STANDARD TUBE HONING PRODUCTS CATALOG

Standard Tooling Catalog | 2

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TABLE OF

CONTENTS

INTRODUCTION

TOOLING

OVERVIEW

TOOLING

ASSEMBLIES

TOOLING

COMPONENTS

COOLANTS

ABRASIVES

OPERATIONAL

INFORMATION

TROUBLE

SHOOTING GUIDE

MORE FROM

OHIO TOOL WORKS

To Our Valued Customers

Standard & Custom OTW Tooling Assemblies

Standard & Custom OTW Tooling Components

Replacement Tooling for All Major Honing Brands

No matter what brand of honing machine youcurrently use, Ohio Tool Works has a toolingsolution for you. With more than 100 years of inhouse honing expertise and a dedicated staff ofcustomer-facing engineers,

Welcome and thank you for taking a moment toreview the Ohio Tool Works Tooling Catalog. Wehope you’ll find this Catalog to be a useful andefficient way to explore OTW’s complete line upof medium and heavy duty honing tools –unmatched for their design, quality, andprecision.

As you’ll see, OTW’s honing tools span the fullrange of applications, diameters, lengths,configurations, and abrasives types and can besupplied in a variety of packages to meet yourspecific needs, including:

www.ohiotoolworks.com

we are proud to provide our customers with superiortooling solutions – whether fixtured to Ohio ToolWorks equipment or any other major brandincluding Sunnen, Barnes, General Hone, and more.All of OTW’s honing tools are designed andmanufactured – with uncompromising care – at our80,000 sq. ft. plant in Ashland, Ohio. The result isclear: Ohio Tool Works honing tools consistentlyoutperform our competitors in terms of precisionand tool life.As you explore OTW’s Tooling Catalog, please do nothesitate to give us a call if you have any questions.We look forward to providing you the right toolingfor your specific honing needs.

Sincerely,

John HovsepianPartnerOhio Tool WorksAshland, Ohio, USA

No matter what brand

of honing machine you

currently use – or how

challenging your

application appears –

Ohio Tool Works has

the precise tooling

solution for you

Please call us to

discuss your specific

tooling needs

419.281.3700

3 |Standard Tooling Catalog

http://www.ohiotoolworks.com/


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www.ohiotoolworks.com5|Standard Tooling Catalog

Medium Duty ToolsAvailable as Assembly & Bodies



HD

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www.ohiotoolworks.com7 | Standard Tooling Catalog

Flanged-Body ToolsAvailable as Assembly & Bodies



HD

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MD

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MD Modular ToolingExpandable Hone Tooling


HD Modular ToolingExpandable Hone Tooling



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Standard MD

Stone holders

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Standard HD

Stone holders

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TandemStone holders


Large Modular Tool Tandem Stone holders

Tool Sizes OTW Part # Range Height

26” – 28”29” – 31”32” – 34”35” – 37”38” – 40”

9835983698379838

25.62” – 26.50”26.50” – 27.37”27.37” – 28.25”28.25” – 29.12

3.000”3.440”3.875”4.312”

Flange Kit Numbers for Extra-Large

Tool Kits using Hub 6239

OTWPart #

6240 26/28”

6241 29/31”

6242 32/34”

6243 35/37”

6244 38/40”

OTW-9835OTW-9836 OTW-9837 OTW-9838

25.62-26.5026.50-27.3727.37-28.2528.25-29.12

28.62-29.5029.50-30.3730.37-31.2531.25-32.12

31.62-32.5032.50-33.3733.37-34.2534.25-35.12

34.62-35.5035.50-36.3736.37-37.2537.25-38.12

37.62-38.5038.50-39.3739.37-40.2540.25-41.12



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Driveshafts

Drive Shanks Ring Nuts


Drive Screw –

Pilot Dimensions

Universal Blocks Drive Screws/Pins



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Expander Pins Cones


Cone Rod Link Cone Rod CapCone Rod



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Drive Keys Key Sleeves

Drive Key Dimensions (W x H x L)

Retaining Springs


Drive Shafts

Shank (connects to the spindle)

Feed Rod(expands the tool)

Socket(connects to the tool)

Length(drive pins to socket)



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*Recommended based on typical application. Options available.**Based on recommended tooling using conventional abrasives in mild steel

Honing MachinesIndustry-leading Value and Capability

Horizontal

VersaHone Horizontal

PowerHone Horizontal

UltraHone Horizontal

Flexible Duty Production Duty Standard UltraHone-XL

“Highly Versatile”“Simple and

Precise”“Maximum Productivity”

Spindle Power (Max)

3,7 kW (5.0 HP) 20,0 kW (26.8 HP) 30,0 kW (40.2 HP) 37,3 kW (50.0 HP)

Drive Type VFD Gearmotor Servo Servo Hydraulic

Stroke Power 2.0 HP (1.5kW) 11,0 kW 11,0 kW 25.0 HP (18,6 kW)

Drive Type Servo Servo Servo Hydraulic

Feed System Rotary, Servo Linear, Servo Linear, ServoPush, Hydraulic

Linear, Servo

ID Capacity Min. (Rec.)*

2.0” (50mm) 0.5” (12mm) 1.5” (38mm) 1.5” (38mm)

ID Capacity Max (Rec.)*

22.0” (559mm) 22.0” (559mm) 24.0” (610mm) 24.0” (610mm)

OD Capacity* 24.0” (610mm) 23.0” (584mm) 26.0” (660mm) 26.0” (660mm)

Optional Stroke Capacity

Up to 14.5 (4.5M) Up to 26' (8M) Up to 45' (14M) Up to 56' (17M)

Reciprocation Rate (Infinitely

Variable)1-90 FPM 1 -100 FPM 1 -100 FPM

Tooling Type VHT/MPS MD/MD Modular HD/HD Modular(ref. OTW Tooling

Catalog)

Max Stock Removal**

0.16 in3/min (2,6 cm3/min)

1.00 in3/min (16,4 cm3/min)

1.75 in3/min (28,7 cm3/min)

2.5 in3/min (40,9 cm3/min)

Replaces Model N/A OTW-1000 OTW-3000 OTW-5000

Typical ApplicationBy Industry

Hydraulic repair/ remanufacture

AerospaceDefensePlastics

Hydraulics

Raw MaterialsDefensePlastics

HydraulicsEnergy


Spindle Power (Max)

Drive Type

Stroke Power

Drive Type

Feed System

ID Capacity Min. (Rec.)*

ID Capacity Max (Rec.)*

OD Capacity*

Optional Stroke Capacity

Reciprocation Rate (Infinitely Variable)

Tooling Type (ref. OTW Tooling

Catalog)

Max Stock Removal**

Replaces Model

Typical ApplicationBy Industry

Vertical

VersaHone Vertical

PowerHone Vertical

UltraHone Vertical

Flexible Duty Production Duty Standard UltraHone-XL

“Highly Versatile”“Simple and

Precise”“Maximum Productivity”

10,0 kW (13.4 HP) 20,0 kW (26.8 HP) 30,0 kW (40.2 HP) 37,3 kW (50.0 HP)

Servo Servo Servo Hydraulic

5,0 kW 11,0 kW 11,0 kW 25.0 HP (18,6 kW)

Servo Servo Servo Hydraulic

Linear, ServoLinear, Servo

Linear, ServoPush, Hydraulic

Rotary, Servo Linear, Servo

.05” (12mm) 1.5” (38mm) 1.5” (38mm) 1.5” (38mm)

6.0” (152mm) 16.0” (406mm) 22.0” (559mm) 24.0” (610mm)

8.0” (200mm) 24.0” (610mm) 24.0” (610mm) 26.0” (660mm)

Up to 36" (915mm)Up to 96" (2438

mm)Up to 72" (1829mm)

Up to 72" (1829mm)

1 -100 FPM 1 -100 FPM 10-100 FPM

LD/CustomMD

Modular/CustomHD/HD Modular

0.80 in3/min (13,1 cm3/min)

1.00 in3/min (16,4 cm3/min)

1.75 in3/min (28,7 cm3/min)

2.5 in3/min (40,9 cm3/min)

N/A OTW-9000 OTW-V10

AerospaceAutomotive

DefenseHydraulics

AerospaceAutomotive

DefenseHydraulics

Energy

AerospaceAutomotive

DefenseHydraulics

Energy



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OTW-8915 HONING OIL: OTW-8920 HONING OIL:

OTW-AF-5 HONING

FLUID ADDITIVE:

OTW-PROCUT 78-275

DRILLING OIL:

Honing Fluids


Honing Abrasives

Conventional Vitrified

Metal bond Super abrasives



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Honing Consumables

Ohio Tool Works

Engineering,

Manufacturing,

Sales and Service

Headquarters

Ashland, OH 44805

P: (419) 281-3700

F: 419-281-3707

E: [email protected]


To discuss how the

OTW’s Quality and Expertise

can meet your honing needs,

please contact :

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SHoning Tools

With more than 100 years of

honing industry experience,

Ohio Tool Works’ dedicated

staff of customer-facing

engineers are fluent with all

major honing abrasive

manufacturers and systems.

As result, we are proud to

provide our customers both

standard and custom

replacement abrasives for

tooling of other

manufacturers.

MANUFACTURERS:

• Sunnen Products Company

• General Hone

• Barnes

• Micromatic

• Century

• Nagel

• Delapena

• Gehring

• Superior

• Toyo

• Others

mailto:[email protected]

STANDARD TUBE HONING PRODUCTS CATALOG

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