Spm 2/17/07 GREEN ENGINEERING & ENVIRONMENTAL LIFE CYCLE ANALYSIS AT VIRGINIA TECH Dr. Sean McGinnis...

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spm 2/17/07 GREEN ENGINEERING & ENVIRONMENTAL LIFE CYCLE ANALYSIS AT GREEN ENGINEERING & ENVIRONMENTAL LIFE CYCLE ANALYSIS AT VIRGINIA TECH VIRGINIA TECH Dr. Sean McGinnis Dr. Sean McGinnis Director – Green Engineering Program Director – Green Engineering Program VT College of Engineering VT College of Engineering www.eng.vt.edu www.eng.vt.edu Aerospace & Ocean Engineering Biological Systems Engineering Computer Science Electrical & Computer Engineering Civil & Environmental Engineering Engineering Education Materials Science & Engineering Mechanical Engineering Mining & Mineral Engineering Engineering Science & Mechanics LIFE CYCLE ANALYSIS (LCA): A method based on scientific data for analyzing and quantifying environmental impacts of products, processes, and systems over their entire life cycle LCA provides objective environmental data for decision-making on issues that cross political, economic, social, technological, and environmental boundaries GREEN ENGINEERING: Green Engineering is the design of materials, processes, devices, and systems with the objective of minimizing overall environmental impact across the entire life cycle. Green Engineering considers life-cycle environmental impacts as initial design constraints. It recognizes that environmental impacts are more effectively minimized the further upstream they are considered. Green Engineering focuses at the interface between the environment, technology, economics, and society. Chemical Engineering Industrial System Engineering 4. Data Interpretation (ISO 14043) How should different impact categories be weighted? How accurate and sensitive are results to the data? LCA provides the data/analysis, not the decision Environment Economics Society Technology Hydrosphere Eutrophication Acidification Aquifer depletion Ecotoxicity Human Health Extractio n Manufacturi ng Use Disposal 1. Define the project scope, boundaries, and assumptions (ISO 14040) What system boundaries? Which impact categories? Which data sources? 2. Compile a detailed inventory of all inputs and outputs (ISO 14041) Confirm mass balance (inputs = outputs) within system boundaries 3. Translate inventory outputs to potential environmental impacts across categories (ISO 14042) Use scientifically derived characterization factors for comparison Biosphere Soil depletion Deforestation Resource Depletion Ecotoxicity Human Health Atmosphere Climate Change Ozone Depletion Smog Formation Acidification Human Health compost reuse recycle Example: Biodiesel Production From Soybeans “An Overview of Biodiesel and Petroleum Diesel Life Cycles” http://www.nrel.gov/docs/legosti/fy98/24772.pdf NREL LCI Database http://www.nrel.gov/lci Extraction Manufacturin g Us e Disposal GREEN ENGINEERING DESIGN PRINCIPLES: 1. Consider the entire life cycle Environmental impacts occur across multiple life cycle phases for products/processes and are most effectively minimized by good design 2. Materials Selection The mass and production energy of materials used are key factors for determining life cycle environmental impact 3. Consider waste as a design flaw Waste from all life cycle phases should be minimized through the use of materials which either return to nature or can be recycled indefinitely 4. Look to nature for sustainable designs Nature designs materials and systems with high performance, efficient energy use, and no waste VIRGINIA TECH GREEN ENGINEERING PROGRAM MISSION: (1) To increase students’ awareness of the environmental impact of engineering practice (2) To provide students with courses and other educational experiences in which they learn skills to minimize environmental impacts and to design for sustainability (3) To facilitate interdisciplinary research and collaboration in areas of green engineering and sustainability among faculty (4) To engage the university, local, and global communities in discussions focused on engineering approaches to sustainability. Since green engineering is multidisciplinary, the program searches for opportunities in education, outreach, and research across all VT colleges and departments. INPUTS PER 1000 KG SOYBEAN OUTPUT (1 acre) Agrochemicals kg 0.41 Diesel (Farm Tractor) gal 4.5 Electricity MJ 19 Gasoline (Farm Tractor) gal 2.1 Lime (quick, CaO) kg 83 Liquified Petroleum Gas (fuel) MJ 19 Natural Gas (fuel) MJ 19 Nitrogen Fertilizer (NH 4 NO 3 as N) kg 1.1 Phosphorous Fertilizer (TSP as P 2 O 5 ) kg 3.8 Potash Fertilizer (K2O) kg 7.7 Transport: Rail (kg.km) tkm 46 Transport: Road (diesel oil, liter) gal 0.27 Cropland (Conservation Tillage) m 2 2278 Cropland (Conventional Tillage) m 2 956 Water Used (total) gal 10897 Water: River gal 6887 Water: Well gal 4010 OUTPUTS PER 1000 KG SOYBEAN OUTPUT Air Water Solid 2,4 - D (C 8 H 6 Cl 2 O 3 ) kg 0.0021 0.0001 Alachlor (C 14 H 2 OClNO 2 ) kg 0.0015 0.0001 Bentazon (C 10 H 12 N 2 O 3 S) kg 0.0013 0.0001 Bromoxynil (C 7 H 3 Br 2 NO) kg 0.0017 Chlorpyrifos (C 9 H 11 Cl 3 NO 3 PS) kg 0.00056 0.00002 Clomazone (C 12 H 14 ClNO 2 ) kg 0.00029 0.00001 Glyphosate (C 3 H 8 NO 5 P) kg 0.10 0.0043 Metolachlor (C 15 H 22 ClNO 2 ) kg 0.0029 0.0001 Metribuzin (C 8 H 14 N 4 OS) kg 0.0007 0.00003 Pendimethalin (C 13 H 19 N 3 O 4 ) kg 0.016 0.0007 Sulfosate (C 12 H 32 NO 5 PS 3 ) kg 0.008 0.0004 Trifluralin (C 13 H 16 F 3 N 3 O 4 ) kg 0.016 0.0004 Carbon Dioxide (CO 2 ) (biomass uptake) kg -1559 Hydrocarbons (unspecified) kg 0.25 Nitrogen Oxides (NO x as NO 2 ) kg 0.19 Nitrous Oxide (N 2 O) kg 2.47 Nitrogenous Matter (unspecified, as N) kg 0.14 Phosphorous Matter (unspecified, as P) 0.02 Suspended Matter (unspecified) kg 2812 Soybean Residues kg 2097 NREL LCI Database http://www.nrel.gov/lci Life Cycle Air Emissions for B20 and B100 Compared to Petroleum Diesel Comparison of Net CO 2 Life Cycle Emissions for Biodiesel Blends and Petroleum Diesel Comparison of Total Wastewater Flows for Biodiesel and Petroleum Diesel Life Cycles Life Cycle Total and Fossil Fuel Production Energies (including feedstock) for Biodiesel and Petroleum Diesel SOYBEAN OIL CONVERSION - PROCESS INPUTS Soybean Oil (degummed) kg 1040 Sodium Hydroxide (NaOH) catalyst kg 2.3 Methanol (CH 3 OH) kg 96 Sodium Methoxide (CH 3 ONa) kg 24 Electricity MJ 230 Steam kg 1030 Process Water lite r 360 SOYBEAN OIL CONVERSION - PROCESS OUTPUTS Biodiesel (neat) kg 1000 Crude Glycerin kg 150 Soap stock kg 0.54 Process Water (chemically polluted) lit er 380 Waste (other) kg 12 Air Emissions (various) see graphs 1.08 0.066 0.003 0.007 0.151 0.311 0.004 0.08 1.24 1.2 0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 E nergy (M J/M J Fuel) Biodiesel Fossil Energy Biodiesel Total Energy Petrodiesel Fossil Energy Petrodiesel Total Energy

Transcript of Spm 2/17/07 GREEN ENGINEERING & ENVIRONMENTAL LIFE CYCLE ANALYSIS AT VIRGINIA TECH Dr. Sean McGinnis...

Page 1: Spm 2/17/07 GREEN ENGINEERING & ENVIRONMENTAL LIFE CYCLE ANALYSIS AT VIRGINIA TECH Dr. Sean McGinnis Director – Green Engineering Program VT College of.

spm 2/17/07

GREEN ENGINEERING & ENVIRONMENTAL LIFE CYCLE ANALYSIS GREEN ENGINEERING & ENVIRONMENTAL LIFE CYCLE ANALYSIS AT VIRGINIA TECHAT VIRGINIA TECH

Dr. Sean McGinnisDr. Sean McGinnisDirector – Green Engineering ProgramDirector – Green Engineering Program

VT College of EngineeringVT College of Engineeringwww.eng.vt.eduwww.eng.vt.edu

Aerospace & Ocean Engineering Biological Systems EngineeringC

om

pu

ter Scien

ceE

lectrical & C

om

pu

ter En

gin

eering

Civil &

En

viron

men

tal E

ng

ineerin

g

Engineering Education

Materials S

cience &

En

gin

eering

Mech

anical E

ng

ineerin

gM

inin

g &

Min

eral En

gin

eering

Engineering Science & Mechanics

LIFE CYCLE ANALYSIS (LCA):­ A method based on scientific data for analyzing and quantifying environmental impacts of products, processes, and systems over their entire life cycle

­ LCA provides objective environmental data for decision-making on issues that cross political, economic, social, technological, and environmental boundaries

GREEN ENGINEERING:

• Green Engineering is the design of materials, processes, devices, and systems with the objective of minimizing overall environmental impact across the entire life cycle.

• Green Engineering considers life-cycle environmental impacts as initial design constraints. It recognizes that environmental impacts are more effectively minimized the further upstream they are considered.

• Green Engineering focuses at the interface between the environment, technology, economics, and society.

Chemical Engineering

Industrial System Engineering

4. Data Interpretation (ISO 14043)− How should different impact categories be weighted?− How accurate and sensitive are results to the data?− LCA provides the data/analysis, not the decision

Environment

EconomicsSociety

Technology

HydrosphereEutrophicationAcidification

Aquifer depletion Ecotoxicity

Human Health

Extraction

Manufacturing

Use

Disposal

1. Define the project scope, boundaries, and assumptions (ISO 14040)

−What system boundaries? Which impact categories? Which data sources?

2. Compile a detailed inventory of all inputs and outputs (ISO 14041)− Confirm mass balance (inputs = outputs)

within system boundaries

3. Translate inventory outputs to potential environmental impacts across categories (ISO 14042)

− Use scientifically derived characterization factors for comparison

BiosphereSoil depletion Deforestation

Resource DepletionEcotoxicity

Human Health

AtmosphereClimate ChangeOzone DepletionSmog Formation

AcidificationHuman Health

compost

reuse

recycle

Example: Biodiesel Production From Soybeans

“An Overview of Biodiesel and Petroleum Diesel Life Cycles”http://www.nrel.gov/docs/legosti/fy98/24772.pdf

NREL LCI Databasehttp://www.nrel.gov/lci

Extra

ctio

n

Manufacturing

Use

Disposal

GREEN ENGINEERING DESIGN PRINCIPLES:

1. Consider the entire life cycle­ Environmental impacts occur across multiple life cycle phases for

products/processes and are most effectively minimized by good design

2. Materials Selection­ The mass and production energy of materials used are key factors for

determining life cycle environmental impact

3. Consider waste as a design flaw­ Waste from all life cycle phases should be minimized through the use of

materials which either return to nature or can be recycled indefinitely

4. Look to nature for sustainable designs­ Nature designs materials and systems with high performance, efficient

energy use, and no waste

VIRGINIA TECH GREEN ENGINEERING PROGRAM MISSION:

(1) To increase students’ awareness of the environmental impact of engineering practice

(2) To provide students with courses and other educational experiences in which they learn skills to minimize environmental impacts and to design for sustainability

(3) To facilitate interdisciplinary research and collaboration in areas of green engineering and sustainability among faculty

(4) To engage the university, local, and global communities in discussions focused on engineering approaches to sustainability.

• Since green engineering is multidisciplinary, the program searches for opportunities in education, outreach, and research across all VT colleges and departments.

INPUTS PER 1000 KG SOYBEAN OUTPUT (1 acre)

Agrochemicals kg 0.41

Diesel (Farm Tractor) gal 4.5

Electricity MJ 19

Gasoline (Farm Tractor) gal 2.1

Lime (quick, CaO) kg 83

Liquified Petroleum Gas (fuel) MJ 19

Natural Gas (fuel) MJ 19

Nitrogen Fertilizer (NH4NO3 as N) kg 1.1

Phosphorous Fertilizer (TSP as P2O5) kg 3.8

Potash Fertilizer (K2O) kg 7.7

Transport: Rail (kg.km) tkm 46

Transport: Road (diesel oil, liter) gal 0.27

Cropland (Conservation Tillage) m2 2278

Cropland (Conventional Tillage) m2 956

Cropland (Reduced Tillage) m2 813

Water Used (total) gal 10897

Water: River gal 6887

Water: Well gal 4010

OUTPUTS PER 1000 KG SOYBEAN OUTPUT Air Water Solid

2,4 - D (C8H6Cl2O3) kg 0.0021 0.0001

Alachlor (C14H2OClNO2) kg 0.0015 0.0001

Bentazon (C10H12N2O3S) kg 0.0013 0.0001

Bromoxynil (C7H3Br2NO) kg 0.0017

Chlorpyrifos (C9H11Cl3NO3PS) kg 0.00056 0.00002

Clomazone (C12H14ClNO2) kg 0.00029 0.00001

Glyphosate (C3H8NO5P) kg 0.10 0.0043

Metolachlor (C15H22ClNO2) kg 0.0029 0.0001

Metribuzin (C8H14N4OS) kg 0.0007 0.00003

Pendimethalin (C13H19N3O4) kg 0.016 0.0007

Sulfosate (C12H32NO5PS3) kg 0.008 0.0004

Trifluralin (C13H16F3N3O4) kg 0.016 0.0004

Carbon Dioxide (CO2) (biomass uptake) kg -1559

Hydrocarbons (unspecified) kg 0.25

Nitrogen Oxides (NOx as NO2) kg 0.19

Nitrous Oxide (N2O) kg 2.47

Nitrogenous Matter (unspecified, as N) kg 0.14

Phosphorous Matter (unspecified, as P) kg 0.02

Suspended Matter (unspecified) kg 2812

Soybean Residues kg 2097

NREL LCI Databasehttp://www.nrel.gov/lci

Life Cycle Air Emissions for B20 and B100 Compared to Petroleum Diesel

Comparison of Net CO2 Life Cycle Emissions for Biodiesel Blends and Petroleum Diesel

Comparison of Total Wastewater Flows for Biodiesel and Petroleum Diesel Life Cycles

Life Cycle Total and Fossil Fuel Production Energies (including feedstock) for Biodiesel and Petroleum

Diesel

SOYBEAN OIL CONVERSION - PROCESS INPUTS

Soybean Oil (degummed) kg 1040

Sodium Hydroxide (NaOH) catalyst kg 2.3

Methanol (CH3OH) kg 96

Sodium Methoxide (CH3ONa) kg 24

Electricity MJ 230

Steam kg 1030

Process Water liter 360

SOYBEAN OIL CONVERSION - PROCESS OUTPUTS

Biodiesel (neat) kg 1000

Crude Glycerin kg 150

Soap stock kg 0.54

Process Water (chemically polluted) liter 380

Waste (other) kg 12

Air Emissions (various) see graphs

1.08

0.066 0.003 0.007

0.1510.311

0.0040.08

1.241.2

0.0

0.2

0.4

0.6

0.8

1.0

1.2

1.4

En

erg

y (M

J/M

J F

uel)

Biodiesel Fossil Energy

Biodiesel Total Energy

Petrodiesel Fossil Energy

Petrodiesel Total Energy