASS B

Transformer bushings coating Complete feeder breaker, CT, Isolator Porcelain insulators100KV C-Bus to improve IR Values

Di-electric flooring coating - safer & more durable alternative to rubber mats

DESCRIPTION :ê High di-electric strength anti-tracking & insulation coating. Single component air drying “class H” epoxy

insulation aerosol spray coating. Tough, glossy epoxy coating, has excellent adhesion and high dielectric strength. Especially useful for preventing insulator tracking & upgrading “IR” values.

FEATURES :

ê êAir dries in 15 minutes, hardens in 1 hour. Adheres strongly and forms a tough glossy coating.

ê ê Excellent adhesion and high arc resistance. Thermal Class H.

ê High electric strength – 121 KV / mm at 28°C & 81KV /mm at 180°C.

KEY APPLICATION AREA’S :Use on insulators (ceramic, epoxy…..), bakelite sheets, field coils, exposed metal, windings, taped coils, frayed insulation, pitted motor windings, bus bars, collector rings, transformers, armatures, and commutator ends, “In- situ” IR value upgradation of insulating components ...

FOR PRE CLEANING : Use #SP 98 E1 SAFETY SOLV (NF) aerosol for dirty, greasy deposits or # Z118 EQC - 10 heavy duty water dilutable cleaner for heavy cementatious deposits.

36. INSULATOR CLEANING + ANTI TRACKING – SAFETY SOLV /EQC 10 + 906 PROVAR ANTITRACK

19

O38. SURFACES FROM 100 C - UPTO 600° C : ES 70 HT

IV. ENERGY SAVING - CUTS HEAT RADIATION LOSSES

DESCRIPTION :

ê Superior performance energy saving system for high temperature services.

FEATURES :

ê Reduces radiation heat loss. Reflects IR radiation >10-15%.

ê One component, no pot life.

ê One product dual benefit : Saves energy + prevents metal loss due to corrosion.

ê Reduces heat up time.

ê Self priming.

USP’S :

ê Nano ceramic particles – reflect radiation heat back into the system from the surface, reduces skin temperature & prevents heat radiations losses.

ê Silicone co-polymer gives high temperature durability.

ê Ideal solution to minimize radiation heat loss from large surface areas.


Cyclone pre heaters, kiln outer surface, boilers, manifolds, ducts, risers....., furnace outer surface, dryers.... textile machinery & cement, pulp and paper mills, sugar and steel industries.

39. SURFACES UPTO 150°C : ES 73 MT

DESCRIPTION :

ê Superior performance energy saving system for medium temperature service.

FEATURES :

ê Reduces radiation heat loss.

ê Reflect IR radiation.

ê Provides 5° –20°C temp difference.

ê Prevents metal loss due to corrosion.

ê Provide excellent barrier against heat transfer due to radiation.

ê High build >400 microns in two coats.

USP’S :

ê Nano ceramic particles – reflect radiation heat away from the surface and reduce skin temperature.

ê Epoxy co-polymer + glass hollow sphere give excellent thermal barrier for heat.

ê ê Ideal solution to minimize heat loss from large surface area. Reduces Heat up time.


Cooling tower out let lines, LPG storage tanks, Sides of steam dryer drum's in paper & textile industry, hot fluid pipe lines, heat treatment & baking ovens....

Before coating of Pre-heater cyclone After coating of Pre-heater cyclone Coating on Outer body of furnaces

115° C

86° C

Riser

20

Total- 2997.00/-V. FIRE AND SAFETY

41. CABLES : FIREX EC 43 FIRE SUPPRESSION "TRIPLE PROTECTION" COATING

DESCRIPTION :

ê Weather resistant, intumescent, fire suppression cable coating with unique "Triple

protection" capabilities :

- Prevents fire propagation : 120 minutes

- Provides fire survivability : >30 minutes.

- Prevents toxic smoke outgassing : Human safety.

FEATURES :

ê êWater immersion resistant Intumescent cable coating. Halogen free.

ê Tested for hydrocarbon fires >1100° C.

ê ê êGood flexibility. Excellent heat dissipation. Limiting oxygen Index >50.

USP’S :

ê êFM Approved - FM-3971. 60 min & 90 min Fire survivability - IEC-60331 - 11.

ê ê120 min fire resistance BS - 6387. 120 min Flame propagation - IEC-60332 - 3.

ê Toxicity index less than 1.5. NES - 713, NCD - 1409. KEY APPLICATION AREA’S :Electrical power cables & instrumentation cables.

40. RCC /METALLIC ROOFS UPTO 70° C : ES 77 AT

DESCRIPTION :ê Superior performance energy saving system for ambient temperature services.

FEATURES : ê ê High reflective index (85%) to sun light. High build >500 microns in one coats.

ê ê Provide 5° –10° C temp difference. Excellent water proofing & good weather durability.

ê ê Provide excellent barrier against heat transfer due to radiation. Reflects IR radiation.

USP’S :ê Nano ceramic particles – reflect radiation heat away from the surface and reduce skin temperature.

ê PU co-polymer + glass hollow spheres give excellent thermal barrier for heat.

ê êIdeal solution to minimize heat loss from large surface areas . Saves on air conditioning costs.

KEY APPLICATION AREA’S :Heat insulation roof coating, LPG Storage tanks, heat sensitive material storage tank roofs, air conditioned buildings, BTS – telecom towers....

ES 73 application on water supply pipe line

ES 73 application on hot fluid pipelineES 73 application on dryer drum ES 73 application on cooled pipeline

ES 77 on Metal roof ES 77 on RCC roof ES 77 on metal office trailer ES 77 on metal storage godown

21

43. ARC FLASH BOUNDARY : 931 (P) /755 PRIMER + 727 LINING

DESCRIPTION :

ê Flexible Polyester PU coating system, with unique rubber mat /concrete surface primers.

FEATURES :

ê Abrasion resistance.

ê Water resistance.

ê Oil resistance.

ê Durable.

USP’S :

ê Excellent abrasion & impact resistance.

ê Easy on-the-job application.

ê Can be applied with brush, roller & spray.


Arc flash boundary marking on rubber mats & all di-electric flooring - control panel rooms.

42. CAVITY SEALING : WALL & FLOOR / TRENCH OPENINGS : FIREX FM 71

DESCRIPTION :

ê Heat absorbing fire stop mortar designed to firestop cable & pipe penetrations through walls, floors & ceilings.

FEATURES :

ê Inorganic chemistry.

ê Smoke tight sealing.

ê Comfortable working time.

ê Fast setting time.

USP’S :

ê Expandable type C.B.R.I. Technology based fire stop barrier.

ê 2 hrs Fire rated barrier meets the requirements of ASTM E-814, UL-1479, BS-476 Part-20.

KEY APPLICATION AREA’S :Fire stop barrier cum cavity sealing in wall and floor openings, fire & insect proof duct sealing. Can also be dual used – water sealing (Top coated with Fire Stop Barrier + 1311 MVT) .

Power cables protected by FIREX EC 43 fire suppression coating system

Cable opening sealing by FM 71 fire barrier system

22

I. ELECTRICAL

C.MRO

45. OFF LINE CLEANING - #SP 98 E2 SAFE KLENS (ELT) - GENERAL USE

DESCRIPTION :

Fast drying, fully plastic & varnish safe, residueless, non chlorinated, economically priced electrical & electronic equipment cleaner. Quick penetrating action, effectively removes grease, oil, dirt & other contaminants. Unique “moisture & water” displacing action, yet residueless.

SPECIFICATIONS :

Flash Point KB Value Evaporation Rate Di-Electric Strength

0°F 29 6 Use “off-line” on de-energised systems. Solvent is however dielectric.

APPLICATIONS :

Electrical components, connectors, contacts, magnetic tape heads, semi - conductor assemblies, computer components, precision instruments, PCB'S relays & controls…….

Uniquely useful for equipments in moisture prone environments as both cleans & displaces moisture without a residual film.

PACKING : 12 x 700ml /425gms Aerosol Sprays

Electrical load centre Path /Abro tape marking

44. “GLOW IN THE DARK” SAFETY MARKINGS – 915 STANGARD PHOTOGLOW PAINT

DESCRIPTION :

ê High performance photo luminiscent 2k PU coating system, that exhibits excellent light emitting properties.

ê The coating has low VOC and cures to a flat matt finish. Is flexible and has excellent resistance to weathering. Excellent adhesion to properly primed concrete, metal, most plastics and wood.

FEATURES :

Installation of Arc flash boundary system

ê 2-3 Years life (In recommended system).

ê Glow time 6-8 hours (depending on DFT applied /day light charging exposure).


It's a highly efficient tool in the field of disaster management & safety engineering. Strips of night glow paint on the pathways & staircases.... give a "glowing" direction in case of darkness or power failure.

23

47. # 8376 ELECTRONIC COMPONENT CLEANER CO : ULTRA SAFE PLASTIC CLEANING 2

DESCRIPTION :

Fast drying, ultra precision, fully plastic safe, residueless, non chlorinated, electronic component cleaner.

SPECIFICATIONS :


None 66 8.1 26 KV

APPLICATIONS :

PCB's, precision electronic equipment, sensitive electrical & telecommunication equipment...

PACKING : 12 x 500ml /310gms Aerosol sprays

IMP : 100% plastic & sensitive surface safe

NB : Also available #SP 98 E8 PLASTI KOTE for sealing & protecting PCB assemblies.

48. HEAVY DUTY CLEANING - #SP 98 E1 SAFETY SOLV (NF) : METAL & CERAMIC SURFACES

DESCRIPTION :

Heavy duty, ultra high strength, fast drying, non-flammable, "on -line" residueless, di-electric cleaner.

SPECIFICATIONS :

APPLICATIONS :

Insulators, bus bars, commutators, heavy duty electrical systems, electric motors, alternators, generators, cables…..

Effectively cleans grease, oil.... prevents flash overs.

CAUTION : Test before use on sensitive plastic surfaces, varnishes....

PACKING : 12 x 700ml /513gms Aerosol Sprays

IMP: Do not use on sensitive plastics.


None 133 2.6 36 KV

46. NON FLAMMABLE PLASTIC SAFE CLEANING - #901 EASYCLEAN (NF) : FAST RE-ENERGISATION

DESCRIPTION :

Non-flammable “On-Line” Electrical contact cleaner, safe on most plastics & sensitive surfaces.

(Test before use on surface).

Quick re-energisation possible post cleaning.

SPECIFICATIONS :

APPLICATIONS :

Contactors, switches, relay's, solenoids, electric motors, connectors,capacitors.....

IMP : Can also be safely used "on-line".


None 48 2.29 36 KV

24


49. FLASH OVER CARBON CLEANING - #8480 CARBON CLEANER : FOR HARD DEPOSITS

DESCRIPTION :

Foam gel type heavy duty, "thick-film" penetrative bonded deposit remover suitable for thick layers.

Especially useful for DC motor commutator cleaning, Post flash over carbon cleaning....

SPECIFICATIONS :

APPLICATIONS :

Especially designed for thicker, heavier layers of carbon/varnish/bonded deposits...Gradually penetrates through the microscopic pores in the coating, reaches the final surface & completely “lifts off” the coating / deposit.


Specify Gravity Voc Content Vapour Density

0.83-0.87 44-45

>1

User friendly. Does not contain any harmful solvents, acids, and caustics. All metal & plastics safe.

50. GENERAL MULTI-USE - #7340 ALL - 4 CO DISPLACES MOISTURE, CLEANS & PROTECTS2

DESCRIPTION :

Universal electrical cleaner. Displaces moisture & restores resistance values, instantly of insulating materials & prevents deterioration of electrical properties. Provides protection against electrical leakage, arcing & short circuits. Penetrative cleaner-loosens dirt, scale, rust..... improves electrical conductivity. Lubricates - Circuit breaker levers, gang operated devices, Isolators......

SPECIFICATIONS :

APPLICATIONS :

ê Cleaning : contactors, generator/motor windings, circuit breakers, insulator bushings, electrical & electronic assemblies, battery terminals.....

ê Moisture displacement : Bus bars, bus bar supports, coils, "make-break" contactors, insulator bushings, terminal studs.....

ê Restoration of electrical properties & "IR" Values.

ê Re-opening rusted & seized parts.

NB : Also available HEAVY DUTY - 8070 ELECTRICAL 88 Co , SG >1. PACKING : 12 x 700ml /410gms Aerosol sprays2


> 155 30 NA 33 KV

51. DIELECTRIC RESIDUELESS DIP CLEANING - #Z137 QUICK SOLV : HIGHER SAFETY + BETTER CLEANING

DESCRIPTION :

Odorless fast drying non chlorinated solvent.

Safer & Better cleaning then acetone, petrol, diesel....

SPECIFICATIONS :

Appearance Flash Point KB Value

Clear /odorlessliquid

Di-electric Strength

Residue afterEvaporation

Evaporation Time

MetalSafety

104°F(TCC)

27 38 KV VOC 100%None

5 - 10minutes

Safe for allmetals &plastics.

APPLICATIONS :

Cleaning electric motors, electrical equipments & electronic systems... PACKING : 208, 20, 5 ltr

25

II. MECHANICAL

Odor % Actives

Mild hydrocarbon with light vanilla Fragrance 75% active ingredients by weight

Density

0.70

Lubricity (Falex FLC test)

50 Ft. Ibs

DESCRIPTION :

Industrial grade heavy duty penetrating oil meeting US FED spec. No. VVP 216a.

#6030 Pen oil loosens rust and corrosion formed by alkali, acids, water and electrolysis. Low surface tension allows the oil to migrate into tight spaces and along threaded fasteners.

1. Unsurpassed, ultra low surface tension for best in class rust penetration:

A) Surface Tension: 44 Dyne/Cm. B) Internal Tension: 36 Dyne/ Cm.

2. Superior atomization & unique ultra light weighted aliphatic hydrocarbon & paraffin oil blend - lightest weight in its class.

SPECIFICATIONS :

APPLICATIONS :

Quick release for nuts, bolts, pipes, fittings, pumps, pulleys, battery cables, roller conveyers, hinges and valves. Use on metals, alloys, rubber, and most painted surfaces- severely jammed assemblies as well as wherever “Time” is of the essence.

NB: Bulk version is also available - cleaning metallic filters... IMP : Provides fastest & deepest rust penetration in its class.

PACKAING : 12 x 500ml /320gms Aerosol sprays.

53. HEAVY DUTY RUST PENETRATION - #6030 PEN OIL - BEST IN CLASS

DESCRIPTION :

Plastic safe, high di-electric strength cleaner, lubricant, moisture displacer, penetrant & corrosion inhibitor that loosens dirt, scale, rust……. Reopens jammed assemblies, cleans grease/grime, provides effective anti-rust and prevents electrical malfunctions caused by water penetration, humidity, condensation or corrosion.

SPECIFICATIONS:

54. GENERAL USE - RUST PENETRATION, 1050 MULTIUSE-5 CO - ECONOMICAL2

Type Appearance Coating thickness

Surface spreading rate

Service temperature

Corrosion resistance ( DIN 50 021 )

Mineral oil Light Browncolor liquid.

10-30 micron 5.0 sqmtr/can -50 to +100° C 144 Hrs @ 30 micron

“If #6030 Pen oil cannot open it, nothing can!”

52. MOTOR WINDING IR VALUE UPGRADATION - #6084 RED INSULATING VARNISH

DESCRIPTION :

Class F, flexible, tough, high dielectric strength arc & tracking resistant finishing electrical varnish. Penetrates, coats, insulates & seals in one step. Restores “IR” values, “in-situ” allowing motor operation till a suitable shutdown. Resists oil, water, acids & alkalis. Enhances electrical equipment life spans, prevents failures breakdowns & “IR” value droppages.

SPECIFICATIONS : ThermalClass

Di-electric Strength Useable /Cure time

F

a) in air at RT : 98Kv/mm b) after immersion in water for 24 hrs : 58Kv/mc) at 155°C : 23Kv/mm

2100 V/Mil Dielectric Strength:

Air Dries : 15 min. Useable : 60 min. Full cure : 24 hrs.

APPLICATIONS :

Electric motors, coils, LT bus-bars, frayed insulation, LT & HT insulators…. anything that can be spray coated can be insulated & protected.

Imp. Note: For the best enhancing of "IR" values, removal of already penetrated moisture (Via Heat Lamps / #8070 Electrical 88) is first necessary.

PACKING :12 x 500ml / 368gms Aerosol sprays

26PACKAING : 12 x 400ml /315gms Aerosol sprays.

APPLICATIONS :

(a) Mechanical : Threaded assemblies, tools, molds, dies, electrical systems, precision machined components………..

(b) Electrical : Motors, generators, electromechanical equipments, communication systems, re-opening jammed parts &assemblies…….

ê ê êRelays, contactors, switches. Coils, fuses, switch gears, circuit breakers. Ultra sensitive sensors.

55. PRECISION DEGREASING - #Z939 BEARING SOLVENT (NF) - SPARKLING CLEANLINESS

DESCRIPTION :

Non-flammable, rapid drying degreasing formulation with powerful flushing action. Cleans instantly, leaving sparkling metal surfaces for quick & efficient cleaning of grease, grime, dirt, tar, wax, old grease residues & other such contaminants.

SPECIFICATIONS :

APPLICATIONS :

ê High discharge jet spray valve pin points a forceful pencil spray, ideal for cleaning & degreasing the intricate parts of precision bearings.

ê Self-rinsing, non-acidic formulation does not leave any residue or neutralisation not required after cleaning.

ê ê CO non flammable propellant. Non toxic. Does not contain CTC. PACKING : 12 x 700ml /513gms Aerosol sprays2

Odor Density Flammability % Residue

Solvent Residueless1.46 g/ ml Non flammable

56. PAINT REMOVAL - #Z914 TOUGH CLEAN & #5205 WATER WORKS : MULTI LAYER REMOVAL

(A) #Z914 Tough Clean : Fast Action - Solvent Based Paint Stripper Designed for rapid & effective penetration & loosening of all kinds of bonded deposits & coatings such as carbon, dirt, grime, paints, motor varnishes, gaskets....Ultra strong cleaning action is combined with full user & metal safety.

PACKING : 12 x 700ml / 510gms Aerosol sprays

(B) # 5205 Waterworks : Water Based - Multiple Layer Stripping An innovative, and very effective water-based "paint & coatings" removal formula. Unlike traditional removers, it does not contain chlorinated solvents. As the paint film rapidly swells /degrades, a special ingredient slips between it and the original surface, allowing the paint to be wiped off.


DESCRIPTION :

Heavy duty rust inhibited aqueous cleaner (with moderate foam).

SPECIFICATIONS :

APPLICATIONS :

Especially suited for degreasing precision metal surfaces, with effective cleaning, as well as short - term rust inhibition, unlike most other water based degreasers, as lead to flash rusting post cleaning.

IMP : Unique Rust inhibition mechanism-leaves dry transparent thin film that, post degreasing, provides short-term rust prevention for ferrous surfaces.

PACKING : 208,20,5 ltr

57. BULK DEGREASING - #Z101 (A) ALPHA 5 : CLEANS + SHORT TERM RUST INHIBITION

Appearance PH(Conc.)

PH (Diluted)

Foam Level

Metal safety Dilution ratio

Purple 8 - 9.5 7.5 - 8.0(1%)

Low Safe on all metals (test on aluminium before long term exposure).

1 : 3 - 1 : 100

27

58. TOUGH DEPOSIT CLEANING - #Z118 EQC 10 : TOUGH, CEMENTATIOUS, SAFE....

DESCRIPTION :

Ultra strong complexed liquid acid based scale remover formulated for the fast, effective removal of hardened scale, rust & mineral deposits.

SPECIFICATIONS :

APPLICATIONS :

Cleans complex equipment without disassembling - heat exchangers, condensers, cooling jackets, process vessels, pipings, valves & other equipments subject to rust & hard water scale deposits.

PACKING : 23,1kg IMP : Ideal for cleaning cementatious deposits-insulators, structures...


PH (Diluted)

Foam Level


Light to mediumyellow liquid

0.20 - 0.22 0.3 - 0.6(10%)

None Safe on all steels. Avoid use on aluminium, zinc & galvanised steels.

1 : 5 - 5 : 95

59. HEAVY GREASE / OIL CLEANING - #Z109 NEUGENIC 4175

DESCRIPTION :

Heavy duty cleaner for removing solidified oil, grease, tar, adhesives, asphalt, cardium compounds...

SPECIFICATIONS :

APPLICATIONS :

Cleaning heavily soiled parts, equipments, mining machinery, girth gears, industrial floors & walls... Best results when used as a concentrate.



PH (Diluted)

Foam Level


Colorless 10.5 7-8 (10%) Low Safe on all metals. Including aluminium & other soft metals(use in 10% solution)

Undiluted / 1:25 (continuous agitation required for diluted solutions.)

60. RUST CLEANING - #Z111 AC 500 (DIP GRADE) : FAST 100% DE-RUSTING

DESCRIPTION :

Highly effective rust & scale remover - blend of tamed phosphoric acid & detergents.

SPECIFICATIONS :

APPLICATIONS :

Removes rust, oxidation stains, scale & light oil from steel, concrete, ceramic tile & painted surfaces.

PACKING : 19, 5 ltr

NB : Also available “GEL” grade for items that cannot be dipped.


PH (Diluted)

Foam Level


Viscous amberliquid

0.5 - 0.6 1.2 - 1.3(10%)

None Rust inhibited (surfaceunrinsed). Safe for all steels. Will etch & brighten aluminium.Do not use on tin or zincplated surfaces.

1 : 5 - 1 : 100

28

We offer a unique service to Indian industry, to enable the scientific upgradation of grease/ lube oil performance & thus wear and friction reduction.

« Tribological Assessment of the lubricant in present use.

« Tribological Comparison of the lubricant in present use, with a suitable alternative from our range, on following three key points:

a) EP Weld Load. b) Wear Scar. c) Coefficient of Friction.

« Tribological Recommendation of a suitable lubricant from our range, that will reduce wear & friction levels & enhance the performance of the equipment, scientifically & without any risk to the equipment - a fully reliable and safe methodology to improve lubrication & reduce wear.

61. BULK ANTI RUST COATING – SPARES AND EQUIPMENTS : RI 750 >3-5 YEARS PROTECTION

DESCRIPTION :

>36 month long term outdoor rust inhibitor.

SPECIFICATIONS :

APPLICATIONS :

Rust protection of machinery, marine, mining, construction equipment export shipments....


IMP : Also available spray versions : (a) Heavy duty : 6013 Formula 101 (c) Mold & dies : SP 98 P17 Mold Shield Dry

(b) Precision : 6007 Rust inhibitor


PH (Diluted)

FilmAppearance


Dark brownthick paste

NA 110°F Thick film All metals Apply manually by brush or via a dip tank (Cut back to liquid using commonly available solvents - add upto 25%)

Period ofProtection

>3 years outdoors

62. GI TOUCH UP / RECOATING – STANVAC ULTRA BRIGHT ZINC SPRAY - BRIGHT FINISH

DESCRIPTION :

Stanvac Ultra Bright Zinc Spray is a quick drying, light-duty, sacrificial coating that protects ferrous metals from oxidizing. It Provides barrier as well higher degree of cathodic protection to the base metal against the environment and prevent the formation or spreading of rust and corrosion.

ê êHigh shine metallic finish. Excellent for hot-dip galvanised component touch up's.

SPECIFICATIONS :

APPLICATIONS :

Recommended for use on threads, exposed edges, fasteners, conduit, strapping, welds, fencing, railings, grates, electrical poles, breaker panel housings, rain spouts, signs, doors, trailers, waste containers, catwalks and guard rails.

NB : Available both in aerosol & bulk Brushable grades.

Appearance Coverage Specific gravity

0.90 + 0.10

Interior/ exterior durability

ExcellentMetallic 13 sq. ft./can (Theoretical-at 1 mil dry)

Temperature resistance (Dry)

70°C Continuous, 204°C Intermittent

TRIBOLOGICAL ACR - ANALYSIS, COMPARISON & RECOMMENDATION AS PER ASTM D 2596, 2783 & 2266 FOR SUPERIOR, SAFE LUBRICATION

29


(A) WHAT PARAMETERS ARE TESTED ?

1. Weld Load

« The load at which the lubricant film ruptures, metal to metal contact takes place, friction & temperature go up & the balls weld together.

« This confirms the EP or load carrying limit of the lubricant as well as its “ anti – scuff ” properties (prevention of pitting /metallic wear).

2. Wear Scar

« Wear seen on the three stationery balls subjected to rotational rubbing, with the fourth ball - 1 hour at fixed load, speed & temperature.

« Depths of the wear scars at the point of contact are measured & an average value confirmed.

« Lower the wear scar, better the anti-wear properties of the lubricant.

3. Coefficient of friction

« Ratio of the force of friction between the balls & the force pressing them together.

« Lower values (both initial, ie. “run-in” & average) confirm smoother surfaces & lower

friction levels.

« This results in lower operating temperatures, lesser wear, longer re-lubrication intervals & overall

superiority of the lubrication.

(B) RELEVANCE OF COMPARATIVE “FOUR BALL” TRIBOLOGICAL TESTING:

« Load, friction & wear – all three key factors of effective lubrication are scientifically assessed.

« Therefore relative superiority & reliability of the lubricant (both greases as well as lube oils) can be scientifically confirmed. A superior lubricant can thereby be selected /developed. Lubrication thus is improved & wear is controlled without any risk to the customers equipment.

Load

Sample comparative reports of Superlith AP3, Castrol AP3 & Servogem EP-2 are as follows:

Superon Schweisstechnik India Ltd.191D, Sector-4, Phase-2, IMT Manesar Gurgaon Haryana-122050.India.

FOUR BALL EP TEST REPORTReport No: GL/13/2010

Date: 10/6/2010

F LUBRICANT ASTM D 2596/IP 239

TEST MATERIALS1) Test ball: 4 no’s, dia 12.7mm, E -52100 AISI steel with EP polished, 25 Grade, HRC 60, 5 Micron Tolerance

2) Name of the Product: SUPERON SUPERLITH AP-3 V/S ( -3 & -2)

Project name: Four ball tester Customer: Tested By:

WO No:

Test No

Normal load in

Kg

Duration in seconds

Temperature in Centigrade Coefficient

of Friction

Speed in rpm Scar Dia in

mm of 1st

BallScar dia in mm

of 2nd

Ball

Scar dia in mm of 3

rd

Ball

Average Remarks Computer File

10+/-0.2s 35+/-2 1500

1 250 10 35 - 1500 - - - - Passes

2 315 - 35 - 1500 - - - - Failed

1 150 10 35 - 1500 - - - - Passes

2 160 - 35 - 1500 - - - - Failed

1 200 10 35 - 1500 - - - - Passes

SUPERON SUPERLITH

AP-3

CASTROL AP-3

GEM EP-2IOCL SERVO

2 250 - 35 - 1500 - - - - Failed

Remarks:

WELD LOAD

Superon Schweisstechnik India Ltd. 191D, Sector-4, Phase-2, IMT ManesarGurgaon Haryana, 122050.India.

FOUR BALL WEAR TEST REPORTReport No: GL/19/1/2010

Date: 18/6/2010

TEST FOR WEAR SCAR PROPERTY OF LUBRICANTS STANDARD : ASTM D 2266

1) Test ball: 4 no’s, dia 12.7mm, E -52100 AISI steel with EP polished, 25 Grade, HRC 60, 5 Micron Tolerance

2) Name of the Product: SUPERON SUPERLITH AP-3 V/S (CASTROL AP-3 & -2)

Project name: Four Ball Tester Customer:- Tested By:

WO No:

noNormal load in

Kg

Duration in Centigrade Coefficient of Friction

Speed in rpm

Scar dia in mm of 1

st

Ball

Scar dia in mm of 2

ndBall

Scar dia in mm of 3

rdBall

Average Remarks Computer File

75

1 40 kg 60 minutes

75 0.07116 1200 0.43 0.40 0.37 0.40 mm SUPERON SUPERLITH AP-3

2 40 kg 60 minutes

75 0.09559 1200 0.43 0.57 0.49 0.50 mm

3 40 kg 60 minutes

75 0.08076 1200 0.48 0.56

0.47

0.50

mm

IOCL SERVOGEM EP-2

Remarks:

Testing Department

WEAR SCAR

COEFFICIENT OF FRICTION TEST REPORT

Superlith Ap3

Castrol AP-3 Grase

IOCL Servo Germ Ep2

0.07116 0.09559 0.08076

30

STANVAC - SUPERON GROUP

Marketed Under Licence In India By:

Corporate Office : 552, Sector-37, Phase-II, Gurgaon, Haryana - 122001Tel. : +91-11-24647199 / 24647252, Fax : +91-11-24633847 / 24623826,

Web Site: www.stanvac.com, E-mail : [email protected] Au

gu

st,

20

16

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