Sport Zoom - Ariensapache.ariens.com/manuals/01615000D_ENG.pdf · 2006-03-30 · Ariens authorized...

23
Parts Manual Models 915031 - Zoom 1232 915033 - Zoom 1440 915309 - Zoom 1232 01615000D 6/04 Supercedes 01615000, A-C Printed in USA Sport Zoom

Transcript of Sport Zoom - Ariensapache.ariens.com/manuals/01615000D_ENG.pdf · 2006-03-30 · Ariens authorized...

Page 1: Sport Zoom - Ariensapache.ariens.com/manuals/01615000D_ENG.pdf · 2006-03-30 · Ariens authorized replacement part may adversely affect the performance, durability, or safety of

Parts Manual

Models915031 - Zoom 1232915033 - Zoom 1440915309 - Zoom 1232

01615000D 6/04Supercedes 01615000, A-C

Printed in USA

Sport Zoom

Page 2: Sport Zoom - Ariensapache.ariens.com/manuals/01615000D_ENG.pdf · 2006-03-30 · Ariens authorized replacement part may adversely affect the performance, durability, or safety of

THE MANUAL

Before you operate your unit, carefully and completely read manuals supplied with the unit. The contents will provide you with an understanding of safety instructions and controls during normal operation and maintenance.

For your safety and the safety of others always read, understand, and follow all DANGER, WARNING, and CAUTION messages found in manuals and on safety decals.

Hardware descriptions are given in decimals.

SERVICE AND REPLACEMENT PARTS

When ordering replacement parts or making service inquiries, know the Model and Serial numbers of your unit and engine.

Numbers are located on the product registration card in the unit literature package. They are printed on a serial number label, located on the frame of your unit.

• Record Unit Model and Serial numbers here:

• Record Engine Model and Serial numbers here:

UNAUTHORIZED REPLACEMENT PARTSUse only Ariens replacement parts. The replacement of any part on this vehicle with anything other than an Ariens authorized replacement part may adversely affect the performance, durability, or safety of this unit and may void the warranty. Ariens disclaims liability for any claims or damages, whether warranty, property damage, personal injury or death arising out of the use of unauthorized replacement parts.

Decimals to Fractions.063 1/16 .563 9/16

.125 1/8 .625 5/8

.188 3/16 .688 11/16

.250 1/4 .750 3/4

.313 5/16 .813 13/16

.375 3/8 .875 7/8

.438 7/16 .938 15/16

.500 1/2 1.00 1

2

PRODUCT REGISTRATION

The Ariens dealer must register the product at the time of purchase. Registering the product will help the company process warranty claims or contact you with the latest service information. All claims meeting requirements during the limited warranty period will be honored, whether or not the product registration card is returned. Keep a proof of purchase if you do not register your unit.

Customer Note: If Dealer does not register your product, please fill out, sign and return the product registration card to Ariens or go to www.ariens.com.

YOUR SATISFACTION IS IMPORTANT

Questions? Please follow these helpful steps:1. Refer to the manuals supplied with your unit.

They will guide you through safe and proper operation and maintenance.

They contain specifications on your unit.

If your questions are not answered in these manuals, go to step number two.

2. Contact Your Dealer.

Our dealers will be happy to supply any service or advice required to keep your unit operating at peak efficiency.

A factory trained staff is available to support your equipment needs. They stock genuine Ariens parts and lubricants manufactured with the same precision and skill as the original.

If your questions are not resolved by the support staff, ask for the manager or owner.

When contacting your Dealer supply your model and serial numbers.

TO SPEED PARTS ORDERING:1. Know the model and serial numbers of your unit.

2. Know the part number required.

3. Know the quantity required.

4. Know the part description

Page 3: Sport Zoom - Ariensapache.ariens.com/manuals/01615000D_ENG.pdf · 2006-03-30 · Ariens authorized replacement part may adversely affect the performance, durability, or safety of

MODELS

Domestic

915031 (Sport Zoom1232)12 H.P. 32” HydroSerial No. 010000 and up

915033 (Sport Zoom1440)14 H.P. 40” HydroSerial No. 010000 and up

International

915309 (Sport Zoom 1232)12 H.P. 32” HydroSerial No. 010000 and up

3

TABLE OF CONTENTS

DECALS

Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

FRAME, SEAT,WHEELS AND ENGINE

Frame, Hood and Seat. . . . . . . . . . . . . . . . . . . . . . . . 6Steering and Front Wheels . . . . . . . . . . . . . . . . . . . . 7Rear Wheels and Hydro Drive . . . . . . . . . . . . . . . . . . 8Gas Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Engine, Belts and Idlers . . . . . . . . . . . . . . . . . . . . . . 11Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

ELECTRICAL SYSTEMS

Continuity Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . 14Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

32” AND 40” DECKS

32” Deck, Idlers and Blades. . . . . . . . . . . . . . . . . . . 1840” Deck Belts, Blades and Idlers . . . . . . . . . . . . . . 20

© Copyright 2004 Ariens Company

Page 4: Sport Zoom - Ariensapache.ariens.com/manuals/01615000D_ENG.pdf · 2006-03-30 · Ariens authorized replacement part may adversely affect the performance, durability, or safety of

DECALS-SAFETY AND OPERATIONAL

Model 915031, 033, 309

Item Part No. Qty. Description1 05305000 1 Decal, Trailer Hitch2 05305600 1 Decal, Transmission Disconnect3 05305800 1 Decal, Deck Lift4 07742300 1 Decal, Warning5 07731400 2 Decal, Mower Pan Danger6 05304800 1 Decal, Throttle7 05301700 1 Decal, Sport Zoom Warning8 07757500 1 Decal, Parking Brake Lever9 07719800 1 Decal, Ignition

10 07754100 1 Decal, Hot Surface

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Page 5: Sport Zoom - Ariensapache.ariens.com/manuals/01615000D_ENG.pdf · 2006-03-30 · Ariens authorized replacement part may adversely affect the performance, durability, or safety of

DECALS-STYLE

Model 915031, 033, 309

Item Part No. Qty. Description1 05301800 2 Decal, Ariens2 05303500 2 Decal, Sport Zoom 1232 (031, 309)

05303900 2 Decal, Sport Zoom 1440 (033)3 05303100 1 Decal, Ariens Jewel4 05305100 1 Decal, American Flag

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Page 6: Sport Zoom - Ariensapache.ariens.com/manuals/01615000D_ENG.pdf · 2006-03-30 · Ariens authorized replacement part may adversely affect the performance, durability, or safety of

FRAME, HOOD AND SEAT

Model 915031, 033, 309

Item Part No. Qty. Description

1 02780151 1 Frame2 01599200 1 Seat, TS2500 Michigan with Arm3 01611151 1 Weldment, Seat Plate4 02764451 1 Reforcement, Seat Support5 02766151 1 Panel, Solenoid Mounting6 01610959 1 Seat Support7 02760259 1 Weldment, Footrest8 00591400 4 Bolt, Serrated Hex Flange Washer Head .31-18 x 19 06226700 5 Bolt, Round Head Square Neck .31-18 x .75 Grade 5

10 06544500 19 Nut, Locking Top Flange .38-1611 02768500 1 Cupholder12 02771700 1 Grip, Left Hand Foot Rest

02771800 1 Grip, Right Hand Foot Rest13 02771459 1 Engine, Hood (033, 309)14 02771651 1 Weldment Tube (033, 309)15 02771551 1 Bracket, Hood Support (033, 309)16 07534800 2 Knob, Clamping .31-18 Nyloc (033, 309)17 06220800 2 Bolt, Round Head Square Short Neck .31-18 x .75 Grade 5 (033, 309)18 06514900 2 Nut, Push .312 (033, 309)19 06544400 2 Nut, Locking Top Flange .31-18 (033, 309)20 06435900 2 Washer, Flat Steel .438 x 1.00 x .08321 05958500 2 Bolt, Hex .38-16 x 1.75 Grade 522 07009000 4 Nut, Retainer .25-20 x .5623 01595251 1 Weight, Sport Zoom24 06530400 1 Nut, Spin Lock Flange .312-1825 06227000 4 Bolt, Round Head Square Neck .38-16 x .75 Grade 5 (033, 309)26 06909400 1 J, Clamp27 06226600 4 Bolt, Round Head Square Neck .38-16 x 1.00 Grade 528 06711900 1 Pin, Hair External .12 x .31 x 2.3729 07535000 1 Hole Plug, 1.3830 07529500 4 Hole Plug, 1.0031 00928300 2 Tape, Foam .12 x 1.00 Vinyl32 00548400 2 Retainer, .38 Push-On33 06212000 2 Bolt, Round Head Square Neck .38-16 x 1.0034 07003300 1 Pin, Detent with Ring .25 x 1.0035 01612700 4 Spacer36 06514900 4 Nut-Push .312

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Page 7: Sport Zoom - Ariensapache.ariens.com/manuals/01615000D_ENG.pdf · 2006-03-30 · Ariens authorized replacement part may adversely affect the performance, durability, or safety of

STEERING AND FRONT WHEELS

Model 915031, 033, 309

Item Part No. Qty. Description

1 07130100 2 Wheel 9 x 3.502 01594800 1 Axle, Front Left

01594700 1 Axle, Front Right3 05707400 2 Ring, Retaining External .75 x .054 06308600 2 Washer, Locking .31 x .078 Regular5 02765800 2 Spring, Suspension6 01591100 4 Bushing 1.00 x .75 x 1.007 06442400 2 Washer, Flat Steel .406 x 1.38 x .1358 06418100 2 Washer, Hardened Steel .515 x .97 x .0629 05947000 2 Bolt, Hex .31-18 x .75 Grade 5

10 02773851 1 Weldment, Deck Link Left Hand11 02773751 1 Weldment, Deck Link Right Hand12 06226600 4 Bolt, Round Head Square Neck .38-16 x 1.00 Grade 513 06544500 6 Nut, Locking Top Flange .38-1614 05958500 2 Bolt, Hex .38-16 x 1.75 Grade 515 06714800 2 Pin, Hair16 01596400 2 Trunnion, Brake17 01595600 1 Weldment Steering Pivot18 01595700 2 Weldment Handlebar Pivot19 01607151 2 Weldment Handlebar20 01607251 2 Handle Bar (Upper) 21 01570000 2 Grip, Handlebar22 05503100 4 Bushing, Flange .50 x .75 x .75 x 1.0023 06544400 4 Nut, Locking Top Flange .31-1824 05952400 4 Bolt, Hex .31-18 x 1.50 Grade 525 06544000 2 Nut, Jam Nyloc .50-20 Grade 226 05980700 2 Screw-Socket Head .31-18 x 2.00 Grade 827 06536100 2 Nut, Jam .312-1828 07533300 2 Plug, Handlebar29 06427600 6 Washer, Flat Steel .70 x 1.470 x 134

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Page 8: Sport Zoom - Ariensapache.ariens.com/manuals/01615000D_ENG.pdf · 2006-03-30 · Ariens authorized replacement part may adversely affect the performance, durability, or safety of

REAR WHEEL AND HYDRO DRIVE

Model 915031, 033, 309

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Page 9: Sport Zoom - Ariensapache.ariens.com/manuals/01615000D_ENG.pdf · 2006-03-30 · Ariens authorized replacement part may adversely affect the performance, durability, or safety of

REAR WHEEL AND HYDRO DRIVE

Model 915031, 033, 309

Item Part No. Qty. Description

1 07159600 2 Tire/Wheel Assembly 18 x 6.50-8 2 Ply (033)07159800 2 Tire/Wheel Assembly 18 x 6.50-8 2 Ply (031, 309)

2 01597800 1 Transaxle, Hydro Gear3 01597900 1 Transaxle, Hydro Gear4 01598200 2 Assembly, Breather5 01598051 1 Bracket, Axle Support6 01598100 1 Weldment, Dump Rod7 01594600 2 Rod, Bell Crank8 01595900 2 Bracket9 01595851 1 Cradle, Transmission10 01594500 1 Rod, Steering Left Hand11 01594400 1 Rod, Steering Right Hand12 08553700 2 Bushing13 01595500 2 Weldment, Bell Crank14 07515900 1 Knob15 06714800 8 Pin, Hair 16 06544400 16 Nut, Locking Top Flange .31-1817 05952600 12 Bolt, Hex .31-18 x 2.50 Grade 518 06227000 8 Bolt, Round Head Square Neck .38-16 x .75 Grade 519 06435700 2 Washer, Flat Steel .38 x .875 x .08320 05958000 2 Bolt, Hex .38-16 x 1.25 Grade 521 05947000 4 Bolt, Hex .31-18 x .75 Grade 522 06544500 10 Nut, Locking Top Flange .38-1623 06535000 8 Nut, Lug .50-2024 06439100 4 Washer, Flat Steel .38 x .87 x .17925 06444300 4 Washer, Flat Steel .39 x .75 x .12526 01596400 2 Trunnion, Brake27 06714800 2 Pin, Hair

9

Page 10: Sport Zoom - Ariensapache.ariens.com/manuals/01615000D_ENG.pdf · 2006-03-30 · Ariens authorized replacement part may adversely affect the performance, durability, or safety of

GAS TANK

Model 915031, 033, 309

Item Part No. Qty. Description

1 06939100 2 Clamp, Hose Wire .490/.510 x .1162 00924300 1 Gas Line, Bulk 1/4" I.D.3 03606500 1 Fitting, Tank 4 01538400 1 Fuel Cap5 07049400 4 Bolt, Serrated Hex Flange Washer Head .25-20 x .756 02771351 1 Bracket, Battery7 02765100 1 Tank, Fuel8 01588600 1 Cable, Throttle9 06116700 2 Screw, Machine 10-24 x .50 Hex Washer Head

10 06536000 2 Nut, Locking Nylon 10-24 with Insert11 03645700 5 Pad, Foam12 00932300 AR VHB Tape 4941F13 06308600 4 Washer, Locking .31 x .078 Regular

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Page 11: Sport Zoom - Ariensapache.ariens.com/manuals/01615000D_ENG.pdf · 2006-03-30 · Ariens authorized replacement part may adversely affect the performance, durability, or safety of

ENGINE, BELTS AND IDLERS

Model 915031, 033, 309

Item Part No. Qty. Description

1 51509800 1 Engine Group-12 HP (08200001) (031, 309)51509900 1 Engine Group-14 HP (08268600) (033)

2 01594900 1 Sheave, Engine (031, 309)01602400 1 Sheave, Engine (033)

3 06443600 1 Washer, Flat Steel4 06309300 1 Washer, Locking .44 x .109 Regular5 05965600 1 Bolt, Hex .44-20 x 1.50 Grade 56 07223800 1 V-Belt A-Section 14.50 x .5167 06544500 3 Nut, Locking Top Flange .38-168 01599000 1 Weldment, Idler9 05516400 2 Bushing, Sleeve .50 x .75 x 1.56

10 07320700 1 Idler-Pulley Flat 3.25 x .62511 01591000 1 Bushing, Idler Spacer12 07318400 1 Sheave 3.25 x 1.2513 01598900 1 Bracket, Idler14 06219200 1 Bolt, Round Head Square Neck .31-18 x 1.25 Grade 515 06535100 2 Nut, Locking Nylock Thin .50-1316 06534900 1 Nut, Flange .375-1617 08327600 1 Spring, Tension .075 x .75 x 2.2518 08311000 1 Spring, Tension .08 x .687 x 5.1619 05961400 1 Bolt, Hex .38-16 x 2.75 Grade 520 06224300 1 Bolt, Round Head Square Neck .38-16 x 2.00 Grade 521 05961000 2 Bolt, Hex .50-13 x 2.25 Grade 522 06442000 2 Washer, Flat Steel .563 x 1.38 x .10923 06543600 2 Nut, Locking Top Flange .50-1324 06435900 2 Washer, Flat Steel .438 x 1.00 x .08325 05958000 1 Bolt, Hex .38-16 x 1.25 Grade 526 06530400 1 Nut, Spin Lock Flange .312-1827 08553700 1 Bushing28 05972700 4 Screw, Socket Head Button Head .31-18 x 1.50 Grade 829 06543100 4 Nut, Locking Top Flange .31-1830 06443800 1 Washer, Flat Steel .43 x 1.00 x .160 (030, 309)31 07067800 1 Valve, Oil Drain32 07517300 1 Cable Tie33 01590900 1 Tube, Oil Drain

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6

77

8

9

10

27

12

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17

18

199

20

21

21

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22

237

15

26

29

28

30

33

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Page 12: Sport Zoom - Ariensapache.ariens.com/manuals/01615000D_ENG.pdf · 2006-03-30 · Ariens authorized replacement part may adversely affect the performance, durability, or safety of

PARK BRAKE

Model 915031, 033, 309

Item Part No. Qty. Description

1 01596300 1 Weldment, Handle2 06544400 4 Nut, Locking Top Flange .31-183 05952400 1 Bolt, Hex .31-18 x 1.50 Grade 54 01596000 1 Weldment, Handle Pivot5 06226700 2 Bolt, Round Head Square Neck .31-18 x .75 Grade 56 06544500 1 Nut, Locking Top Flange .38-167 07527500 1 Grip8 01596100 1 Weldment, Pivot Arm9 01602100 1 Rod, Arm Locking

10 06436200 3 Washer, Flat Steel .406 x .812 x .06511 06714800 3 Pin, Hair12 08300600 2 Spring, Compression .045 x .50 x 1.18713 08313100 1 Spring, Compression .063 x .53 x 1.18714 01602000 2 Rod, Brake Actuating15 06437200 4 Washer, Flat Steel .344 x .688 x .06516 06543100 2 Nut, Locking Top Flange .31-1817 01602200 1 Shaft, Brake18 06444700 2 Washer, Flat Steel .875 x 1.50 x .1219 05517400 2 Bushing, Flange .63 x 1.00 x .625 Nylon20 06714500 2 Pin, Spring Clip21 07413000 2 Screw, Tapping 10-24 x .75 Hex Washer Head22 03657100 1 Switch, Interlock NC23 06436200 2 Washer, Flat Steel .406 x .812 x .06524 06536000 2 Nut, Locking-Nylon 10-24 with Insert

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Page 13: Sport Zoom - Ariensapache.ariens.com/manuals/01615000D_ENG.pdf · 2006-03-30 · Ariens authorized replacement part may adversely affect the performance, durability, or safety of

DECK LIFT

Model 915031, 033, 309

Item Part No. Qty. Description

1 06544400 1 Nut, Locking Top Flange .31-182 05980300 1 Bolt, 1.25 Socket Shoulder Plain3 01606851 1 Weldment, Lift Handle4 07527500 1 Grip5 01607351 1 Detent Plate6 06436400 7 Washer, Flat Steel .511 x 1.44 x .1257 02776300 1 Rod, Deck Lift8 06544500 8 Nut, Locking Top Flange .38-169 06227000 4 Bolt, Round Head Square Neck .38-16 x .75 Grade 5

10 02762800 2 Bracket, Lift11 05503900 4 Bushing, Flange .75 x 1.00 x .625 x 1.2512 06714500 4 Pin, Spring Clip13 06439000 4 Washer-Flat-Steel .812 x 1.50 x .13514 06714900 2 Pin, Hair #1615 02762700 2 Bracket, Deck Pivot16 06226600 4 Bolt, Round Head Square Neck .38-16 x 1.00 Grade 517 02778100 3 Rod, Link (031, 309)

02778100 2 Rod, Link (033)18 01590400 3 Trunnion (031, 309)

01590400 2 Trunnion (033)19 02762500 1 Weldment, Front Lift (031, 309)

02779800 1 Weldment, Front Lift (033)20 02762600 1 Weldment, Lift21 08333900 1 Spring, Extension22 06443800 3 Washer, Flat Steel .43 x 1.00 x .16 (031, 309)

06443800 2 Washer, Flat Steel .43 x 1.00 x .16 (033)23 02779500 1 Pivot, Rod24 06443800 1 Washer, Flat Steel .43 x 1.00 x .16025 06944800 2 Clip, Spring26 01606551 1 Bracket, Spring Anchor27 08354300 1 Spring, Tension .195 x 1.15 x 5.5028 05957900 1 Bolt-Hex .38-16 x 1.50 Grade 529 06227700 2 Bolt-Round Head Square Neck .38-16 x 1.2530 06442000 1 Washer, Flat Steel .563 x 1.38 x .109

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910

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13

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15

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6

30

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17

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18

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21

9

8

23

14

2525

624

25

6

12

26

27

28 29

22

22

8

1919

915031, 309 915033

Note:The quantity of item number 22 used with item numbers 26 and 27 are as follows (See Illustration and descriptions below).Model 915031 = 2Model 915309 = 1

13

Page 14: Sport Zoom - Ariensapache.ariens.com/manuals/01615000D_ENG.pdf · 2006-03-30 · Ariens authorized replacement part may adversely affect the performance, durability, or safety of

CONTINUITY DIAGRAM

Model 915031, 033, 309

Solenoid

NOT ENERGIZED ENERGIZED

The diagrams below show the various states of connection for electrical components.The solid lines on switches show continuity.NOTE: All switches are viewed from the rear.

PTO S witch

Seat S witch Brake Neutral S witch

1 2

BUTTON DOWN

1 2

BUTTON UP

Relay

3 9

4 71

DISENGAGED(down position)

3 9

4 71

ENGAGED(up position)

1

OPERATOROFF SEAT

2 1

OPERATORON SEAT

2

87

87A86 85

30

NOT ENERGIZED

87

87A86 85

30

ENERGIZED

OFF

M G

S2

B S1

A

RUN

M G

S2

B S1

A

START

M G

S2

B S1

A

Key S witch(01563700)

OFF ON

Light S witch(03656800)

(03042800)

(01545600)

(02754100) (03657100)

(03679000)

PE0070

14

Page 15: Sport Zoom - Ariensapache.ariens.com/manuals/01615000D_ENG.pdf · 2006-03-30 · Ariens authorized replacement part may adversely affect the performance, durability, or safety of

WIRING DIAGRAM

Model 915031, 033, 309

WHITE / BLACK

ENGINE

BROWN

BRO

WN

/ YEL

LOW

RED / VIOLET

PURPLE

MAGNETO KILL

RED

PURPLE /WHITE

PARKINGBRAKESWITCH

FUSE25A

PTOCLUTCH

A B

PTOSWITCH

1

39

4

7

STARTRELAY

REGULATOR

BA

BLACK

STARTER

RED

/ VI

OLET

RED

BLACK

BATTERY

RED

COIL 2 COIL 1

FUSE25A

BA

BLACK

STARTERSOLENOID

BLACK

YELL

OW /

RED

BLACK /W HITE

3 3

2 2

4 4

1 1

6 6

5 5

SEATSWITCH

1 2

HEADLIGHT

LT. BLUE

1

2

PTODIODE

GROUNDPATH F USE

BLACK

HEADLIGHTSWITCH

POSITIVEPATH F USE

YELL

OW /

RED

30 86 85

8787a

STARTDIODE

BLACK

BLU

E

BLA

CK

KEYSWITCH

M

G

S2

B

S1

A

G

PE0980

15

Page 16: Sport Zoom - Ariensapache.ariens.com/manuals/01615000D_ENG.pdf · 2006-03-30 · Ariens authorized replacement part may adversely affect the performance, durability, or safety of

ELECTRICAL SYSTEM

Model 915031, 033, 309

To Starter

PE0960

1

23

4

18

13

17

5

8

9

22

9

7

12

11

14

15

19

20

21

26

23

23

27

27

27

12

27

27

24

2225

6

28

29

28

16

10

16

Page 17: Sport Zoom - Ariensapache.ariens.com/manuals/01615000D_ENG.pdf · 2006-03-30 · Ariens authorized replacement part may adversely affect the performance, durability, or safety of

ELECTRICAL SYSTEM

Model 915031, 033, 309

Item Part No. Qty. Description

1 02460700 1 Key, with Cap2 07517700 1 Cap, Ignition Switch3 06517400 1 Nut, Panel .625-324 01563700 1 Key Switch5 03679000 1 Solenoid6 06536700 2 Nut, Jam .31-247 Battery, Sealed Maintenace Free U1-330 (See Local Battery Supplier)8 05946800 2 Bolt, Hex .25-20 x .75 Grade 59 06308400 2 Washer, Locking .25 x .062 Regular10 06530100 1 Nut, Locking Flange .25-2011 06533200 2 Nut, Hex .25-2012 07533200 3 Boot, Eyelet Terminal13 08840400 1 Cable, Negative Battery14 02727200 1 Starter Cable 13"15 02727900 1 Starter Cable 16"16 07414900 1 Screw, Tapping 10-24 x .375 Pan Head17 01545600 1 Switch, Clutch With Retainer18 01597100 1 Harness, Zoom Sport 6 Pin19 07411600 2 Screw, Tapping .25-20 x .37 Hex Washer Head20 03657100 1 Switch, Single Pole (N.O.)21 02754100 1 Switch, Snap Mounting (N.O.)22 09293500 2 Diode, Connector Shell23 09351100 1 Fuse-25 AMP24 07505700 1 Insulator25 07517300 1 Cable Tie26 03042800 1 Relay27 72702700 2 Light Kit (Optional)28 06310500 4 Washer, Locking .3129 06544400 1 Nut, Locking Top Flange .31-18

17

Page 18: Sport Zoom - Ariensapache.ariens.com/manuals/01615000D_ENG.pdf · 2006-03-30 · Ariens authorized replacement part may adversely affect the performance, durability, or safety of

32” DECK, IDLERS AND BLADES

Model 915031, 309

Item Part No. Qty. Description

1 05974500 1 Bolt, Hex .38-16 x 1.00 Grade 8 with Epoxy Patch2 01608551 1 Chute, Deck3 00597000 1 Washer, Cupped Serrated .3754 06611100 1 Key, Square .25 x .38 x .255 01610300 1 Pulley, 32" Deck Input (031)

02775600 1 Pulley, 32" Deck Input (309)6 01572700 2 Bearing, Slinger7 05416000 2 Bearing, Ball 1.00 x 2.00 x .568 06817400 4 Pin, Clevis .494 x 1.00

PE0130

“SeeDeck Lift”

A

“SeeDeck Lift”

A

“SeeDecks”

A

13

5

4

6724

8

12

13

13

9

8

17

25

25

45

241516

14

11

10

18

24

246

19

20

7

28

21

22

26

2931

30

23

32

3334

35

37

38

39

41

42

43

44

40

48

47

36

34

27

24

4950

51

51

2

8

13

46 52

52

53

54

56

55

57

18

Page 19: Sport Zoom - Ariensapache.ariens.com/manuals/01615000D_ENG.pdf · 2006-03-30 · Ariens authorized replacement part may adversely affect the performance, durability, or safety of

32” DECK, IDLERS AND BLADES

Model 915031, 309

Item Part No. Qty. Description

9 02780300 1 Bracket, Rear Hanger 32”10 02770351 1 Bracket, Deck Link Right Hand11 02763851 1 Weldment, Deck Link Left Hand12 02764351 2 Link Stabilizer 13 06944800 4 Clip, Spring14 62727400 1 Assembly, Spindle Housing15 01590500 1 Spacer, 1.00 x 1.25 x 1.6016 02764251 1 Spindle, Mount Plate17 02763100 3 Spacer, Mounting Plate18 02780300 1 Bracket, Front Lift Hanger19 02770551 1 Deck 32"20 02774300 1 Shaft, 32" Input21 02763200 1 Clutch, 32" Decks22 02774500 1 Blade, 32" Mower23 05979600 2 Bolt, Hex M10 x 1.25 x 3024 06544500 13 Nut, Locking Top Flange .38-1625 06227000 4 Bolt, Round Head Square Neck .38-16 x .75 Grade 526 06226800 1 Bolt, Round Head Square Neck .38-16 x 2.25 Grade 527 06212100 1 Bolt, Round Head Square Neck .31-18 x 1.50 Grade 528 06530400 1 Nut, Spin Lock Flange .312-1829 05979800 1 Bolt, Button Head .50 x 1.25-2030 06304600 2 Washer, Locking Metric 10 MM31 06444000 2 Washer, Flat Steel .406 x 1.00 x .18832 02774600 1 Shield, Debris33 00520100 2 Bushing, Bronze .75 I.D. x .88 O.D. x .50 Long34 06435700 4 Washer, Flat Steel .38 x .875 x .08335 06535800 2 Nut, Locking Nylon .38-1636 05958300 2 Bolt, Hex .38-16 x 3.00 Grade 537 06534900 2 Nut, Flange .375-1638 08524600 1 Spacer Steel 1.01 x 1.38 x .50939 06527600 4 Nut, Locking Center .25-2040 01608200 1 Hinge Plate41 08310002 1 Spring, Torsion

08310001 1 Spring, Torsion42 05706300 1 Ring, Retaining External .312 x .02543 01608300 1 Pin44 06219900 4 Bolt, Round Head Square Neck .25-20 x .75 Grade 545 06224100 4 Bolt, Round Head Square Neck .38-16 x 1.25 Grade 546 06714900 2 Pin, Hair External- #1147 07242200 1 V-Belt HA, 62.5 (031)48 06447700 1 Washer, Flat Steel .50 x 1.75 x .18749 02780851 2 Plate, 32" Deck Spacer50 02780951 2 Plate, 32 Deck Front Hanger51 06227700 4 Bolt, Round Head Square Neck .38-16 x 1.2552 06441800 4 Washer, Flat Steel .518 x 2.00 x .10553 52711500 AR Kit, 32" Deck Assembly Service54 06214100 2 Bolt, Round Head Square Neck .31-18 x .75 Grade 255 06514900 2 Nut, Push .31256 06537100 2 Nut, Nylock Wing .312-1857 01608400 1 Cover, Mulch 32" Deck

19

Page 20: Sport Zoom - Ariensapache.ariens.com/manuals/01615000D_ENG.pdf · 2006-03-30 · Ariens authorized replacement part may adversely affect the performance, durability, or safety of

40” DECK, BELTS, BLADES AND IDLERS

Model 915033

“SeeDeck Lift”

A

“SeeDeck Lift”

A

“SeeDeck Lift”

A

PE0142

1

23

2

7

4

5

6

8

10

11

12

1312

1415

1617

1819

20

1615

21

2223

24

25

927

28

2930

31

32

33

34

3537

36

38

39

40

4142

43

2644

45

46

47

49

15

17

15

16

16

37

51

52

53

50

71

9

55

56

57

58

59

6061

62

54

5958

22

2

63

54

48

48

64

6567

66 68

9

2

69

66

53

53

2

2

70

70

70

2

57

72

7375

74

76

20

Page 21: Sport Zoom - Ariensapache.ariens.com/manuals/01615000D_ENG.pdf · 2006-03-30 · Ariens authorized replacement part may adversely affect the performance, durability, or safety of

40” DECK, BELTS, BLADES AND IDLERS

Model 915033

Item Part No. Qty. Description

1 02769200 1 Weldment, Idler2 06544500 16 Nut, Locking Top Flange .38-163 02781200 2 Cover, 40" Deck Sheave4 03615400 1 Sheave, Left Spindle

03615300 1 Sheave, Right Spindle5 02769600 1 Deck, 40”6 02769300 1 Bracket, Idler Mount7 02778500 1 Bracket, Rear Hanger8 02769700 1 Link, Stabilizer 40" Deck9 06226600 7 Bolt, Round Head Square Neck .38-16 x 1.00 Grade 5510 02745400 3 Roller11 06713500 3 Pin, Hair Internal .08 x .18 x 1.1812 05503600 6 Bushing, Flange .372 x .500 x .312 x .62513 02747500 3 Clevis Pin .368/.373 x 3.2514 06444200 2 Washer, Flat Steel .755 x 1.25 x .12515 00341900 6 Bearing Slinger16 05412000 6 Bearing, Ball .750 x 1.781 x .6117 03625000 3 Spindle Housing18 02526400 3 Spacer .751 x 1.00 x 1.1419 06223600 8 Bolt, Round Head Square Neck .38-16 x 1.0 Grade 520 03037500 2 Retainer Hub21 03485500 2 Blade Tray 4822 03624700 2 Blade23 06310300 2 Washer, Lock .75 x .18824 06537700 2 Nut, Jam .75-1025 05948700 2 Bolt, Hex .38-16 x 1.00 Grade 526 05503700 2 Bushing, Flange .500 x .625 x .312 x .7527 03624200 1 Pin28 08307200 1 Spring, Torsion .095 x .50 x 1.0029 02202900 1 Bushing30 05706300 1 Ring, Retaining External .313 x .02531 06214300 2 Bolt, Round Head Square Neck .25-20 x .5032 02709551 1 Hinge Plate33 03609800 1 40 In Deflector34 06527600 2 Nut, Locking Flange .25-20 Grade F35 02769800 1 Bracket, Deck Link Left Hand36 02763700 1 Bracket, Deck Link Right Hand37 06817400 4 Pin, Clevis .494 x 1.0038 02779000 1 Pulley, 40" Deck Input39 02526400 1 Spacer .75 x 1.00 x 1.1440 02778300 1 Bracket, Front Hanger41 05710200 1 Ring, Retaining External .50 x .04242 06436600 1 Washer, Flat Steel .505 x .880 x .07243 05962900 1 Bolt, Hex .38-16 x 2.25 Grade 544 03643100 1 Electric Clutch/Brake45 07309300 1 Idler, Flat 3.00 x .38

21

Page 22: Sport Zoom - Ariensapache.ariens.com/manuals/01615000D_ENG.pdf · 2006-03-30 · Ariens authorized replacement part may adversely affect the performance, durability, or safety of

40” DECK, BELTS, BLADES AND IDLERS (CONT.)Model 915033

Item Part No. Qty. Description

46 06604200 2 Key, Woodruff .188 x .625 x .3147 06534900 1 Nut, Locking Center .375-1648 06227000 12 Bolt, Round Head Square Neck .38-16 x .75 Grade 549 06221800 4 Bolt, Round Head Square Neck .31-18 x 1.0050 02768600 1 Bracket, Spindle Housing Mount51 07242600 1 Belt, 40" Deck PTO52 02778600 1 Input Shaft 40" Deck53 06944800 4 Clip, Spring54 02778400 2 Slider, Hanger Bracket55 02779700 1 Link, Front Lift56 02780000 1 Pivot, Front Lift Lower57 01591100 2 Bushing, 1.00 x .75 x 1.0058 06712200 2 Pin, Hair59 06427600 2 Washer, Flat Steel .75 x 1.47 x .13460 05516400 1 Bushing, Sleeve .50 x .75 x 1.5661 06223700 1 Bolt, Round Head Square Neck .50-13 x 2.7562 06519700 1 Nut, Locking Center Jam .50-1363 08353300 1 Spring, Tension .095 x .50 x 5.5064 07220500 1 V-Belt A-Section 12.58 x .4865 05974500 1 Bolt, Hex .38-16 x 01.00 Grade 8 with Epoxy Patch66 06306500 2 Washer, Locking .375 x .115 Heavy67 06442400 1 Washer, Flat Steel .406 x 1.375 x .13568 06606000 1 Key, Square.187 x .50 x .187 Hardened69 05958600 1 Bolt, Hex .38-24 x 2.0070 06441800 4 Washer, Flat Steel .518 x 2.00 x .10571 06714900 2 Pin, Hair External72 06224300 1 Bolt, Round Head Square Neck .38-16 x 2.00 Grade 573 06212200 6 Bolt-Round Head Square Neck .31-18 x .6274 06530400 6 Nut, Spin Lock Flange .312-1875 02747600 3 Roller Clevis76 52711200 AR Kit, 40" Deck Assembly Service

22

Page 23: Sport Zoom - Ariensapache.ariens.com/manuals/01615000D_ENG.pdf · 2006-03-30 · Ariens authorized replacement part may adversely affect the performance, durability, or safety of

Ariens Company655 West Ryan StreetP.O. Box 157Brillion, WI 54110-0157920-756-2141Fax 920-756-2407www.ariens.com