Stainless steel conveyor system X70X...SA37: SEW gear box type SA37 WA30: SEW gear box type WA30 F...
Transcript of Stainless steel conveyor system X70X...SA37: SEW gear box type SA37 WA30: SEW gear box type WA30 F...
© FlexLink 2021 System information 21
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X70X
X85X
X180X
X300X
WL222X
WL273X
WL374X
WL526X
WL678X
CSX
GRX
FSTX
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APX
IDX
Stainless steel conveyor system X70XContentSystem information............................................................... 21Conveyor chain ..................................................................... 22Chain accessories X70X ........................................................ 22Conveyor beams ................................................................... 23Slide rails .............................................................................. 25Tools for conveyor beam....................................................... 26Drive and idler units – Introduction....................................... 27Drive units – configuration strings ........................................ 28End drive units ...................................................................... 29
Idler units .............................................................................. 30Bridges, drive unit to idler unit .............................................. 30Transfer units ........................................................................ 31Wheel bends X70X ................................................................ 32Plain bends............................................................................ 33Support rail for plain bends and S-transfer X70X.................. 34Vertical bends........................................................................ 35
System information
Conveyor with focus on robustness and cleanlinessThe stainless steel conveyor X70X was designed to suit the requirements of food, personal products, cosmetic, pharmaceutical and dairy applications.
Environment
• Operating temperatures –20 °C to +60 °C
• Operating humidity 10% to 95% RH
• See chapter Technical reference for Noise level
Chain width 68 mm
Improved cleanliness conveyorThe X70X conveyor system has been evaluated based on field experience and suggestions from customers. With focus on structure rigidness and robustness, easy design, and easier cleaning, several components have been improved with features like better drainage and smaller contact surfaces.
Technical characteristicsDrive unit capacity ............................. 800 NChain tension limit ............................. 800 NBeam width ........................................ 70 mmChain width ........................................ 68 mmChain pitch......................................... 25,4 mmItem width .......................................... 15 - 140 mmMaximum item weight ........................ 10 kgMaximum weight on conveyor ........... 200 kgMaximum conveyor length................. 30mMaximum weight on conveyor ........... 200 kgMaximum permitted load/link ............. 1,5 kg
22 Conveyor chain © FlexLink 2021
Conveyor chain
Chain accessories X70X
Plain chain
Plain chainLength 5 mStandard material XLTPX 5A70 K
Plain link kit*Standard material FLX1001236
* Link kit contains 10 links, 10 pivots, 10 steel pins
Flat friction top chain
Flat friction top chainLength 5 m XLTPX 5A70 KF
Friction top link kit* FLX1001237* Link kit contains 10 links, 10 pivots, 10 steel pins
Plastic pivot
Plastic pivot XS, XL 5111489Plastic pivot kit contains 25 items
Steel pin
Steel pin XS, XL 5111492Steel pin kit contains 25 items
Pin insertion tool for chain
Pin insertion tool XS-XL-XTXS-XL-XT, PRO version*
XLMJ 4XLMJ 4 P
*This product is recommended for frequent users.
Sleevex
Sleeve X70X FLX1004625Used for XLMJ 4
Sleeve
Sleeve X70X FLX1004056Used for XLMJ 4 P
34,1
34,1
© FlexLink 2021 Conveyor beams 23
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X300X
WL222X
WL273X
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WL526X
WL678X
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FSTX
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APX
IDX
Conveyor beams
Conveyor beam, type X, 70 mm
Conveyor BeamLength 3 m (3000 ±1,5 mm)Length to order (150- 2999 mm)
XLCBX 3A70XLCBX LA70
All X70X beams are delivered fully assembled.
100 Ø8,37525
17 66 34
56,5
(C-C 475-4x500-475)/ 3000 mm beam
8,5
1110
37,5
34
8270
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Conveyor beam, type Y, 70 mm
Conveyor BeamLength 3 m (3000 ±1,5 mm)Length to order (150- 2999 mm)
XLCBX 3A70YXLCBX LA70Y
All X70Y beams are delivered fully assembled, including 2 pcs of Screw kit 5114562.
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Conveyor beam, type C, 70 mm
Conveyor BeamLength 3 m (3000 ±1,5 mm)Length to order (150- 2999 mm)
XLCBX 3A70CXLCBX LA70C
All X70X beams are delivered fully assembled.
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Conveyor beams (continued)
Beam spacer kit
Beam spacer kit for X70X XLCEX A70Including screws. The beams have pre-drilled 8,3 mm holes at 100 mm intervals that need to be increased to 10 mm see XLCBX 3A70.
Connecting bracket kit
Connecting bracket kit for X70X and X70Y, used to joint two beams see figure.
XLCJX A70
Including screws. The beams have pre-drilled 10 mm holes, see XLCBX 3A85.
Screw kit
Screw kit 5114562For return beam, type Y, 70 mm.
3434
6666
Beam section for chain installation
Beam section for chain installation XLCCX 300A70
Nut, stainless steel
Nut 2xM8Nut 1xM8
5113998 5114181
Nut with threaded hole (M8) for connection of sensors and other accessories when the conveyor chain is in place. By placing nuts inside the beam at the holes, accessories can be attached using M8 A4 screws.NOTE! Be careful when installing so no nut is dropped inside the beam, this can lead to a large additional work or operational damage.
M8
14
14
34
19
M8x2
14 60°
19
60°
16
20
4
4
© FlexLink 2021 Slide rails 25
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X70X
X85X
X180X
X300X
WL222X
WL273X
WL374X
WL526X
WL678X
CSX
GRX
FSTX
TR
APX
IDX
Slide rails
Plastic slide rails, narrow
Slide railLength 25 mHDPE (Black)PE-UHMV (White)PVDF (Transparent white)PA-PE (Grey) (Should not be used in wet applications)
XBCR 25XBCR 25 UXBCR 25 PXBCR 25 H
Plastic slide rails, wide
Slide railLength 25 mHDPE (Black)PE-UHMV (White)PVDF (Transparent white)PA-PE (Grey) (Should not be used in wet applications)
XBCR 25 BXBCR 25 UBXBCR 25 PBXBCR 25 HB
Note. The wide slide rails are not suitable for use in bends.
Mounting tool for slide rail
Mounting tool for slide rail XLMR 70
Stainless steel rivet
Stainless steel rivet, 4 mm XLAHX 4×7Note. Contains 25 pcs.
2,5
2,5
Drill fixture for slide rail
Drill fixture for slide raild=4,2 mm 3920500
Rivet crimping pliers
Rivet crimping pliersFor 4 mm rivets 5051395
Rivet crimping clamp
Rivet crimping clampFor 4 mm rivets(note: Allen key not included) 3923005
d mm∅
1560
23
4 mm
26 Tools for conveyor beam © FlexLink 2021
Tools for conveyor beam
Drill fixture
Drill fixture 5114621For use when additional holes are needed on the beam sides.Including:Drill 4,5 mmDrill 8,3 mmDrill 11,0 mmand instructions for use.
Drill
Twist Drills DIN 338 HSS-E (Co 8) Type N-HD Cobalt Alloyed, Split PointDrill 11,0 mmDrill 10,2 mmDrill 8,3 mmDrill 4,5 mmDrill 4,2 mm (for 3920500)
51150505115056511505151150525115053
For high strength alloys on CrNi base such as Hastelloy, Inconel, Monel, Nimonic, stainless steels, head and acid-proof steels (up to 1400 N/mm² tensile strength).
© FlexLink 2021 Drive and idler units – Introduction 27
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WL222X
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WL526X
WL678X
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FSTX
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IDX
Drive and idler units – Introduction
Drive unit typesThe X70X system drive units capacities is maximum 800 N. The actual capacity depends on the speed. Available motors include variable speed types (V) as well as fixed speed motors (F).
End drive units
Motor specificationsMotors are available for 230/400 V, 50 Hz and 230/460 V, 60 Hz. Variable speed motors are SEW Movimot, 380–500 V. Note that variable speed motors include a control box that adds 120 mm to the width of the motor. IP55 available with standard oil. IP65 available with food grade oil.
Idler unit typesIdler unit is available as Compact version.
Ordering informationDrive units with motors must be specified using the web-based configurator. The configurator provides detailed information and step-by-step guidance in the specifica-tion process. A product code string is generated, contain-ing the specification details. See next page for examples of code strings. Drive units without motors can be ordered using the des-ignations in the catalogue.
Dimension Note that dimensions relating to drive unit motors depend on the motor specified during the configuration.
Size Direct drive, no slip clutch
Drive unit F, V
Drive unit, guided
F, V
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Drive units – configuration strings
Below, two examples of text strings obtained from the configurator with explanations are presented.
Drive unit with fixed speed motor
Drive unit with variable speed motor
Item no - Drive type
A – 0-UnitHNP: Direct drive, no slip clutch....V: Variable speed
B – Motor positionL: LeftR: Right
C – End drive with guided chainG: Guided (position is omitted for non-guided)
D – SpeedV...: Fixed speed... m/minV... -...: Variable speed range...-... m/min
E – GearboxSA37: SEW gear box type SA37WA30: SEW gear box type WA30
F – Movimot sizeMM03: SEW Movimot type, 0,37 kWMM05: SEW Movimot type, 0,55 kWMM07: SEW Movimot type, 0,75 kWMM11: SEW Movimot type, 1,1 kW(position is omitted for fixed speed motors)
G – Electrical environment50/230: 50 Hz, 230 V50/400: 50 Hz, 400 V60/230: 60 Hz, 230 V60/460: 60 Hz, 460 V50/380-500: SEW Movimot variable speed motor
H – Motor power... kW: Motor power, kW(position is omitted for variable speed motorssee position F)
I – Thermal protectionNo: No thermal protectionTF: Thermal protection type TFTH: Thermal protection type TH(position is omitted for variable speed motors)
J – Hybrid cableNo: No hybrid cableC: Hybrid cable included in SEW Movimot(position is omitted for fixed speed motors)
K – FieldbusNo: No fieldbusP: Profibus fieldbus, maintenance switchD: DeviceNet fieldbus, maintenance switch (position is omitted for fixed speed motors)
Item no A B C D E G H IXLEBX A70 HNP - L - G - V4 - SA37 - 50/230 - 0,18kW - TF
Item no A B D E F G J KXLEBX A70 HNPV - L - V6-15 - SA37 - MM03 - 50/380-500 - C - P
XLEBX: End drive
© FlexLink 2021 End drive units 29
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WL526X
WL678X
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FSTX
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APX
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End drive units
End drive unit, direct drive, no slip clutch
End drive unitDirect drive. No slip clutch.Maximum traction force: up to 500 N.Maximum speed 90 m/min for X70X.
Motor on left side:
Fixed/variable speed *Without motor
XLEBX A70XLEBX 0A70HNLP
Motor on right side (not shown):
Fixed/variable speed *Without motor
XLEBX A70XLEBX 0A70HNRP
* Use online configurator when ordering.
Effective track length: 0,70 m
Guide wheel kit
Guide wheel for drive units FLX1003066Including wheel, shaft and mounting hardware. Note. Can only be used with plain chain. For use in high speed operation (60 m/min and above).
End drive unit, guided chain, no slip clutch
End drive unitDirect drive with guided chain. No slip clutch.Maximum traction force: up to 500 N.Maximum speed 90 m/min for X70X.
Motor on left side:
Fixed/variable speed *Without motor
XLEBX A70XLEBX 0A70HNLGP
Motor on right side (not shown):
Fixed/variable speed *Without motor
XLEBX A70XLEBX 0A70HNRGP
* Use online configurator when ordering.
Effective track length: 0,70 m
30 Idler units © FlexLink 2021
Idler units
Bridges, drive unit to idler unit
Idler end unit, Compact
Idler end unit X70X XLEJX A70 SEffective track length: 0,35 m.
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Bridge, idler compact to drive unit
Bridge (see Note) XLNGX A70 SIncluding roller bridge and mounting hardware.Suitable for connecting idler compact to drive unit.Note! This bridge can only be used with plan chain.
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© FlexLink 2021 Transfer units 31
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Transfer units
S-Transfer, right
S-transfer for return chain
For optional mounting of Idler end unit or Drive unit at the end (A) or (B) XLCXX A70 DREffective track length: 4,1 m
S-Transfer, left
S-transfer for return chain
For optional mounting of Idler end unit or Drive unit at the end (A) or (B) XLCXX A70 DLEffective track length: 4,1 m
Side transfer, left
Side transfer
For optional mounting of Idler end unit or Drive unit at the end (A) or (B) XLCPX 70 LEffective track length: 3,0 m
A
B
6601393 ±5
140
Support rail on innerbeams included
6601393 ±5
AB 140
beams includedSupport rail on inner
1150
70
350
AB
Side transfer, right
Side transfer
For optional mounting of Idler end unit or Drive unit at the end (A) or (B) XLCPX 70 REffective track length: 3 m
1150
70
350
A
B
32 Wheel bends X70X © FlexLink 2021
Wheel bends X70X
Wheel bend, 30°
Wheel bend, 30° Wheel bend, 30° type C
XLBHX 30A70R153XLBHX 30A70R15C
Effective track length (top + bottom): 0,50 m
Wheel bend, 45°
Wheel bend, 45° Wheel bend, 45° type C
XLBHX 45A70R153XLBHX 45A70R15C
Effective track length (top + bottom): 0,60 m
>160
153
Ø275
80
>160
153
Ø275
80
Wheel bend, 90°
Wheel bend, 90° Wheel bend, 90° type C
XLBHX 90A70R153XLBHX 90A70R15C
Effective track length (top + bottom): 0,85 m
Wheel bend, 180°
Wheel bend, 180° Wheel bend, 180° type C
XLBHX 180A70R153XLBHX 180A70R15C
Effective track length (top + bottom): 1,35 m
>160
153
Ø275
80
153
80
Ø275
© FlexLink 2021 Plain bends 33
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Plain bends
Item no Angle (a) Radius (R) Effective track lengthSlide rails (m)
XLBPX 30A70R5 30° 500 mm 0,70 m (1,40 m 2-way) 2,70 m
XLBPX 30A70R7 30° 700 mm 0,80 m (1,60 m 2-way) 3,10 m
XLBPX 30A70R10 30° 1000 mm 0,92 m (1,85 m 2-way) 3,70 m
XLBPX 45A70R5 45° 500 mm 0,80 m (1,60 m 2-way) 3,20 m
XLBPX 45A70R7 45° 700 mm 0,95 m (1,90 m 2-way) 3,80 m
XLBPX 45A70R10 45° 1000 mm 1,20 m (2,40 m 2-way) 4,70 m
XLBPX 90A70R5 90° 500 mm 1,20 m (2,40 m 2-way) 4,50 m
XLBPX 90A70R7 90° 700 mm 1,50 m (3,0 m 2-way) 5,60 m
XLBPX 90A70R10 90° 1000 mm 2,00 m (4,0 m 2-way) 7,80 m
Plain bend, 30°
Plain bend, 30° X70XR=500 mmR=700 mmR=1000 mm
XLBPX 30A70R5XLBPX 30A70R7XLBPX 30A70R10
Plain bends, 45°
Plain bend, 45° X85XR=500 mmR=700 mmR=1000 mm
XLBPX 45A70R5XLBPX 45A70R7XLBPX 45A70R10
70
R465±530° ±1°
2x 200
Support rail on innerbeam included
2X200
70
R665±5
45°±1°
Support rail on innerbeams included
Plain bend, 90°
Plain bend, 90° X70XR=500 mmR=700 mmR=1000 mm
XLBPX 90A70R5XLBPX 90A70R7XLBPX 90A70R10
Plain bend, 5°-90°
Plain bend, 5-45°±1°R=300-1000±10 mmR=1001-2000±10 mm
Plain bend, 46-90°±1°R=300-1000±10 mmR=1001-1600±10 mm
XLBPX 45A70T10XLBPX 45A70T20
XLBPX 90A70T10XLBPX 90A70T16
Use online configurator when ordering.
2X200
90°±1°
70
R465±5
Support rail on innerbeam included
34 Support rail for plain bends and S-transfer X70X © FlexLink 2021
Support rail for plain bends and S-transfer X70X
Support rail for plain bends and S-transfer(spare part)
Support rail for plain bends and S-transfer,
Length 2,4 m 5048598Fix with sheet metal screw ISO 7049 4,2×9,5 or similar.
16
10,5
Support rail for S-transfer (spare part)
Support rail for S-transfer,Length 2,4 m FLX1003434
Fix with sheet metal screw ISO 7049 4,2×9,5 or similar.
22
7
© FlexLink 2021 Vertical bends 35
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WL526X
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CSX
GRX
FSTX
TR
APX
IDX
Vertical bends
Vertical bend, positive angle
Vertical bend, pos., 3°Vertical bend, pos., 5°Vertical bend, pos., 15°
XLBVX 3A70R7PXLBVX 5A70R7PXLBVX 15A70R7P
Effective track length (top + bottom): 3°: 0,40 m, 5°: 0,50 m, 15°: 0,75 m
Vertical bend, negative angle
Vertical bend, neg., 3°Vertical bend, neg., 5°Vertical bend, neg.,15°
XLBVX 3A70R7NXLBVX 5A70R7NXLBVX 15A70R7N
Effective track length (top + bottom): 3°: 0,40 m, 5°: 0,50 m, 15°: 0,75 m
80 80°
225R750
5
36 Vertical bends © FlexLink 2021