Standard Codes followed in Hazardous Industries LPG Storage and Handling installations Capacity...
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Transcript of Standard Codes followed in Hazardous Industries LPG Storage and Handling installations Capacity...
Standard Codes followed in Hazardous Standard Codes followed in Hazardous Industries Industries
LPG Storage and Handling installationsLPG Storage and Handling installations
Capacity Building programme on Capacity Building programme on ““New Techniques and Strategies in New Techniques and Strategies in
Prevention and Management of Prevention and Management of Industrial DisastersIndustrial Disasters”
Presentation by –Presentation by –
C. Vijay Kumar, C. Vijay Kumar, Senior Manager (LPG-Engg), IOCL, KarnatakaSenior Manager (LPG-Engg), IOCL, Karnataka
1.0 STATIC AND MOBILE PRESSURE VESSELS(UNFIRED) RULES:1981
TO REGULATE THE CONSTRUCTION, FITMENT,LOADING TRANSPORT AND INSPECTION OF UNFIRED VESSELS IN SERVICE OF COMPRESSED GAS(LPG) WITH CAPACITY EXCEEDING 1000 LTR.
PESO (CCOE) LICENSE FOR BULK STORAGE
2.0 GAS CYLINDER RULES: 1981 TO REGULATE POSSESSION, DELIVERY, STORAGE,
HANDLING AND EXAMINATION/TESTING OF CYLINDERS LIMITED UPTO CAPACITY 1000 L.
PRIOR APPROVAL FROM CCOE BEFORE CONSTRUCTING ANY NEW FACILITIES OR ALTERING THE EXISTING FACILITIES FOR FILLING CYLINDERS AND STORAGE AREA
PESO LICENSE FOR FILLLING OF CYLINDERS PESO LICENSE FOR STORAGE OF FILLED CYLINDERS
APPLICABLE STANDARDS & APPLICABLE STANDARDS & STATUTORY REGULATIONSSTATUTORY REGULATIONS
3.0 FACTORIES ACT: 1948 APPROVAL FOR DRAWINGS FOR CONSTRUCTION OF
FACTORY/ INSTALLATION BY DIRECTOR, DEPARTMENT OF FACTORIES & BOILERS.
ADHERENCE TO FACTORIES ACT 1948 AND STATE FACTORIES RULES
WRITTEN SAFETY POLICY WRT HEALTH AND SAFETY OF WORKMEN
MAINTENANCE OF UPDATED ONSITE MANAGEMENT PLAN
4.0 WEIGHTS AND MEASURES RULES:1987 WEIGHTS AND MEASURE CERTIFICATE FOR WEIGH
BRIDGE, FILLING MACHINES AND CHECK SCALE PERMISSIBLE ERRORS ON NET QUANTITIES DECLARED BY
WEIGHT OR BY VOLUME AS PER ACT
APPLICABLE STANDARDS & APPLICABLE STANDARDS & STATUTORY REGULATIONSSTATUTORY REGULATIONS
5.0 ENVIRONMENTAL REGULATIONS CONSENT OF STATE POLLUTION CONTROL BOARD FOR
DISCHARGE OF SEWAGE OR EFFLUENTS INTO A STREAM OR ON LAND
CONSENT OF STATE POLLUTION BOARD FOR DISCHARGE OR EMISSION OF AIR POLLUTANTS FOR OPERATION OF DG SET & FIRE ENGINES
6.0 INDIAN ELECTRICITY RULES - 1956
7.0 THE MOTOR VEHICLES ACT - 1988.
APPLICABLE STANDARDS & APPLICABLE STANDARDS & STATUTORY REGULATIONSSTATUTORY REGULATIONS
OISD STD 144 – LIQUEFIED PETROLEUM GAS (LPG) INSTALLATIONS
OISD GDN 169 – OISD GUIDELINES ON SMALL LPG BOTTLING PLANTS (DESIGN & FIRE PROTECTION FACILITIES)
OISD STD 150 – DESIGN AND SAFETY REQUIREMENTS FOR LIQUEFIED PETROLEUM GAS MOUNDED STORAGE FACILITY
OISD STD 105 – WORK PERMIT SYSTEM OISD STD 128 – INSPECTION OF UNFIRED PRESSURE VESSELS OISD STD 132 – INSPECTION OF PRESSURE RELIEVING DEVICES OISD STD 137 – INSPECTION OF ELECTRICAL EQUIPMENT OISD STD 154 – SAFETY ASPECTS IN FUNCTIONAL TRAINING
APPLICABLE OISD STANDARDS & APPLICABLE OISD STANDARDS & GUIDELINESGUIDELINES
Minimum safety requirements on design, layout, storage, loading / unloading, operation, inspection & maintenance, fire protection, emergency planning and safety audit systems of LPG Installations.
Not applicable to bottling plants having a bulk LPG storage capacity not exceeding 300 MT (above ground) or 450 MT in case of mounded or in combination of above ground and mounded with total bottling quantity not exceeding 35MT per shift of eight hours. Such small bottling plants are covered under OISD GDN 169.
OISD STANDARD 144OISD STANDARD 144
Installation layout & design consideration Storage & Handling of Bulk LPG Bottling operations Maintenance and inspection Safety –
a) Fire Protection Facilitiesb) Gas Monitoring Systemc) Emergency Management Pland) Safety Audit
TABLE –ITABLE –IOISD 144- INTER DISTANCES FOR LPG FACILITIESOISD 144- INTER DISTANCES FOR LPG FACILITIES
1 2 3 4 5 6 7
1. LPG STORAGE VESSELS * T-II 30 30 30 15 60
2. BOUNDARY/PROPERTY LINE/ T-II -- 30 30 30 30 --
GROUP OF BLDGS NOT ASSO- CIATED WITH LPG PLANT3. SHED-LPG 30 30 15 30 30 15
60 4. TW/TT GANTRY-LPG 30 30 30 50 50
30 605. LPG/OTHER RAIL SPURS 30 30 30 50 50 30
60 6. PUMP HOUSE/COMPRESSOR 15 30 15 30 30
-- 60 HOUSE(LPG)7. FIRE PH 60 ** 60 60 60
60 --
Notes : ALL DISTANCES ARE IN METRES** ANY DISTANCE FOR OPERATIONAL CONVENIENCE* ¼ OF SUM OF DIA OF ADJACENT VESSELS
OISD 144 -TABLE –IIOISD 144 -TABLE –IIDIST BETWEEN LPG STORAGE VESSELS & DIST BETWEEN LPG STORAGE VESSELS &
BOUNDARY LINE/GROUP OF BUILDINGS NOT BOUNDARY LINE/GROUP OF BUILDINGS NOT ASSOCIATED WITH THE PLANTASSOCIATED WITH THE PLANT
CAPACITY OF EACH VESSEL DISTANCE(CU. MT OF WATER) (M)
10-2015 21-4020 41-350 30 351-450 40 451-750 60 751-3800 90 > 3800 120
1.0 LOCATION AND SAFETY DISTANCES OF FACILITIES
1.1 LOCATION
ACCESS FOR MOBILE FIRE FIGHTING EQUIPMENTS AVAILABILITY OF SPACE FOR FUTURE EXPANSION LONGITUDINAL AXIS OF BULLETS NOT POINTED
TOWARDS VESSELS, VITAL PROCESS EQUIPMENTS BUILDINGS AND FACILITIES STORAGE VESSELS LAID OUT IN A SINGLE ROW BULLETS AND SPHERES NOT GROUPED TOGETHER STORAGE VESSELS NOT LOCATED ONE ABOVE THE
OTHER
OISD 144OISD 144PLANT LAYOUTPLANT LAYOUT
2.0 LPG BOTTLING FACILITIESSEPARATE SHEDS FOR -
• EMPTY CYLINDER STORAGE CUM FILLING SHED• FILLED CYLINDER STORAGE
ESCAPE ROUTES IDENTIFIED IN LPG SHEDS
3.0 PROTECTION OF FACILITIESPROVISION OF ROADS AROUND FACILITIES FOR ACCESSIBILITY OF FIRE FIGHTING OPERATIONEMERGENCY ESCAPE EXIT WITH PROPER GATELPG LORRY PARKING AREA(BULK/PACKED) WITH PROPER HYDRANTCOVERAGE
OISD 144OISD 144PLANT LAYOUTPLANT LAYOUT
4.0 LPG STORAGE FACILITIESPROVISION OF KERB WALL AROUND STORAGE VESSELSPROVISION OF SPILLAGE SUMP WITH MIN DISTANCE NOT MORE THAN DIA OF THE NEAREST VESSEL OR 15M WHICHEVER IS HIGHERAREA UNDER SPHERE IS HAVING CONCRETE PAVEMENT WITH PROPER SLOPE TO SHALLOW SUMPGROUPING OF THE VESSEL NOT EXCEEDING 6 NO.S IN EACH GROUPTOP SURFACE OF ALL VESSELS IN ONE GROUP ON THE SAME PLANE
5.0 LPG BULK HANDLING FACILITIESMIN TURNING RADIUS FOR TT SHOULD BE 20MMAX NO. OF TANK LORRY BAYS IN A GROUP NOT TO EXCEED 8 NOS.SEPARATION BETWEEN TWO SETS OF BAYS MIN 50MPROVISION FOR ISLAND FOR PROTECTION OF PIPE LINEPIPELINE SYSTEM WITH THERMO SAFETY VALVES ROVs AND EFCVs TO BE PROVIDED
OISD 144OISD 144PLANT LAYOUTPLANT LAYOUT
STORAGE VESSELS DESIGN CODES - ASME SEC. VIII or IS-2825 or PD- 5500 APPROVED BY PESO MATERIAL-SA537 Gr.1 OR SA 516 Gr. 70 DESIGN TEMPERATURE- -27DEG TO +55DEG DESIGN PRESSURE: 14.5 Kg/SQCM AT 55 DEG CELCIUS. CORROSSION ALLOWANCE: 1.5MM RADIOGRAPHY –FULL STRESS RELIEVING 100% IRRESEPCTIVE OF THICKNESS WIND PRESSURE AS PER IS 875 EARTH QUAKE PRESSURE AS PER IS:1893 HYDRO TEST PRESSURE AS PER DESIGN CODE
OISD 144OISD 144STORAGE VESSEL DESIGN STORAGE VESSEL DESIGN
CRITERIACRITERIA
SPRINKLER SYSTEM - Automatic fire protection (Fixed) medium velocity sprinkler system - heat detection through quartzoid bulbs
In LPG storage area, detectors shall be provided encircling each vessel, equi-spaced.
Minimum 2 nos. detectors shall be provided at the top of the vessel and one near the liquid line ROV to take care of failure of flanges.
Upon actuation there shall be alarm in control panel, LPG pumps and compressors would trip, ROVs on LPG supply and return lines would trip and the deluge valves on fire water sprinkler system will get actuated.
OISD 144OISD 144FIRE PROTECTION FACILITIESFIRE PROTECTION FACILITIES
DESIGN CRITERIA
ALL LPG STORAGE VESSELS, CYLINDER STORAGE/ FILLLING SHEDS, REPAIR SHEDS, LPG PHs, BULK LORRY AND TANK WAGON GANTRIES SHALL BE COVERED BY MEDIUM VELOCITY SPRAY SYSTEM
DETECTION OF FIRE FOR AUTOMATIC ACTUATION OF MV SPRAY SYSTEM SHALL BE PROVIDED AT ALL CRITICAL LOCATIONS LIKE LPG BULK STORAGE, TANK TRUCK/TANK WAGON GANTRY,NEAR CAROUSAL, LPG PUMP/COMPRESSOR HOUSE, EVACUATION, VALVE CHANGE AREAS
OISD 144OISD 144FIRE PROTECTION FACILITIESFIRE PROTECTION FACILITIES
FIRE WATER STORAGE
EFFECTIVE WATER STORAGE CAPACITY IS NOT LESS THAN 4 HRS AGGREGATE WORKING CAPACITY OF MAIN FIRE WATER PUMP
MIN 2 STORAGE TANKS ARE PROVIDED IF STEEL TANKS ARE PROVIDED
FIRE WATER PUMPS TO MEET INSTALLED RATE OF FLOW AND HEAD SHALL BE CENTRIFUGAL TYPE DIESEL ENGINE DRIVEN
THERE SHALL BE A JOCKEY PUMP NOT LESS THAN 10M3/HR PER 100 HYDRANT POINTS WHICH MAINTAINS THE SYSTEM PRESSURE AT 7KG/CM2 BY STARTING AND STOPPING AUTOMATCALLY BASED ON THE SYSTEM PRESSURE
OISD 144OISD 144FIRE PROTECTION FACILITIESFIRE PROTECTION FACILITIES
AT LEAST ONE STANDBY FIRE WATER PUMP SHALL BE PROVIDED UPTO 2 NOS OF MAIN PUMPS.
FOR MAIN PUMPS 3 AND MORE, MINIMUM TWO STANDBY PUMPS OF THE SAME CAPACITY AS THE MAIN PUMPS SHALL BE PROVIDED.
FIRE HYDRANT NETWORK• FIRE WATER RING MAIN LAID ABOVE GROUND• FIRE WATER RING MAIN LAID UNDERGROUND IF ANY ,
CONFORMS TO THE FOLLOWING: - RING MAIN LAID 1 MTR BELOW GROUND
- IN ROAD CROSSING, RING MAIN LAID 1.2 MTR BELOW
GROUND FIRE WATER RING MAIN KEPT PRESSURISED MIN. 7KG/CM2
FIRE WATER MONITOR PROVIDED WITH INDEPENDENT ISOLATION VALVE
BETWEEN HYDRANT POINTS HOSE BOXES ARE KEPT WITH 2 NOS HOSES AND A NOZZLE
OISD 144OISD 144FIRE PROTECTION FACILITIESFIRE PROTECTION FACILITIES
FIRST AID PORTABLE FIRE FIGHTING EQUIPMENTS
FIRE EXTINGUISHERS SHALL BE PROVIDED AT VARIOUSLOCATIONS AS UNDER:
AREA PORTABLE FIRE EXTINGUISHER
LPG STORAGE VESSEL 2 NO.S 10KG DCPLPG CYL SHED 2 NO.s 10KG DCP PER 200 SQM
AREALPG PUMP HOUSES 2 NO.S 10KG DCP PER 50SQMTT LOADING/UNLOADING 1 NO. 10KG DCP PER BAYTW LOADING/UNLOADING 1 NO. 10KG DCP FOR EVERY
15/20 MTRS OF GANTRYOTHER PUMP HOUSES 2 NO.S 10KG DCP
OISD 144OISD 144FIRE PROTECTION FACILITIESFIRE PROTECTION FACILITIES
FIRST AID PORTABLE FIRE FIGHTING EQUIPMENTS
AREA NO. OF FIRE EXTINGUISHER
MCC/DG ROOM/HT ROOM ATLEAST 2 NO.S 4.5KG CO2 EXTINGUISHERS IN EACH ROOM
100% SPARE CARTRIDGES 50% MIN SPARE DCP BAGS AS PER FIRE EXTINGHUISHER
CAPACITYMOBILE FIRE FIGHTING EQUIPMENT1 NO. 75 KG DCP IN FILLING SHED , LPG STORAGE VESSELS, LPG PUMP HOUSE AREA, TANK TRUCK LOADING/UNLOADING GANTRY AREA, TANK WAGON LOADING/UNLOADING GANTRY AREA
OISD 144OISD 144FIRE PROTECTION FACILITIESFIRE PROTECTION FACILITIES
HOSES NOZZLES AND ACCESSORIES 50% SPARE SHALL BE STORED IN THE LPG PLANT 2 NO.S NOZZLES SPARE OF EACH KIND
FIRE ALARM SYSTEM SUFFICIENT NO. OF MANUAL CALL POINTS TWO ELECTRICALLY OPERATED FIRE SIREN WITH 1 KM AND 3 KM
RADIUS COVERING THE ENTIRE PLANT AND SORROUNDING PLACES MANUALLY OPERATED SIREN AT STRATEGIC PLACES
COMMUNICATION SYSTEM AVAILABILITY OF EFFECTIVE COMMUNICATION COMMUNICATION SYSTEM LIKE TELEPHONE, PA/PAGING IN
HAZARDOUS AREA TO BE FLAMEPROOF / INTRINSICALLY SAFE
OISD 144OISD 144FIRE PROTECTION FACILITIESFIRE PROTECTION FACILITIES
The Gas Monitoring system - early warning for gas concentration below the LEL (lower explosive limit).
The detectors for the gas monitoring system strategically located at all facilities close to potential source of leakage.
The detection control equipment provided in the control room for continuous monitoring even during power failure.
The control equipment to generate at least two alarms at different levels of concentration of gas below LEL.
OISD 144OISD 144GAS MONITORING SYSTEMGAS MONITORING SYSTEM
Appropriate annunciation system shall be available to ensure that all the alarms generated, both, audio and visual are reported to the plant personnel, who are authorized to take corrective action. Depending on the manning practice of the plant, the alarms both, audio and visual can be repeated at additional location to ensure corrective action is taken.
The height of the detector should not be more than 0.3 M from the mounting level.
The detectors should be located at least 0.3 mtrs. away from the potential source of leakage
The gas monitoring system shall be kept in good operating condition all the time.
OISD 144OISD 144GAS MONITORING SYSTEMGAS MONITORING SYSTEM
The minimum detectors are given below: Storage vessels (above ground) – 1 No. top and 1 No.
near bottom ROV. LPG pump house 1 No. in pump house and 1 No. in
manifold. Filled cylinder shed - 2 No. Valve change shed – 1 No. Empty-cum-filling shed – 2 Nos. near carousel, 1 No.
near evacuation unit tank, 1 No. weight correction unit. TLD – one at each manifold and at ends. Tank wagon gantry – 1 no. for every two bays or 30 m
whichever is less at bottom. Additionally, some detectors at selected locations shall be provided at the top of platform.
OISD 144OISD 144GAS MONITORING SYSTEMGAS MONITORING SYSTEM
GUIDELINES FOR EMERGENCY PREVENTION - Sound engineering practice in the design,
fabrication, installation and maintenance of facilities.
Careful selection and correct use of equipment. Observance of safety and security regulations. Proper and constant training and guidance to all
personnel on product knowledge and maintenance practices.
Good House-keeping. Constant supervision and alertness
OISD 144OISD 144EMERGENCY MANAGEMENT EMERGENCY MANAGEMENT
SYSTEMSYSTEM
Instructions to both corporation and contractor’s employee identifying the action to be taken by each one in an emergency.
Availability of fire fighting organization plan including plan for holidays and off shifts
Availability of approved onsite disaster management plan(DMP)
Mock fire drills to be conducted in coordination local administration, Police authorities, Fire Brigade, hospital authorities, home guards, neighbouring industries
Offsite DMP will be formulated by District Administration
OISD 144OISD 144EMERGENCY MANAGEMENT EMERGENCY MANAGEMENT
SYSTEMSYSTEM
SOURCE OF LPG LEAKAGES - Through water drain valve while draining. Leaking sample valve. Breakage of glass on Sight Flow Indicator on the
pipeline. Opening of pop-off valve, gland/packing etc. Leakage through LPG compressor/pump. Leakage due to bursting/ rupture of hose or
through swivel joints of body arms. Leakage from the filling guns. Escape of liquid/ vapour LPG during maintenance/
repairs.
OISD 144OISD 144EMERGENCY MANAGEMENT EMERGENCY MANAGEMENT
SYSTEMSYSTEM
A structured and systematic safety audit of any plant / facility to be done
Check lists should cover all the operational areas, major equipments, operating/ maintenance procedures, safety practices, fire prevention/ protection systems etc.
OISD 144OISD 144SAFETY AUDITSAFETY AUDIT
Daily safety audit of LPG Installation by Safety Officer – reviewed by PM on daily basis.
Monthly safety audit by Plant Manager Electrical audit by Internal & External Auditors
annually Detailed safety audit by Multi disciplinary
team annually with members from region / HQ Maintenance & Inspection audit annually Surprise audit by Regional Safety Team External safety audit by OISD – scheduled as
well as surprise
OISD 144OISD 144SAFETY AUDITSAFETY AUDIT
The safety audit will cover the following points –
Safety Organisation Security System Fire prevention/ protection system Preparedness to handle any emergency --
Disaster control plan and mock drills. Skill level and training needs for HRD. Operating manual/ instructions, display of
Do's/ Don'ts etc.
OISD 144OISD 144SAFETY AUDITSAFETY AUDIT
1.0 STORAGE AND HANDLING OF BULKUNLOADING OF BULK LPG TANK TRUCKS/ TANK
WAGONS UNLOADING OF BULK TTs & TWs TO BE CARRIED OUT ONLY AT LOCATIONS APPROVED BY PESO
SAFETY PRECAUTIONS ELECTRICAL EQUIPMENTS/ LIGHTING FLAME
PROOF VAPOUR VENTLINE FOR INDUIVIDUAL BAY AT
1.5M HEIGHT ABOVE THE EAVES OF THE SHED FIRE EXTINGUISHERS SHALL BE POSITIONED AS
AN IMMEDIATE AID FOR FIRE FIGHTING - 1 NO 10 KG DCP EXTINGUISHER PER BAY
OISD 144OISD 144OPERATING PRACTICESOPERATING PRACTICES
CHECKS TO BE CARRIED OUT FOR EACH TT BEFORE UNLOADING –
• VALID LICENSE FROM PESO, NAGPUR• 2 NO.S 10KG DCP FIRE EXTINGUISHERS• QUICK CLOSING MANIFOLD VALVE WITH LEVER
INDICATING CLOSE/OPEN STATUS
• MASTER CUT OFF SWITCH FOR SWITCHING OFF ENGINE IS PROVIDED
• AVAILABILITY OF TREM CARD, ROUTE MAP, INSTRUCTION BOOKLET, RTO PERMIT
OISD 144OISD 144OPERATING PRACTICESOPERATING PRACTICES
LPG CYLINDER STORAGESTACKING VERTICAL WITH VALVE IN UPRIGHT POSITION HEIGHT SHOULD NOT EXCEED 2 STACKS DIFFERENT TYPE AND CAPACITY TO BE STACKE SEPARATELY (SEPARATE
STACKING OF OMC CYLINDERS –COMPANY WISE)
STACKING PATTERN SMALL LOTS OF 4 ROWS AND 25 CYL LENGTH WITH MAX 2
STACKS HIGH MIN ACCESS PATH OF 1M ON BOTH SIDES OF STACK 2M ACCESS
AFTER 5 LOTS AFTER EACH LENGTH OF 25 CYLINDERS, PASSAGE OF 2M
CYLINDER STORAGE SPACE TO BE MARKED AND PAINTED ON FLOORING DEMARCATED
MINIMUM DISTANCE OF 15M FROM CYLINDER LOADING MIN DISTANCE OF 10M FROM FILLING POINT
OISD 144OISD 144OPERATING PRACTICESOPERATING PRACTICES
INSPECTION/ TEST CERTIFICATE AT THE TIME OF ORIGINAL FABRICATION SHOULD BE AVAILABLE AND SUBSEQUENT INSPECTION / HYDRAULIC TEST CARRIED OUT AS PER SMPV RULES 1981 AND RECORDS MAINTAINED.
GUIDELINES OF OISD STANDARD-128 TO BE FOLLOWED FOR DETAILED INSPECTION OF PRESSURE VESSELS.
ANNUAL INSPECTION AND TESTING OF SAFETY VALVES CARRIED OUT AT PROPER SET PRESSURE AND RECORDS MAINTAINED.
ALL INSTRUMENTS, LEVEL INDICATORS, PRESSURE AND TEMPERATURE GAUGES, ROVS ARE MAINTAINED IN WORKING CONDITION AND DAILY SCHEDULED CHECKS, PERIODIC CALIBRATION AND PREVENTING MAINTENANCE SCHEDULE
RELIEF VALVES - ISOLATION VALVES LOCKED IN OPEN CONDITION EARTHING SHOULD HAVE CONTINUITY AND CONDITION OF EARTH
PIT TO BE CHECKED AND RESISTANCE MEASURED
OISD 144OISD 144MAINTENANCE & INSPECTIONMAINTENANCE & INSPECTION
INSTRUMENTATION TEMP INDICATING DEVICES TO BE CHECKED, CALIBRATED ONCE
IN 6 MONTHS USING STD GAUGE LEVEL GAUGE SHALLBE CHECKED DAILY FOR PROPER
FUNCTIONING ZERO LEVEL CHECK AND CALIBRATION TO BE CARRIED OUT
MONTHLY PRESSURE GAUGES TO BE CHECKED DAILY FOR CORRECT
FUNCTIONING AND CALIBRATED ONCE IN 6 MONTHS USING STD. GAUGE
FLOW MEASURING DEVICES TO BE CHECKED DAILY AND CALIBRATED ONCE IN A MONTH
INSPECTION OF LOADING/UNLOADING HOSES UNLOADING ARMS ARE PREFERABLE TO HOSES HOSES TO BE STORED PROPERLY WITH ENDS CLOSED BLINDS NO HOSE HAVING KINKS OR CRACKS
OISD 144OISD 144MAINTENANCE & INSPECTIONMAINTENANCE & INSPECTION
ENTRANCE TO AUTHORISED PERSONNEL ONLY WITH IDENTIFICATION WITH PHOTO ID CARDS
FRISKING OF ALL PERSONAL DONE BEFORE ENTRANCE PHYSICALLY AS WELL AS HAND HELD METAL DETECTORS. FURTHER THE PERSON HAS TO PASS THROUGH DOOR FRAME METAL DETECTORS
VISITORS ALLOWED INSIDE ONLY AFTER AUTHORISATION BY PLANT MANAGER / AUTHORISED OFFICER
MONITORING OF MOVEMENT OF VISITORS AND LOGGING THEM OUT AFTER EXIT.
VISITORS FACE CAPTURED USING A WEB CAMERA VEHICLES ENTERING ARE CHECKED FOR PRESENCE OF BOMBS,
ETC., PHYSICALLY AS WELL AS UNDER BODY MIRRORS NO INFLAMMABLE OBJECT ALLOWED INSIDE VISITORS VEHICLE CHECKED THOROUGHLY DICKIE, BONNET AND
UNDER BODY ADEQUATE SECURITY PERSONNEL FOR ROUND THE CLOCK FOR
PETROLING AND SECURITY OF INSTALLATION SECURITY TOWERS FOR MONITORING OUTSIDE AREAS CO-ORDINATION WITH LOCAL POLICE AND INTELLIGENCE BUREAU
FOR SUSPICIOUS PERSONS AND MOVEMENT
SECURITYSECURITY
SAFETY EDUCATION AND TRAINING RECEIVES GREAT ATTENTION A VARIETY OF TRAINING COURSES ARE CONDUCTED INTENDED TO
DEVELOP THE SKILLS AND SAFETY CONSCIOUSNESS OF EMPLOYEES.
TRAINING IS GIVEN TO IOCL EMPLOYEES, HANDLING & HOUSE KEEPING CONTRACT LABOUR, TRUCK CREW AND SECURITY AS PER THE SYLLABUS GIVEN IN OISD 154.
TRAINING ALSO GIVEN DURING MONTHLY FIRE DRILL AND HALF YEARLY FIRE DRILL INVOLVING OUTSIDE AGENCIES.
FIRST AID TRAINING IS GIVEN TO EMPLOYEES WITH THE ASSISTANCE OF OUTSIDE AGENCIES LIKE ST. JOHNS, ETC.,
TRAINING IS GIVEN AS PER MV RULE 9 TO TRUCK CREW WITH THE HELP OF INHOUSE PERSONNEL AND OUTSIDE AGENCIES.
TRAINING DATA AND QUALITY REVIEWED BY HIGHER MANAGEMENT
REFRESHER COURSES ARE GIVEN PERIODICALLY AS SPECIFIED OISD 154 / INTERNAL COMPANY REGULATIONS.
TRAININGTRAINING