SPRINGFIELD II PLAY SYSTEM – F24017Installation of I.D./Warning Plaque .....Final Step WARNING...
Transcript of SPRINGFIELD II PLAY SYSTEM – F24017Installation of I.D./Warning Plaque .....Final Step WARNING...
INSTALLATION AND OPERATING INSTRUCTIONS
SPRINGFIELD II PLAY SYSTEM – F24017
8 - 10 Hrs
To reduce the risk of serious injury or death, you must read and follow these instructions. Keep and refer to these instructions often
and give them to any future owner of this play system. Manufacturer contact information provided below.OBSTACLE FREE SAFETY ZONE - 26’ x 25’ 1” area requires Protective Surfacing. See page 3. MAXIMUM VERTICAL FALL HEIGHT - 6’5” CAPACITY - 9 Users Maximum, Ages 3 to 10; Weight Limit 110 lbs. (49.9 kg) per child.RESIDENTIAL HOME USE ONLY. Not intended for public areas such as schools, churches, nurseries, day cares or parks.
Rev 08/30/2013
Two personassembly
Table of ContentsWarnings and Safe Play Instructions. . . . . . . . . . . . . . . pg. 2Protective Surfacing Guidelines. . . . . . . . . . . . . . . . . . . pg. 3Instructions for Proper Maintenance . . . . . . . . . . . . . . . pg. 4About Our Wood – Limited Warranty . . . . . . . . . . . . . . pg. 5Keys to Assembly Success . . . . . . . . . . . . . . . . . . . . . . pg. 6Metric Conversion Sheets . . . . . . . . . . . . . . . . . . . . . pg. 7,8Part ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 9Installation of I.D./Warning Plaque . . . . . . . . . . . .Final Step
WARNING
Solowave Design 375 Sligo Rd. West, PO Box 10Mount Forest, ON Canada N0G 2L0
General Inquiries:8:00am - 4:30pm ESTToll Free: [email protected]
13' 1"
10' 2"
25' 1"
26'
3404017
Warnings and Safe Play InstructionsCONTINUOUS ADULT SUPERVISION REQUIRED. Most serious injuries and deaths on playground equipment have occurred while children were unsupervised! Our products are designed to meet mandatory and voluntary safety standards. Complying with all warnings and recommendations in these instructions will reduce the risk of serious or fatal injury to children using this play system. Go over the warnings and safe play instructions regularly with your children and make certain that they understand and follow them. Remember on-site adult supervision is required for children of all ages.
Observe capacity limitations of your play-set. See front cover.
Dress children with well fitting and full foot enclosing footwear.
Teach children to sit with their full weight in the center of the swing seat to prevent erratic swing motion or falling off.
Check for splintered, broken or cracked wood; missing, loose, or sharp edged hardware. Replace, tighten and or sand smooth as required prior to playing.
Verify that suspended climbing ropes, rope ladders, chain or cable are secured at both ends and cannot be looped back on itself as to create an entanglement hazard.
On sunny and or hot days, check the slide and other plastic rides to assure that they are not very hot as to cause burns. Cool hot slide and rides with water and wipe dry prior to using.
Do not allow children to wear open toe or heel footwear like sandals, flip–flops or clogs.
Do not allow children to walk, in front, between, behind or close to moving rides.
Do not let children twist swing chains or ropes or loop them over the top support bar. This may reduce the strength of the chain or rope and cause premature failure.
Do not let children get off rides while they are in motion.
Do not permit climbing on equipment when it is wet.
Do not permit rough play or use of equipment in a manner for which it was not intended. Standing on or jumping from the roof, elevated platforms, swings, climbers, ladders or slide can be dangerous.
Do not allow children to swing empty rides or seats.
Do not allow children to go down slide head first or run up slide.
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SERIOUS HEAD INJURY HAZARDInstallation over concrete, asphalt, dirt, grass, carpet and other hard surface creates a risk of serious injury or death from falls to the ground. Install and maintain shock absorbing material under and around play-set as recommended on page 3 of these instructions.
COLLISION HAZARDPlace play-set on level ground at least 6 feet from any obstruction such as a garage or house, fences, poles, trees, sidewalks, walls, landscape timbers, rocks, pavement, planters, garden borders, overhanging branches, laundry lines, and electrical wires. (See OBSTACLE FREE SAFETY ZONE on cover)
CHOKING HAZARD/SHARP EDGES & POINTSAdult assembly required. This product contains small parts and parts with sharp edges and points. Keep parts away from children until fully assembled.
WARNING LABELOwners shall be responsible for maintaining the legibility of the warning labels.
STRANGULATION HAZARD• NEVER allow children to play with ropes, clotheslines,
pet leashes, cables, chains or cord-like items when using this play-set or to attach these items to play-set.
• NEVER allow children to wear loose fitting clothing, ponchos, hoods, scarves, capes, necklaces, items with draw-strings, cords or ties when using this play-set.
• NEVER allow children to wear bike or sport helmets when using this play-set.
Failure to prohibit these items, even helmets with chin straps, increases the risk of serious injury and death to children from entanglement and strangulation.
TIP OVER HAZARDChoose a level location for the equipment. This can reduce the likelihood of the play set tipping over and loose-fill surfacing materials washing away during heavy rains.
DO NOT allow children to play on the play-set until the assembly is complete and the unit is properly anchored.
WARNING
WARNING – Safe Play Instructions
feys to Assembly Success
Part Identification feyOn each page, you will find the parts and quantities required to complete the assembly step illustrated on that page. Here is a sample.
SymbolsThroughout these instructions symbols are provided as important reminders for proper and safe assembly.
Proper Hardware AssemblyLag screws require drilling pilot holes to avoid splitting wood. Only a flat washer is required. For ease of installation liquid soap can be used on all lag-type screws.
For bolts, tap T-Nut into hole with hammer. Insert the hex bolt through lock washer first then flat washer then hole. Because the assemblies need to be squared do not completely tighten until instructed. Pay close attention to diameter of the bolts. 5/16” is slightly larger than 1/4”.
Once the assembly is tightened, watch for exposed threads. If a thread protrudes from the T-Nut, remove the bolt and add washers to eliminate this condition. Extra washers have been provided for this purpose.
This identifies information that requires special attention. Improper assembly could lead to an unsafe or dangerous condition.
Where this is shown, 2 or 3 people are required to safely complete the step. To avoid injury or damage to the assembly make sure to get help!
Check that assembly is square before tightening bolts.
Use a measuring tape to assure proper location.
Check that set or assembly is properly level before proceeding.
Pre-drill a pilot hole before fastening screw or lag to prevent splitting of wood.
This indicates time to tighten bolts, but not too tight! Do not crush the wood. This may create splinters and cause structural damage.
UseHelp
UseHelp
MeasureDistance
SquareAssembly
UseLevel
Pre-drill1/8” Bit
Tighten Bolts
No Yes
CAUTION – Protrusion Hazard
Tools Required
Shovel Level #2 & #3 Phillipsor Robertson
SafetyGlasses
Drill (1/8” 3/16” Bit)
MeasuringTape
Hammer Ratchet 1/2”, 7/16” & 9/16”
SquareRuler
Step Ladder
12342X Post 2 x 4 x 83”
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1 inch = 25.4mm
SOLO)WAVE DESIGN HARDWARE
For example:BOLT LENGTH 4½ (4.5) inches long
114mm long
1 inch = 25.4mm
25.4mm4.5 inches x
DIAMETER CONVERSION
LENGTH CONVERSION
=
BOLT DIAMETER 5/16 (0.31) inches
0.31 inches x 25.4mm = 8mm
For example:
HARDWARE LENGTH CHARTinches vs millimetres
6 1525½ 1405 127
4½ 1144 102
3½ 893 76
2½ 642 51
1½ 381¼ 32
1-1/8 291 25.4
7/8 223/4 191/2 12.7
1/4" (6mm) Flat Washer
1/4" (6mm) Lock Washer
1/4"(0.25) = 6mm Hex Bolt1/4" (6mm) T-Nut
5/16"(.31) = 8mm Lag Screw
5/16" (8mm) Flat Washer
1/4"(0.25) = 6mm Lag Screw
1/4" (6mm) Flat Washer
5/16" (8mm) Flat Washer
5/16" (8mm) Lock Washer
5/16"(.31) = 8mm Hex Bolt5/16" (8mm) T-Nut
3/8"(.38) = 9.5mm Lag Screw
3/8" (9.5mm) Flat Washer
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5/4 x 54 1/2"114.3
1"25.4
5/4 x 43 1/2"88.9
1"25.4
1 inch = 25.4mm
For example:
1505mm =
LENGTH CONVERSION
SOLO)WAVE DESIGN WOOD PROFILES
BOARD LENGTH 59¼ (59.25) inches
59.25 inches x 25.4mm
IMPORTANT:Dimensions in brackets [mm] represent millimetres.
1 x 2
1 x 4
1 x 5
1 x 6
15.95/8" 3 3/8"
85.7
2 x 43 3/8"85.7
1 3/8"34.9
2 x 21 1/2"38.1
1 1/2"38.1
2 x 32 1/2"63.5
1 3/8"34.9
4 1/2"114.3
5/8"15.9
5 3/8"136.5
5/8"15.9
5/4 x 65 1/2"139.7
1"25.4
4 x 6
5 1/4"133.4
3 1/4"82.6
4 x 4
3 1/4"82.6
3 1/4"82.6
15.95/8" 1 3/8"
34.9
2 x 65 3/8"136.5
1 1/2"38.1
1pc. - 1779 CE Access Board (1 x 6 x 17") - Box 1 - 3631779
1pc. - 1917 Lower Back (1 x 5 x 56-7/8") - Box 1 - 3641917
2pc. - 1911 Table Top (1 x 5 x 28-7/8") - Box 1 - 3631911
2pc. - 1927 Top Front Back (1 x 4 x 56-3/4") - Box 1 - 3641927
2pc. - 1778 CE Rock Board A (1 x 6 x 17") - Box 1 - 3631778
1pc. - 1923 Side Top (1 x 4 x 26-7/8") - Box 1 - 3641923
1pc. - 1922 Seat Rail (1 x 4 x 27") - Box 1 - 3641922
1pc. - 1915 Chalk Wall Spacer (1 x 2 x 29-1/2") - Box 1 - 3641915
1pc. - 1914 Cafe Ground (1 x 5 x 41-1/2") - Box 1 - 3641914
5pc. - 0304 CE Floor Board (1 x 4 x 32-1/2") - Box 1 - 3630304
1pc. - 1918 Roof End (1 x 4 x 36-5/8") - Box 1 - 3641918
1pc. - 1928 Lower Side (1 x 5 x 59-11/16") - Box 1 - 3641928
1pc. - 1925 SW Top (1 x 4 x 36") - Box 1 - 3641925
3pc. - 1777 CE Rock Board B (1 x 6 x 17") - Box 1 - 3631777
Part Identification (Reduced Part Size) Nominal Size
1" x 2"1" x 4"1" x 5"1" x 6"
Actual Size
⅝" x 1⅜" ⅝" x 3⅜"⅝" x 4½"⅝" x 5⅜"
Part Identification (Reduced Part Size) Part Identification (Reduced Part Size)
1pc. - 1920 Seat Bottom (1 x 5 x 17-3/4") - Box 1 - 3641920
1pc. - 1912 Back Divider (2 x 2 x 59-3/8") - Box 1 - 3641912
1pc. - 1767 Lower Front (1 x 6 x 39-3/4") - Box 1 - 3641767
5pc. - 1776 Floor Board (1 x 6 x 23-1/2") - Box 1 - 3631776
1pc. - 1761 Side Joist (2 x 2 x 34-3/4") - Box 1 - 3641761
2pc. - 1766 Corner Block (2 x 3 x 4-1/2") - Box 1 - 3641766
1pc. - 1763 Floor Joist (5/4 x 2 x 38-1/2") - Box 1 - 3641763
1pc. - 1919 Roof Ridge (2 x 2 x 37-7/8") - Box 1 - 3641919
1pc. - 1760 Floor (1 x 6 x 26-7/8") - Box 1 - 3641760
5pc. - 0318 Ground Stake (1-1/4 x 1-1/2 x 14") - Box 1 - 3650318
1pc. - 1913 Back Floor (1 x 6 x 38-3/4") - Box 1 - 3641913
1pc. - 1862 SW Support (5/4 x 4 x 46-12") - Box 1 - 3641862
2pc. - 1774 CE Gap Board (1 x 6 x 23-1/2") - Box 1 - 3631774
1pc. - 1910 Seat (1 x 6 x 28-7/8") - Box 1 - 3631910
1pc. - 1924 SW Floor (1 x 6 x 26-7/8") - Box 1 - 3641924
Part Identification (Reduced Part Size) Nominal Size
1" x 6"5/4" x 4"2" x 2"2" x 3"
Actual Size
⅝" x 5⅜"1" x 3¼"
1½" x 1½" 1⅜" x 2½"
Part Identification (Reduced Part Size) Part Identification (Reduced Part Size)
2pc. - 0349 Rock Rail (2 x 3 x 51") - Box 1 - 3640349
1pc. - 4919 SW Rail Block (2 x 4 x 5-3/8") - Box 1 - 3644919
1pc. - 1856 SW Upright (2 x 4 x 48-5/16") - Box 1 - 3641856
2pc. - 1921 Seat Post (2 x 4 x 11") - Box 1 - 3641921
4pc. - 1500 Post (2 x 4 x 83") - Box 1 - 3641500
2pc. - 1863 SW Post (2 x 4 x 86-11/16") - Box 1 - 3641863
1pc. - 1764 Floor Front (2 x 3 x 38-1/2") - Box 1 - 3641764
1pc. - 1826 Front Beam (2 x 6 x 83-5/8") - Box 1 - 3631826
2pc. - 1926 Table Support (2 x 6 x 12-5/16") - Box 1 - 3641926
1pc. - 1825 Back Beam (2 x 6 x 83-5/8") - Box 1 - 3631825
1pc. - 1861 SW Mount (2 x 4 x 38-1/8") - Box 1 - 3641861
1pc. - 1916 Front Divider (2 x 4 x 59-1/4") - Box 1 - 3641916
Part Identification (Reduced Part Size) Nominal Size
2" x 4"2" x 6"
Actual Size
1⅜" x 3⅜"1½" x 5⅜"
Part Identification (Reduced Part Size) Part Identification (Reduced Part Size)
1pc. - 0369 Lower Diagonal (2 x 3 x 37") - Box 1 - 3640369
1pc. - 0312 Gusset (2 x 3 x 16") - Box 1 - 3640312
3pc. H4 - HexBolt1/4x4"-(9277240)
4pc. H7 - HexBolt1/4x5-1/2"-(9277252)
1pc. H8 - HexBolt1/4x4-1/4"-(9277241)
Hardware Identification(ActualSize)
2pc. G8 - HexBolt5/16x2"-(9277320)
4pc. G4 - HexBolt5/16x4"-(9277340)
3pc. H6 - HexBolt1/4x4-3/4"-(9277243)
4pc. G1 - HexBolt5/16x1-1/2"-(9277312)
9pc. LS3 -LagScrew1/4x3"-(9262230)
25pc. H2 - HexBolt1/4x2"-(9277220)
5pc. G5 - HexBolt5/16x4-1/2"-(9277342)
4pc. LS1 -LagScrew1/4x1-1/2"-(9262212)
[email protected] 13 [email protected]
30pc. FW3 - #8 Flat Washer - (9251500)
19pc. FW0 - 3/16" Flat Washer - (9251100)
49pc. FW1 - 1/4" Flat Washer - (9251200)
17pc. FW2 - 5/16" Flat Washer - (9251300)
41pc. LW1 - 1/4" Lock Washer - (9253200)
36pc. TN1 - 1/4" T - Nut -(9285200)
5pc. BN1 - 1/4" Barrel Nut - (9248200)
13pc. TN2 - 5/16" T- Nut - (9285300)
13pc. LW2 - 5/16" Lock Washer - (9253300)
Hardware Identification (Actual Size)
5pc. PB2 - Pan Bolt 1/4 x 1-1/4" - (9274211)
5pc. S10 - Pan Screw #8 x 1" - (9264510)
90pc. S2 - Wood Screw #8 x 1-1/2" - (9260512)
22pc. S1 - Wood Screw #8 x 1-1/8" - (9290514)
10pc. S4 - Wood Screw #8 x 3" - (9260530)
42pc. S5 - Pan Screw #8 x 1/2" - (9264504)
2pc. LN2 - 5/16" Lock Nut - (9283300)
11pc. S3 - Wood Screw #8 x 2-1/2" - (9260522)
4pc. S15 - Wood Screw #8 x 1-3/4" - (9260513)
17pc. S7 - Pan Screw #12 x 2" - (9264620)
1X 3320356Big Backyard I.D Plaque w hardware
2X 372494342" Belt Swing Yellow w.welded chain
Part Identification (Reduced Part Size)
1X 3310148Slide 48" High Rail -Green
1X 3320386 Rocks (5pk) 3-Green 2-Yellow
1X 3200184Triangle Plate (4pk) Green
1X 3202001Swing Hanger BoltThru. (6 pk)
1X 3201103 (4pk)Corner Brace Set
1X 9750111Chalk Wall Tarp
1X 9750110Springfield Canopy
1X 372490824" Acro Swing Yellow w.welded chain
B. IfthereareanymissingordamagedpiecesoryouneedassistancewithassemblypleasecontacttheConsumerRelationsDepartmentdirectly.Callusbeforegoingbacktothestore.
STOP STOPSTOP STOP
Step 1: Inventory Parts - Read This Before Starting Assembly
C. Readtheassemblymanualcompletely,payingspecialattentiontoANSIwarnings;notes;andsafety/maintenanceinformationonpages1-6.
D. Beforeyoudiscardyourcartonsfillouttheformbelow.•ThecartonI.D.stampislocatedontheendofeachcarton.Thetrackingnumberis
locatedontheBigBackyardIDPlaque(3320356).
•Pleaseretainthisinformationforfuturereference.YouwillneedthisinformationifyoucontacttheConsumerRelationsDepartment.
•PleaserefertoPage6forproperhardwareassembly.•Eachstepindicateswhichboltsand/orscrewsyouwillneedforassembly,aswellas
anyflatwashers,lockwashers,t-nutsorlocknuts.
A. Thisisthetimeforyoutoinventoryallyourhardware,woodandaccessories,referencingthepartsidentificationsheets.Thiswillassistyouwithyourassembly.•Thewoodpieceswillhavethefourdigitkeynumberstampedontheendsofthe
boards.Thewoodpiecesarereferencedthroughouttheinstructionswiththisnumber.
CARTONI.D.STAMP:__________14459___(Box4)
CARTONI.D.STAMP:__________14459___(Box5)
CARTONI.D.STAMP:__________14459___(Box6)
CARTONI.D.STAMP:__________14459___(Box1)
CARTONI.D.STAMP:__________14459___(Box2)
CARTONI.D.STAMP:__________14459___(Box3)
MODELNUMBER:F24017
TRACKINGNUMBER(fromIDPlaque):
x x xx
xx x x
x x xx
xx x x
x x xx
xx x x
Step 2: Swing Beam Assembly
Make sure triangle is tight against beam
A:Inthemiddleholesof(1825)BackBeaminstall2Bolt-ThruSwingHangers(fig2.1)makingsuretheswinghangersareorientedinthedirectionshowninfig.2.4tomaintainproperswingmotion.
B:Intheendholesof(1826)FrontBeaminstall4Bolt-ThruSwingHangers(fig.2.1)makingsuretheswinghangersareorientedinthedirectionshowninfig.2.4tomaintainproperswingmotion.
Fig. 2.4
C: Attach1TrianglePlatetotheendsofeach(1826)FrontBeamand(1825)BackBeamusing1(G1)5/16x1-1/2”HexBolt(withlockwasher,flatwasherandt-nut)intheholeindicatedinfig.2.2&2.3.Correct hole usage is very important.
Important!Swing End
(With Overhang)
Important!Fort End Side(No Overhang)
D:Attach1(H7)1/4x5-1/2”HexBolt(withlockwasher,flatwasherandt-nut)totheendsofeach(1826)FrontBeamand(1825)BackBeam.Theboltsdonotattachtoanything,butMUSTbeinstalledtothebeamstopreventsplittingandcheckingofwood.(fig.2.2&2.3)
Swing End(With Overhang)
Fort End Side(No Overhang)
Wood Parts Hardware
Bolt-ThruSwingHangers
4 x 1/4 x 5-1/2” Hex Bolt (1/4” flat washer, 1/4” lock washer, 1/4” t-nut)
4 x 5/16 x 1-1/2” Hex Bolt (5/16” flat washer, 5/16” lock washer, 5/16” t-nut)
H7
G1
1 x Bolt-Thru Swing Hangers (pkg of 6)1 x Triangle Plate (pkg of 4)
1 x Front Beam 2 x 6 x 83-5/8”1 x Back Beam 2 x 6 x 83-5/8”
1826
1825
TrianglePlates
G1H7
1826
1825
1/4”FlatWasher 1/4”Lock
Washer
1/4”T-Nut
5/16”FlatWasher
5/16”LockWasher
5/16”T-Nut
1826
1825
H7
Other Parts
Fig. 2.2
Fig. 2.3
G1H7
G1G1
H7
Fig. 2.1Bolt-ThruSwingHangers
TrianglePlates
Warning! For your child’s safety, orientate the swing hangers as shown to ensure your swing will have proper swing motion when installed. Failure to do so could result in premature failure of the swing hanger or swing chain.
5/16”FlatWasher
5/16”LockWasher
5/16”T-Nut
1863
1856
G4
1863
5/16”FlatWasher
5/16”LockWasher
5/16”T-Nut
1862
G5
Step 3: Swing End Assembly
A:Attach2(1863)SWPoststo(1856)SWUprightusing2(G4)5/16x4”HexBolts(withlockwasher,flatwasherandt-nut).(fig.3.1)
B:Attach(1862)SWSupporttoboth(1863)SWPostsand(1856)SWUprightusing3(G5)5/16x4-1/2”HexBolts(withlockwasher,flatwasherandt-nut).(fig.3.1)
Wood Parts Hardware2 x 5/16 x 4” Hex Bolt (5/16” lock washer, 5/16” flat washer, 5/16” t-nut)
3 x 5/16 x 4-1/2” Hex Bolt (5/16” lock washer, 5/16” flat washer, 5/16” t-nut)
G4
G5
2 x SW Post 2 x 4 x 86-11/16”1 x SW Support 5/4 x 4 x 46-1/2”1 x SW Upright 2 x 4 x 48-5/16”
1862
1863
1856
Fig. 3.1
Step 4: Attach Swing End to Swing Beam
A:Place(4919)SWRailBlockinthecentrebetween(1826)FrontBeamand(1825)BackBeamandattachwith1(H8)1/4x4-1/4”HexBolt(withlockwasher,flatwasherandt-nut).(fig.4.1&4.2)
B:AttachSwingBeamAssemblytothesideoftheSwingEndAssemblywiththeoverhang(fig.4.3&4.4)using1(G5)5/16x4-1/2”HexBolt(withlockwasher,flatwasherandt-nut)inthetopholeofTrianglePlateand1(G8)5/16x2”HexBolt(with2flatwashersandlocknut)inthebottomholeofTrianglePlate.(fig.4.4)MakesureSwingEndAssemblyflaresoutatanangle.(fig.4.3)
Wood Parts Hardware
Fig. 4.2
1/4”FlatWasher
1/4”LockWasher
1/4”T-Nut
H8
4919
G5
5/16”T-Nut
5/16”FlatWasher
5/16”LockWasher
5/16”FlatWasher5/16”
LockNut
G8
1825
Side with overhang
1 x SW Rail Block 2 x 4 x 5-3/8”4919 1 x 1/4 x 4-1/4” Hex Bolt (1/4” lock washer, 1/4” flat washer, 1/4” t-nut)
1 x 5/16 x 4-1/2” Hex Bolt (5/16” lock washer, 5/16” flat washer, 5/16” t-nut)1 x 5/16 x 2” Hex Bolt (5/16” flat washer x2, 5/16” lock nut)
H8
G5
G8
Fig. 4.1
Fig. 4.3 Fig. 4.4
1826
1825
1826
100o
1825
1826
Step 5: Cafe Wall Assembly
A:Attach(1914)CafeGroundwith4(H2)1/4x2”HexBolts(withlockwasher,flatwasherandt-nut);(1760)Floorusing2(H2)1/4x2”HexBolts(withlockwasher,flatwasherandt-nut)inthebottomholes,noticingholelocations;and(1923)SideTopwith2(H2)1/4x2”HexBolts(withlockwasher,flatwasherandt-nut)to2(1500)Postsasshowninfig.5.1.
Note: Pre-drill all holes using a 1/8” drill bit before installing the lag screws.
B:Makesureassemblyissquareandthenfasten(1760)Floorto(1500)Postsinthetopholesusing2(LS1)1/4x1-1/2”LagScrews(withflatwasher).(fig.5.1)
Notice the hole locations of (1760) Floor
Wood Parts Hardware
Fig. 5.1
1/4”FlatWasher
1/4”T-Nut
H2
LS1
1923
H2
H2
H2
H2
LS1
H2
1500
1760
1914
1500
1/4”LockWasher
1/4”FlatWasher
1 x Side Top 1 x 4 x 26-7/8”1 x Floor 1 x 6 x 26-7/8”1 x Cafe Ground 1 x 5 x 41-1/2”2 x Post 2 x 4 x 83”
19238 x 1/4 x 2” Hex Bolt (1/4” lock washer, 1/4” flat washer, 1/4” t-nut)
2 x 1/4 x 1-1/2” Lag Screw (1/4” flat washer)
H2
1500
1914
1760
LS1
Notice the hole location in (1760) Floor
Step 6: Swing Wall Assembly Part 1
A:Attach(1928)LowerSide,noticingthesidetheboltholeontheextendedendison,using4(H2)1/4x2”HexBolts(withlockwasher,flatwasherandt-nut);(1924)SWFloor(inthebottomholes)and(1925)SWTopusing2(H2)1/4x2”HexBolts(withlockwasher,flatwasherandt-nut)foreachboardto2(1500)Posts.(fig.6.1)Note: Keep all bolts loose.
B:Onthesideindicatedinfig.6.1,attach(0369)LowerDiagonalto(1928)LowerSidewith1(H2)1/4x2”HexBolt(withlockwasher,flatwasherandt-nut).
Notice overhang at this side
Wood Parts Hardware1 x SW Top 1 x 4 x 36”1 x SW Floor 1 x 6 x 26-7/8”1 x Lower Side 1 x 5 x 59-11/16”2 x Post 2 x 4 x 83”1 x Lower Diagonal 2 x 3 x 37”
19259 x 1/4 x 2” Hex Bolt (1/4” lock washer, 1/4” flat washer, 1/4” t-nut)H2
0369
1500
1928
1924
Fig. 6.1 1/4”FlatWasher
1/4”T-Nut
H2
1925
1/4”LockWasher H2
H2
H2
1500
1924
H2
1928
1500
H2
0369
Notice bolt hole on this side.
Notice the hole locations of (1924) SW Floor
Step 6: Swing Wall Assembly Part 2
C:Place(1861)SWMountacross(1924)SWFloorand(1925)SWTopandattachusing2(G4)5/16x4”HexBolts(withlockwasher,flatwasherandt-nut)asshowninfig.6.2.Noticethesideholelocationsaretowardsthetopoftheboard.
Note: Pre-drill all holes using a 1/8” drill bit before installing the lag screws.
D:Makesureassemblyissquarethenfasten(1924)SWFloorto(1500)Postsinthetopholesusing2(LS1)1/4x1-1/2”LagScrews(withflatwasher);and(0369)LowerDiagonalto(1500)Postwith1(LS3)1/4x3”LagScrew(withflatwasher).(fig.6.2)
E:Tightenallbolts.
Wood Parts Hardware1 x SW Mount 2 x 4 x 38-1/8” 2 x 1/4 x 1-1/2” Lag Screw (1/4” flat washer)
1 x 1/4 x 3” Lag Bolt (1/4” flat washer)
2 x 5/16 x 4” Hex Bolt (5/16” lock washer, 5/16” flat washer, 5/16” t-nut)
1861
G4
LS1
LS3
G4
5/16”FlatWasher
5/16”T-Nut
5/16”LockWasher
LS1
LS3
LS1
1861
Notice the hole locations of (1861) SW Mount
G4
1/4”FlatWasher1/4”Flat
Washer
1925
1500
1924
0369
1/4”FlatWasher
Fig. 6.2
1 1913 Back Floor 12 1764 Floor Front 13 H4 1/4 x 4" HB 24 H6 1/4 x 4.75" HB 25 S7 No. 12 x 2" Pan
Screw 2
Wood Parts Hardware
Step 7: Fort Frame Assembly
1 x Back Floor 1 x 6 x 38-3/4”1 x Floor Front 2 x 3 x 38-1/2”
1913 2 x 1/4 x 4” Hex Bolt (1/4” lock washer, 1/4” flat washer, 1/4” t-nut)
2 x 1/4 x 4-3/4” Hex Bolt (1/4” lock washer, 1/4” flat washer, 1/4” t-nut)
2 x #12 x 2” Pan Screw (3/16” flat washer)
H4
1764 H6
S7
A:Onthefrontoftheassembly,sidewithoutthe(0369)LowerDiagonal,attach(1764)FloorFronttoboth(1500)Posts,noticingtheboltholesaretowardsthebottomoftheboard,with2(H6)1/4x4-3/4”HexBolts(withlockwasher,flatwasherandt-nut).(fig.7.1and7.2)
B:Onthebacksideoftheassemblyattach(1913)BackFloortoboth(1500)Posts,noticingthemiddleboltholeisorientedtowardsthebottom,with2(H4)1/4x4”HexBolts(withlockwasher,flatwasherandt-nut)inthebottomholes.(fig.7.1and7.2)
C:Makesure(1913)BackFloorislevelandsquaretotheposts,thenattachwith2(S7)#12x2”PanScrews(with3/16”flatwasher).(fig.7.1and7.2)
Fig. 7.2
H6
1500
Fig. 7.1
1913
1500
1500
1764
0369
H4
1/4”FlatWasher 1/4”
T-Nut
1/4”LockWasher
3/16”FlatWasher
1500
1/4”FlatWasher
1/4”LockWasher
S7
Notice the hole towards bottom of board
Notice the hole towards bottom of board
1913
1764
Wood Parts Hardware
Step 8: Attach Lower Back
1 x Lower Back 1 x 5 x 56-7/8”1917 2 x 1/4 x 3” Lag Screw (with 1/4” flat washer)
2 x #12 x 2” Pan Screw (with 3/16” flat washer)
LS3
S7
Note: Pre-drill all holes using a 1/8” drill bit before installing the lag screws.
A:Attach(1917)LowerBacktothebottomofthe(1500)Postsonthebackoftheassemblywith2(LS3)1/4x3”LagScrews(withflatwasher)inthetop(pre-drilled)holesand2(S7)#12x2”PanScrews(with3/16”flatwashers)inthebottomholes.(fig.8.1and8.2)
Fig. 8.1
LS3
1917
3/16”FlatWasher
S7
1917
1500
1500
1/4”FlatWasher
CafeWallSide
Back
Fig. 8.2
x2
x2
Wood Parts Hardware
Step 9: Attach Side Joist
1 x Side Joist 2 x 2 x 34-3/4”1761 2 x 1/4 x 2” Hex Bolt (1/4” lock washer, 1/4” flat washer, 1/4” t-nut)
2 x #12 x 2” Pan Screw (3/16” flat washer)
H2
S7
A:Frominsidetheassemblyattach(1761)SideJoistto(1913)BackFloorwith2(H2)1/4x2”HexBolts(withlockwasher,flatwasherandt-nut)intheoutsideholesand2(S7)#12x2”PanScrews(with3/16”flatwasher)intheinsideholes,asshowninfig.9.1and9.2).
1761
1/4”FlatWasher
Fig. 9.1
Fig. 9.2
1913
H2
1/4”LockWasher
1/4”T-Nut
with3/16”FlatWashers
S7
Wood Parts Hardware
Step 10: Rock Wall Frame Assembly Part 1
1 x Rock Rail 2 x 3 x 51”1 x Corner Block 2 x 3 x 4-1/2”
0349 2 x #8 x 3” Wood Screw 1766
S4
A:Attach(1766)CornerBlockto(0349)RockRail,flushtothebottomandlongside,with2(S4)#8x3”WoodScrews,asshowninfig.10.1and10.2.Noticewhichdirectiontheanglededgeof(0349)RockRailfaces.
1766
Fig. 10.1
Flush
Fig. 10.2
0349
1766
S4
Wood Parts Hardware1 x Corner Block 2 x 3 x 4-1/2”1 x Lower Front 1 x 6 x 39-3/4”1767
8 x #8 x 1-1/2” Wood Screw
2 x #8 x 1-3/4” Wood Screw
1766 S2
Step 10: Rock Wall Frame Assembly Part 2
B:PlaceRockRailAssembly,fromStep10Part1,5/8”above(1764)FloorFrontandtightto(1500)PostontheCafeWallSide.(fig.10.3and10.4).Attach(0349)RockRailto(1764)FloorFrontusing2(S15)#8x1-3/4”WoodScrewsasshowninfig.10.4.
C:Attach(1914)CafeGroundto(1766)CornerBlockwith2(S2)#8x1-1/2”WoodScrews.(fig.10.3and10.5)
D:Attach(1767)LowerFrontto(0349)RockRailwith2(S2)#8x1-1/2”WoodScrews.(fig.10.3and10.5)
E:Placeasecond(1766)CornerBlockflushtothetopof(1928)LowerSideandtighttoboth(1767)LowerFrontand(1928)LowerSide.Attachwith4(S2)#8x1-1/2”WoodScrewsasshowninfig.10.3,10.6and10.7.
1764
Fig. 10.3
Fig. 10.4
Fig. 10.5
Fig. 10.6
Fig. 10.7
1928
1767
0349
S2
S2
S15
17640349
1767
1914
1914
S2
S2
1767
S2
1766
1928
S2
x2
0349
5/8”
OutsideFortView
InsideFortView
SideView
1500
1500
1766
SideFortView
1767
1766
S15
Flushtotop
Wood Parts Hardware
Step 11: Attach Gusset to Fort
1 x Gusset 2 x 3 x 16” 3 x #8 x 3” Wood Screw
1 x #8 x 2-1/2” Wood Screw
0312 S4
A:Makesuretheassemblyissquarebeforeproceeding.
B:Fromtheinsideoftheassembly,attach(0312)Gussetflushtotheoutsideedgeof(1500)PostontheSwingWallusing2(S4)#8x3”WoodScrews.Theotherendofthegussetshouldbetightagainst(1764)FloorFront.(fig.11.1and11.2)
C:Attachtheotherendof(0312)Gussetto(1764)FloorFrontwith1(S4)#8x3”WoodScrewand1(S3)#8x2-1/2”WoodScrew,asshowninfig.11.1and11.2.
1764
Fig. 11.1
1764
S4
S4
1500 Fig. 11.2
0312
1500
Flush
SwingWallSide
S3
S3
Wood Parts Hardware
Step 12: Attach Floor Joist to Fort
1 x Floor Joist 5/4 x 2 x 38-1/2” 2 x #8 x 3” Wood Screw
1763 S4
A: Frominsideoftheassembly,measure3”downfromthetopof(1760)Floorand(1924)SWFloorthenattach(1763)FloorJoisttoeachboardwith1(S4)#8x3”WoodScrewperend.(fig.12.1,12.2and12.3)
1763
Fig. 12.3
S4
Fig. 12.2
Fig. 12.1
1760
1763
1760
S4
InsideFortView
OutsideFortView
1924
S4
3”
1763
Wood Parts Hardware
Step 13: Attach Gap and Floor Boards to FortPart 1
2 x CE Gap Board 1 x 6 x 23-1/2” 10 x #8 x 1-1/2” Wood Screw 1774 S2
A: Install1(1774)CEGapBoardtoeachendoftheassemblyattachingto(1761)SideJoist,(1763)FloorJoistand(1764)FloorFrontusing5(S2)#8x1-1/2”WoodScrewsperboard.(fig.13.1and13.2)
Fig. 13.2
Fig. 13.1
1763
1761
1774
1500
1764
1500
1761
S2
1774
1500
1764
Wood Parts Hardware5 x Floor Board 1 x 6 x 23-1/2” 25 x #8 x 1-1/2” Wood Screw
1776 S2
Fig. 13.3
1763
1764
S2 1761
1776
(hiddenunderfloorboards)
x5perboard
(hiddenunderfloorboards)
x5evenlyspaced
B:Inbetweenboth(1774)CEGapBoardsplace5(1776)FloorBoardsmakingsureallboardsareevenlyspaced.Attachto(1761)SideJoist,(1763)FloorJoistand(1764)FloorFrontusing5(S2)#8x1-1/2”WoodScrewsperboard.(fig.13.3)
Step 13: Attach Gap and Floor Boards to FortPart 2
1774
1774
Step 14: Front Wall Frame Assembly
A: Attach(1916)FrontDividerto(1764)FloorFrontwith1(H6)1/4x4-3/4”HexBolt(withlockwasher,flatwasherandt-nut).Keep bolt loose.(fig14.1)
B:Attach(1927)TopFrontBackto(1916)FrontDividerwith1(H4)1/4x4”HexBolt(withlockwasher,flatwasherandt-nut).Keep bolt loose.(fig.14.1)
C: Makesure(1927)TopFrontBackislevelthenattachtoboth(1500)Postswith4(S7)#12x2”PanScrews(with3/16”flatwasher).(fig.14.1)
D: Tighten all bolts from this step.
Fig. 14.1
H6
1500
1/4”FlatWasher
1/4”T-Nut
1/4”LockWasher
S7
H4
1927
1764
1500
S7
1916
Wood Parts Hardware1 x Top Front Back 1 x 4 x 56-3/4”1 x Front Divider 2 x 4 x 59-1/4”
1 x 1/4 x 4” Hex Bolt (1/4” lock washer, 1/4” flat washer, 1/4” t-nut)
1 x 1/4 x 4-3/4” Hex Bolt (1/4” lock washer, 1/4” flat washer, 1/4” t-nut)
4 x #12 x 2” Pan Screw (3/16” flat washer)
1927
S7
1916H6
H4
1/4”FlatWasher
1/4”T-Nut
1/4”LockWasher
with3/16”FlatWashers
with3/16”FlatWashers
(Hiddenunderfloorboards)
A:Place(0349)RockRailflushtotopofthefloorboardsandtightto(1916)FrontDivider.(fig.15.1and15.2).Attach(0349)RockRailsto(1764)FloorFrontusing2(S15)#8x1-3/4”WoodScrewsasshowninfig.15.3.
B:Attach(1767)LowerFrontto(0349)RockRailwith2(S2)#8x1-1/2”WoodScrews.(fig.15.1and15.4)
Step 15: Attach Rock Rail to Fort
Fig. 15.2
0349
Fig. 15.3
Fig. 15.4
Fig. 15.1
1764
0349
0349
1767
1767
1916
0349
S2
S15
1916
Wood Parts1 x Rock Rail 2 x 3 x 51” 2 x #8 x 1-1/2” Wood Screw
2 x #8 x 1-3/4” Wood Screw
0349 S2
Hardware
1764
S15
FloorBoards
1764
SideView
Flush
1779
A:Attach(1779)CEAccessBoardflushtothetopandoutsideedgesofeach(0349)RockRailwith4(S2)#8x1-1/2”WoodScrews.(fig.16.1and16.2)
B: Below(1779)CEAccessBoardstagger3(1777)CERockBoardBand2(1778)CERockBoardA,makingsuretheyareevenlyspacedwithaminimum2-1/8”andmaximum2-3/8”gap.Thesidesareflushtotheoutsideedgesofeach(0349)RockRail.Attachusing4(S2)#8x1-1/2”WoodScrewsperboard.(fig.16.1and16.2)
Place the CE Rock Boards as you desire, but watch the hole placement to prevent rocks from forming a straight line.
Note: Gaps between boards 2-1/8”, not to exceed 2-3/8”
Note: The holes in the rock boards must orient to the top of the boards.
Step 16: Rock Wall Assembly
Wood Parts1 x CE Access Board 1 x 6 x 17”3 x CE Rock Board B 1 x 6 x 17”2 x CE Rock Board A 1 x 6 x 17”
24 x #8 x 1-1/2” Wood Screw1779 S2
Hardware
1777
1778
Fig. 16.1
1779
S2
0349
Flush
Fig. 16.2
1777
1778
x4perboard
Step 17: Attach Rocks to Rock Board
A: Place1rockoneach(1777)and(1778)CERockBoardA&B(fig.17.1and17.2)andattachusing1(PB2)1/4x1-1/4”PanBolt(withlockwasher,flatwasherandbarrelnut)and1(S10)#8x1”PanScrewperrock.Therockscanbeattachedinanyorder.(fig.17.2)
The screw must be in the hole directly under the Pan Bolt, it will stop the rock from spinning. (fig. 17.3)
Note: Make sure all hardware is used to secure each rock properly.
Other Parts5 x Rocks (Green/Yellow)5 x #8 x 1” Pan Screw
5 x 1/4 x 1-1/4” Pan Bolt (3/16” flat washer, 1/4” lock washer, 1/4” barrel nut)
Hardware
Fig. 17.1
S10
Fig. 17.2
PB2
Fig. 17.3
PB2
3/16”FlatWasher
1/4”BarrelNut
1/4”LockWasher
Rocksx5
S10
Step 18: Attach Ground Stakes
A:Drive3(0318)GroundStakes10-1/2”intothegroundagainst(1928)LowerSideat(1500)Postand(0369)LowerDiagonalandagainst(1914)CafeGroundat(1500)Postasshowninfig.18.1.Attachusing2(S3)#8x2-1/2”WoodScrewspergroundstake.(fig.18.1and18.2)
MOVE FORT TO FINAL LOCATION. FINAL LOCATION MUST BE LEVEL GROUND
Warning! To prevent tipping and avoid potential injury, stakes must be driven 10-1/2” into ground. Digging or driving stakes can be dangerous if you do not check first for underground wiring, cables or gas lines.
Wood Parts3 x Ground Stake 1-1/4 x 1-1/2 x 14” 6 x #8 x 2-1/2” Wood Screw
Hardware
Fig. 18.1
0318
S3
1928
0369
0318
1500
S3
10-1/2”InGround
1500
1914
Fig. 18.2
0318
Step 19: Back Wall Frame Assembly
A: Attach(1912)BackDividerto(1913)BackFloorwith1(H2)1/4x2”HexBolt(withlockwasher,flatwasherandt-nut).Keep bolt loose.(fig19.1and19.2)
B:Attach(1927)TopFrontBackto(1912)BackDividerwith1(H2)1/4x2”HexBolt(withlockwasher,flatwasherandt-nut).Keep bolt loose.(fig.19.1and19.2)
C: Makesure(1927)TopFrontBackislevelthenlooselyattachtoboth(1500)Postswith4(S7)#12x2”PanScrews(with3/16”flatwasher).Keep the screws loose.(fig.19.1and19.2)
D: Ontheinsidefaceof(1912)BackDivider,tighttothetopof(1913)BackFloor,attach(1915)ChalkWallSpacerwith3(S2)#8x1-1/2”WoodScrews.(fig.19.2)
Wood Parts1 x Back Divider 2 x 2 x 59-3/8”1 x Chalk Wall Spacer 1 x 2 x 29-1/2”1 x Top Front Back 1 x 4 x 56-3/4”
2 x 1/4 x 2” Hex Bolt (1/4” flat washer, 1/4” lock washer, 1/4” t-nut)
3 x #8 x 1-1/2” Wood Screw
4 x #12 x 2” Pan Screw (3/16” flat washer)
Hardware
Fig. 19.2
S2
1927
S7
Fig. 19.1
1912
15001915
1913
1500
S2
S7
H2
1927
1912
1500
1913
1500
1915
Back
H21912
1915
1927
with3/16”FlatWasher
1/4”FlatWasher
1/4”LockWasher
1/4”T-Nut(hidden)
S7
with3/16”FlatWasher
A
Step 20: Attach Chalk Wall Tarp to Fort
A:Onthebackoftheassembly,fromtheinside,tuckChalkWallTarpbetween(1927)TopFrontBackandboth(1500)Postsandbetween(1913)BackFloorandboth(1500)Posts.(fig.20.1)
B:MakesureChalkWallTarpissmoothandtightthenattachtotheoutsideofeach(1500)Post,1/2”infromtheedgeofthetarp,with4(S5)#8x1/2”PanScrews(with#8flatwasher)perpost.(fig.20.1and20.2)
C:AttachChalkWallTarpto(1927)TopFrontBackand(1913)BackFloor,fromtheinsideoftheassemblyand1/2”infromtheedgeofthetarp,using4(S5)#8x1/2”PanScrews(with#8flatwasher)perboard.(fig.20.3and20.4)
D:Tightenthescrewsin(1927)TopFrontBackandtheboltsin(1912)BackDividerfromStep19.
A
A
A
Other Parts1 x Chalk Wall Tarp16 x #8 x 1/2” Pan Screw (#8 flat washer)
Hardware
Fig. 20.2
S5
1927
Fig. 20.1
Fig. 20.4
Fig. 20.3
1500
1500
1500
1927
with#8FlatWashers
OutsideFortView
Back
S5
1927
1913
InsideFortViewwith#8FlatWashers
with#8FlatWashers
S5
S5
1912
Step 21: Swing Side Wall Assembly
A: Inbetweenboth(1500)PostsonSwingWallside,measure3/4”upfrom(1774)CEGapBoardandattach2(0304)CEFloorBoardsto(1924)SWFloorand(1925)SWTopusing4(S1)#8x1-1/8”WoodScrewsperboard.(fig.21.1,21.2&21.3)Thedistancebetween(1500)Postsand(0304)CEFloorBoardsshouldnottoexceed3”.Seefig.21.2forproperspacing.
Note: Gaps between post and floor boards not to exceed 3”
HardwareWood Parts
Fig. 21.1
Fig. 21.2
Fig. 21.3
8 x #8 x 1-1/8” Wood Screw
1500
2 x CE Floor Board 1 x 4 x 32-1/2” S10304
1861
1925
1924
1500
1774
1500
19241774
1861
0304
3” 3”
1500
3/4”
S1
1925
1924
S1
0304
Step 22: Cafe Wall Assembly
A: Inbetweenboth(1500)PostsonCafeWallside,measure3/4”upfrom(1774)CEGapBoardandattach3(0304)CEFloorBoardsto(1760)Floorand(1923)SideTopusing4(S1)#8x1-1/8”WoodScrewsperboard.Thedistancebetweenboardsshouldbeevenlyspaced,notexceeding2-1/2”.(fig.22.1,22.2and22.3)
Note: Gaps between boards evenly spaced, not to exceed 2-1/2” Bevellededges
towardstopandfacingout
HardwareWood Parts
Fig. 22.2
Fig. 22.1
Fig. 22.3
S1
1500 1500
0304
1500
1500
1923
1760
1500
1774
x12
0304
12 x #8 x 1-1/8” Wood Screw3 x CE Floor Board 1 x 4 x 32-1/2” S10304
Note: Gaps between boards not to exceed 2-1/2”
3/4”
A:Pre-drillpilotholesforthescrewsusinga1/8”drillbit,centredontheendofeach(1927)TopFrontBack,thenattach(1918)RoofEndtoeach(1927)TopFrontBackwith4(S2)#8x1-1/2”WoodScrews.Makesuretheedgeof(1918)RoofEndisflushtotheoutsideedgeof(1927)TopFrontBackonthebacksideoftheassembly.(fig.23.1and23.2)
B:Atthe2cornersof(1927)TopFrontBackand(1918)RoofEndattach1CornerBraceusing3(S5)#8x1/2”PanScrewperbraceasshowninfig.23.1and23.2.
C:Attach(1919)RoofRidgeflushtotheendof(1912)BackDividerwith1(S4)#8x3”WoodScrewandto(1916)FrontDividerwith2(S4)#8x3”WoodScrewsasshowninfig.23.1,23.3and23.4.
Step 23: Roof Frame Assembly
Other PartsHardwareWood Parts
Fig. 23.3
Fig. 23.1
Fig. 23.2
Fig. 23.4
1918
3 x #8 x 3” Wood Screw
4 x #8 x 1-1/2” Wood Screw
6 x #8 x 1/2” Pan Screw
1 x Roof Ridge 2 x 2 x 37-7/8”1 x Roof End 1 x 4 x 36-5/8”
S41919
1927
1919
1916
1918
1912
1927
S2
S5
1927
1916
S4
FlushCornerBrace
x3Back
1918
S5
S2
2 x Corner Brace
S4
1919
Step 24: Attach Canopy to Roof Frame
A:PlaceSpringfieldCanopyover(1919)RoofRidgemakingsurebottomedgesoftarpareevenonbothsidesofassembly.(fig.24.1)
B:Secureonesidebyattachingcanopyto(1925)SWTopusing5evenlyspaced(S5)#8x1/2”PanScrews(with#8flatwasher).Makesurethescrewsare1/2”infromtheedgeofthecanopy.(fig.24.1)
C: Makesurethecanopyissmoothandtightthensecureoppositeendofcanopyto(1918)RoofEndusing5evenlyspaced(S5)#8x1/2”PanScrews(with#8flatwasher).Makesurethescrewsare1/2”infromtheedgeofthecanopy.(fig.24.1)
D: Attachcanopyto(1919)RoofRidgewith4evenlyspaced(S5)#8x1/2”PanScrews(with#8flatwasher).(fig.24.1)
Other PartsHardware
Fig. 24.1
14 x #8 x 1/2” Pan Screw (with #8 flat washer)S5 1 x Springfield Canopy
S5
1918
x5persidewith#8flatwasher
1919
1925
SpringfieldCanopy
S5
Step 25: Cafe Table Assembly Part 1
Note: Pre-drill all holes using a 1/8” drill bit before installing the lag screws.
A:Attach1(1926)TableSupporttotheinsideofeach(1500)PostontheCafeWallsidethroughthemiddleholeusing1(LS3)1/4x3”LagScrew(withflatwasher)perboard.Thedistancefromgroundtothemiddleholeshouldmeasure18”.(fig.25.1and25.2)
B:Makesureboth(1926)TableSupportsarelevelthenattachtothepostsintheremainingholeswith2(LS3)1/4x3”LagScrews(withflatwashers)persupport.(fig.25.3)
HardwareWood Parts
Fig. 25.2
Fig. 25.3
Fig. 25.1
6 x 1/4 x 3” Lag Screw (1/4” flat washer)2 x Table Support 2 x 6 x 12-5/16”1926 LS3
1926
1500
1926
LS3
1/4”FlatWasher
CafeWallSide
18”
1500
1500
1500
Step 25: Cafe Table Assembly Part 2
C: Attach1(1911)TableToptothetopof(1926)TableSupports,tightto(1500)Posts,using4(S2)#8x1-1/2”WoodScrews,asshowninfig.25.5.
D: Tighttothefirst(1911)TableTopattachasecondonewith2(S2)#8x1-1/2”WoodScrewsintheinsideholesand2(S1)#8x1-1/8”WoodScrewsintheoutsideholesasshowninfig.25.5.Thecutcornersshouldbeontheoutsideedgesofthetable.
HardwareWood Parts
Fig. 25.4
Fig. 25.5
6 x #8 x 1-1/2” Wood Screw
2 x #8 x 1-1/8” Pan Screw
2 x Table Top 1 x 5 x 28-7/8” S21911
S1
1500
1500
1911
1911
S2
S1
1926
Back
Front
Notecutcornerstooutsideedge
1500
Step 26: Seat Assembly
A: Attach(1922)SeatRailflushtothetopandoutsideedgesof2(1921)SeatPostwith4(S2)#8x1-1/2”WoodScrewsasshowninfig.26.1.Noticetheboltholesin(1921)SeatPostsareatthebottomoftheboards.
B: Centre(1910)Seatontopof(1921)SeatPostsandattachwith4(S2)#8x1-1/2”WoodScrews.(fig.26.1)
HardwareWood Parts
Fig. 26.1
8 x #8 x 1-1/2” Wood Screw1 x Seat 1 x 6 x 28-7/8”1 x Seat Rail 1 x 4 x 27”2 x Seat Post 2 x 4 x 11”
S21910
1921
1922
1910
S2
1922
1921
1921
S2
S2
S2
Noticeboltholestowardsbottomofboards
Step 27: Attach Seat Assembly to Fort
A: With(1922)SeatRailfacingthefort,attach(1917)LowerBackto(1921)SeatPostusing2(H2)1/4x2”HexBolts(withlockwasher,flatwasherandt-nut).(fig.27.1and27.2)
B: OntheothersideoftheSeatAssemblyattach(1920)SeatBottomto(1921)SeatPostwith2(H2)1/4x2”HexBolts(withlockwasher,flatwasherandt-nut).(fig.27.1and27.2)
C: Attach(1920)SeatBottomto(1914)CafeGroundwith2CornerBracesusing3(S5)#8x1/2”PanScrewsperbrace,asshowninfig.27.2and27.3.
Other PartsHardwareWood Parts
Fig. 27.1
Fig. 27.3
Fig. 27.2
4 x 1/4 x 2” Hex Bolt (1/4” lock washer, 1/4” flat washer, 1/4” t-nut)
6 x #8 x 1/2” Pan Screw
1 x Seat Bottom 1 x 5 x 17-3/4”1920 H2 2 x Corner Brace
S5
1914
1/4”FlatWasher1920
1922
1917
S5H2 1921
H2
1914
1/4”LockWasher1/4”
T-Nut
CornerBrace
x3perbrace
Step 28: Attach Slide to Fort
A:PlaceSlideinthecentrebetween(1916)FrontDividerand(1500)Post.(fig.28.1and28.2)
B:Attachslidetofortthroughthefloorboardsandinto(1764)FloorFrontusing3(S7)#12x2”PanScrews.(fig.28.2&28.3)
Note: Pre-drill all holes using a 1/8” drill bit before installing the pan screws.
Other PartsHardware
Fig. 28.2
Fig. 28.1
3 x #12 x 2” Pan Screw 1 x SlideS7
FloorBoards
S7
1500
1764
1916
Slide
x3
FloorBoards
Fig. 28.3
S7
1916
1764
Step 29: Attach Swing Assembly to Fort
A:AttachSwingAssemblyfromStep4to(1861)SWMountwith1(G5)5/16x4-1/2”HexBolt(withlockwasher,flatwasherandt-nut)and1(G8)5/16x2”HexBolt(with2flatwashersand1locknut)asshowninfig.29.1and29.2.
Fig. 29.2
Fig. 29.1
5/16”FlatWasher
1861
G5
5/16”LockWasher
5/16”LockNut
5/16”T-Nut
G85/16”FlatWasher
Hardware
1 x 5/16 x 2” Hex Bolt (5/16” flat washer x 2, 5/16” lock nut)1 x 5/16 x 4-1/2” Hex Bolt (5/16” flat washer, 5/16” lock washer, 5/16” t-nut)
G5
G8
Step 30: Attach Swing Ground Stakes
A:Drive1(0318)GroundStake10-1/2”intothegroundateach(1863)SWPostandattachwith2(S3)#8x2-1/2”WoodScrewspergroundstake.(fig.30.1and30.2)
Warning! To prevent tipping and avoid potential injury, stakes must be driven 10-1/2” into ground. Digging or driving stakes can be dangerous if you do not check first for underground wiring, cables or gas lines.
10-1/2”InGround
HardwareWood Parts
0318
1863
4 x #8 x 2-1/2” Wood Screw2 x Ground Stake 1-1/4 x 1-1/2 x 14”0318 S3
Fig. 30.1
Fig. 30.2
1863
10-1/2”intoground
S3
A: Attach1AcroSwingtotheBolt-ThruSwingHangers.(fig.31.1)
B: Attach2BeltSwingstotheBolt-ThruSwingHangers.(fig.31.1)
Use an extraFlat W asher
If Bolt protrudesbeyond T-NutWarning! Check entire play centre
for bolts protruding beyond T-Nuts. Use extra washers to eliminate this condition.
Step 32: Attach Glider and Swings
Acro
Belt Swings
Other Parts2 x Belt Swings1 x Acro
Fig. 31.1
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read by a supervising adult.on your set that is easily seen and
Attach with screws provided to a location
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ATTACH THIS WARNING & I.D. PLAQUE TO A PROMINENT LOCATION ON YOUR PLAY EQUIPMENT! (Fort or Swing Post)
This provides warnings concerning safety and important contact information. A Tracking Numberis provided to allow you to get critical information or order replacement parts for this specific model.
Final Step: Attach I.D. Plaque
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WARNING
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FORT ORSWING POST
NOTES
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375 Sligo Road W.Mount Forest, Ontario, CanadaN0G 2L1Attention: Customer Service
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