SST AND SSM - supras.org.nzsupras.org.nz/techinfo/TSRM/25_C.pdf · SST AND SSM - SST (Special...

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SST AND SSM Page SST (SPECIAL SERVICE TOOLS) . . . . . . . . . . . . . . . . . . . . . . C-2 SSM (SPECIAL SERVICE MATERIALS) ............. C-18

Transcript of SST AND SSM - supras.org.nzsupras.org.nz/techinfo/TSRM/25_C.pdf · SST AND SSM - SST (Special...

SST AND SSM Page

SST (SPECIAL SERVICE TOOLS) . . . . . . . . . . . . . . . . . . . . . . C-2

SSM (SPECIAL SERVICE MATERIALS) ............. C-18

C -2 SST A N D SSM - SST (Special Service Tools)

SST (SPECIAL SERVICE TOOLS)

Section

Part Name

Part No.

Illustration \

011 Pan Seal Cutter

Hexagon 10 m m Wrench

;RS Airbag Deployment -001

Valve Stem 011 Seal R e ~ l a c e r

Valve Gu~de Bush~ng Remover & Redacer

Valve Guide Bushing Remover & Replacer

Valve Sprmg Compressor

Crankshaft Pulley Puller

Timing Gear Remover

Crankshaft Pulley & Gear Puller Set

:Body wlth Bolt)

(Handle)

Remarks: +I Armature f ron t bearing +2 Speedometer driven gear oil seal

+3 No. 5 gear spline piece (R154 only)

+4 USAISteering wheel + 5 Steering wheel +6 counteF rear bearing and 5th gear (W58 on ly ) +7 Axle hub

SST AND SSM - SST (Special Service Tools) C -3

SST (SPECIAL SERVICE TOOLS) (Cont'd)

Section

Part Name

Part No.

Illustration

(Bolt Set)

Crankshaft Pulley Holding Tool

Crankshaft Damper & Gear Replacer

Crankshaft Pulley & Gear Replacer

Cylmder L~ner Remover & Replacer

Remarks: + I Oil pump drive shaft oil seal +2 Crankshaft front oil seal +3 Axle carrier dust cover

C -4 SST A N D SSM - SST (Special Service Tools)

SST (SPECIAL SERVICE TOOLS) (Cont'd)

Section

Part Name \

Part No.

Illustration \

Connecting Rod Bushing Remover & Replacer

Crankshaft Rear Oil Seal Replacer

Crankshaft Rear Oil Seal Replacer

Crankshaft Front 011 Seal Replacer

Oi l Fi l ter Wrench

Radiator Service Tool Set

Water Pump Bearmg Remover & Replacer

Wwe Gauge Set

Valve Clearance Adjust Tool Set

Inject~on Measurmg Tool Set

(No 6 Union)

Inject~on Measurmg Attachment

Remarks: *I Axle carrier oi l seal (Inside) * 2 No. 3 clutch h u b shift ing key retainer (W58 on ly )

SST A N D SSM - SST (Special Service Tools) C -5

SST (SPECIAL SERVICE TOOLS) (Cont'd)

Section

Part Name

Part No.

Illustration \

(No. 1 Union)

EFI Fuel Pressure Gauge

Drlve Shaft Holdlng

Tool

Inlectlon Pump Spllne Shaft Puller

Clutch Gu~de Tool

lnput Shaft Front Bearlng Puller

lnput Shaft Front Bear~ng Replacer

011 Seal Puller

011 Seal Puller

Oil Seal Puller

Transmission Rear Bearing Replacer

Transmlsslon Gear Remover & Replacer

Remarks: +1 Camshaft t iming pulley +2 PS pump pulley

+3 Armature bearing +4 Rectifier end frame * 5 W58 only +6 R 1 5 4 o n l y

C-6 SST AND SSM - SST (Special Service Tools)

SST (SPECIAL SERVICE TOOLS) (Cont'd)

Section

Part Name

Part No.

Illustration \ Detent Ball Plug

09313-30021 1 Socket

Clutch Release 09315-00010 Bearing Remover

& Replacer

Transmisslon &

09316-60010 Transfer Bearing Replacer

-----------------

(0931 6-0001 0) (Replacer Pipe)

Transmisslon 011 09325-20010 plug

Transm~ssion 011 0932540010 plug

Unlversal Joint 09332-25010 Bearlng Remover

& Replacer

TOYOTA Automatic

09350-30020 Transmlsslon Tool Set

O!l333-OOOl3 1 Clutch Diaphragm Spring Aligner

Remarks: + 1 W58 on1 y +2 Pressure contro l valve (w/ PPS) +3 7M-GE only +4 Differential carrier side bearing +5 R154 only +6 A / T and R154 M/T +7 Crankshaft oil seal

SST AND SSM - SST (Special Service Tools) C-7

SST (SPEC AL SERVICE TOOLS) (Cont'd)

1 Section

I Part Name

Part No. \

Illustration

No 2 Measure Terminal i

(Oil Pump Puller)

i Compressor

No . 2 Plston Sprtng Compressor

i No. 3 Plston Spring Compressor

No . 1 Snap Ring Expander

No. 2 Snap R lng Expander i Brake Reactlon Sleev Puller

Brake No 1 Piston Puller

011 Seal Replacer)

One-way Clutch Test Tool

Stator Stopper)

C -8 SST A N D SSM - SST (Special Service Tools)

SST (SPECIAL SERVICE TOOLS) (Cont'd)

Section

Part Name

Part No.

Illustration \

(Oil Seal Replacer)

D~fferential Slde Washer Remover & Replacer

Differential Drive Pinion Bearing Cone Replacer

D~fferential Drive Pinlon Rear Bearmg Replacer

Dl f ferent~al Side Gear Shaft Puller

Rear Axle Shaft Bearing Remover

D~fferential 011 Seal Replacer

Drive Pinion Front Bearing Remover

Compan~on Flange Remover & Replacer

Steerlng Knuckle 011 Seal Replacer

Front Hub & Dr~ve P ~ n ~ o n Bear~ng Replacer Set

Remover & Replacer

Handle

Remarks: * I Output shaft center bearing (W58 on ly ) *2 Crankshaft f ron t oi l seal *3 Inpu t shaft bearing (W58, R154)

No. 2 h u b sleeve assembly ( R E 4 on ly ) *4 Lower contro l arm bushing *5 Differential side gear shaft oi l seal +6 Output shaft rear bearing outer race (W58)

Counter rear bearing (R154)

SST AND SSM - SST (Special Service Tools) C -9

SST (SPECIAL SERVICE TOOLS) (Cont'd)

Section

Part Name

Part No. \ l l lustrat ion

D r ~ v e P ~ n ~ o n Front Bear~ng Cup Replacer

Front Hub & D r ~ v e P ~ n ~ o n Bear~ng

Tool Set

(Handle)

Front H u b & Drive Pinion Bearing Tool Set

Front H u b Outer Bearing Cup Replacer

Steermg Knuckle 011 Seal Replacer

Axle Hub &

D r ~ v e P ~ n ~ o n Bear~ng

Tool Set

(Handle)

Front H u b Outer & Steer~ng Worm Bear~ng Replacer

- ---------

Front Hub Outer , Replacer

Remarks: +I Output shaft rear bearing outer race (W58)

Counter rear bearing (R154) +2 Rotor f ron t bearing +3 Fron t bearing retainer o i l seal (W58 only) + 4 Differential carrier side bearing

+ 5 H u b bearing

+6 Front bearing retainer oi l seal (R154 on ly )

+7 Differential side gear shaft o i l seal + 8 Counter gear center bearing outer race and

output shaft rear bearing outer race (W58 only)

C-10 SST AND SSM - SST (Special Service Tools)

SST (SPECIAL SE WICE TOOLS) (Cont'd)

Section

\ Part Name

Part No.

Illustration \

Front Hub Inner & D r ~ v e P ~ n ~ o n Front Bearmg Cup Replacer

Front Hub Outer Bearmg Cup Replacer

Drwe P ~ n ~ o n Rear Bear~ng Cup Replacer

Steer~ng Wheel Puller

Tie Rod End Puller 1

Tie Rod End Puller I Rack & P ~ n ~ o n Steermg Rack Hous~ng Stand

T ~ l t Handle Bear~ng Replacer 1 Steering Gear Housing Overhaul Tool Set - - - - - - - - -

.Hexagon Wrench) I Steer~ng Pln~on Bear~ng Replacer I

Steering Rack Wrench) 1

Remarks: + I Canada +2 No. 1 lower suspension arm

+3 Cylinder end stopper ( w / o PPS)

SST AND SSM - SST (Special Service Tools) C-1 1

SST (SPEC AL SERVICE TOOLS) (Cont'd)

Section

Part Name

Part No.

Illustration \

I Steer~ng P ~ n ~ o n Bear-

ing Adjusting Screw Lock Nut Wrench

Steering W o r m Bearing Puller

Steermg Worm Bear~ng Adjustmg Socket

Steer~ng Rack End Wrench

Steering Gear Box Replacer Set

Steer~ng Sector Shaft \ 011 Seal Replacer '

Steering Worm Front Bearing Replacer 1

Steer~ng Sector Shaft , Bush~ng Replacer I

(Handle)

Ball Jomt Puller

Ball Jomt Puller

Steering Rack Oil Seal Tool Set

Remarks: *1 Rack housing bearing and oil seal ( w l PPS) *2 Rack housing oi l seal ( w l PPS)

*3 Rack housing bearing (w/ PPS) *4 Cylinder end stopper (w / PPS) *5 w l PPS

C-12 SST AND SSM - SST (Special Service Tools)

SST (SPECIAL SERVICE TOOLS) (Cont'd)

Section \

Part Name

Part No.

Illustration \

Valve C u p 011 Seal Remover

I

- - - - - - - - -

1 Valve Cup 011 Seal \ Replacer 1

'Va l ve C u p Bearlng

, Replacer

(Seal Rtng Guide)

(Seal Ring Tool)

(Piston Rlng Too l )

(011 Seal Replacer)

Handle

Steering Rack O i l Seal Test T o o l

011 Seal "0" Remove

Seal Rtng Gulde

Remarks: *I w / o PPS +2 w l PPS

SST A N D SSM - SST (Special Service Tools) C-13

SST (SPEC AL SERVICE TOOLS) (Cont'd)

Section

Part Name \

Part No.

l llustration \

Seal Ring Tool

Steering Rack "H" Cover

Power Steering Hose N u t 14 x 17 m m Wrench Set

Oil Seal Replacer

011 Seal Replacer

Seal Ring Too l

Power Steer~ng Hose Nut Wrench

Upper Ball Jolnt Dust Cover Replacer

Hub Bol t Remover

Rear Suspens~on Bush~ng Tool Set

- - - - - .- - - -

(Replacer)

- - - - - - - - -

(Handle)

Remarks: + 1 w/ PPS *2 Fuel line flare nu t *3 w/o PPS +4 Axle hub +5 Lower control arm bushing

C-14 SST AND SSM - SST (Special Service Tools)

SST (SPECIAL SERVICE TOOLS) (Cont'd)

Section

Part Name

Part No.

Illustration \

Front Suspension Bushing Tool Set

(Handle)

Upper Arm Bushmg Replacer 1

Upper Arm Bush~ng Sleeve 1

Lower Arm Bushing Remover

Lower Arm Bushing Spacer

Lower Arm Bushing Removing Sleeve

Rear Suspension Bushing Tool Set

(Handle)

(Remover)

Suspension Bushing Tool Set

Remark: + I Shock absorber

SST A N D SSM - SST (Special Service Tools) C-15

SST (SPECIAL SERVICE TOOLS) (Cont'd)

Section

Part Name -7 Part No.

\

Illustration

(09710-030201 (Handle)

Front Suspenslon (09710-03050) 1 1 Upper Arm Bushlng )

Front Suspenslon (09710-03070) ( Lower Arm Bush~ng /

-I Remover ------ ----------

J Front Suspenslon , (09710-03080) 1 Lower Arm Bush~ng 1

Removlng Spacer - - - - - - - ---- - - - - -

Front Suspenslon ower Arm Bushlng

Replacer

Lateral Rod Bushmg

Brake Shoe Return 09717-20010 Spring Remover

Brake Shoe Return 09718-20010 Spring Replacer

Front Lower Arm

09726-35010 Bushlng Remover & Replacer

Brake Booster 09737-00010 Push Rod Gauge

Remarks: + I Lower ball bushing +2 No. 1 lower arm bushing

C-16 SST A N D SSM - SST (Special Service Tools)

SST (SPECIAL SERVICE TOOLS) (Cont'd)

Section

Part Name

Part No.

Illustration \ Brake Tube Union Nut l o x 1 2 m m Wrench

Wmdsh~eld Mouldlng Remover

Door H lnge Set Bolt Wrench

Alternator Rear Bear~ng Puller

Alternator Rear Bearing Replacer

Alternator Pulley Set Nut Wrench Set

W ~ r ~ n g "A" EFI lnspect~or~

W ~ r ~ n g "E" EFI

lnspect~on

Wiring "F" EFI Inspection

Diagnosis Check Wiring

Sprmg Tens~on Tool

Hexagon 14 mm Wrench

Remarks: + I 7M-GTE only +2 7M-GE only +3 Speedometer driven gear oil seal

SST AND SSM - SST (Special Service Tools) C-17

SST (SPECIAL SERVICE TOOLS) (Cont'd)

Section \

Part Name

Illustration

s o - w l- LL

Bearing Remover

Un~versal Puller

A.B.S. Actuator Checker and Sub-harness

Oil Pressure Gauge Set

Turbocharger Pressure Gauge

1 Remarks: +1 Upper suspension arm +2 7M-GTE only

NOTE: For reference to SSTs for the Air Conditioning System see page AC-14.

C-18 SST AND SSM - SSM (Special Service Materials)

SSM (SPECIAL SERVICE MATERIALS)

Part Name Part No . Sec. Use etc.

Over the space between the timing belt case and cylinder block Cylinder head x No. 1 and No. 2 cylinder head cover Cylinder head x No. 1 camshaft bearing cap

Seal packing or equivalent

Engine oil pan

Transmission case (R154) Front bearing retainer (R154) Extension housing (R154)

Seal packing 1281, Three bond 1281 or equivalent

Transmission case x Oil pan

Adhesive 1324, Three bond 1324 or equivalent

Timing belt case mounting bolt (14 mm head bolt)

Engine drain cock

Straight screw plug for reverse restrict pin Straight screw plug for shift fork shaft locking ball Front bearing retainer set bolt

(w/o PPS) Control valve housing bolt Bearing guide nut Bearing guide lock nut Rack guide spring cap Rack guide spring cap lock nut

(w/ PPS) Rack housing cap Rack guide spring cap Rack guide spring cap lock nut

Adhesive 1344, Three bond 1344, Loctite 242 or equivalent

Dupont paste No. 4817 Rear window defogger

Windshield glass (0 - 1 5 ' ~ or 32 - 59' F ) Back door window glass

Windshield glass adhesive set No. 15

Windshield glass ( 1 5 - 3 5 " ~ o r 59 - 9 5 ' ~ ) Back door window glass

Windshield glass adhesive set No. 35

Windshield glass (35 - 4 5 ' ~ or 95 - 1 1 3 ' ~ ) Back door window glass

Windshield glass adhesive set No. 45

Windshield glass Back door window glass

Quarter window glass

Dam kit

Butyl tape set

Three cement black Windshield glass

NOTE: For reference to SSMs for the Air Conditioning System see page AC-14.